SC C06 Cag HBK PRC ST
SC C06 Cag HBK PRC ST
SC C06 Cag HBK PRC ST
G PROCED
DURE
Paintting Proce
eduree for Structuraal Ste
eel
Fabriicatio
on Wo
ork
Prepareed for: Su
upreme Committ
C tee For Delivery
D & Legacyy
Documentt Reference
e Number: SC-C06-CAG
S G-HBK-PRC-ST-00008 Rev00
R
Prepared b
by: Dai Dun
ng Metallic Manufactu
ure Construcction & Trade Corporaation
Revision history
CONTRACTOR: We have reviewed this document for completeness and for compliance with the Contract
before submission.
Reviewed by:
Checked by:
Approved by:
HBK-CRCC JV (Main Hamad Bin Khalid Contracting Company -China Railway Construction Corporation
Contractor) LTD Joint Venture
Superstructure Superstructure is the upper portion of the building, usually located above the
ground beam/ tie-beam, which transmits the loads of the superstructure to the
foundation.
Approval An act of endorsing or adding positive authorization or both indicated by a stamp
or initial (and date) of the approval.
Certificates The action of determining, verifying and attesting, in writing document the
qualifications of personnel, material, completed activities, or process.
Contract The written covenant and other document agreed to and legally binding between
the client and contractor, which specify requirements and conditions that must
be complied with to complete the work at acceptable satisfactory level
Item Item means raw material, part, component, sub-assembly, assembly, equipment
Painting Procedure
Contents
1. Purpose
2. Scope
3. Reference
4. Content
5. Document record
1. Purpose
This procedure is developed to meet the requirement Painting quality of the Specification of
Project
2. Scope
This procedure issue for Production Department, QC Department of Daidung Metallic
Manufacture Construction Trade Corporation to perform and inspection the Painting Process
during the fabrication as per SC-C06-STA-HBK-SPE-ST-00004 Rev05 : Technical
Specification for Steel Works (Section 05 12 00 - Structural Steel Framing) for Ras Abu
Aboud Stadium and Precinct Project
3. Reference
Application and inspection painting work will be referred follow standard:
8 ASTM D3359 Standard test methods for measuring adhesion by tape test
9 ISO 4624 Paint and varnishes- pull off test for adhesion
4. Content
4.1 Painting system
The Painting system applied for Structure shall be developed following the Technical
Specification for Painting of Project
Total DFT µm
Note: the paint system & color will change in accordance with the contract signed between
the parties
1. Preparation
2. Surface Treatment
No
Inspection
Yes
3. Painting Primer Coat
Inspection No
Yes
No
Inspection
Yes
No
Inspection
Yes
Final Inspection No
Yes
• All structures must be defined painting system according Painting Spec before
preparation surface and painting.
• The size of abrasive will be select to ensure roughness must follow Specification
• Prior to carrying out any kind of surface preparation, all imperfections of tructure
such as: skip welds, weld spatter, sharp edges (round minimum radius of 2mm),
delaminations, scabs, slivers, slag shall be corrected prior to surface preparation
• Prior to carrying out any kind of surface preparation, Oil and grease etc. to be
removed with a suitable detergent as per SSPC SP1 and contamination remaining
on the surface must to remove.
• Prior to carrying out any kind of surface preparation, protection area impermit and
equipment will be damaged during preparation surface and painting progress
4.4.2 Equipment, Manpower, Safety & Environment
• Carry out equipment: all machines & tools to carry out coating shall be meet
Appropriate Method application
Health, Safety & Environmental requirement and checked for the Safety
guard & capacity before using
Air system is cleaness
• Inspection instructment: must be available of the valid internal calibration label or
third-party’s calibration label.
• Manpower:
The number of people should be enough to ensure production progress and
follow Safety Ruler
To be training and skillful
• Safety & environment: all step of carry out the job will be assessed, tested,
considered preventive measures, appropriate protective personal equipment to
ensure the safety and environment are strictly adhered.
