Hunter Wheel Alingment PDF
Hunter Wheel Alingment PDF
Hunter Wheel Alingment PDF
A properly aligned vehicle is one in which all wheels are aimed in the same direction. Some ver y low
tolerance or acceptable error is designed into each vehicle by the manufacturer (see the vehicle
manufacturer specifications).
–1–
Alignment Angles and Effects
Tire Wear Due to Improper Toe Settings
Toe is the most critical alignment setting for steer axle tire wear . It is measured in inches, millimeters or degrees.
Toe-in Toe-out
+ –
Toe-in Toe-out
Toe-out
Individual Toe is the angle drawn by a line Excessive toe-out wears the inside of the tire.
drawn through a plane of one wheel r eferenced
to the thrust line of the vehicle. T oe-in is when
the horizontal lines intersect in fr ont of the
wheel. Toe-out is when the lines intersect
behind the wheel.
–2–
Tire Wear Due to Improper Caster: A Factor in
Camber Settings Vehicle Handling
+ –
Positive Negative
Positive Negative
Camber is the angle formed by the inward or Caster is the forward or rearward tilt of the
outward tilt of the wheel referenced to a ver tical steering axis in reference to a vertical line. The
line. This angle is measured in degrees. angle is measured in degrees. Caster is positive
Camber is positive when the wheel is tilted when the top of the steering axis is tilted rear ward
outward at the top and is negative when the and is negative when the tilt is for ward. Caster is
wheel is tilted inward at the top. usually a factor in vehicle handling, but can affect
tire wear. Proper caster is impor tant for directional
stability and returnability. Improper caster can
+ –
cause shimmy, excessive steering effort, pulling
and shoulder wear on the steer tires.
Turning Angle
Turning angle is the difference in the angles of
the front wheels in a turn. This measurement is an
aid in diagnosing steering problems and irregular
tire wear. Improper turning angle may cause
scuffing, leading to excessive tire wear.
Tire wear from excessive camber: Wear
from positive camber is on the outside shoulder
of the tire; with negative camber, wear is on the
inside shoulder.
18°
20°
–3–
Tandem Axle Angles
Tandem scrub angle is the angle formed by the
two thrust lines of a tandem axle vehicle.
Thrust
Line
Geometric
Centerline
Tandem
Scrub
Angle
–4–
Trailer Alignment Alignment Angles Affect
and Tire Wear Rolling Resistance and
The same conditions that cause tandem scrub on
Fuel Consumption
tractors also apply to tractor-trailer combinations.
While the effects of misalignment show clearly in
tire wear, the effects on fuel consumption ar e less
easy to quantify. Fuel consumption is affected by
many factors.
However, it is obvious that misalignment must
increase rolling resistance – and rolling resistance
is a major cause of fuel consumption.
Geometric Centerline
Alignment
Geometric
Centerline
Scrub
Angle
Misaligned trailer axles cause tandem scrub, The alignment system will establish the
resulting in rapid wear on all tires. Geometric Centerline.
–5–
Frame Centerline Alignment
Sensor
Centerline
Frame
Centerline
Frame offset angle is the angle of the frame referenced to the sensor
centerline. This angle is calculated by the aligner when frame offset
measurements are entered into the aligner.
Separation
–6–
Advantages of Computerized Alignment
WinAlign ® HD Software
–7–
Vehicle Specifications Compensation Control Screen
The “Vehicle Specifications” primary screen Pro-Comp® allows the technician to mount and
displays the identification and alignment compensate one sensor at a time or four
specifications for the vehicle chosen. technicians to mount and compensate at one time.
The technician may be asked to enter a reference Pro-Comp tracks the amount of runout at each
diameter. He can measure the front tire diameter wheel position once compensation is complete
and enter that value in “Refer ence Diameter.” and flags the technician when excessive runout
exists.
When activated, ExpressAlign® tool bar (visible in
top, right hand corner of aligner screen) Pro-Comp continuously tracks runout at each
automatically shows the customized alignment wheel so the need to keep the wheel adapters
path for the vehicle selected. straight up and down is no longer necessar y.
ExpressAlign allows movement in procedure by A self centering wheel adaptor centers itself and
using the mouse and selecting the respective icon remains centered as the technician clamps the
relative to sensor location. adapter to the rim (18" - 24" diameter capacity).
