Technical Product Guide Archimod HE en

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ARCHIMOD HE

20kW to 120kW models


Technical specifications

1
Table of contents

ARCHIMOD HE 1

1. AIM 4

2. REFERENCE STANDARDS 4

3. DESCRIPTION OF SYSTEM 4

3.1. Available models 4

4. GENERAL SPECIFICATIONS 10

4.1. Operating principle (Dual Conversion On-line) 10


4.2. Modularity 10
4.3. Decentralized control logic 11
4.4. N+X redundancy ( power, control, communication) 11
4.5. Expandability 13
4.6. Versatility 14
4.7. High power factor at input 15
4.8. High efficiency 16
4.9. THDi 3% 17
4.10. THDv <0,6% 18
4.1. High Reliability 19
4.2. Easy installation and servicing (Hot Plug & very reduced MTTR) 19
5.1. Power Module 20
5.1.1. Control logics 21
5.1.2. Rectifier/PFC 21
5.1.3. Inverter 21
5.1.4. Booster 22
5.1.5. Battery charger 22
5.1.6. Automatic bypass 22
5.1.7. Second dedicated Bypass input 23
5.2. Control tunnel (Master) 23
5.3. Power Tunnel (Slave) 24
5.4. Batteries 24
5.4.1. Battery management 24
5.4.2. Battery “drawer” 26
5.4.3. Battery Drawer Housing 26
5.4.4. Non-Modular Battery Cabinet 27

6. BLOCK DIAGRAMS 28

31

7. INSTALLATION 35

2
7.1. Size and Dimensions 35
7.2. Positioning 35
7.3. DISTRIBUTION PANEL 36
7.4. POWER CONNECTIONS 38
7.5. External Battery Cabinet Connections 47

8. OPERATING MODES 50

8.1. Normal operating condition 50


8.2. No-mains battery start (Cold Start) 50
8.3. Bypass start 50
8.4. Inverter stop 50
8.5. Overload 50
8.6. Bypass operation sensitivity adjustment 50
8.7. Power Module failing in redundant N+X configurations 51
8.8. “Hot Swap/Hot plug” replacement of power modules 51
8.9. Battery Operation 51
8.10. Reactivation of primary supply mains 51
8.11. Servicing bypass 51
8.12. Non-synchronized Output (free run) 52
8.13. Generator Power Supply 52
8.14. Frequency converter 52
8.15. Smart Eco Mode 52
8.16. Operation as emergency power supply (EPS) 53

9. CONTROL PANEL AND COMMUNICATION INTERFACES 54

9.1. Keyboard 54
9.2. Display Screen Functions 55
9.3. Status indicator 57
9.4. Communication devices 57
9.5. Accessories to be used with communication Interface Slot: 60

61

10. TECHNICAL SPECIFICATIONS TABLES 62

11. SERVICING 67

3
1. AIM
The aim of these technical specifications to is provide designers, installers and operators with a simple and
useful tool, containing all information relating to the operation, choice, sizing and use of the ARCHIMOD HE
UPS system

2. REFERENCE STANDARDS
Legrand UPS stands out in terms of the quality of its products and production processes. It adopts quality
standards in conformity with UNI EN ISO 9001:2000 and ISO/TS 16949:2002 standards. Updating to ISO
14001:2004 standards furthermore testifies to the company’s ability to reconcile innovation with high production
profiles in a totally environment-friendly way.
The ARCHIMOD HE, in particular, has been designed and built to conform with the following international
standards:

• EN 62040-1 “General and safety provisions for UPS systems used in areas accessible to the operator”
• EN 62040-2 “Electromagnetic compatibility provisions (EMC)”
• EN 62040-3 “Performance and test method provisions”

ARCHIMOD HE bears the CE mark in compliance with European Directives 73/23, 93/68, 89/336, 92/31, 93/68.

3. DESCRIPTION OF SYSTEM
Generally speaking, the function of the UPS system is to protect the power apparatus supplied by it. Such
protection, in particular, regards any mains power breaks (micro-interruptions or blackouts) and electrical
disturbances (overvoltages, brown outs, spikes, variations in frequency and line conducted disturbances).
The system also ensures power continuity for the time required by the application for which it is intended, e.g.,
 data saving and proper closing of computer software applications,
 the continuity of operation of control systems in industrial processes,
 the constant supply of emergency lighting, etc.

The ARCHIMOD HE is a UPS system which, besides the above-mentioned general features, offers the
advantages of modular architecture such as redundancy, expandability and adaptability, together with cutting-
edge technological performance.

3.1. Available models


The ARCHIMOD HE UPS system is available in power versions between 20kVA (20kW) and 400kVA (400kW).
This document describes the 20kVA (20kW) - 120kVA (120kW) models, which have the same mechanical
structure in common.

4
.

POSSIBLE IN/OUT
POWER RATING ACTIVE POWER INSTALLED POWER
MODELS CONFIGURATIONS
(VA) (W) MODULES
ACHIEVABLE ON SITE
Three/Three -
Three/Single,
ARCHIMOD HE 20 20.000 20.000 3 X 6.700 VA
Single/Single -
Single/Three
Three/Three -
Three/Single,
ARCHIMOD HE 40 40.000 40.000 6 X 6.700 VA
Single/Single -
Single/Three

ARCHIMOD HE 60 60.000 60.000 9 X 6.700 VA Three/Three

ARCHIMOD HE 80 80.000 80.000 12 X 6.700 VA Three/Three

ARCHIMOD HE 100 100.000 100.000 15 X 6.700 VA Three/Three

ARCHIMOD HE 120 120.000 120.000 18 X 6.700 VA Three/Three

ARCHIMOD HE 160 160.000 (*) 160.000 18 X 6.700 VA Three/Three

ARCHIMOD HE 200 200.000 (*) 200.000 21 X 6.700 VA Three/Three

ARCHIMOD HE 240 240.000 (*) 240.000 24 X 6.700 VA Three/Three

ARCHIMOD HE 320 320.000 (*) 320.000 27 X 6.700 VA Three/Three

ARCHIMOD HE 400 400.000 (*) 400.000 30 X 6.700 VA Three/Three

(*) The more powerful models from 160kVA (160kW) up to 400kVA (400kW) feature a different mechanical
structure and are described in dedicated technical specifications

5
3.2. ARCHIMOD HE models

6
7
8
3.3. Applications

 Civil Plants (Tertiary/Trade)


 Industrial Plants
 IT devices in general
 Local Area Networks (LAN)
 Workstations
 Servers
 Data centers
 Industrial PLC
 Emergency devices (lights/alarms)
 Telecommunication devices
 E.Business (server Farms, ISP/ASP/POP)
 NC Industrial machinery

3.4. Special Applications


• Three independent single-phase lines: single-phase loads distributed on the three phases of a three-
phase system.
• Three-phase load supply in single-phase systems by means of 1/3 configuration (20 and 40kVA
models only)

9
4. GENERAL SPECIFICATIONS

4.1. Operating principle (Dual Conversion On-line)


The type of operation of the ARCHIMOD HE UPS is dual-conversion on-line (class VFI-SS-111 in compliance
with the EN62040-3 standard): the output voltage is obtained from the input voltage by means of two cascade
conversion stages. The first stage (PFC) converts the voltage from AC to DC, while the second (INVERTER),
powered by the direct current, electronically reconstructs the alternating current sinusoidal at output. The dual
conversion permits completely eliminating power mains disturbances and failings, making the output voltage
and frequency independent from those of input. The direct current, which powers the second “inverter” stage,
can also be obtained from the batteries by means of a circuit called “booster”. This way, the inverter is always
powered, even when the supply mains are not operating. The two conversion stages can be cut out by means of
the automatic or manual static bypass device. For example, in case of overloads or failings, the bypass always
ensures power supply by immediately connecting the load to the mains.

