Product Service Manual - Level 2: Applicable Country & Regions
Product Service Manual - Level 2: Applicable Country & Regions
Product Service Manual - Level 2: Applicable Country & Regions
All Regions
Version: 00b
Date:2010/09/02
Notice:
For RO to input specific “Legal Requirement” in specific NS regarding to responsibility and
liability statements.
Please check BenQ’s eSupport web site, http://esupport.benq.com, to ensure that you have the
most recent version of this manual.
1
Update History
2
Content Index
Abbreviations & Acronyms....................................................................................................................... 5
About This Manual................................................................................................................................... 6
Trademark ................................................................................................................................................ 6
Introduction ............................................................................................................................................. 6
Important Service Information ................................................................................................................ 6
RoHS (2002/95/EC) Requirements – Applied to all countries require RoHS. ................................. 6
Safety Notice ..................................................................................................................................... 7
Compliance Statement ..................................................................................................................... 7
General Descriptions ........................................................................................................................ 7
Related Service Information ............................................................................................................. 7
Product Overview ..................................................................................................................................... 8
1. Specifications ................................................................................................................................ 8
2. Timing Table................................................................................................................................. 9
3. Projector exterior view ............................................................................................................... 12
4. Control Key Pad and LED .......................................................................................................... 13
5. Remote Controller ...................................................................................................................... 15
6. Packing ....................................................................................................................................... 17
Customer Acceptance ............................................................................................................................. 33
7. SCOPE ........................................................................................................................................ 33
8. PURPOSE ................................................................................................................................... 33
9. APPLICATION ........................................................................................................................... 33
10. DEFINITION ............................................................................................................................ 33
11. OPERATIONAL INSPECTION CRITERIA ............................................................................. 33
12. Function Test Criteria ............................................................................................................... 34
Level 1 Cosmetic / Appearance / Alignment Service .............................................................................. 39
1. Cosmetic / Appearance Inspection Criteria................................................................................ 39
2. Software/Firmware Upgrade Process .......................................................................................... 40
2.1 Firmware Upgraded Process ............................................................................................. 40
2.2 Method to enter factory menu.......................................................................................... 44
3. Adjustment / Alignment Procedure............................................................................................ 46
3.1 Color Wheel Delay Alignment .......................................................................................... 46
3.2 ADC Calibration Procedure ............................................................................................. 48
4. Check Lamp hour information .................................................................................................. 49
5. How to reset lamp hours ............................................................................................................ 49
Level 2 Circuit Board and Standard Parts Replacement ......................................................................... 51
1. Product Exploded View .............................................................................................................. 51
2. Product Disassembly / Assembly ................................................................................................ 52
2.1 Tools.................................................................................................................................. 52
3
2.2 Disassembly Procedure ..................................................................................................... 53
2.3 Replacing the Lamp Module ............................................................................................. 60
2.4 Disassembly the Optical Engine ....................................................................................... 62
3. System Block Diagram ................................................................................................................ 65
4. Troubleshooting .......................................................................................................................... 66
4.1 Confirm Software and hardware ...................................................................................... 66
4.2 Error Count Messages Definition ..................................................................................... 73
Appendix 1 – Screw List / Torque ........................................................................................................... 74
Appendix 2 - Code List: IR / RS232 / DDC Data.................................................................................... 76
1. Remote Control Code................................................................................................................. 76
2. RS232 code table......................................................................................................................... 77
3. DDC Data ................................................................................................................................... 80
Appendix 3 - Ceiling Mount Drawing.................................................................................................... 83
4
Abbreviations & Acronyms
A
A/D Analog to Digital
ADC Analog-Digital Convert
B
BenQ BenQ Corporation
C
CW Color Wheel
D
DLP Digital Light Processing / Texas Instruments®
DMD Digital Micro mirror Device
L
LED Light-Emitting Diode
R
RS232 Interface Between Data terminal Equipment and
Data Communications Equipment Employing
Serial Binary Data Interchange
S
SVGA Super Video Graphics Array, A screen resolution
of 800 x 600 pixels.
