ELECTRO-LUBER TM

INSTALLATION INSTRUCTIONS
M I CRO, M I N I , BU DGET & J U M BO
Working Principle
When one or a combination of selector switches are turned
on, an electro-chemical reactor cell is activated. This begins
an electro-chemical reaction whereby electrical energy is
converted into nitrogen gas . The gas is trapped in a
hermetically sealed bellows type gas chamber. As the gas
is produced, an internal pressure builds up, which is applied
against a piston. The piston then forces the lubricant out of
the cylinder and into the lube point. The strength of the
electrical current determines the amount of gas produced,
which in turn, controls the rate of lubricant flow and the MICRO-LUBER dimensions 5” High x 3 1/8” Diameter
TM MINI-LUBER dimensions: 5 5/8” High x 3 1/8” Diameter
length of time the ELECTRO-LUBER will operate. BUDGET-LUBER dimensions: 6 1/4” High x 4” Diameter
JUMBO-LUBER dimensions: 6 3/4” High x 4 3/4” Diameter
General Information
On first installation, using a hand grease gun and the same type of grease, pump a few shots of lubricant into the bearing. If fittings or grease
TM
lines are used, these also should be filled with the same lubricant. This step need not be repeated when changing the ELECTRO-LUBER .
TM TM
Install the ELECTRO-LUBER , if possible, directly on the bearing. The ELECTRO-LUBER MINI LUBER has ¼” NPT threads, the
TM
BUDGET and JUMBO LUBER have ½” NPT threads. To mount the ELECTRO-LUBER on bearings with different thread sizes use
standard plumbing adapters or adapters available from A.T.S.
TM
For remote installation of ELECTRO-LUBERs filled with grease use up to 3 feet of pipe or tubing with a minimum ¼” ID (3/8” preferred).
If oil is being used, line length may be up to15 feet. Oil filled lubricators must be mounted with outlet pointed upward to avoid lubricant running
out. If mounting oil filled lubricators with the outlet pointing downward, they must be used with a low pressure check valve.

High temperature lubricants, with an NLGI 2 rating, tend to harden at low temperatures and the lubricator cannot push them out. In low
temperature applications use Lowtemp lubricants with NLGI 0 or 1 rating.
TM
Each ELECTRO-LUBER is supplied with a weather proof switch cap with O-Ring which must be installed and tightened in all cases
as protection against weather and moisture. This cap must be kept on to insure the intrinsic safety rating of the unit.
TM
To insure the success of your ELECTRO-LUBER installation, do not use in temperatures exceeding 130 degrees Fahrenheit, or in an
TM
application requiring more than 50 psi. The ELECTRO-LUBER is a single point lubricator and is not designed to feed more than one
bearing.

Warning: Wait 30 seconds after removing switch cap before operating any switches to ensure venting
of the battery chamber.

Starting Procedure
Select the dispensing time and amount of lubricant required, then click the appropriate switch or switches.
This action closes a circuit and the gas generation begins.

Also click on the “LIGHT” switch. The LED light will soon flash and will repeat every 15 to 20 seconds for
as long as the circuit is closed. The presence of the LED light assures that the system is in working order.

With the ELECTRO-LUBER, after the circuit is closed, there is a delay before enough gas is formed to
start moving the piston. The longer the dispensing period, the longer the delay.
If continuous uninterrupted lubrication is required, “prestart” the ELECTRO-LUBER for 12 hours
with all switches in the “ON” position. After this time return all switches to the “OFF” position
except the ones for the chosen dispensing rate.

If you do not “prestart” Time Delay to Dispense

the delay time will be: Month switch
Setting
1 mo 2 mo 3mo 6 mo 12 mo
Delay in Hours
To Start
18-24 40-48 60-70 120-140 240-280
Operating Procedure
If it is desired to increase or decrease the lubricant dispensing rate during operations, simply click the switch in use to OFF,
Then click on the new switch setting.
TM
To turn OFF the ELECTRO-LUBER during periods of shutdown click all switches, including the “LIGHT” switch, to OFF.
It is not necessary to turn off the lubricator before disposal, simply remove from the bearing and dispose with your other used grease products.
TM
Removing an ELECTRO-LUBER during operation will permit the discharge of lubricant until the point equilibrium in the expandable gas
chamber is reached. In a bearing with no back pressure no discharge will occur.