4.2. Modularity
The ARCHIMOD HE UPS has a modular structure consisting of electronic power modules which are identical,
interchangeable and parallelable with each other. The modules have the same functions and the loads are
equally split up. None of the modules operates in stand-by – i.e., waiting to operate in case of an identical
module failure – but altogether they help supply the power required by the load. Each power module features
control and autodiagnosis circuits which make it easier to identify the module failure: Any failure or anomaly is
signalled by means of a multi-colour LED on the front of each single module.
The modules are single-phase and to obtain the three-phase configurations therefore, the modules have to be
installed in multiples of three. The power modules are connected in the cabinet in parallel in columns and each
column relates to a phase.
The batteries are also contained in identical and interchangeable modules (“drawers”) connected in series and
parallel so as to obtain the required operating voltage and autonomy. Both the power modules and the battery
modules feature convenient connectors for easy and safe connection and disconnection, without the need for
special wiring operations.

L3 in L1 L2 L3
L2 in
L1 in

Modules in
3 xN Single-phase parallel in
modules same column
independent the
one from the other

L3 out
L2 out
L1 out
10
4.3. Decentralized control logic
The ARCHIMOD HE UPS is managed by between one and three main independent microprocessors, except for
the 80kVA/80kW model, which has four control microprocessors. The control microprocessors operate in
decentralized control logic. Each microprocessor has its own liquid-crystal display and control panel for
displaying high-luminosity signals, measurements, alarms and operating modes.
Each main microprocessor dialogues instant by instant with the microprocessors on each power module.

4.4. N+X redundancy ( power, control, communication)

Power redundancy
ARCHIMOD HE can be configured as an N+X power redundant system, inside the same cabinet, exploiting the
modular architecture with load sharing (as shown in paragraph 4.5). By adding one or more modules to those
necessary for the load, service continuity is ensured even in the event of one of them breaking down. System
redundancy is used for configurations with single-phase input and single-phase output or with three-phase input
and single-phase output; phase redundancy on the other hand is used for all configurations with three-phase
output and N+X redundancy obtained on the single phase. In case of a failure affecting one or more power
modules, the power provided by those still in operation is the following:

(n  x)
Pout  Pnom
n for single-phase service

(n  3 x)
Pout  Pnom
n for three-phase service

where

 Pnom is the rated Power provided by the UPS


 Pout is the Power provided by the UPS with module failure,
 n is the number of power modules installed in the UPS,
 x is the number of power modules out of order,
E.g., system redundancy

11
Power redundancy in
Single-Phase Output
configuration

Power redundancy in a
phase of Three-Phase
Output configuration

Control redundancy
ARCHIMOD HE permits having up to three control logics (4 in the 80kW model, ) which operate independently.
In the redundant configurations, a control logic failure does not stop the UPS. The Load continues to be
protected by the power modules controlled by the control boards still operating.

Control redundancy

Communication redundancy
ARCHIMOD HE permits having up to three connection slots for network cards and other communication
accessories. This way, up to three mains connections can be made so that, even in the case of a communication
failure or breakdown with one card, remote control and monitoring is ensured by the other communication cards.

12
4.5. Expandability
The modular architecture of the UPS permits expanding power and autonomy by adding one or more power
modules and/or battery “drawers”. This system perceives the new modules and automatically adapts to the new
configuration, without setting, default modification or dedicated instruments being needed. The expandability
inside the cabinet must be taken into account when sizing the UPS.
power
70

60

50

40 Load [kVA]
UPS Power [kVA]
30

20

10

0 time

+ +

3 PM 6 PM 9 PM
20kVA (20kW) 40kVA(40kW) 60kVA (60kW)

Example of Power Expandability:


Archimod with 9-slot cabinet with initially only three power modules with subsequent 20kVA expansions
(three addiitonal modules at a time) to follow load increase over time.

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4.6. Versatility
Three independent output lines
The versatility of the ARCHIMOD HE UPS permits changing the settings on the phases at any time and in a very
simple way, by means of the power connection terminal board (distribution).
For all the models of the ARCHIMOD HE UPS series, three independent single-phase lines can be set, including
of different power.

Example of load on three independent output lines

Independence from load imbalance and input supply


The architecture based on single-phase modules enables the ARCHIMOD HE UPS to be fully independent from
all downstream load imbalance. Furthermore, in independent three-phase configuration, in the case of black out
of just one input phase, only the modules relating to that phase will be battery operated, while the other modules
will continue to absorb energy from the other phases.

A totally unbalanced load does not affect In case of the lack of one input phase, only
normal UPS operation the modules relating to that phase are
battery operated

14
Three-phase or Single-Phase Input (up to 40kVA/40kW)

The ARCHIMOD HE UPS, up to the 40kVA model, has self-configurating input on phases and can therefore be
powered with either three-phase or single-phase line, without any software setting or hardware change. To make
installation easier, it is supplied complete with jumper which allows the direct connection of a single phase lead
in case of single-phase input to the input terminal board.

4.7. High power factor at input


The ARCHIMOD HE has a high power factor value at input, including with low load percentages (close to 1
already at 20% of the applied load). This characteristic gives the UPS excellent performance with
consequent management cost cutting.

 Lower cost of absorbed energy because the high power factor involves a reduced absorption of the
mains reactive power.
 No costs deriving from any oversizing, thanks to greater availability of active power on supply
systems.
 Less voltage drops with positive consequences on operation of user points.
 Drop in energy leaks in leads due to lower circulating current intensity, active power being equal.

in PF Input PF
1,05
1
0,95
0,9
0,85
0,8
0% 20% 40% 60% 80% 100%
Load %

Load% Input PF
10% 0,98
25% 0,99
50% 0,999
80% 0,999
100% 0,999

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4.8. High efficiency
Thanks to the absence of any transformer and to high-frequency conversion technology, the ARCHIMOD HE
UPS has very high dual conversion efficiency (up to 96% in ideal operating conditions) which remain more or
less constant up to low load values. The ARCHIMOD HE can therefore operate with excellent levels of energy
performance even in redundant configurations, in which the power modules work at load percentages below
50%. The cost of absorbed energy is therefore consequently reduced, as are temperature conditioning costs.
The high efficiency also helps reduce early ageing of the electronic components and batteries and extends the
life of the system.

