Quality Controle Plan

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    Earthworks
QA/QC Plan Sample
     Selected pages (not a complete plan) 

     Part 1:  Project‐Specific Quality Plan 
     Part 2:  Quality Manual 
     Part 3:  Submittal Forms 
     Part 4:  Inspection Checklist Forms  
 
 
      Contact: 
      FirstTimeQuality 
      410‐451‐8006 
                                                  
 

 
 
 
 
 

Pat 
 
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Questions? Call First Time Quality (410) 451-8006

PROJECT-SPECIFIC EARTHWORKS QUALITY PLAN


TABLE OF CONTENTS
Background Information.................................................................................................................................7
Customer .................................................................................................................................................... 7
Project Name .............................................................................................................................................. 7
Project Number .......................................................................................................................................... 7
Project Location.......................................................................................................................................... 7
Overall Project Description ......................................................................................................................... 7
[CompanyName] Scope of Work ................................................................................................................ 7

A. [CompanyName] Quality Policy .................................................................................................................8


B. Key Elements of the Earthworks Quality Plan ...........................................................................................9
Project Quality Assurance/Quality Control Plan Overview ...................................................................... 12

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C. Project Quality Coordination and Communication..................................................................................13
D. Project QC Personnel................................................................................................................................17

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Project QC Job Position Assignments ....................................................................................................... 17
Project QC Organization Chart ................................................................................................................. 18
E. Duties, Responsibilities, and Authority of QC Personnel.........................................................................19
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F. Personnel Qualifications and Technical Certifications .............................................................................25
G. Qualification of Third Party Inspection/Testing Companies and Subcontractors and Suppliers ...........27

Qualification ............................................................................................................................................. 27
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Purchase Order Approval ......................................................................................................................... 28


H. Quality Training ........................................................................................................................................30
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I. Earthworks Project Quality Specifications ................................................................................................33


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Compliance with Industry Earthworks Standards .................................................................................... 34


J. Material Inspection Traceability and Quality Controls ............................................................................35

Identification of Lot Controlled Materials ................................................................................................ 35


Customer Supplied Materials ................................................................................................................... 35
Material Receiving and Inspection ........................................................................................................... 35
Preservation of Materials and Completed Work ...................................................................................... 36

K. Earthworks Equipment .............................................................................................................................40


L. Earthworks Inspection and Test Plan .......................................................................................................42
Inspection and Testing Earthworks Standards ......................................................................................... 43
Calibration of Inspection, Measuring, and Test Equipment ..................................................................... 44

M. Work Task Quality Inspections................................................................................................................47


Identification of Quality Inspected Work Tasks ........................................................................................ 47
Required Inspections For Each Work Task ............................................................................................... 47
Daily Quality Control Report..................................................................................................................... 48
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N. Control of Corrections and Nonconformances ........................................................................................52


Marking of Nonconformances and Observations..................................................................................... 52
Control the Continuation of Work ............................................................................................................ 52
Recording of Nonconformances ............................................................................................................... 52
Quality Manager Disposition of Nonconformance Reports ..................................................................... 53
Corrective Actions .................................................................................................................................... 53
Nonconformance Preventive Actions....................................................................................................... 54

O. Project Completion Inspections ...............................................................................................................56


Punch-Out QC Inspection ......................................................................................................................... 56
Pre-Final Customer Inspection ................................................................................................................. 56
Final Acceptance Customer Inspection .................................................................................................... 57

P. Project Quality Records and Documents .................................................................................................60


Q. Quality Assurance Surveillance................................................................................................................63
Project Quality Performance Surveillance ................................................................................................ 63
Project Quality Audits ............................................................................................................................... 63

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Project Audit Plan ..................................................................................................................................... 65
Project Audit Requirements ..................................................................................................................... 65
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R. Additional Quality Control Requirements ...............................................................................................67
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B. KEY ELEMENTS OF THE EARTHWORKS QUALITY


PLAN
Key elements of the [CompanyName] Quality Assurance/Quality Control Plan include:

Quality Management and Responsibilities. [CompanyName] fully integrates its quality


management system into the organizational structure and performance management systems for each
project. We:

 Maintain a documented quality system consisting of a quality manual with policies and
procedures.
 Tightly control exceptions to the quality system so company standards are applied uniformly to
every project
 Systematically maintains quality system documents and records.