• It’s strictly required to check environment condition before, during, after suface
treatment and painting: surface temperature, dew point, humidity…
• The following situation is forbidden to perform the painting work:
o Temperature of Metal surface below 30C the dew point of the surrounding
air.
o When the air temperature, paint or surface should be less than 10 °C or
above 40 °C
o When relative humidity measured in the vicinity of area to be blasted is
above 85%
• If oxidation appears on surfaces at any time during paint application, painting shall
be stopped and the specified cleanliness standard reinstated.
• All structures must be approved by Painting quality control and Client – if request
prior to carry out surface treatment, Painting quality control must to check rust
condition, request fabricator to clean imperfect area, record and report Client
location not access for blasting and painting, record daily checklist.
• Charater of abrasive will be accordingly Project’s Requirement. Normaly used steel
Shot or Grit & non-metallic abrasive for steel structure and non-metallic abrasive
for Gal, Alu, Stainless steel structure if request painting.
• Prior to commencing work adequate lighting shall be available. Lighting shall not
interfere with the condition of the blast-cleaned surface.
• Surface treatment before application painting follow Project’s Requirement:
o Cleaness:
+ Full blasting get grade Sa 2 ½ accordingly ISO 8501-1
Standard
Acceptance content
ISO 8501-1
- Steel temperature
gague(St)
Imperfect area Project’s 100% Of All No Defects un- Prior carry out
requirement (C4) Surface acceptable the work
Roughness ISO 8503-1 Start project & Medium (G) or as per After surface
Testing one per 500m2 Manufacture preparation &
and when Painting’s prior coating
changing abrasive recommendation application
material
• All surface for applied painting must be accepted for surface preparation
• Impermit area must be protected and 50mm around field weld shall not be painted.
• The coating manufacture’s instructions has been correctly prior, during and after
application such as ratio mixing, pot life, thinner, method apply, temperature..
• Coating materials shall be thoroughly mixed by machine until they are smooth
according manufacture’s recommendation, approximate time 5 minutes. Before
mixing need to remove skin form on the top of Paint drum. Batch numbers of all
material mixed shall be recorded.
• Add Thinner when completed paint mixing if necessary, when add thinner must to
use machine to mix again. Type and quantity must follow Paint manufacture’s
recommendation.
• The ambient condition shall be checked prior, during, after application painting
accordance with the coating manufacturer’s instructions & Specification of project.
Will be apply paint when enough element:
o Temperature of Metal surface above 3°C the dew point of the surrounding
air.
o When the air temperature, paint or surface of painting from 10 °C to 40°C
o When relative humidity not above 85%.
• Stripe coating of paint materials using stiff bristle brushes (roller will be consider
from second coat or location inaccess to carry out by brush) at weldding seams,
corners and edges to ensure adequate coating thickness is achieved and to
minimize pinholes on difficult to access areas during the spraying process. The
stripe coat is carry out prior application full coat, big structure will continue stripe
coat when completed application full coat
Note: ALL EDGES AND WELDING WILL BE STRIPE COAT 3-4 TIMES TO
ENSURE WHEN COMPLETED PAINTING TOTAL DFT AT STRIPE COAT
AREA SHALL BE 400µm. THE STRIPE COAT SHALL COVER THE EDGES
AND WELDING AND RUN 50mm ONTO FLAT SURFACE
• Method to application: apply full coat by airless pump to get dry film thickness as
per Project’s requirement:
o During application, the gurn is perpendicular surface painting and distance
from 200 to 500mm.
o Depending on the geometry of the structure, the characteristics of the paint
that selectively tip and adjust the pressure to match the manufacturer’s
recommendations.
o During application paint, usualy stirred to avoid listen down paint at bottom
of drum
o Should commence at the bottom of the area to be coated and work up, voids,
runs, sags and drips shall be corrected immediately by brush off.