Eff% Eff %
1

0,95

0,9

0,85

0,8
20% 40% 60% 80% 100%
Load %

Load % Eff %
100% 0,943
75% 0,95
50% 0,954
25% 0,951

16
4.9.THDi 3%
Thanks to the innovative input stage based on the PFC (Power Factor Correction) system, the energy absorbed
by the UPS is electronically controlled so the input current is, as far as possible, of sinusoidal shape. In other
words, the input stage works actively to reduce the harmonic content of the current to the utmost (THDì 3%).
This permits optimizing energy absorption, eliminating harmonic disturbances towards the power mains and
permits obtaining a considerable saving inasmuch as additional filters or other devices to be connected to the
UPS input are not necessary.

Thdi% THDi%
7
6
5
4
3
2
1
0
20% 40% 60% 80% 100%
Load %

Load % THDi%
100% 2,5
75% 2,9
50% 2,5
25% 4,7

17
4.10. THDv <0,6%
The latest-generation inverter stage based on IGBT technology, controlled in high frequency, permits having
extremely stable output voltages with very low distortions. The output voltage always maintains a THDv below
0.6% in all load conditions, which corresponds in practice to a perfectly sinusoidal voltage.

THDv% THDv%
1,00
0,90
0,80
0,70
0,60
0,50
0,40
0,30
0,20
0,10
0,00
20% 40% 60% 80% 100%
Load %

Load % THDv%
100% 0,57
75% 0,53
50% 0,53
25% 0,30

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4.1.High Reliability
Thanks to its modular architecture, the ARCHIMOD HE UPS provides a high degree of reliability.
The entire system is managed by a powerful microprocessor that controls the individual microprocessors
distributed in the power modules.
Each power module has its own automatic bypass circuit, which provides the UPS with a high degree of
internal selectivity. For example, in the case of output configuration with three independent single-phase lines,
the system permits switching to the bypass line only the line in overload and not the entire load powered by
the UPS. ARCHIMOD HE features a general automatic bypass that switches all the output load directly onto
the input network and a further manually-operated bypass which, even in the case of a failure, permits
maintenance operations without disconnecting the user points.

4.2. Easy installation and servicing (Hot Plug & very reduced MTTR)
The modular architecture and the engagement of “plug and play” power modules and batteries make installation
and configuration of the ARCHIMOD HE easy and fast. Once all the power and battery modules have been
extracted, the ARCHIMOD HE can be easily moved without the need for fork-lift trucks or dedicated
mechanisms, thanks also to the two wheels on the rear of the cabinet. The same goes for servicing, which is
restricted to the control/replacement of the modules.
The ease and speed of system restart (low MTTR) permits having high levels of availability. In particular, in the
case of redundant configurations, by exploiting the hot swap function, including in the case of a failure and
servicing, the load is always protected and powered.

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5. DESCRIPTION OF MODULES

This section describes the main functional blocks of the ARCHIMOD HE UPS .

Power Module

Battery Drawer
5.1. Power Module
The power modules are 6.700VA. Each power module contains the complete electronics of a single-phase UPS,
including:

• Command and control logic (managed from microprocessor)


. • Rectifier/PFC
. • Inverter
. • Booster
. • Battery Charger
. • Automatic bypass
. • Ventilation system
.
The Power Module is of the Plug & Play type, and therefore easy to connect and replace.
Each module is connected in parallel with other identical modules until the total power of the UPS is achieved.
The power modules are independent the one from the other and also operate in the event of one of them being
faulty.
On the front of the module is a multi-colour LED, for the speedy identification of the operating state.

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5.1.1. Control logics
Each module is controlled by a microprocessor which, by means of cutting-edge measurement circuits, controls
all the operating parameters. The logic memory of each module records the historic data and events, thus
permitting detailed diagnostics.

5.1.2. Rectifier/PFC
The rectifier consists of a control and adjustment circuit (Power Factor Control) which, besides the functions of a
normal rectifier, also has others:

• automatic correction of the load power factor to return it to a value >0.99 already with a load value at
output equal to 20% of nominal load;
• powering of inverter without requiring energy from the batteries, including when the mains voltage is
very low;
• total harmonic distortion of input current THD 3% at norminal load;
Iin

5.1.3. Inverter
The inverter is based on IGBT technology and high-frequency PWM switching control.
Its function is to convert the direct current produced by the rectifier/PFC or by the booster, in case of a
mains power break, into alternating current.
The INVERTER stage also contains control and adjustment circuits, which permit:

• stopping and protecting the inverter in case of too much unsustainable overload so as to protect the
safety of the UPS
• ensuring a total harmonic distortion of the output voltage, both with mains and battery operation, of
less than 1% (THDVout < 1%)
• stopping and protecting the inverter in case of overtemperature of power devices
• managing fan speed according to temperature and applied load.

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5.1.4. Booster
The task of the “booster” is to raise the battery voltage from 252 Vdc to the supply voltage required by the
inverter. The “booster” powers two “buses”, one positive and the other negative, referring to the bushing-type
neutral. From the first bus, the inverter obtains the positive semiwave of the output voltage and from the second
bus, the negative semiwave. Moreover, the booster features protection and control circuits that safeguard its
operation.

5.1.5. Battery charger


The battery charger is controlled by the control logic so as to supply voltage and current according to the real
state of the batteries. Recharging is done following an innovative “Smart Charge” method, consisting of a first
“Boost Charge” phase which quickly takes the batteries to a high charge level and of a second servicing phase,
at the end of which the battery charger switches off, leaving the batteries idle. After a preset time of 15 days, the
UPS automatically performs a battery “equalization” operation in order to recover natural charge loss and always
keep the batteries balanced and ready to supply the power required in case of a mains break. During
equalization, the UPS operates normally and continues to protect the load from any disturbances or blackouts.
During all battery use situations, the control logic records and updates the charge and run down characteristics
in memory to dynamically evaluate the autonomy and recharge times on the real battery state. The “Smart
Charge” method optimizes the use of the batteries and keeps them systematically monitored, thus extending
their life span with a big servicing cost saving. Battery recharge is also possible when the UPS system is off
(function selected from display screen). What is more, the “boost” phase in which 90% recharge is achieved, is
independent of the temperature, and the “smart charge” system does not therefore require heat probes, nor the
temperature compensation typical of traditional charging methods in which the batteries are continuously
powered by the battery charger.

5.1.6. Automatic bypass


Each module contains an independent automatic bypass circuit.
The automatic bypass consists of a static switch with zero intervention time and of an electromechanical switch
which ensure the flow of current without energy dissipation. These switches are in parallel and are controlled by
a microcontroller logic circuit.
In case of overload, overtemperature or other fault, the bypass circuit automatically transfers the load onto the
primary mains and, as soon as the situation returns to normal, automatically connects the load to the inverter. In
the cases of the supply mains and the inverter output not being synchronized (e.g., due to main network with
disturbances or voltage and frequency values out of tolerance), the control logic automatically disables the
bypass circuit.