SXGA Super XGA. A screen resolution of 1280x1024
pixels.
V
VGA Video Graphics Array. A screen resolution of
640x480 pixels.
X
XGA A screen resolution of 1024x768 pixels.
5
About This Manual
This manual contains information about maintenance and service of BenQ products. Use this manual
to perform diagnostics tests, troubleshoot problems, and align the BenQ product.
Important
Only trained service personnel who are familiar with this BenQ Product shall perform
service or maintenance to it. Before performing any maintenance or service, the
engineer MUST read the “Important Safety Information”
Trademark
The following terms are trademarks of BenQ Corporation:
BenQ
Other companies, products, or service names may be the trademarks of their respective companies.
Introduction
This section contains general service information, please read through carefully. It should be stored for
easy access place.
6
Safety Notice
1 Make sure your working environment is dry and clean, and meets all government safety
requirements.
2 Ensure that other persons are safe while you are servicing the product.
3 DO NOT perform any action that may cause a hazard to the customer or make the product
unsafe.
4 Use proper safety devices to ensure your personal safety.
5 Always use approved tools and test equipment for servicing.
6 Never assume the product’s power is disconnected from the mains power supply. Check that it is
disconnected before opening the product’s cabinet.
7 Modules containing electrical components are sensitive to electrostatic discharge (ESD). Follow
ESD safety procedures while handling these parts.
8 Some products contain more than one battery. Do not disassemble any battery, or expose it to
high temperatures such as throwing into fire or it may explode.
9 Refer to government requirements for battery recycling or disposal.
Compliance Statement
Caution: This Optical Storage Product contains a Laser device. Refer to the product specifications and
your local Laser Safety Compliance Requirements.
General Descriptions
This Service Manual contains general information. There are 2 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
7
Product Overview
1. Specifications
All specifications are subject to change without notice.
Optical Control
Resolution RS-232 serial control
(MX511) 9 pin× 1
1024×768 XGA IR receiver× 1
USB Type B× 1
(MS510)
800×600 SVGA Input terminals
Display system Computer input
1-CHIP DMD RGB input
D-Sub 15-pin (female) × 2
Lens F/Number
F=2.51 to 2.69 Video signal input
f=21.95 to 24.18 mm S-VIDEO
Mini DIN 4-pin port × 1
Lamp VIDEO
185 W lamp RCA jack × 1
SD/HDTV signal input
Electrical Analog – Component RCA jack × 3
Power supply (through RGB input)
AC100-240V, 2.9A
50-60 Hz (Automatic)
Audio signal input
Power consumption Audio in
260 W (Max);<1 W(Standby) PC audio jack × 1
2. Timing Table
Supported timing for PC input
Horizontal
Vertical Pixel
Resolution Frequency Mode
Frequency(Hz) Frequency(MHz)
(kHz)
720×400 31.469 70.087 28.322 720×400_70
31.469 59.940 25.175 VGA_60
37.861 72.809 31.500 VGA_72
640×480
37.500 75.000 31.500 VGA_75
43.269 85.008 36.000 VGA_85
37.879 60.317 40.000 SVGA_60
48.077 72.188 50.000 SVGA_72
800×600
46.875 75.000 49.500 SVGA_75
53.674 85.061 56.250 SVGA_85
48.363 60.004 65.000 XGA_60
56.476 70.069 75.000 XGA_70
1024×768
60.023 75.029 78.750 XGA_75
68.677 84.997 94.500 XGA_85
1024×576 35.82 60.00 46.996 Netbook_1