To Prevent Accidents
TM
DO NOT DISMANTLE DISCHARGED ELECTRO-LUBER (UNDER PRESSURE UP TO 50 PSI) WITHOUT FIRST PUNCTURING A HOLE
THROUGH THE BOTTOM OUTLET (GREASE OUTLET), THROUGH THE PISTON AND INTO THE GAS CHAMBER TO RELIEVE THE
PRESSURE.

Comparison Chart
TM
This chart compares the lubricant output rate of the ELECTRO-LUBER with several common manual lubrication schedules.
TM
The ELECTRO-LUBER switch setting indicated will provide comparable lubrication to that of the manual practice shown.
Do not over-lubricate bearings.
MINI LUBER Setting BUDGET LUBER Setting JUMBO LUBER Setting
Manual Lubrication Schedule
Unit Life Switch Setting Unit Life Switch Setting Unit Life Switch Setting
Daily lubrication 3 – 4 strokes 1 month 2 months 4 months

2 –3 lubrication 3 – 4 strokes 2 months 4 months 8 months

Weekly lubrication 8 – 10
3 months 6 months 12 months
strokes
Bi-weekly lubrication 8 –10
6 months 12 months
strokes
Monthly lubrication 8 – 10
12 months
strokes

A “Rule of Thumb” for Switch Setting

This chart offers a “Rule for Thumb” for selecting appropriate switch settings and lubricant output rates for some basic applications. Many
variables must be considered when determining the best setting for your operating environment. Areas of high contamination and heavy water
washout generally require a slight increase in lubricant flow rate. The settings shown below are based on an average ambient operating
o TM
temperature of 68 Fahrenheit. Please consult the temperature chart on the following page for using your ELECTRO-LUBER in other
temperature ranges. Because of the wide number of variables found in actual operating environments, this chart should only be considered as
a guide in making a selection of the proper switch settings. ALWAYS AVOID OVER-LUBRICATING.

Bearing Shaft MINI LUBER

Size Switch Setting Days to Empty
4 ¾” to 6 ½” 15

4” to 4 ¾” 30

3 ¼” to 4” 60

2 ¾” to 3 ¼” 90

2 ¼” to 2 ¾” 180

1 ¾” to 2 ¼” 360

TM
NOTE: Not responsible for consequential damage beyond replacement of ELECTRO-LUBER or refund of amount paid.
“Rule of Thumb” continued

Bearing Shaft BUDGET LUBER Bearing Shaft JUMBO LUBER

Size Switch Setting Days to Empty Size Switch Setting Days to Empty
4 ¾” to 6 ½” 30 12 to 14 ¾” 20

4” to 4 ¾” 60 10 ¾” to 12” 30

3 ¼” to 4” 120 8½” to 10¾” 60

2 ¾” to 3 ¼” 180 6 ½” to 8 ½” 90
2 ¼” to 2 ¾” 360 4” to 6 ½” 120

2 ¾” to 4” 360

Adjustment for Temperature Variation

TM o o
The ELECTRO-LUBER dispensing rate is calculated at 20 C (68 F) at sea level, and 14.7 PSI/G. However, as the temperature RISES,
the dispensing rate INCREASES. As the temperature FALLS, the dispensing rate DECREASES. To calculate the dispensing rate of the
TM
ELECTRO-LUBER dispenser at higher or lower average temperatures refer to the following chart, and apply the factor to the charts
on the last page.