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5.1.7. Second dedicated Bypass input

The ARCHIMOD HE UP features two inputs, one main one, dedicated to the rectifier power supply and the other
secondary, dedicated to the bypass power supply. This way, an emergency power supply can be used to power
the load, including in case of maintenance on the main supply line. By default the two inputs are connected
together so as to power the bypass with the same line that powers the rectifiers, but by removing a simple
jumper, the two inputs can be separated.

5.2. Control tunnel (Master)


The control Tunnel is where the three power modules are housed. It permits the connection of the the modules
with the input, the output, the batteries and the high-voltage DC Bus. The tunnel also contains the connections
for the control and measurement logic signals. Besides the three power modules, the control tunnel also houses
the control sheet.
The control tunnel can control up to two power tunnels (slaves) and can operate in parallel with at most two
other control tunnels (masters). (3 tunnels in the case of the 80kVA/80kW model)
The control board contains a powerful microprocessor which controls and manages all the parts of the UPS. This
board is positioned inside the ARCHIMOD HE cabinet and performs the following operations:

1. automatic recognition of number of connected modules


2. automatic recognition of max power suppliable at output
3. communication with individual power modules
4. recognition of any failures and relative diagnosis
5. dynamic control of PFC circuits, inverter and booster of all power modules
6. generation of reference sinusoidals for reconstruction of output voltage
7. synchronization of output voltages of all power modules with that of input
8. management of automatic bypass
9. management of batteries and dynamic calculation of autonomy (see relative paragraph)
10. management of measurements coming from individual modules
11. management of user interfaces and external communication ports (see relative paragraph)
12. management of UPS historic events and data

23
The control tunnel occupies six rack units inside the cabinet.

5.3. Power Tunnel (Slave)


Like the control tunnel, the power tunnel can accommodate up to three modules. It allows connecting modules
with the remainder of the machine with the input, output and battery lines, High-voltage DC bus and logic
signals. In the power tunnel, there is no control board and so to operate, it must necessarily be connected to a
control tunnel. The power tunnel occupies six rack units inside the cabinet.

5.4.Batteries
The ARCHIMOD HE UPS uses maintenance-free hermetic type lead batteries (VRLA). The rated power at the
terminals of the battery set is 252Vdc, with negative pole equipotential with the input and output neutral.

5.4.1. Battery management


The ARCHIMOD HE UPS, thanks to cutting-edge measurement and control systems, allows the user to carry
out the following functions on the batteries:
1. Battery test.
2. Check the efficiency and state of the batteries by means of the Battery Calibration function. Battery run
down is done using a special algorithm with control of the run down curve, to monitor the performance and state
of the batteries.
3. Start of “Smart Charge” recharge cycle (see para ??).
4. Set up of max battery operating time

24
5. Setting of autonomy reserve thresholds according to the user’s particular requirements.
1
ARCHIMOD HE protects the batteries from deep run downs automatically regulating the minimum battery
2
voltage threshold according to the connected load.
3
The battery sets have an estimated “average lifespan” of 6 years .

1
prolonged run downs with reduced load
2
voltage causing inverter switchoff for end of autonomy
3
depending on operating temperature, number of charge/run down cycles, etc.

25
5.4.2. Battery “drawer”
The battery modules (or battery drawers) are of the “plug & play” type, featuring convenient connectors for easy
replacement and servicing. Each drawer contains seven 12 V 9Ah batteries, connected so as to obtain reliable
48V and 36 V voltages (<50 Vdc, in conformity with the CEI-EN 60950 standard on electrical safety), on both the
connectors. The nominal battery voltage is 252V and is obtained from the series of 21 batteries (three drawers),
produced by the internal connections of the UPS.

ARCHIMOD HE BATTERY DRAWER

5.4.3. Battery Drawer Housing


The battery drawers are housed inside the UPS in special slots. The autonomy can be increased with the
addition of more battery “drawers” in multiples of three, or if there is no more space in the UPS cabinet, with
additional battery cabinets.
The battery cabinets are identical in terms of shape and size to that of the UPS. The battery cabinets are
connected in parallel with one another and protect the connections by means of an adequate fuse carrier
isolating switch.
Below are some examples of battery drawer configurations.

26
5.4.4. Non-Modular Battery Cabinet
The ARCHIMOD HE UPS can be connected to non-modular battery cabinets, containing VRLA batteries of
higher capacity (94Ah). This solution, alternative to the Modular solution, is interesting in all those cases in which
long autonomy is required (greater than normal standards).

Cabinet weight (without batteries) :100 Kg


Cabinet weight (with batteries) 760 Kg
Dimensions (W x D x H): (600X800X1635) mm

27
6. BLOCK DIAGRAMS

Power connections (power and signals) between distribution Panel, Back Panel (Power module connection
Boards) and Control Boards.

28
ARCHIMOD HE 20kVA (3-slot cabinet – 1 control tunnel)

29
ARCHIMOD HE 40kVA (6-slot cabinet – 2 control tunnels)

30
- bat
+ bat
N
In by
L in
L out

- bat
+ bat
N
In by
L in
L out

- bat
+ bat
N
In by
L in
L out
POWER MODULE POWER MODULE POWER MODULE

CONTROL UNIT

- bat
+ bat
N
In by
L in
L out

- bat
+ bat
N
In by
L in
L out

- bat
+ bat
N
In by
L in
L out
POWER MODULE POWER MODULE POWER MODULE

CONTROL UNIT
- bat
+ bat
N
In by
L in
L out

- bat
+ bat
N
In by
L in
L out

- bat
+ bat
N
In by
L in
L out
POWER MODULE POWER MODULE POWER MODULE

CONTROL UNIT

L1 by L1 out
L2 by L2 out
L3 by L3 out
N by N out

L1 in
L2 in
L3 in
N in

+bat
-bat

ARCHIMOD HE 60kVA (9-slot cabinet – 3 control tunnels)

31
ARCHIMOD HE 80kVA (12-slot cabinets – 4 control tunnels)

32
ARCHIMOD HE 100kVA (15-slot cabinet – 3 control tunnels)

33
ARCHIMOD HE 120kVA (18-slot cabinet – 3 control tunnels- 3 slave tunnels)

34
7. INSTALLATION

7.1. Size and Dimensions


Thanks to the modular architecture and high energy density, ARCHIMOD HE is a compact UPS, with low
volume and weight. It is therefore easy to move about and position.

7.2.Positioning
The ARCHIMOD HE UPS has been designed for indoor installation and, as long as the following environmental
specifications are abided by, does not require any special positioning solutions.

 Storage temperature: -20 ÷ 50°C


 Service temperature 0÷40°C
 Relative maximum non-condensing humidity 80%
 Nominal service altitude 1000m

The use of VRLA Batteries and low noise levels (< 65dBA @ 1m) permit also positioning the UPS in places
where people are normally found. The risk of unauthorized persons interfering with normal UPS operation is

35
prevented by means of the lock and key on the cabinet door and the control panel password.
The ARCHIMOD HE UPS generates only a small amount of heat thanks to its high efficiency so no special
cooling systems are required. Always ensure correct air flow by maintaining a minimum distance between the
cabinets, as shown in the following illustrations.