–8–
Precise Measurement Display Automatic Calculation
Frame Offset
–9–
Total Alignment
In the total alignment procedure, ever y axle on
the vehicle is measured and the axles are set
parallel – so all the wheels roll in the same
direction, minimizing rolling resistance.
– 10 –
Recognizing Factors That Wheel Balance and Its
Can “Fool” the Alignment Effect on Tire Wear
Technician When aligning the wheels don’t forget
about the importance of proper balance.
A computerized alignment system should have Maximizing tire wear requires proper
the capacity to recognize several factors that balance in addition to alignment.
can affect alignment.
Frame
Centerline
– 11 –
– 12 –
Irregular Tire Wear Guide (Steer Tires)
Description Appearance Possible Cause Solution
– 13 –
Description Appearance Possible Cause Solution
Cupping/scallop wear/
dished out areas
– 14 –
Troubleshooting Guide
Symptom Possible Cause
Pull Left/Right Uneven tire pressure
Uneven tread wear
Mismatched tires
Uneven camber
Uneven caster
Brake drag
Suspension/frame sag
Unbalanced power assist
Bent spindle
Worn suspension components (front/rear)
Excessive tandem scrub
– 15 –
Troubleshooting Guide (cont.)
Symptom Possible Cause
Noise (abnormal) Defective wheel bearing
Overinflation
Coarse tread pattern
Incorrect alignment (all wheels)
Incorrect turning angle
Loose or rubbing suspension or steering component
Driveline misalignment
– 16 –
Troubleshooting Guide (cont.)
Symptom Possible Cause
Poor Returnability Incorrect caster
Low air pressure
Binding suspension and steering components
Binding steering gear
– 17 –
Power Steering Troubleshooting Guide
Symptom Possible Cause
Insufficient Assist Low fluid
Incorrect fluid
Loose/worn belt
Defective pump
Restricted fluid passages
Mechanical bind
– 18 –
Facility Factors
How Much Space Is a Pit Rack Needed?
is Required? A pit rack has definite advantages in providing
room underneath a vehicle for inspection,
Wheel alignment for heavy duty vehicles is not alignment and suspension repairs.
space intensive.
However the only equipment needed for toe,
The alignment console is usually mounted on a scrub and thrust angle (the most important
mobile cabinet that can be rolled to the vehicle. adjustments to be made) are the alignment
Overall dimensions of a console with a 19" system, turning angle gauges (standard
monitor and truck & bus sensors mounted are 65" equipment with the Hunter system) and a jack
high by 33" deep by 72" wide. for lifting the vehicle during the procedure.
Space for the console and the vehicle, and working
room for the technician is all that is required.
– 19 –
Truck/Bus/Trailer
Alignment Procedures
To properly align heavy-duty trucks, buses and trailers, The other axles are then aligned to the non-adjustable
it is necessary to first determine the axle configuration. reference axle of an all wheel alignment. If all axles are
On vehicles with more than two axles it is also adjustable, the rearmost drive axle is generally used as
necessary to determine which axle should be used as a the reference axle.
reference axle. Some axles are not adjustable,
Use the following diagrams to determine which alignment
therefore that axle must be used as the refer ence axle.
procedure should be used for the vehicle being aligned.
Truck/Bus/Trailer Axle Configurations
Trucks Busses
– 20 –
Truck/Bus/Trailer Axle Configurations (cont.)
Semi-Trailers
Full Trailers
Dollies
Cars/Light Trucks
– 21 –
Glossary
Ackerman Principle: An alignment principle based on Chassis: All major assemblies on a vehicle including
vehicle tread width and wheelbase upon which turning suspension, steering, drivetrain, and frame. Ever ything,
angle is computed. except the body.
Ackerman Arm: A steering component, which provides Circumference: The total distance around a circle.
interconnection between the outer tie rod and spindle.
Concentric: Two or more components sharing a
Alignment: The process of measuring and adjusting the common center.
position of all wheels attached to a common chassis.
Conicity: A tire irregularity, which causes the tire to take
Angle: Two intersecting lines that are not parallel. the shape of a cone when inflated and loaded. This may
generate a lateral force.
Arc: Any part of a circle or a cur ved line.