°F °C FACTOR
o o
+131 +55 +35% Standard dispenser – maximum working life
o o o o
+113 +45 +30% 90 days at 55 C (131 F)
o o
OPERATING TEMPERATURES

+104 +40 +20%

o o
+95 +35 +15% EXAMPLE 1
MOST EFFECTIVE

o o o
+86 +30 +10% A “30 day” unit installed at 40 C will empty
o o
+77 +25 +5% 20% faster (24 day discharge).
Red Ring

o o
+68 +20 Stable
OPERATING TEMPERATURES
MOST EFFECTIVE

o o
+59 +15 -5%
o o
+50 +10 -10% EXAMPLE 2
Blue Ring

o o o
+41 +5 -15% A “30 day” unit installed at -30 C has a 50%
o o
+32 0 -20% dispensing rate loss (45 day discharge).
o o
+23 -5 -25%
o o
+14 -10 -30% Standard dispensing will function normally
o o o o
+3.2 -16 -35% to a temperature of -40 C (-40 F).
o o
-4.0 -20 -40%
o o
-14.8 -26 -45%
o o
-22 -30 -50%
o o
-32.8 -36 -55%
o o
-40 -40 -60%

Adjustment for Altitude

TM
The ELECTRO-LUBER operates in normal fashion at altitudes to 1000 feet above sea level. The dispensing rate will increase above
1000 feet due to reduced atmospheric pressure. For example, at 2000 feet the discharge rate will be 10% faster. For every additional 1000
feet of altitude the discharge rate will increase by an additional 5%. For applications at high elevations please request special instructions.

Special Conditions for Safe Use (ATEX Intrinsic Safety)

The apparatus must not be installed in a position where it may be subjected to an excessive air/fluid flow that could cause electrostatic charge
to build up.

TM
NOTE: Not responsible for consequential damage beyond replacement of ELECTRO-LUBER or refund of amount paid.
Selection of Switch Settings
One stroke from a typical grease gun is equal to approximately one cubic centimetre (cc). To select the switch setting appropriate for your
application first look across the temperature row for the approximate ambient temperature for the application. For fluctuating temperature
applications, take the average between the high and the low temperature. Next, look down the column for the desired output of lubricant,
remembering that 1 cc is equal to approximately one stroke from a grease gun. The switch settings are shown in the left most column.

Mini Luber (125cc)

Lubricant output rates for various temperatures at altitudes from sea level to 1000 feet

+14°F +32°F +50°F +68°F +77°F +86°F +95°F +113°F +131°F

Switch Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days
settings output until output until output until output until output until output until output until output until output until
cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty
All 6.0 20 6.8 18 7.7 16 8.5 14.2 8.9 13 9.4 13 9.8 12 10.6 11 11.1 11
1 2.8 43 3.2 38 3.6 33 4.0 30 4.2 29 4.4 27 4.6 26 5.0 24 5.2 23
2 1.4 86 1.6 75 1.8 67 2.0 60 2.1 57 2.2 55 2.3 52 2.5 48 2.6 46
3 0.9 129 1.1 113 1.2 100 1.33 90 1.4 86 1.5 82 1.5 78 1.7 72 1.7 69
6+12 0.7 171 0.8 150 0.9 133 1.0 120 1.1 114 1.1 109 1.2 104 1.3 96 1.3 92
6+B 0.6 190 0.7 167 0.8 148 0.9 133 0.9 127 1.0 121 1.0 116 1.1 107 1.2 103
6 0.5 256 0.5 224 0.6 199 0.67 180 0.7 171 0.7 163 0.8 156 0.8 143 0.9 136
12+B 0.4 343 0.4 300 0.5 267 0.5 240 0.5 229 0.6 218 0.6 209 0.6 192 0.7 185
12 0.2 519 0.3 455 0.3 404 0.33 360 0.3 346 0.4 331 0.4 316 0.4 291 0.4 280

Budget Luber (250cc)

Lubricant output rates for various temperatures at altitudes from sea level to 1000 feet