X=100mm
Y=200mm

Positioning is made easier thanks to the adjustable wheels and feet in the lower part of the cabinet.

7.3. DISTRIBUTION PANEL

The distribution and operating panel is in the lower front part of the cabinet and occupies 7
rack units.

The panel contains:

 Input disconnector switch


 Manual bypass switch 3F (S1)
 Output disconnector switch 3F+N (S2)

36
Manual
Input Bypass Output

By

As shown on the block diagram, the distribution panel permits switching the load to bypass
manually and connecting/disconnecting the input and the output, thus making UPS start up
and servicing operations easier and completely safe.

37
7.4.POWER CONNECTIONS
The connections for the input and output cables are positioned in the lower front part of the cabinet, behind the
distribution panel. The cables must be directly connected to the input and output disconnector switches by
means of eyelet cable terminals of compact size. The battery connections are in the lower rear part of the
cabinet. The cables can enter the cabinet from below, through the window obtained in the lower panel. The
cabling operations are simple and easy and do not require special tools.

Input disconnector switch

Manual
Bypass

Output disconnector switch

Input line

Bypass line (if


necessary)

Output
line
The extreme versatility of the ARCHIMOD HE UPS enables the user or the installer to configure, in the case of
the 20kVA and 40kVA models, the input and the output of the UPS, both as single-phase and three-phase. The
configuration of the phases is performed by connecting convenient jumpers between the distribution panel
connectors. The connection procedures are indicated in detail in the Operator’s Manual (the jumpers are
supplied with the UPS).

Furthermore, thanks to the modular architecture of the ARCHIMOD HE UPS, the output can be set as three
independent single-phase lines. At the UPS output there are then three single-phase lines with the following
loads:

for ARCHIMOD HE 20 UPS three single-phase loads, each 6.7 kVA


for ARCHIMOD HE 40 UPS three single-phase loads, each 13,4 kVA
for ARCHIMOD HE 60 UPS three single-phase loads, each 20 kVA
for ARCHIMOD HE 80 UPS three single-phase loads, each 26.7 kVA
for ARCHIMOD HE 100 UPS three single-phase loads, each 33 kVA
for ARCHIMOD HE 120 UPS three single-phase loads, each 40 kVA

38
Connections in Three-Phase Input-Three-Phase Output configuration with Bypass input in common with
Rectifier input

Valid for all ARCHIMOD HE (20kVA, 40kVA, 60kVA, 80kVA, 100kVA, 120kVA) models

Connections in Three-Phase Input-Three-Phase Output configuration with dedicated Bypass Input

Valid for all the ARCHIMOD HE (20kVA, 40kVA, 60kVA, 80kVA, 100kVA, 120kVA) models

39
Connections with single-phase Output
For all the configurations with single-phase output, the jumper (supplied as standard with ARCHIMOD
HE) must be connected in the EC15 connector on the connection board of the power modules, inside
the control tunnels.
The Neutral is bushing type: the output neutral is physically connected to the input neutral. This
results in the UPS not altering the state of the neutral: downstream is the same neutral state
(TN,TT,IT) which exists upstream of the UPS.

Jumper

Control Tunnel

40
Connections in Three-Phase Input - Single-Phase Output configuration with Bypass input in common with
Rectifier input

Valid for the ARCHIMOD HE 20kVA and ARCHIMOD HE 40kVA models (the copper jumpers for the single-phase
connection are supplied with the product)

Connections in Three-Phase Input – Single-Phase Output configuration with dedicated Bypass input

Valid for the ARCHIMOD HE 20kVA and ARCHIMOD HE 40kVA models (the copper jumpers for the single-phase
connection are supplied with the product)

Connections in Single-Phase Input - Single-Phase Output configuration with Bypass input in common with
Rectifier input

41
Valid for the ARCHIMOD HE 20kVA and ARCHIMOD HE 40kVA models (the copper jumpers for the single-phase
connection are supplied with the product)

Connections in Single-Phase Input – Single-Phase Output configuration with dedicated Bypass input

Valid for the ARCHIMOD HE 20kVA and ARCHIMOD HE 40kVA models (the copper jumpers for the single-phase
connection are supplied with the product)

42
Connections in Single-Phase Input – 120° Three-Phase Output configuration

Valid for the ARCHIMOD HE 20kVA and ARCHIMOD HE 40kVA models (the copper jumpers for the single-phase
connection are supplied with the product). No Bypass function available in this configuration.

43
Connections in Single-Phase Input - Three-Single-Phase indipendent Outputs configuration, with Bypass
input in common with Rectifier input

Valid for the ARCHIMOD HE 20kVA and ARCHIMOD HE 40kVA models (the copper jumpers for the
single-phase connection are supplied with the product).

Connections in Single-Phase Input - Three-Single-Phase indipendent Outputs configuration, with dedicated


Bypass input

Valid for the ARCHIMOD HE 20kVA and ARCHIMOD HE 40kVA models (the copper jumpers for the
single-phase connection are supplied with the product).

44
Max input currents - ARCHIMOD HE UPS

MAX
OUTPUT
POWER INPUT PHASES INPUT
PHASES
CURRENT
3 3 38,4 A
1 1 115,2 A
20 kVA
1 3 115,2 A
3 1 115,2 A
3 3 76,8 A
1 1 230,4 A
40 kVA
1 3 230,4 A
3 1 230,4 A
60 kVA 3 3 115,2 A
80 kVA 3 3 153,6 A
100 kVA 3 3 192 A
120 kVA 3 3 230,4 A

The cables must be sized according to applicable regulations and system specifications

Cable terminal with compact size recommended for input and output connections:

B 

mm
POWER Cable d mm B mm
sect.
20 kVA 10 6 11
40 kVA 25 6 14
60 kVA 35 8 17
80 kVA 50 8 19
100 kVA 70 8 21
120 kVA 95 8 25

45
The UPS supply line must be suitably protected. The following charts show the sizes and
protections suggested for the type of ARCHIMOD HE UPS, depending on power:

Recommended Automatic Input Switches


Recommended
Power Recommended Automatic Input Switch Input Fuse Input/Output Phases
20 kVA 40A curve C 32A gG 3ϕ / 3ϕ
100A curve C 100A gG 3ϕ / 1ϕ
100A curve C 100A gG 1ϕ / 1 - 3ϕ
40 kVA 80A curve C 63A gG 3ϕ / 3ϕ
200A curve C 200A gG 3ϕ / 1ϕ
200A curve C 200A gG 1ϕ / 1 - 3ϕ
60 kVA 100A curve C 100A gG 3ϕ / 3ϕ
80 kVA 150A curve C 125A gG 3ϕ / 3ϕ
100kVA 180A curve C 160A gG 3ϕ / 3ϕ
120 kVA 200A curve C 200A gG 3ϕ / 3ϕ

The switches must also be sized according to system configuration and state of neutral according to applicable
standards.