Contact Area: The total amount of tread surface that
Axial Play: Vertical movement of the wheel and tir e
contacts the road.
assembly when inspecting a kingpin.
Cornering: The ease at which a vehicle travels a
Balance: This term is used to describe having equal
curved path.
weight distribution about the circumference of a wheel
and tire assembly. Cross Tube Assembly: Two tie rods and a tube, which
transfers the turning effort to the opposite side of the vehicle.
Bead: A wire steel coil forming an anchor for individual
plies and rim attachment of a tire. Curb Weight: The overall weight of a vehicle, less
passengers, luggage, or load.
Bellows: A rubber type seal, which is folded to allow
for a telescopic action. Normally referred to as a Degree: A unit of measurement to describe an angle.
bellows boot.
Dial Indicator: An instrument used to measure and display
Bias Belted: A bias ply tire that has reinforcing strips linear displacement. Measurement is displayed on a dial face
or belts under the tread section. and the scale is commonly graduated in thousandths.
Bias Ply: A tire constructed of alternate plies, which Directional Stability: The tendency for a vehicle to
intersect the tire centerline at approximately 35 degrees. maintain a directed path.
Body Roll: The leaning of the vehicle body Drag Link: A tube or rod used for interconnection between
while cornering. Pitman Arm and tie-rod assemblies.
Braking Control: Vehicle stability related to the Dynamic Balance: This normally refers to the balance
reaction under all stopping conditions. condition of a wheel and tire assembly in motion.
Bushing: A component made of metal or rubber-type Foot Pound: A unit of measurement used to describe
material, used to isolate interconnected moving parts. torque force.
Cam Bolt: A bolt and eccentric assembly which, when Frame Angle: The angle formed by a horizontal line and a
rotated, will force components to change position. line drawn parallel to the frame.
Camber: The inward or outward tilt of the wheel. Geometric Centerline: A line drawn between the
midpoint of the front axle and the midpoint of the rear axle.
Camber Roll: A change in camber brought about by
suspension changes while cornering. Horizontal: Parallel or level with the plane of the horizon.
Caster: The forward or rearward tilt of the steering axis. Hub: The assembly that houses the bearings about which
the wheel and tire assembly rotates.
Center Bolt: A bolt that provides centering and
attachment of an axle and spring assembly. Hydraulic Pump: A power driven device generating
constant volume and pressure.
Centerline Steering: A centered steering wheel while
the vehicle is traveling a straight ahead course. Included Angle: The sum of the angles, camber and SAI.
– 22 –
Independent Suspension: A suspension system that Pitman Arm: A steering component that provides
provides an isolated mounting for each wheel to the chassis. interconnection between the steering gear sector shaft and
the steering linkage.
Individual Toe: The angle formed by a horizontal line
drawn through the plane of one wheel versus a centerline. Ply Rating: A method of rating tire strength. Not
necessarily indicative of the actual number of plies used.
Intersect: The crossing point of two lines.
Power Steering: A steering system that incorporates
Jounce Travel: A suspension moving up through its travel.
hydraulics to assist in the steering of the wheels.
Kinetic Balance: The balance condition of a rotating
Pre-load: A predetermined amount of load or force
wheel related to force generated in a vertical plane.
applied during assembly to prevent unwanted play
King Pin: A pin used to attach a spindle to an axle. during actual operation.
Lateral Run-out: Side-to-side movement with a rotating Pull: The tendency for a vehicle to steer away fr om its
wheel or tire. directed course.
Lead: A slight tendency for a vehicle to move away from Radial Play: Any lateral movement of the wheel and tire
its directed course. assembly when inspecting a ball-joint or kingpin.
Linkage: A series of rods or levers used to transmit Radial Ply Tire: A tire construction type with alternating
motion or force. plies 90 degrees to the tire bead.
Load Range: A system used to describe the ser vice or Radius: The distance from the center to the outer edge
weight limitations of a tire. of a circle.
Memory Steer: A condition where the wheels, rather than Rear Axle Departure Offset: The amount in inches from
returning to straight ahead, tend to remember and seek a the midpoint of the steer axle (or kingpin on a trailer), where
previous position. the projected thrustline intersects.
Millimeter: A unit of linear measurement. One millimeter is Rebound: A suspension moving down through its travel.
equivalent to 0.039 inches.