Quality Control Personnel. [CompanyName] fully integrates its quality management system

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into the organizational structure and performance management systems for each project. We:

 Appoint a Quality Manager, Superintendent, and Project Manager to each project, each with
well-defined quality responsibilities and the authority to carry them out.
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Have well-defined quality responsibilities for every employee with specific quality responsibilities
for key job positions.
 Plan project quality records and documentation that will be maintained.

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Tightly control exceptions to the quality system so company standards are applied uniformly to
every project
 Enforce policies that monitor work conditions before and during work so that quality results are
assured.
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Project Quality Coordination and Communication. [CompanyName] tightly controls


the construction process to ensure quality results. We:
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 Plan quality communications through meetings, reporting requirements, and points of contact.
 Have a project startup meeting to communicate project goals and expectations.
 Conduct preparatory meetings in advance of each scheduled work task to communicate
requirement details and coordinate work activities.

Quality Assurance Surveillance. [CompanyName] audits the quality system to assure it is


operating effectively. We:

 Audit the operation of the quality system on each project for conformance to the Project Quality
Assurance/Quality Control Plan and the [CompanyName] Quality System requirements.
 Conduct annual company-wide audits to evaluate effectiveness of the [CompanyName] Quality
System and improve its operation.

Employee Qualifications. [CompanyName] ensures that only knowledgeable, capable


employees carry out the planning, execution, and control of our projects. We:
 Identify employee qualification requirements, including licensing requirements, training
qualifications, responsibilities, and authority for each job position.
 Train field employees on quality standards and procedures for their job position.
 Validate employee capabilities before they are assigned to carry out quality job responsibilities.
Questions? Call First Time Quality (410) 451-8006

 Review ongoing employee qualifications and evaluate quality practices and performance as part
of the employee performance management process.

Qualification of Subcontractors and Suppliers. [CompanyName] purchases only from


subcontractors and suppliers that consistently meet [CompanyName] standards for quality. We:

 Clearly define outside organization qualification requirements including licensing requirements,


compliance with specific quality standards, quality responsibilities, qualification of personnel and
quality improvement processes.
 Validate capabilities to meet project quality requirements at planned production levels.
 Verify ongoing quality performance.

Project-Specific Quality Standards. [CompanyName] clearly defines standards and


specifications that apply to each project. We:

 Identify all relevant regulations, codes and industry standards.


 Identify specifications for materials that meet contract as well as regulatory requirements.
 Specify quality and certification requirements for materials and equipment that affect quality.
 Identify special requirements for calibration of quality measuring devices.

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 Supplement the contract and published standards with [CompanyName] quality standards as
required to reduce quality risks and assure quality results.

Inspections and Test Plan. [CompanyName] quality inspection processes ensure that all work
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activities comply with the documented standards and specifications. We:

 Identify inspections and tests required by contract specifications and industry standards.
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 Record the result of each quality inspection and test.
 Use independent laboratories certified by nationally recognized accreditation agencies

Work Task Quality Inspections. [CompanyName] quality inspection processes ensure that
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all work activities comply with the documented standards and specifications. We:

 Identify required quality inspections and tests at key milestones during the project.
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 Identify each work task that is subject to a series of quality inspections and quality control
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activities
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I. EARTHWORKS PROJECT QUALITY SPECIFICATIONS


Fulfilling customer contract expectations is a primary objective of the [CompanyName] Quality System. To
ensure that customer expectations will be fulfilled, [CompanyName] clearly defines the requirements for
each contract before it is approved.

The Project Manager ensures that the information in customer contracts clearly defines customer
expectations and that the necessary details are provided to set requirements for construction.
[CompanyName] personnel and subcontractors and suppliers are accountable for compliance to
standards-based written specifications.