Power Differential Switch type B – Differential Current


20 kVA >= 300 mA
40 kVA >= 300 mA
60 kVA >= 300 mA
80 kVA >= 300 mA
100 kVA >= 300 mA
120 kVA >= 300 mA

46
7.5.External Battery Cabinet Connections
Connections on Models ARCHIMOD HE 20, 40, 60kVA

Battery Fuse
Power
FB+ FB-
20 kVA 1 x 100A 500V gG (22 x 58) 1 x 100A 500V gG (22 x 58)

40 kVA 2 x 100A 500V gG (22 x 58) 2 x 100A 500V gG (22 x 58)

60 kVA 3 x 100A 500V gG (22 x 58) 3 x 100A 500V gG (22 x 58)

Connections on Models ARCHIMOD HE 80, 100, 120kVA

47
Modular Battery Cabinet Connections

The ARCHIMOD HE modular battery cabinet features distribution and operation panel. This
panel contains a fuse carrier isolating switch to disconnect and protect the connection
towards the inverter cabinet. Inside it are the connectors for connecting the + lead, - lead and
ground lead.

Battery fuse values recommended for ARCHIMOD HE UPS Modular Battery Cabinet

Power - Power Battery Fuse


Modular Battery Cabinet
F B+ FB
20 kVA N.1 - 100A 500V gG (22 x 58) N.1 - 100A 500V gG (22 x 58)
40 kVA N.2 - 100A 500V gG (22 x 58) N.2 - 100A 500V gG (22 x 58)
60 kVA N.3 - 100A 500V aR (22 x 58) N.3 - 100A 500V aR (22 x 58)
80 kVA N.4 - 100A 500V gG (22 x 58) N.4 - 100A 500V gG (22 x 58)
100 kVA N.5 - 100A 500V gG (22 x 58) N.5 - 100A 500V gG (22 x 58)
120 kVA N.6 - 100A 500V aR (22 x 58) N.6 - 100A 500V aR (22 x 58)

48
Non-Modular Battery Cabinet Connections

The ARCHIMOD HE (21x94Ah) Non-Modular Battery Cabinet features a distribution and


operation panel. This panel contains the fuse carrier isolating switch for disconnecting and
protecting the connection towards the inverter cabinet. Inside it are the connectors for
connecting the + lead, - lead and ground lead.

Battery fuse values recommended for ARCHIMOD HE UPS Non-Modular Battery Cabinet (20x94Ah)
Power Battery Fuse
ARCHIMOD HE (21x94Ah) Non-Modular Battery Cabinet
F B+ FB
20 kVA N.1 - 125A 500V aR (22 x 58) N.1 - 125A 500V aR (22 x 58)
40-60 kVA N.2 - 125A 500V aR (22 x 58) N.2 - 125A 500V aR (22 x 58)
80 kVA N.3 - 125A 500V aR (22 x 58) N.3 - 125A 500V aR (22 x 58)
100-120 kVA N.4 - 125A 500V aR (22 x 58) N.4 - 125A 500V aR (22 x 58)

Values of current absorbed by batteries (100% charge at end of run down)


Valid for both solutions with Modular and Non-Modular Battery Cabinet

Power Battery Current


20 kVA 91 A
40 kVA 182 A
60 kVA 273 A
80 kVA 364 A
100 kVA 455 A
120 kVA 546 A

The cables are to be sized according to applicable standards and system specifications

49
8. OPERATING MODES
In this section, the operating modes of the ARCHIMOD HE UPS are described.

8.1. Normal operating condition


In normal conditions, the ARCHIMOD HE UPS operates in dual-conversion on-line mode. The output power is
supplied constantly by the inverter, depending on the connected load. The rectifier/PFC absorbs power from the
mains, reducing current harmonic distortion to the utmost and maintaining the Power Factor very high (>0.99).
The battery charger automatically performs the “smart charge” cycle according to the actual state of charge of
the batteries. The control logics controls all the parameters and the physical operating quantities. The power
voltage generated by the inverter is synchronized with the input voltage to ensure, if need be, correct bypass
operation.

8.2. No-mains battery start (Cold Start)


The ARCHIMOD HE UPS permits enabling the battery start function from the display screen in case of a power
break at input (Cold Start Function). When power is restored to the input, the UPS instantly switches to normal
mains operation.

8.3. Bypass start


The ARCHIMOD HE UPS permits enabling the Bypass start function from the Display screen. With this function,
when the UPS is started the load will be connected directly to the input mains. The load will only be connected to
the inverter output once the start phase has terminated.

8.4. Inverter stop


In case of an inverter stop (due to overload, fault or other cause), the load is immediately transferred onto the
primary mains by means of the automatic bypass.

8.5. Overload
In case of temporary overload, the ARCHIMOD HE UPS continues to operate on the inverter limiting the current
without using the automatic bypass. In case of an overload extended over time or which exceeds the max
threshold set by the control logics, the load is instantly transferred to the primary mains by means of the
automatic bypass. Once the overload situation is over, the load is automatically switched onto the inverter.

8.6. Bypass operation sensitivity adjustment


The sensitivity of the UPS to overloads can be adjusted by the user so as to optimize the use of the bypass
according to the type of load (e.g., loads with fast and frequent peaks or loads very sensitive to voltage dips).
The adjustment can be made directly from the control panel or from remote, via software.

50
8.7. Power Module failing in redundant N+X configurations
In the ARCHIMOD HE UPS, the max available power is given by the sum of the powers of the operating
modules.
In the redundant N+X configuration, to supply the load only N modules are enough; the exceeding X modules
are redundant and enable the ARCHIMOD HE UPS to provide power to the load even in the case of failings.
The failings are recorded by the control logics which sends acoustic and visual alarm signals and descriptive
messages on the display screen and remote signals by means of the signal interfaces. On each power module
there’s a visual signal with multicolour LED which permits immediately identifying the failed module.
The failings, like all other important events, are recorded both in the memory of the module involved and in the
general memory of the UPS, ensuring fast and simple diagnostics.

8.8. “Hot Swap/Hot plug” replacement of power modules


In the redundant configurations with two or three control tunnels, the ARCHIMOD HE UPS permits the hot
swap/hot plug function, meaning the possibility of removing, replacing or adding one or more modules without
having to switch load to bypass and switch off the UPS.
The hot swap/hot plug is obtained by simply switching off the control tunnel hosting the module to be replaced
from the display screen. During this operation, the other tunnels with the relative power modules continue
independently to supply and protect the load. This way, servicing, power upgrade and module replacement
operations can be performed in total safety without affecting the load.

8.9. Battery Operation


In the absence of the primary mains or with primary mains outside acceptable tolerances, the UPS instantly
takes power from the batteries, ensuring continuity of supply to the load. In this operating mode, the user is
informed by visual and acoustic signals. The control logics is able to accurately calculate the available autonomy
according to the applied load thanks to a cutting-edge diagnostic-predictive alogorithm. All the information
relating to autonomy and the load status of the batteries is shown on the display screen.