Recirculating Ball Steering Gear: A steering gear
Minute: A unit of measurement used to describe an angle. design that is made up of a worm shaft, ball nut, and two
One minute is equivalent to 1/60 of one degree. recirculating ball circuits.
Offset: The lateral displacement of a wheel or axle in Returnability: The tendency of the front wheels to return
respect to a centerline. to a straight ahead position.
Oscillate: A back and forth motion at a specific frequency . Road Crown: The slope of a road from its center.
Out-of-Round: A wheel and tire irregularity in which one Road Feel: Necessary feedback transmitted from the road
or both are not concentric with its axis of rotation. surface up to the steering wheel.
Overinflation: Inflation pressure beyond that which Road Isolation: The ability of a vehicle to better separate
is recommended. road irregularities from the driver and passengers.
Oversteer: A characteristic in which a vehicle has a Road Shock: An excessive amount of force transmitted
tendency to turn sharper than the driver intends. from the road surface up to the steering wheel.
Parallelogram Steering Linkage: A steering linkage Scrub Radius: The radius formed at the road surface
design where if all pivot points were connected by lines, between the wheel centerline and steering axis.
these lines would be parallel.
Semi-Integral Power Assist: A power assist system
Perpendicular: Being at right angles. using a hydraulic pump and a power cylinder in conjunction
with the steering gear.
– 23 –
Setback: The angle formed between a centerline and a Thrustline: A bisector of rear total toe.
line perpendicular to the front axle.
Tie Rod Assembly: The outer most assemblies on a
Shim: Thin material of fiber or metallic makeup used to parallelogram steering linkage. These assemblies are
take up clearance between two parts. attached to the drag link and Ackerman Arms.
Shimmy: A violent shake or oscillation of the front Tie Rod End: The ball and socket assembly of a tie rod.
wheels transmitted up to the steering wheel.
Tie Rod Sleeve: A threaded tube that provides connection
Shock Absorber: A suspension component used to and adjustment of a tie rod assembly.
dampen spring oscillation.
Tire Force Variation: A tire irregularity, in which there
Solid Axle Suspension: A suspension system is a difference in radial stiffness about the circumfer ence
consisting of one steel or aluminum I-beam extended the of the tire.
width of the vehicle.
Toe: The comparison of a horizontal line drawn through
Short Long Arm (SLA): An independent suspension both wheels of the same axle.
design incorporating unequal length control arms.
Turning Angle: The difference in the turning angle of the
Spindle: A component on which a wheel and tir e front wheels in a turn.
assembly rotates.
Torsion Bar: A spring steel bar used in place of a
Stability: The tendency of a vehicle to maintain a coil spring.
directed course.
Tracking: The interrelated paths taken by the fr ont and
Stabilizer: A steel bar used to minimize body r oll. rear wheels.
Steering Axis Inclination: The angle formed by Treadwidth: The dimension as measured between the
an imaginary line drawn through the steering axis centerlines of the wheels on the same axle.
versus vertical.
Treadwear Indicators: Ridges molded between the ribs
Steering Gear: A mechanical device used to convert the of the tread that visibly indicate a worn tire.
rotary motion at the steering wheel to a lateral motion.
Under Inflation: Air pressure below that which
Steering Shaft: A tube or rod, which interconnects the is specified.
steering wheel to a lateral motion.
Understeer: A characteristic in which a vehicle has a
Strut: Any support used between two parts. tendency to turn less than the driver intends.
Suspension: An assembly used to support weight, Vertical: Being exactly upright or plumb.
absorb and dampen shock, help maintain tire contact and
Vibration: To constantly oscillate at a specific frequency.
proper wheel to chassis relationship.
Waddle: The lateral movement of a vehicle, usually caused
Suspension Height: The specified distance between
by some type of tire or wheel imperfection.
one or more points on a vehicle to the road surface.
Wander: The tendency of a vehicle to drift to either side of
Tandem Lateral Offset: When the geometric centerline
its directed course.
does not cross the midpoint of all axles.
Wheelbase: The dimension as measured between the
Tandem Scrub Angle: The angle formed by the
center of the front and rear axles.
intersection of horizontal lines drawn thr ough each rear
axle when total toe and the offset is zero.
Thrust Angle: The angle formed by thrustline and
geometric centerline.
– 24 –