1024×600 37.5 60.00 45.000 Netbook_2
1024×600 41.467 64.995 51.419 Netbook_3
49.702 59.810 83.500 WXGA_60
1280×800 62.795 74.934 106.500 WXGA_75
71.554 84.880 122.500 WXGA_85
63.981 60.020 108.000 SXGA_60
1280×1024 79.976 75.025 135.000 SXGA_75
91.146 85.024 157.500 SXGA_85
60.000 60.000 108.000 1280×960_60
1280×960
85.938 85.002 148.500 1280×960_85
1440×900 55.935 59.887 106.500 WXGA+_60
9
1400×1050 65.317 59.978 121.750 SXGA+_60
1600×1200 75.000 60.000 162.000 UXGA
640×480@67Hz 35.000 66.667 30.240 MAC13
832×624@75Hz 49.722 74.546 57.280 MAC16
1024×768@75Hz 60.241 75.020 80.000 MAC19
1152×870@75Hz 68.680 75.060 100.000 MAC21
10
31.47 60 27 480p
31.25 50 27 576p
45.00 60 74.25 720p_60
VIDEO 37.50 50 74.25 720_50
(HDCP) 33.75 60 74.25 1080i_60
28.13 50 74.25 1080i_50
67.50 60 148.5 1080p
56.25 50 148.5 1080p
Displaying a 1080i(1125i)@60Hz or 1080i(1125i)@50Hz signal may result in slight image
vibration.
11
3. Projector exterior view
Front/ upper side Rear/ lower side
12
4. Control Key Pad and LED
1. Focus ring
Adjusts the focus of the projected image.
2. Zoom ring
Adjusts the size of the image.
5. ◄Left/Blank
Used to hide the screen picture.
6. Mode/Enter
Selects an available picture setup mode.
Activates the selected On-Screen Display(OSD)menu item.
7. Source
Displays the source selection bar.
13
9. TEMPerature indicator light
Lights up red if the projector’s temperature becomes too high.
10. ►Right/Auto
When the On-Screen Display (OSD) menu is activated, the #4,#5,and #10 keys menu are used as
directional arrows to select the desired menu items and to make adjustments.
Automatically determines the best picture timing for the displayed image.
11. Menu/Exit
Turns on the On-Screen Display(OSD) menu. Goes back to previous OSD menu, exits and saves menu
settings.
14
5. Remote Controller
(1) POWER
Toggles the projector between standby mode and on.
(2) ∥/►Freeze
Freeze the projected image.
(3)
Starts the FAQ function.
(4) Capture
Captures current displayed screen to be MyScreen.
(5) Blank
Used to hide the screen picture.
(8) Menu/Exit
15
Turns on the On-Screen Display(OSD)menu. Goes back to previous OSD menu, exits and saves menu
settings.
(10) Auto
Automatically determines the best picture timings for the displayed image.
(11) ◄Left/►Right
When the On-Screen Display(OSD) menu is activated, the #8 and #10 keys are used as directional
arrows to select the desired menu items and to make adjustments.
(12) Mode/Enter
Selects an available pictures setup mode.
Activates the selected On-Screen Display(OSD) menu item.
(13) Source
Display the source selection bar.
(15) Timer On
Activates or displays an on-screen timer based on your own timer setting.
16
6. Packing
【NOTE】The updated Service BOM is on SPO system. Please check it to order service parts.
17
For E SKU For A SKU
18
For C SKU For J SKU
19
For K SKU For P SKU
20
For S SKU For T SKU
21
For U SKU For L SKU
22
CTN LBL PRINTING
1. For E SKU
23
2. For A SKU
3. For C SKU
24
4. For J SKU
5. For K SKU
25
6. For P SKU
7. For S SKU
26
8. For T SKU
9. For U SKU
27
10. For L SKU
28
SPEC LBL PRINTING
1. For E SKU
2. For A SKU
3. For C SKU
29
4. For J SKU
5. For K SKU
6. For P SKU
30
7. For S SKU
8. For T SKU
9. For U SKU
31
10. For L SKU
32
Customer Acceptance
7. SCOPE
This document establishes the general workmanship standards and functional acceptance criteria for
PROJECTOR produced by BENQ.