8.10. Reactivation of primary supply mains


Once the primary mains returns within acceptable limits, the ARCHIMOD HE UPS automatically starts operating
again in normal service conditions, taking power from the mains with automatic charge restart.

8.11. Servicing bypass


The ARCHIMOD HE UPS features a manual bypass that prevents load switch-off during servicing operations.
The bypass servicing switch is located on the distribution and operating panel, protected by a special door
complete with lock. During servicing, the input, output and battery disconnector switches ( also located on the
distribution panel) permit disconnecting the UPS from power sources thus enabling the technician to safely

51
access the UPS.

8.12. Non-synchronized Output (free run)


The output frequency of the ARCHIMOD HE UPS is synchronized with the input frequency of the primary mains.
Such synchronization is ensured by the microprocessor control within a preset interval of ±2% of nominal
frequency (50Hz or 60Hz). Outside such interval, the UPS abandons synchronization with input frequency and
ensures a stringently constant ±1% (free run) output frequency.
This non-synchonized output frequency can also be set manually by the user but, in this particular condition, the
automatic bypass is disabled by the control logics.

8.13. Generator Power Supply


Generators can produce AC voltages with frequency tolerances above ±2%. By means of the control panel, the
synchronization frequency interval can be set between ±1% and ±14% with 1% steps. This way, it is possible to
guarantee any switch to bypass within the best tolerances for the supplied load. During operation in
synchronism, the automatic bypass can be enabled.

8.14. Frequency converter


The ARCHIMOD HE UPS can also operate as a frequency converter, i.e., with input frequency different from
output frequency:

. • 50 Hz input – 60 Hz output
. • 60 Hz input – 50 Hz output

In these conditions, the bypass is of course automatically disabled.

8.15. Smart Eco Mode


The ARCHIMOD HE UPS can be configured to operate in Eco Mode. In this condition, the UPS connects the
load to the primary means via the bypass. This way, the power circuits (rectifier/PFC and inverter) are inactive,
with consequent energy saving. In case of a power break at input, the UPS immediately switches the load onto
the inverter supplied by the batteries.
Unlike the classic Off-Line operation, the UPS continuously controls the mains at input so that in the event of
values outside acceptable tolerances, the load is immediately switched onto the inverter. Once mains values at
input return within acceptable tolerances, the UPS automatically returns to bypass.

52
8.16. Operation as emergency power supply (EPS)
The ARCHIMOD HE UPS permits enabling the Emergency Power Supply mode from the Display screen (EPS
mode). This UPS mode only supplies power at output in case of input mains break. In case of mains power
supply at input only the inverter output is deactivated while all the other UPS functions (battery charge,
diagnostics, measurements, etc.) remain on.

53
9. Control panel and communication interfaces
The ARCHIMOD HE UPS features a control panel consisting of:
1. Liquid-crystal alphanumeric display screen, backlit, with 20 characters arranged on 4 lines
2. ESC key for exiting Functions/muting acoustic indicator
3. Preceding scroll key/increases value
4. Subsequent scroll key/reduces value
5. Enter key/Functions acceptance/menu access
6. On/off key
7. Multicolor operating status indicator (green/yellow/red)
8. RS232 servicing serial port

9.1.Keyboard
The control panel keyboard permits performing the following commands:
• Safe UPS start: to prevent accidental starts, the button must be kept pressed for at least 10 seconds;
• Safe UPS stop:to prevent accidental stops, the button must be kept pressed for at least 3 seconds;
• Buzzer muting;
• Menu scrolling keys on display screen (up arrow/down arrow), confirm selection (send) and exit (ESC).

54
9.2. Display Screen Functions

General information
 Model
 Power rating
 Number of connected batteries
 Capacity of connected batteries
 UPS serial number
 Serial numbers of individual modules
 Firmware version

Measurements
The main display screen gives a summary indication of the status of the UPS with the measurements of crucial
quantities:
 Power supplied
 Load percentage
 Input voltage
 Output voltage
 Battery charge status
 Available autonomy

By means of the menus, the following values can be viewed in detail:

INPUT OUTPUT BATTERIES MISCELLANEOUS HISTORIC DATA


Current: Current: •Temperature •Number of bypass
• RMS • RMS inside individual operations
• Peak value • Peak value • Charge current power modules •Number of
• Crest factor • Crest factor •Discharge current thermal cutout
•Battery operating •Ambient operations with
time temperature date and time
Voltage: Voltage: •Number of
• RMS • RMS • Residual capacity switches to battery
• Number of total
run downs
Power: Power: • Battery voltage •Status of power Total Battery
•Apparent •Apparent modules Operating time
• Active •Active
• Mains operation
Power factor Power factor • Date/time of last
Frequency Frequency battery calibration

55
Adjustments
By means of the control panel, the following adjustments can be made:

OUTPUT INPUT BYPASS HISTORIC DATA


•Synchronization • Enabling
• Voltage ability • Forced • Thresholds
• Frequency • Synchronization •Operating • Max life with battery
• N+X redundancy interval Sensitivity
extended • Max life with battery
synchronization after reserve threshold
• Off line (Eco Mode)
mode
• Enabling battery test

• Auto-restart enabling

Diagnostics
Diagnostic operations can be performed from the control panel, displaying:

 Current operating status (mains, battery, bypass, overload, servicing mode, etc.)
 Event memory split into critical events, important events, data set out by date and time
 Recorded alarms

Historic data
From the control panel, the historic data and counters can be displayed for each power module and for the UPS
as a whole.
The following data can be displayed:

 Total UPS operating time


 Total operating time of UPS with battery
 Total operating time of battery charger
 Total number of complete battery run downs
 Total number of Booster operations
 Total number of Bypass operations
 Total number of battery calibrations
 Total number of battery charge cycles
 Total number of battery equalization cycles
 Total number of times battery has exceeded 80% nominal charge
 Total number of times load has exceeded 80% nominal charge
 Total number of times the load has exceeded 100% nominal charge
 Total time the load has exceeded 100 % nominal charge, without overload indication

56
9.3. Status indicator
The ARCHIMOD HE UPS features an operating status light indicator with traffic-light code (600×300 mm) and an
acoustic indicator able to immediately indicate the following operating conditions:
 Normal operation (on line)
 Input mains not synchronized with set output frequency
 Battery running
 Autonomy reserve
 End of autonomy
 Bypass operation
 Overload
 Anomaly – failure

9.4.Communication devices
Every control tunnel of the ARCHIMOD HE UPS features the following communication interfaces:

A. Slots for LAN Network cards and SNMP adapters


B. Slot for optional interface boards
C. Not Used at the moment
D. Not Used at the moment
E. RS232 serial port
F. Logic level interface (DB15 connector)
G. Relay interface
H. Relay interface and EPO Contact

57
RS232 serial ports
Each control tunnel features two RS232 serial ports. The first is located in the control panel, on the front part of
the cabinet, and is a service interface dedicated to diagnostic and servicing operations (e.g., firmware updates)
This port can be used separately from the other serial ports, without having to disconnect any devices connected
to it.
The second RS232 port is located in the interface panel in the rear of the cabinet. A computer or specific
network card can be directly connected to this port and shutdown commands can be sent on the computer, and
UPS software controls and management operations can be performed (both local and remote).