To achieve expectations reliably and consistently, specifications are clearly spelled out, not only for results
but also for processes. Specifications apply to materials, work steps, qualified personnel and
subcontractors and suppliers, safe work rules, and environmental work conditions.

Standards ensure that results are specified rather than left to discretionary practices.
All [CompanyName] construction activities comply with generally accepted good workmanship practices

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and industry standards.

Local construction codes do not apply to this project. The project is not subjected to quality inspections
by local regulatory agencies. ag
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COMPLIANCE WITH INDUSTRY EARTHWORKS STANDARDS


Codes that may apply to this project include those listed below.

Regulatory Codes and Industry Standards

Reference
Division Description Reference Standard Title
Standard No.
31 Bedding for buried piping AWWA C600 Installation of Ductile-Iron Water Mains and Their Appurtenances

31 Welding lengths of pipe together for AWS D1.1/D1.1M Structural Welding Code - Steel
bore holes
31 Geotextile storing and handling ASTM D 4873 Identification, Storage, and Handling of Geosynthetic Rolls and Samples

31 Shoring installation EM 385-1-1 Safety and Health Requirements Manual

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31 Precast prestressed concrete pile PCI JR-382 Recommended Practice for Design, Manufacture and Installation of
installation Prestressed Concrete Piling
31 Drilled shaft foundation installation ACI 336.1 Specification for the Construction of Drilled Piers

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M. WORK TASK QUALITY INSPECTIONS


[CompanyName] identifies a list of work tasks which will be quality controlled. Each work task is subject to
a series of inspections; before, during, and after completion.

Each inspection verifies compliance with full scope of the relevant specifications; not limited to inspection
form checkpoints.
The initial work task-ready inspection occurs when work is ready to start and ensures that work begins
only when it does not adversely impact quality results.
Incoming material inspections verify that materials are as specified and meet all requirements necessary
to assure quality results.
Work-in-process inspections continuously verify that work conforms to project specifications and quality
expectations. Work continues only when it does not adversely impact quality results.
At completion of the work task an inspection verifies that work has been completed in accordance with
project quality requirements.

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Inspection results are recorded and maintained as part of the project files.

The Quality Manager identifies each Task that is a phase of construction that requires separate quality
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controls to assure and control quality results. Each Task triggers as set of requirements for quality control
inspections before, during and after work tasks.
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Independent quality audits are conducted to verify that the task quality controls are operating effectively.
Construction projects may execute a work task multiple times in a project, in which case a series of quality
inspections are required for each work task.
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Independent quality control audits are conducted to verify that the task quality controls are operating
effectively.
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IDENTIFICATION OF QUALITY INSPECTED WORK TASKS


A listing of project work tasks is included on the Quality Control work task List and included as an exhibit
in this subsection.

REQUIRED INSPECTIONS FOR EACH WORK TASK


Each work task is subject to a series of inspections before, during, and at completion as described below.
Results of inspections are recorded.

PREPARATORY SITE INSPECTION


The Superintendent performs a quality inspection of the work area and:

 Assesses completion of required prior work


 Verifies field measurements
 Assures availability and receiving quality inspection status of required materials
 Identifies any nonconformances to the requirements for the task to begin
 Identifies potential problems
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TASK-READY INSPECTIONS
For each work task, the Superintendent or a qualified inspector performs job-ready quality inspections to
ensure that work activities begin only when they should begin. Job-ready quality inspections verify that
conditions conform to the project quality requirements.

WORK IN PROCESS QUALITY INSPECTIONS


For each work task, the Superintendent or a qualified inspector performs an initial work in process
inspection when the first representative portion of a work activity is completed.