8. PURPOSE
The purpose of this publication is to define a procedure for inspection of the PROJECTOR by means
of a customer acceptance test, the method of evaluation of defects and rules for specifying acceptance
levels.
9. APPLICATION
The "Customer Acceptance Criteria" is applicable to the inspection of the PROJECTOR, completely
packed and ready for dispatch to customers. Unless otherwise specified, the customer acceptance
inspection should be conducted at manufacturer's site.
10. DEFINITION
The "Customer Acceptance Criteria" is the document defining the process of examining, testing or
otherwise comparing the product with a given set of specified technical, esthetic and workmanship
requirements leading to an evaluation of the "degree of fitness for use", including possible personal
injury or property damage for the use of the product.
VGA
I/O port COMPUTER1,COMPUTER2(VGA)
Test Equipment Standard Pattern generator (Ex. Quantum data)
Signal format 800*600 60Hz
Projected image size 60” in diagonal length
35
Full white
1. Apparent color strip, bend and streak corner on the
2 projected image are not allowable.
2. Can’t see any environmental blemish when projector is
static.
DMD Gray 10
The quantity of bright blemish pixel in the active area
should be less than 4 pieces and the diameter of it should be
3 less than 1” (about 2.54 cm).
DMD Blue 60
The quantity of dark blemish pixel in the active area should
4
be less than 4 pieces and the diameter of it should be less
than 1 (about 2.54 cm).
Full darkness
Checking Item: Light leak、DMD Blemish.
1. Light leak in the inactive area should be less than 1.0 lux
5 (<1.0 lux).
2. Any bright pixel in active area is not allowable.
3. Can’t see more than 6 environmental blemish pixels.
P.1
Twelve Grids
Checking Item : Abnormal Voice
7
Press “AUTO” button, more than three twinkling grids are
not allowable.
32 Gray Level
Checking Item: Color Gradation
8
32 level of gray level color should be distinguishable and no
defection.
Map
Checking Item: Image Quality
9
The land, ocean (three kinds of colors) and ground should
be distinguishable obviously.
37
S-Video
I/O port S-Video
Test Equipment Standard Pattern generator (Ex. Quantum data)&DVD player
Signal format NTSC
Criteria No apparent color deviation on the projected image
Video
I/O port Video
Signal format NTSC
Test Equipment Standard Pattern generator (Ex. Quantum data)&DVD player
Criteria No apparent color deviation on the projected image
HDMI
I/O port HDMI
Test Equipment HDMI source device
Signal format 480p
Criteria No apparent color deviation on the projected image nor abnormal voice.
38
Level 1 Cosmetic / Appearance / Alignment Service
1. Cosmetic / Appearance Inspection Criteria
Number Check Item Testing Standard(own brand)
1-1.There should not be any shrinkage, scratch, hair piece, crack, or housing
damage (shrinkage, hair piece, scratch requirements depend on the model's
specifications).
1 Exterior Inspection 1-3.The screws materials should meet SOP fabrication standard, no miss, loose,
or crooked screw is allowed.
1-4.Brand Logo, painted colors, and printed characters should be in accordance
with the artwork style.
1-5.Projector Len should be able to rotates with ease, without heavy resistant;
The Focus & Zoom Ring is default to the left hand side-------WIDE side or
customer's appointed side)
2-1. A Side:0.5mm2,allows 1 dent ;0.3mm2,allow 2 dents.
2-2. B Side:0.7mm2, allows 3 dent; 0.5mm2 allow 5 dents.
2 Dent
2-3. C Side: 1.0mm2 allows 3 dents; 0.7mm2 allows 3 dents.
2-4. Allow spaces between 2 dents>50mm.
3-1、 A Side:0.3mm2,≦2 points, 0.2mm2 ≦4 ; Allow spaces between 2
points>50mm.