+14°F +32°F +50°F +68°F +77°F +86°F +95°F +113°F +131°F

Switch Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days
settings output until output until output until output until output until output until output until output until output until
cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty
All 12.5 20 13.9 18 15.6 16 17.4 14.2 19.0 13 19.2 13 20.6 12 22.0 11 22.7 11
1 5.8 43 6.6 38 7.6 33 8.3 30 8.6 29 9.3 27 9.6 26 10.4 24 10.8 23
2 2.9 86 3.3 75 3.7 67 4.1 60 4.4 57 4.5 55 4.8 52 5.2 48 5.4 46
3 1.9 129 2.2 113 2.5 100 2.7 90 2.9 86 3.0 82 3.2 78 3.5 72 3.6 69
6+12 1.5 171 1.7 150 1.9 133 2.0 120 2.2 114 2.3 109 2.4 104 2.6 96 2.7 92
6+B 1.3 190 1.5 167 1.7 148 1.8 133 2.0 127 2.1 121 2.2 116 2.3 107 2.4 103
6 1.0 256 1.1 224 1.3 199 1.3 180 1.5 171 1.5 163 1.6 156 1.7 143 1.8 136
12+B 0.7 343 0.8 300 0.9 267 1.0 240 1.1 229 1.1 218 1.2 209 1.3 192 1.4 185
12 0.5 519 0.6 455 0.6 404 0.7 360 0.7 346 0.8 331 0.8 316 0.9 291 0.9 280

Jumbo Luber (475cc)

Lubricant output rates for various temperatures at altitudes from sea level to 1000 feet

+14°F +32°F +50°F +68°F +77°F +86°F +95°F +113°F +131°F

Switch Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days Daily Days
settings output until output until output until output until output until output until output until output until output until
cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty cc’s empty
All 22.3 20 25.5 18 28.7 16 31.8 14.2 33.5 13 35.1 13 36.7 12 39.8 11 43.5 10
1 10.5 43 12.0 37 13.5 33 15.0 30 15.8 28 16.5 27 17.3 26 18.8 24 20.5 22
2 5.3 85 6.0 74 6.8 66 7.5 60 7.9 57 8.3 54 8.6 52 9.4 48 10.2 44
3 3.5 128 4.0 112 4.5 99 5.0 90 5.3 85 5.5 81 5.8 78 8.3 71 6.8 65
6+12 2.6 171 3.0 150 3.4 133 3.7 120 3.9 114 4.1 109 4.3 104 4.7 96 5.1 88
6+B 2.4 190 2.7 166 3.0 148 3.4 133 3.5 127 3.7 121 3.9 116 4.2 106 4.6 97
6 1.8 255 2.0 223 2.3 198 2.5 180 2.6 170 2.8 162 2.9 155 3.1 143 3.4 131
12+B 1.3 337 1.5 295 1.7 262 1.9 240 2.0 225 2.1 214 2.2 205 2.4 189 2.6 173
12 0.9 510 1.0 447 1.1 397 1.25 360 1.3 340 1.4 325 1.4 311 1.6 286 1.7 262

Note: Please refer to previous page for temperature and altitude adjustments
For other settings or special applications, please consult the factory
or your Electro-Lube Sales Representative
Patents: US #4023648, #4671386 Canada #101490 Britain #1496841 Japan #1011803 Germany #DE 2520241 C3
Certified Intrinsically Safe for Class I, Groups A,B,C,D; Class II, Groups E,F,G; Class III CSA #LR 51732-8, UL #E149679
MSHA # 2G-4081-0, Energy, Mines & Resources Canada – For use in Hazardous Locations Certificate # 600

II 1 G EEx ia IIC T3 (-40ºCO TaO 55ºC) I M1 EEx ia I (-40ºCO TaO 55ºC)

Certificate # MECS 00 ATEX 4229X, BAS 00 ATEX 1228X BS EN ISO 9001:2000
FM 66860
Standards: EN50014: Amds 1&2; EN50020: 1994; EN50284: 1999; prEN50303: 1999