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    Is 2062 (Sa 36)

    Uploaded by

    Abhishek Shukla
    1. The document provides design calculations for a steam autoclave. 2. The key design parameters include a design pressure of 12.1 bar, design temperature of 250°C, and minimum metal temperature of 20°C. 3. The calculations check that the shell, dished ends, pads, and other components can withstand the specified design pressure and temperature conditions.

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    Is 2062 (Sa 36)

    Uploaded by

    Abhishek Shukla
    23 views3 pages
    1. The document provides design calculations for a steam autoclave. 2. The key design parameters include a design pressure of 12.1 bar, design temperature of 250°C, and minimum metal temperature of 20°C. 3. The calculations check that the shell, dished ends, pads, and other components can withstand the specified design pressure and temperature conditions.

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    VDP

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    1. The document provides design calculations for a steam autoclave. 2. The key design parameters include a design pressure of 12.1 bar, design temperature of 250°C, and minimum metal temperature of 20°C. 3. The calculations check that the shell, dished ends, pads, and other components can withstand the specified design pressure and temperature conditions.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    23 views3 pages

    Is 2062 (Sa 36)

    Uploaded by

    Abhishek Shukla
    1. The document provides design calculations for a steam autoclave. 2. The key design parameters include a design pressure of 12.1 bar, design temperature of 250°C, and minimum metal temperature of 20°C. 3. The calculations check that the shell, dished ends, pads, and other components can withstand the specified design pressure and temperature conditions.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    Design calculations: Lifting Hook

    [1] Design Data Value


    1.1 Load - Weight of Equipment W 11000
    1.2 Design factor Nd 3
    2.1 Material IS 2062 (SA 36)
    2.2 Yield Strength Fy 36000.00
    2.3 Tensile Strength Fu 58000
    2.4 Modulas of Elsticity E 29000000

    Lifting Lug Dimensions


    3.1 Hole Diamater Dh 2.36
    3.2 Width of Lug W 7.87
    3.3 Thickness of Lug - 40 mm thk - 2 nos t 3.15
    3.4 Outer Radius of Lug R 3.54
    3.5 Weld Leg Height Leg 0.79

    4 Tensile Stress
    4.1 Ft = Fy/Nd 12000
    4.2 Area = t(w-dh) 17.36
    4.3 Applicable Tensile stress St 633.64
    4.4 Checklist St< Ft Design Safe

    5 Shear Strength through pin hole


    5.1 Total Area of shear planes Av = 2(R-Dh/2)cos(45)*t Av 34
    5.2 Pv = 0.7 x Fu/(1.2Nd)Av Pv 384779
    5.3 Check W < Pv Design Safe

    6 Shear Stress in Weld


    6.1 tensile Strength of weld material Exx = Fu Exx
    6.2 Allowable weld shear stress (Eq 3-53); Fv = 0.6*Exx/(1.2*Nd) Fv 9666.67
    6.3 Area of weld Aw = (4w+4t)0.707 Leg Aw 21.04
    6.4 Allowable weld load Fw = Fv Aw Fw 203390.17
    6.5 Check Fw = W < Fw Design Safe

    Prepared By Approved By
    Unit
    lb

    psi
    psi
    psi

    inch
    inch
    inch
    inch
    inch

    mm
    in2
    psi

    in2

    psi
    in2
    Design Calculations for Steam Autoclave
    Bony
    MOC Polymers
    Shell; Dished End, Pads, Requirement SA 516 Gr 70
    Shell & Dished Interlocking Rings, Flanges; Couplings as per mail of A 105/SA 266 Gr 2
    05.08.2016

    [A] Design Criteria


    1.1 Autoclave Design Pressure 11.00 14.50 Bar (g)
    Autoclave Design Pressure PG 12.10 Bar (g)
    Equivalent Desgn Pressure (in Mpa) 1.21 Mpa
    Static Head 1500.00 mm of wc
    Equivalent Static head (in Mpa) 0.01 Mpa
    Effective Design Pressure Internal P- Design 1.22 MPa
    Effective Design Pressure Internal (in Kg/cm2) 12.49 Kg/cm2(g)
    1.2 Design Temperature Temp 250.00 Deg C
    Temp 482.00 Deg F
    1.3 Minimum Metal design Temperature Temp 20.00 Deg C
    Temp 68.00 Deg F
    1.4.1 Joint Efficiency of shell joint E1 0.85
    1.4.2 Joint Efficiency of Dished End joint E2 1.00

    1.5-1 Hydraulic test Pressure 15.73 Bar


    16.04 22.00 Kg/cm2

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