3-2、 B Side:0.5mm2,≦2 points, 0.3mm2 ≦3 points;Allow spaces between 2
3 Blemish, Color spot points>50mm.
3-3、 C Side:0.5mm2,≦3 points, 0.3mm2 ≦4 points;Aallow spaces between
2 points>50mm.
3-4. No more than 8 successive points within length of 1 cm.
39
2. Software/Firmware Upgrade Process
2.1 Firmware Upgraded Process
This chapter provides the information regarding relevant equipments and upgrading procedure for
firmware upgrade.
Note:
1. Please check the firmware and composer version before any firmware upgrade procedures.
During firmware download period, please do not shut down PC or projector, this will cause flash
memory’s damage. And need to return the unit to manufacturer for flash memory recovery.
2. Computer for operation must be Windows XP or more advanced.
Upgrading Procedure
5. When the installation is finished, click [Finish] and reboot the PC. (A shortcut to DLP Composer
(TM) Lite is created on the desktop.)
40
USB Support - Installation (All Platforms)
This release includes support for a USB communications interface to DDP2230/ DDP2430/
DDP2431 -based projectors. The setup program includes the files needed to install USB support. After
DLP Composer™ Lite is installed, to install the USB support, choose the "Install DLP Device USB
Driver" icon under "DLP Composer™ Lite" in your Start menu.
Follow the instruction on the screen to press any key and wait for the installation done.
And copy the file “FlashDeviceParameters.txt” into the C:\ Program Files\ DLP Composer Lite 10.2\
Operating procedure
6. Move the cursor to [Flash Loader] on the Project window of [DLP Composer Lite]. (The [Flash
Loader] screen will appear.)
7. Click [Browse] and select where the firmware [xxxxxxxxx.img] is for download.
8. Make sure [Skip Boot Loader Area] is with a check.
9. Press Menu and Power buttons constantly and then give power supply (switch power on). After
around 10 seconds, Temp LED and Lamp LED will become flashing. That indicates the projector is in
the download mode. At this moment, you can release these two buttons.
10. Click [Reset Bus] firstly to check if USB connects well.
11. Click [Start Download] to start the upgrade procedure.
42
1. Click [Browse] and
select [*.img]
43
2.2 Method to enter factory menu
【Warning】
Please don’t set any sub-menu of factory menu that doesn’t refer to in this Service Manual. It may
cause damage to the projector.
(5) Press below keys in order will into the Engineering Menu:
Right once Î Left twice Î Right three times Î Left four times.
44
NOTE: The same method by remote control.
45
3. Adjustment / Alignment Procedure
3.1 Color Wheel Delay Alignment
Step 1:
Test Image: 256 level RGB.
Step2:
Enter the Engineering Mode
Step 3:
1. Move the highlight bar to the CW index delay.
2. Press the button (Right or Left) to adjust the value of CW Index.
3. Notice the changing of color till the RGB colors are distinguishable.
46
NOTE:
1. The CW Index of each CW is not all the same.
2. Adjusting the CW Index till the R, G, B colors are distinguishable will be fine.
Example:
NG!
The value of CW
Index is too small.
DONE!
R, G and B single level
are distinguishable.
47
3.2 ADC Calibration Procedure
Step 1:
Test Image: W100B0
Step2:
Enter the Engineering Mode:
Step 3:
1. Move the highlight bar to the ADC Calibration.
2. Press the Enter button to execute ADC Calibration. Color deviation is unacceptable.
48
4. Check Lamp hour information
(1) Press “Menu” button to open the Main menu.
(2) Move the highlight bar to “DISPLAY” item.
(3) “Equivalent lamp hour” item will display the number of hours the projector system has been used.
49
(5) A warning message displays asking if you want to reset the lamp timer. Highlight “Reset” and press
Enter. The lamp time will be reset to “0”.