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QUALITY MANUAL
TABLE OF CONTENTS

1. Quality System Management and Responsibilities ...................................................................................6

1.1. Overview.............................................................................................................................................. 6
1.2. [CompanyName] Quality Policy ........................................................................................................... 6
1.3. Quality Duties, Responsibilities, and Authority ................................................................................... 6
1.4. Quality System Performance Measures .............................................................................................. 9
1.5. Customer Satisfaction Performance Measures ................................................................................... 9
1.6. Exceptions............................................................................................................................................ 9
2. Project Quality Assurance/Quality Control Plan......................................................................................10
2.1. Overview............................................................................................................................................ 10
2.2. [CompanyName] Project License and Qualification Requirements................................................... 10

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2.3. Project Personnel and Qualifications ................................................................................................ 11
2.4. Project Quality Assurance/Quality Control Plan ................................................................................ 12
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2.5. Identification of Quality Controlled Work Tasks................................................................................ 12
2.6. Project Quality Inspection and Test Plan ........................................................................................... 12
2.7. Project Quality Communications Plan ............................................................................................... 12
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2.8. Project Quality Training Plan ............................................................................................................. 12
2.9. Customer Training On Operation and Maintenance ......................................................................... 13
2.10. Project Records and Documentation Plan ....................................................................................... 13
2.11. Project Audit Plan ............................................................................................................................ 13
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3. Contract Specifications .............................................................................................................................14


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3.1. Overview............................................................................................................................................ 14
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3.2. Contract Technical Specifications ...................................................................................................... 14


3.3. Contract Drawings ............................................................................................................................. 14
3.4. Contract Submittals ........................................................................................................................... 14
3.5. Customer Submittal Approval ........................................................................................................... 16
3.6. Contract Warranty ............................................................................................................................. 17
3.7. Contract Review and Approval .......................................................................................................... 17
4. Design Review and Control.......................................................................................................................18

4.1. Overview............................................................................................................................................ 18
4.2. Design Input Review .......................................................................................................................... 18
4.3. Project Design Quality Assurance/Quality Control Plan .................................................................... 18
4.4. Design Progress Reviews ................................................................................................................... 19
4.5. Design Output Verification and Approval .......................................................................................... 19

5. Project-Specific Quality Standards ...........................................................................................................20


5.1. Overview............................................................................................................................................ 20
5.2. Regulatory Codes............................................................................................................................... 20

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5.3. Industry Quality Standards ................................................................................................................ 20


5.4. Material Specifications ...................................................................................................................... 20
5.5. Equipment Specifications .................................................................................................................. 21
5.6. Work Process Specifications .............................................................................................................. 21
5.7. Controlled Material Identification and Traceability .......................................................................... 21
5.8. Measuring Device Control and Calibration ........................................................................................ 22
5.9. [CompanyName] Quality Standards .................................................................................................. 22
5.10. Application of Multiple Sources of Specifications ........................................................................... 22

6. Project Purchasing ....................................................................................................................................23


6.1. Overview............................................................................................................................................ 23
6.2. Qualification of Outside Organizations and Company Departments ................................................ 23
6.3. Quality Responsibilities of Key Subcontractor and Supplier Personnel............................................. 24
6.4. Requirements for Subcontractor QC Plan ......................................................................................... 25
6.5. Subcontractor and Supplier Quality Policy ........................................................................................ 25
6.6. Project Subcontractor and Supplier List ............................................................................................ 26
6.7. Purchase Order Requirements .......................................................................................................... 26

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6.8. Project Purchase Order Approvals..................................................................................................... 26

7. Process Controls........................................................................................................................................27
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7.1. Overview............................................................................................................................................ 27
7.2. Project Startup and Quality Control Coordination Meeting .............................................................. 27
7.3. Preparatory Project Quality Assurance/Quality Control Plan Planning ............................................. 27
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7.4. Weekly Quality Planning and Coordination Meetings ....................................................................... 28
7.5. Process Control Standards................................................................................................................. 28
7.6. Daily Quality Control Report.............................................................................................................. 30
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7.7. Monthly Quality Control Report ........................................................................................................ 30


8. Inspections and Tests................................................................................................................................31
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8.1. Overview............................................................................................................................................ 31
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8.2. Required Work Task Quality Inspections and Tests........................................................................... 31