o During paint application regular wet film thickness checks by Wet comb to
control paint thickness
o Inorganic ethyl zinc silicate primer will be checking dry film thickness and
build up thickness until 3 hours from application
o During application, shall be visually checked for pinholes and where found
these should be brushed out
May be use brush or roller to carry out painting for small complex structure and
touch up
• Painting defect: when paint is dry, all paint defect such as sagging, running,
overspray, wrinkling, foreign matter, cracking, mechanical damage… must be
repaired before application next coat
• Normal dry film thickness of painting layer (NDFT) will be check before apply
next coat as per ISO 12944-5 standard. Minimum thickness of spot (average three
reading gauge) is 80% DFT and maximum thickness of spot is three times DFT
Project requirement but not excess maximum thickness recommendation in
technical data sheet of Paint product. Each structure maybe seclect minimum 5
location to measure. Location is low DFT will be correct action to get Spec’s DFT
as per Painting manufacture’s recommendation
• Application next coat: check the interval coating time, sandpapering and
preparation surface, stripe coat and apply next coat. Carefully maximum and
minimum interval coating time recommendation in technical data sheet of paint
product.
• Adhesive test: when painting full dry-test panel:
o ASTM D3359 for NDFT up to 250 µm, minimum class 3A
o ISO 4624 method for NDFT > 250µm, minimum 5Mpa
• All step of carry out the work include prior, during and after application painting
must be checked by Painting Quality Control and Client if request, repreparation
surface & painting and reinspection or issue Non conformation report if unaccepted.
The inspection maybe refer table 02. All information shell be record in Painting
Inspection Record
Table 02 Inspection of coating application
Acceptance
Test Test method Frequency Consequence
Criteria
Environmental - Sling to test Đầu mỗi ca và - 40°C≥ St≥ 10°C Every 2-4 hours
ambient temperature hằng giờ trong and minimum 3°C
Conditions/ dry bulb Td, suốt ca / Start Of Above Dew Point
Relative Humidity Each Shift +
(RH) Hourly - RH ≤ 85%
Throughout Shift
- Steel temperature
gague(St)
Visual for sagging, Visual Examination 100% Of All No Defects All Defects To be
running, overspray, Surfaces rectified before
wrinkling… next coat
Wet Film Wet film thickness At the beginning As per Volume Applicator,
Thickness Testing Comb and minimum 1 solids of paint Supervisor to
test for every 3 product is used check WFT during
or 5 m2 application
DFT Measurement Dry film thickness Min 5 spot ISO 12944-5 Supervisor and
gauge Elcometer measure each QC checking after
456 structure every apply
complete & dry
and before apply
next coat
Adhesion test/ Elcometer Test panel only - Minimum level QC checking after
equipment: Cut tape 3A as per ASTM curing
test, Pull-off tools D3359 standard
Min 5 Mpa as per
ISO 4624
All machines & tools shall be meet Health, Safety & Environmental
requirement and checked for the Safety guard & capacity before using
• Inspection Instrucments
o QC team shall prepares neccessary instruments for inspection
o All measuring instruments must be available of the valid internal calibration
label or third-party’s calibration label
• Manpower:
The Painting Team shall arrange skillful workers to perform Painting Work
for this project. The number of people should be enough to ensure
production progress and follow Safety Ruler.
• Customer’s Inspection:
o All touch up – repair is carry out under monitoring by Painting QC or Site
Engineer and approved by client if request
o Under information from Painting team, QC Painting or Site Engineer
inspected and inform Painting team to repair all Painting defect if any before
invite final inspection.
o DDC shall notify Customer and perform their final inspection follow:
Don’t have any painted defect.
Total dry film thicknesses (DFT) of Painting repair should be as
Painting Specification is inspection follow ISO 12944-5
up area has fresh color
• After coats completely dried, steel structures shall be wrapped by plastic cover
whole item, then moving items to storage place.
• All items must put on shelf with minimum height is 400mm.
• Environment conditions: dry and ventilation place, avoid direct sunlight, rain water,
maximum ambient teampature is 50°C.
5 Document record
All carry out step will be record in appropriate the QC form below