50
Level 2 Circuit Board and Standard Parts Replacement
1.Lamp Cover
2.Top Cover
3. Lens Cover
4. Lamp module
5. Main Board
8. Fan
7. Optical Engine
6. Front IR Board
9. Speaker
51
2. Product Disassembly / Assembly
2.1 Tools
Item Photo
Screw Bit(+):107
Screw Bit(+):101
Screw Bit(+):102
52
2.2 Disassembly Procedure
【Warning】
♦ Put on the Static Electricity Ring when starting for repair.
♦ Repair Environment suggest in Clean-room class 10000. Do not remove Optical Engine or
DMD panel outside the clean room. Please return the optical engine to supplier if your repair
condition cannot meet the requirement.
♦ While screwing or unscrewing screws, please keep the screwdriver straight. Keeping
screwdriver inclined will damage the screw holes.
♦ Please turn off the power before replacing any parts.
♦ Please wait for the projector lamp cooling down and turn off the power before changing it.
Never touch or hit the lamp module when replacing the lamp.
♦ When you replace the projector lamp, never touch the new lamp with your bare hands. The
invisible residue left by the oil on your hands may shorten the lamp life. Use lint-free gloves
or finger cots are recommended.
53
Step Figure Description
Screw
1
2. Remove the screw on the
bottom cover as shown.
Screws
54
Step Figure Description
Screws
1. Loosen three screws on the
Key Board to remove it.
4
2. Loosen two screws of safety
Screws switch and then remove it.
Screws
55
Step Figure Description
Screws
8
Note: The Speaker is connected
Speaker
to Main Board through the hole
on the metal sheet. Please
disconnect it from Main board
firstly.
56
Step Figure Description
Screw
Note:
2 wires have been connected to
Note To Lamp To Power Board Ballast. Disconnect these 2 wires
before remove the metal sheet.
57
Step Figure Description
Screws
1. Loosen all screws as shown.
13
2. Remove the Power Board.
58
Step Figure Description
59
2.3 Replacing the Lamp Module
z Hg-Lamp contains mercury. Manage in accordance with local disposal laws. See
www.lamprecycle.org.
z If lamp replacement is performed while the projector is suspended upside-down from the ceiling,
make sure that no one is underneath the lamp socket to avoid any possible injury or damage to the
human eyes caused by fractured lamp.
z To reduce the risk of electrical shock, always turn the projector off and disconnect the power cord
before changing the lamp.
z To reduce the risk of severe burns, allow the projector to cool for at least 45 minutes before
replacing the lamp.
z To reduce the risk of injuries to fingers and damage to internal components, use caution when
removing lamp glass that has shattered into sharp pieces.
z To reduce the risk of injuries to fingers and/or compromising image quality by touching the lens, do
not touch the empty lamp compartment when the lamp is removed.
z This lamp contains mercury. Consult your local hazardous waste regulations to dispose of this lamp
in a proper manner.
z To assure optimal performance from the projector, it is recommended that you purchase a BenQ
projector lamp for lamp replacement.
1. Turn the power off and disconnect the projector from the power outlet. If the lamp is hot, avoid
burns by waiting for approximately 45 minutes until the lamp has cooled.
2. Loosen the screw on the lamp cover.
3. Remove the lamp cover by (a) sliding the cover toward the side
of the projector and (b) lifting it off.
z Pulling it too quickly may cause the lamp to break and scatter
broken glass in the projector.
z Do not place the lamp in locations where water might splash
on it, children can reach it, or near flammable materials.
z Do not insert your hands into the projector after the lamp is
removed. If you touch the optical components inside, it
could cause color unevenness and distortion of the
projected images.
6. Insert the new lamp into the lamp compartment and make
sure it fits in the projector.
12. After the startup logo, open the On-Screen Display (OSD)
menu. Go to the SYSTEM SETUP: Advanced > Lamp
Settings menu. Press Mode/Enter. The Lamp Settings
page display. Press ▼ to highlight Reset lamp timer and
press Mode/Enter. A warning message displays asking if
you want to reset the lamp timer. Highlight Reset and press Mode/Enter. The lamp time will be reset
to “0”.