8.3. Material Inspections and Tests .......................................................................................................... 31
8.4. Work in Process Inspections .............................................................................................................. 32
8.5. Work Task Completion Inspections ................................................................................................... 32
8.6. Inspection of Special Processes ......................................................................................................... 33
8.7. Independent Measurement and Tests .............................................................................................. 33
8.8. Commissioning Functional Acceptance Tests .................................................................................... 33
8.9. Hold Points for Customer Inspection................................................................................................. 33
8.10. Quality Inspection and Test Specifications ...................................................................................... 33
8.11. Inspection and Test Acceptance Criteria ......................................................................................... 34
8.12. Inspection and Test Status............................................................................................................... 34
8.13. Independent Quality Assurance Inspections ................................................................................... 34
8.14. Inspection and Test Records............................................................................................................ 34
8.15. Project Completion and Closeout Inspection .................................................................................. 35

9. Nonconformances and Corrective Actions...............................................................................................37

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9.1. Overview............................................................................................................................................ 37
9.2. Nonconformances ............................................................................................................................. 37
9.3. Corrective Actions ............................................................................................................................. 38

10. Preventive Actions ..................................................................................................................................40


10.1. Overview.......................................................................................................................................... 40
10.2. Identify Preventive Actions for Improvement ................................................................................. 40
10.3. Train Preventive Actions for Improvement ..................................................................................... 40

11. Quality System Audits.............................................................................................................................42

11.1. Overview.......................................................................................................................................... 42
11.2. Project Quality System Audit ........................................................................................................... 42
11.3. Company-wide Quality System Audit .............................................................................................. 42
12. Record and Document Controls .............................................................................................................44
12.1. Overview.......................................................................................................................................... 44
12.2. Quality System Documents ............................................................................................................. 44

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12.3. Document Controls.......................................................................................................................... 44
12.4. Record Controls ............................................................................................................................... 45

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13. Appendix .................................................................................................................................................47
13.1. Definitions of Terms ........................................................................................................................ 47
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7. PROCESS CONTROLS
HOW WORK IS CARRIED OUT

7.1. OVERVIEW
The construction process plan defines how project work is to be done and approved for the overall
project. The construction process plan is communicated to all key personnel, subcontractors and suppliers
in a startup meeting. As the project proceeds, work task plans provide additional details of how each
individual work task is carried out. Work tasks planning meetings are used to communicate expectations
of the work task plan to key personnel responsible for carrying out the work task.

7.2. PROJECT STARTUP AND QUALITY CONTROL COORDINATION MEETING


Prior to the commencement of work, the Project Manager holds a meeting to discuss and coordinate how
project work will be performed and controlled. Key personnel from [CompanyName], subcontractors and

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suppliers meet to review expectations for project quality results as well as quality assurance and quality
control policies and procedures including:



Key requirements of the project
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The Project Quality Assurance/Quality Control Plan
 Required quality inspections and tests
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 The project submittal schedule
 Quality policies and heightened awareness of critical quality requirements
 Project organization chart and job responsibilities
 Methods of communication and contact information
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 Location of project documents and records

7.3. PREPARATORY PROJECT QUALITY ASSURANCE/QUALITY CONTROL PLAN PLANNING


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7.3.1. WORK TASK REQUIREMENTS REVIEW


In preparation for the start of an upcoming work task, the Superintendent reviews an integrated and
coordinated set of documents that collectively define quality requirements for the work task including:

 Objectives and acceptance criteria of the work task


 Quality standards that apply to the work task
 Work instructions, process steps, and product installation instructions that apply to the work task
 Shop drawings
 Submittals
 Tools and equipment necessary to perform the work
 License, certification, or other qualification requirements of personnel assigned to work
 Required records of the process and resulting product
 The subcontractor contracted to perform the work, if applicable
 Customer contract requirements
 Required quality inspections and tests
 Method for clearly marking nonconformances to prevent inadvertent use
 Location of quality system records and documents
 Personnel training
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7.3.2. PREPARATORY SITE INSPECTION