Do not reset if the lamp is not new or replaced as this could cause damage.
Screws
63
4 Disassembly the Lens
Loosen four screws and then
take off the Lens carefully.
Screws
P.2
64
3. System Block Diagram
65
4. Troubleshooting
【Warning】
Do not directly look into the lens to avoid eyesight damages.
The projector is equipped with ventilation holes (intake) and ventilation holes (exhaust). Do not
block or place anything near these slots or internal heat build-up may occur, causing picture
degradation or damage to the projector?
66
1. The projector needs 90 seconds to cool down as it was
abnormally shut down without the normal cooling down process.
Or
2. The projector needs to cool for 90 seconds after the power is
Off Off
turned off. Or
O
3. The projector has shutdown automatically. If you try to re-start
the projector, it will shutdown again. Please contact your dealer for
assistance.
Lamp events
The projector has shutdown automatically. If you try to re-start the
Off Off projector, it will shutdown again. Please contact your dealer for
R
assistance.
Off R Off
The projector has shutdown automatically. If you try to re-start the
Off R Off projector, it will shutdown again. Please contact your dealer for
assistance.
O Off Off
System events
67
Power Source Troubleshooting:
No Power Source
Fan failure after
after turning on
turning on
NG Replace AC
Check AC socket and Check fan
NG Reconnect fan
socket
connector connection
OK
OK
NG Replace power
Replace fan
Check
Check
NG
Safety Switch board or reinstall
Fan
OK
OK
NG Replace keypad
Check LED and keypad Check
NG Replace
and FPC
FPC Main board Main board
OK
Check 7 pin
NG Check
Power output Fuse
NG
OK OK
board board
68
Fail to light up No Volume
Refer to LED
Check LED
NG indicator and follow Check keypad
NG Replace keypad
OK OK
Check
NG Replace
Check
NG Replace Speaker
OK OK
NG Replace
Check
NG Replace
Check 380V
Power board Main board Main board
output
OK
Check Ballast
NG Replace
Ballast
OK
Check
NG Replace
OK
Check CW NG Replace
69
Video Signal Troubleshooting
Computer Video
No Signal No Signal
Check
NG Turn on
Check
NG Turn on
OK OK
Check
NG Replace
Check
NG Replace
OK OK
Check monitor
NG Replace
Check
NG Replace I/O
OK
Check u5
NG Replace
Check
Main board Replace
Output signal
Main board
Main board
70
Image abnormal Color abnormal
Power on NG Adjust
again and Check input cable
reset OSD and signal setting Input signal
OK OK
OK OK
Check
NG Replace
Check
NG Replace
OK OK
Check NG Replace
Check
NG Replace
Optical Engine Optical Engine Optical Engine Optical Engine
71
Operation Function Troubleshooting
Check
NG Replace
Check
NG Replace
OK OK
Check
NG Replace
Check
NG Replace
OK
Check
NG Replace
IR IR
OK
Check
NG Replace
72
4.2 Error Count Messages Definition
Enter the factory menu to check the error message as shown.