The Superintendent also performs a quality inspection of the work area and:

 Assesses completion of required prior work


 Verifies field measurements
 Assures availability and receiving quality inspection status of required materials
 Identifies any nonconformances to the requirements for the work task to begin
 Identifies potential problems

7.3.3. WORK TASK PREPARATORY QUALITY PLANNING MEETINGS


Prior to the start of a work task, the Superintendent conducts a meeting with key company, subcontractor
personnel responsible for carrying out, supervising, or inspecting the work, and interested customer
representatives.

During the meeting, the Superintendent communicates the work task quality requirements and reinforces
heightened awareness for critical requirements. Topics for a work task quality plan meeting include:

 Conflicts that need resolution


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Required quality documents and a verification of availability to personnel carrying out,
supervising, or inspecting the work task
 Record keeping requirements and the availability of necessary forms
 Review methods and sequences of installation ag
 Special details and conditions
 Standards of workmanship
 Heightened awareness of critical quality requirements
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 Quality risks
 Work tasks quality inspection form
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7.4. WEEKLY QUALITY PLANNING AND COORDINATION MEETINGS


The Superintendent conducts a meeting with key company, subcontractor and supplier personnel
responsible for carrying out, supervising, or inspecting the work, and interested customer representatives.
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The meeting is held on a nominal weekly schedule. During the meeting, the Superintendent facilitates
coordination among the participants, communication among the participants, and reinforces heightened
awareness for critical requirements.

The Superintendent maintains a record of the meeting event on the Daily Quality Control Report.

7.5. PROCESS CONTROL STANDARDS

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9. NONCONFORMANCES AND CORRECTIVE ACTIONS


9.1. OVERVIEW
Should a nonconformance be identified by an inspection there is a systematic method to control the item,
correct it, and ensure that project quality is not adversely impacted by the event.

A nonconformance is any item that does not meet project specifications or [CompanyName] Quality
System requirements.

9.2. NONCONFORMANCES

9.2.1. MARKING OF NONCONFORMANCES AND O BSERVATIONS


When the Quality Manager, Superintendent, inspector, or customer identifies a nonconformance or an
observation, the item is quickly and clearly marked by tape, tag, or other easily observable signal to
prevent inadvertent cover-up.

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9.2.2. CONTROL THE CONTINUATION OF WORK
After the item is marked, the Superintendent determines if work can continue in the affected area:
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CONTINUE WORK: When continuing work does not adversely affect quality or hide the defect, work may
continue in the affected area while the disposition of the item is resolved. The Superintendent may place
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limitations on the continuation of work.
STOP WORK ORDER: When continuing work can adversely affect quality or hide the defect, work must
stop in the affected area until the disposition of the item resolved. The Superintendent identifies the
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limits of the affected area. The Superintendent quickly and clearly identifies the boundaries of the stop
work area.
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9.2.3. NONCONFORMANCE REPORT


9.2.3.1. RECORDING OF NONCONFORMANCES
If nonconformances or observed items exist by the work task completion inspection, the Superintendent
or inspector records the nonconformances on a nonconformance report.
The Superintendent sends the nonconformance report to the Quality Manager.
9.2.3.2. QUALITY MANAGER DISPOSITION OF NONCONFORMANCE REPORTS
When the Quality Manager receives a Nonconformance Report, he or she makes an assessment of the
affect the reported nonconformance has on form, fit, and function. The Quality Manager may assign a
disposition of either:
REPLACE: The nonconformance can be brought into conformance with the original specification
requirements by replacing the nonconforming item with a conforming item.
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List of Included Forms


Standard Forms:

 Point Of Contact List


 Project Organization Chart
 Project Quality Communications Plan
 Quality Manager Appointment Letter
 Project Manager Appointment Letter
 Superintendent Appointment Letter
 Personnel Certifications and Licenses
 Project Personnel Resumes
 Project Subcontractor and Supplier List

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 Training Plan
 Training Log
 Regulatory Codes and Industry Standards ag
 Project Regulatory Building Codes
 Controlled Materials Form
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 Metals Material Receiving Inspection Report
 Material Inspection and Receiving Report

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Inspection and Testing Standards


 Quality Inspection and Test Plan
 Test Equipment Calibration Plan and Log
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 Quality Controlled Work Task List


 Daily Production Report
 Work Task Inspection Form
 Nonconformance Report
 Punch List
 Project Completion Inspection Form
 System Document Control Form
 Project Records Control Form
 Project Quality System Audit Form
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[CompanyName][CompanySuffix]
Nonconformance Report
Version 20131125

Nonconformance Report
Control ID Project ID Project Name
[ProjectNumber] [ProjectName]

Preparer Signature/ Submit Date Quality Manager Signature / Disposition Date

Description of the requirement or


specification

Description of the nonconformance,


location, affected area, and marking

Replace Repair Rework Use As-is

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Disposition

Approval of disposition required by customer representative? Yes No


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Customer approval signature /date: ___________________________________
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Corrective Actions
Corrective actions completed Name/Date:_________________________
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Customer acceptance of corrective actions required? Yes No

Name/Date:_________________________
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Preventive Actions

Preventive actions completed Name/Date:_________________________


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LIST OF INCLUDED INSPECTION FORMS FOR


EARTHWORKS

FROM CSI DIVISIONS


 Earthworks - 31

FORMS:

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 Bored Piles
 Caissons
 Driven Piles ag
 Excavating and Fill
 Grading
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 Clearing and Grubbing
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Earthwork - Bored Piles 31.63.00


Project: Phase: Contract#:
Task Completion Subcontractor:
Inspection Report Crew:

Compliance Verification FTQ 2TQ Heightened Awareness Checkpoints


  Locate and mark Overhead Utility Crossings in work area
 Compliance with initial job- and along travel routes
ready requirements
  Locate and mark Underground Facilities
 Compliance with material inspection and tests   Prevent damage to Underground Facilities in equipment
traffic areas
 Compliance with work in process first   Properly support and do not excessively stack stored piles /
article inspection requirements caissons / piers
  Same equipment is utilized for placement of test and
 Compliance with work in process

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production piles
inspection requirements
  Do not place concrete near active pile placement to prevent
aggregate segregation
 Compliance with Task completion inspection
requirements
  Limit concrete placement rate and properly vibrate fill to

 Compliance with inspection and test plan


ag prevent void formation
  Prevent “flashes” caused by ignition of volatile gas buildup
within hollow piles
 Compliance with safety policies and procedures   Verify placement / stability / protection of construction
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benchmark
Reported Nonconformances and incomplete items:   Observe adjacent ground / structures for heave during
pressure-injection operations
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FTQ Scores and Completion Sign-off


Field Mgmt.-91.45.01

Quality 5 4 3 2 1 Notes:

On-Time 5 4 3 2 1 Notes:

Safety 5 4 3 2 1 Notes:

Sign and date*: Cell # / ID #:: Signed: Date:


Task has been has been verified complete and in compliance with contract drawings and specifications except for non-conformances a n d incomplete items reported above.

Quality Score 5 = 100% NO problems 4 = 1 minor problems 3 = Hotspot or 2-3 minor 2 = 6+ or major problems 1 = Excessive problems
On-Time Score 5 = On Time 4 = Late 3 = Late by 1 day 2 = Late by 2 days 1 = Late more than 2 days
Safety Score 5 = 100% NO problems 4 = 1 minor problem 3 = Hotspot or 2-3 minor 2= 4+ or major problem 1= Injury
Copyright 2012 First Time Quality
For More Information:
Contact: FirstTimeQuality

410-451-8006

www.FirstTimeQuality.com

[email protected]

For More Information, contact: CaldeiraQuality, LLC • First TimeQuality℠.


410‐451‐8006 • www.firsttimequality.com • [email protected]

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