Error Code
// 0x0400: DAD1000 Voltage Error
// 0x0200: DAD1000 Temp Error
// 0x0100: CW Error after power on
// 0x0080: Lamp No Lit when power on
// 0x0040: Communication between Main board and Ballast Error
// 0x0020: CW Error when power on
// 0x0010: FAN3 Error
// 0x0004: FAN1 Error
// 0x0001: T1 Over Temp
Will show Error
73
Appendix 1 – Screw List / Torque
Description Torque Photo
SCREW_TP_4_10_A_2.5_D=6_WH-ZN_NONE_ROHS 7±0.5kgf-cm
SCREW_TP_2.3_8_E_1_D=5_WH-ZN_HEAT-TREATMENT_ROHS 4±0.5kgf-cm
SCREW._TP_2.6_6_A_1.7_D=4.5_WH-ZN_NONE_ROHS 3.5±0.5kgf-cm
SCREW_M_3_6.5_A_1.3_D=6_BLACK_NONE_ROHS 5.5±0.5kgf-cm
SCREW_TP_2_8_A_1.2_D=3.5_BLACK_NONE_ROHS 3±0.5kgf-cm
SCREW_TP_3_8_A_2_D=5.3_BLACK_NONE_ROHS 5.5±0.5kgf-cm
SCREW._M_3_8_A_2_D=5.3_BLACK_NONE_ROHS 5.5±0.5kgf-cm
SCREW-WASHER_TP_2_4_D_1_D=3.2_ZN_NONE_SUS_ROHS 2±0.5kgf-cm
SCREW_M_3_7_A_1.2_D=5.3_BLACK_NONE_ROHS 3±0.5kgf-cm
SCREW-WASHER_M_4_6_A_2.6_D=7_ZN_NONE_SUS_ROHS 6±0.5kgf-cm
SCREW-WASHER_TP_3_5_NONE_2.6_D=5.4_NI_NONE_SUS_ROHS 6±0.5kgf-cm
SCREW-WASHER_TP_3_8_D_2_D=5.5_ZN_NONE_SUS_ROHS 5.5±0.5kgf-cm
HEXAGON-HEAT-BOLT-4.8_PJ-X900_3M_ROHS 4.5±0.5kgf-cm
SCREW+WASHER_M_3_6_D_2_D=5.3_ZN_NONE_SUS_ROHS 5±0.5kgf-cm
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SCREW_M_3_5_E_1.2_D=6.5_WH-ZN_NL_ROHS 6+/-0.5kgf-cm
SCREW_M_3_5_D_2_D=5.5_NI_NONE_ROHS 6+/-0.5kgf-cm
SCREW._M_2_2.5_A_D=3_A0.8_BLACK_HEAT-TREATMENT_ROHS 2.0±0.2kgf-cm
SCREW_M_3*_7.1_NONE_1.2_D=6_BLACK_NI_ROHS 6.0±0.5kgf-cm
SCREW_M_2_5_A_D=3_A0.8_BLACK_HEAT-TREATMENT_ROHS 1.2+/-0.3kgf cm
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Appendix 2 - Code List: IR / RS232 / DDC Data
1. Remote Control Code
IC Protocol: NEC 標準 Custom Code:0030
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2. RS232 code table
2.1 Connection:
Below shows the illustration of connection between PC and Projector.
<CAUTION>
Make sure that your computer and projector are turned off before connection.
Power on the computer first, and then plug the power cord of the projector.
(It may cause Com port incorrect function, if you do not follow this instruction)
Adapters may be necessary depending on the PC connected to this projector. Please contact with
your dealer for further details.
1 BLACK 1
2 BROWN 3
3 RED 2
4 ORANGE 4
5 YELLOW 5
6 GREEN 6
7 BLUE 8
8 PURPLE 7
9 GRAY 9
CASE DRAIN WIRE CASE
77
Parity Bit: none
Data Bit: 8
Stop Bit: 1
Assign Port: COM1
3. DDC Data
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Horizontal:
Active Time: 800 pixels Blanking Time: 256 pixels
Sync Offset: 40 pixels Sync Pulse Width: 128 pixels
Border: 0 pixels Frequency: 48.36 KHz
Vertical:
Active Time: 600 lines Blanking Time: 28 lines
Sync Offset: 1 lines Sync Pulse Width: 4 lines
Border: 0 lines Frequency: 60.00 Hz
___________________________________________________________________
(108-125) Detailed Timing / Descriptor Block 4:
Monitor Name:
MS510
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Appendix 3 - Ceiling Mount Drawing
83