Relay interface
The relay interface contains four contacts programmable from the display screen as Normally Open (NO) or
Normally Closed (NC).
The technical specifications of the contact port are the following:
. • I Max = 5A
. • V Max = 250VAC – 30VDC
.
The signals available by relay interface are the following:

Relay Interface 1

Pin Function
1-2 Battery running
3-4 End of autonomy
5-6 Generic Alarm
7-8 Overload

Relay Interface 2 – E.P.O.

Pin Function
1-2 Bypass running
3-4 EPO contact
5-6 Not used
E.P.O. (Emergency Power Off)
The ARCHIMOD HE UPS features an input for a normally closed (NC) emergency button.
Once pressed, the button causes the immediate stop of all UPS functions, with immediate interruption of the
energy supply at output.

Logic Level Interface


The logic level interface is available on DB15 connector in the ARCHIMOD HE models.

58
The logic level interface permits connecting the UPS to a remote system for the purpose of monitoring its
operating status, and places at disposal the following signals:

 Mains/Battery running;
 Generic alarm;
 Overload;
 End of Autonomy;
 Bypass running;

Description of pins:

• Pin 1: GND (common);


• Pin 2: Main/Battery Running (high active);
• Pin 3: End of Autonomy (high active);
• Pin 4: RS232 Voltage;
• Pin 5: Input ON/OFF (Vmax = +15V, equivalent to “ON/OFF”
button on control panel);
• Pin 7: Overload
• Pin 12: Mains/Battery Running (low active);
• Pin 13: By-pass;
• Pin 14: End of Autonomy (low active);
• Pin 15: General alarm.

Slot for SNMP interface


At the rear of the ARCHIMOD HE UPS there’s a slot for housing the Network cards and SBMP communication
cards (optional).

59
9.5.Accessories to be used with communication Interface Slot:

CS121B SK:
Functions:
Remote control
Execution of remote PC and Server
shutdown
Remote program running
Send Email (SMTP)
Event Memory, historic data

Ports:
LAN

Protocols:
TCP/IP
HTTP / Java / UPSMON
SNMP, SNMP Trap
Telnet, FTP, setup / update

CS121 SK:
Functions:
Remote control
Execution of remote PC and Server
shutdown
Remote program running
Send Email (SMTP)
Event Memory, historic data

Ports:
LAN
Serial port RS232 Multi-function
4 digital ports programmable as input or
output

Protocols:
TCP/IP
HTTP / Java / UPSMON
SNMP, SNMP Trap
Telnet, FTP, setup / update
MODBUS over IP
MODBUS over RS232

60
CS121M SK:
Functions:
Remote control
Execution of remote PC and Server
shutdown
Remote program running
Send Email (SMTP)
Event Memory, historic data

Ports:
LAN
Serial port RS232 Multi-function
4 digital ports programmable as input or
output

Protocols:
TCP/IP
HTTP / Java / UPSMON
SNMP, SNMP Trap
Telnet, FTP, setup / update
MODBUS over IP
MODBUS over RS485

Temperature and Humidity sensors to be connected to network interfaces CS121 SK,


CS121M SK

SM_T_COM
SM_T_H_COM Functions:
Temperature measurement
Temperature and Humidity measurement

Connection:
on the serial port of interface CS121 SK or
CS121M SK

Power voltage: 9÷15 Vd.c.

Temperature range (°C): -25÷+100

% relative humidity range: 0 ÷ 100 (+- 5%)

Connection cable: 1.8 m

Dimensions H x W x D (mm): 27 x 70 x 70

61
10. TECHNICAL SPECIFICATIONS TABLES
ARCHIMOD HE 16
3 104 58 3 104 60 3 104 61 3 104 62 3 104 63 3 104 64
ARCHIMOD HE models
3 104 59
Rated power 20 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
Active power 20 kW 40 kW 60 kW 80 kW 100 kW 120 kW
Technology On-Line, dual conversion

Three-phase / Three-phase (The 20 kVA and 40kVA models can be


I/O configuration configured by the user in Single/Single – Single/Three - Three/Single –
Three/Three)

Modular with 6.7 kVA (PF = 1) power modules contained in a single cabinet.
UPS architecture
Expandable, N+X redundant (not 120 kVA model).

Input electrical specifications


Max current
38,4 A 76,8 A 115,2 A 153,6 A 192 A 230,4 A
(Three-phase/Three-phase)
Max current
38,4 A 76,8 A - - - -
(Three-phase/single phase)
Max current
115,2 A 230,4 A - - - -
(single phase/Three-phase)
Max current
115,2 A 230,4 A - - - -
(single phase/single phase)

Vac = 400V (Three-phase + N) + 15% - 20% (ONLY for 20 kVA and 40kVA
Nominal input voltage
Vac models = 230 V +15% -20% in single-phase config. in input)

Input frequency 50 Hz / 60 Hz ± 2%
Input phases Three-phase + Neutral
THD Current < 3%
Input power factor > 0.99
Power consumption loadless 139 W 278 W 417 W 556 W 675 W 804 W
Output electrical
specifications
Max current
29 A 58 A 87 A 116 A 145 A 174 A
(Three-phase/Three-phase)
Max current
87 A 174 A - - - -
(Three-phase/single phase)
Max current
29 A 58 A - - - -
(single phase/Three-phase)
Max current
87 A 174 A - - - -
(single phase/single phase)
Vac = 400V ± 1% (ONLY for 20 kVA - 40 kVA Vac models = 230V ± 1% in
Nominal output voltage
single-phase config. in Output)
Nominal output frequency 50 Hz / 60 Hz synchronized

62
Output phases Three-phase + Neutral
Unbalance of acceptable load 100% (the phases are controlled independently)
Phase angle imbalance on

unbalanced load
Voltage interval for Static
184V - 264V (Phase – Neutral)
Bypass operation
Synchronization frequency
Adjustable from display screen from ± 0.5Hz to ± 7Hz from set nominal
interval for Static Bypass
frequency
operation

ARCHIMOD HE models 3 104 58 3 104 60 3 104 61 3 104 62 3 104 63 3 104 64


3 104 59

Output electrical specifications


Mains efficiency (On Line) up to 96%
Mains efficiency (Eco mode) 99%
Acceptable overload (PF=1) 115% for 10 min. - 135% for 60s.
Acceptable overload (PF=0.9) 125% for 10 min. - 150% for 60s.
Crest factor 3:1
UPS architecture
Control Boards – Q.ty 1 2 3 4 3
Control Board Redundancy No Yes
Admitted load percentage
following control board - 50% 66% 75% (60÷80)% 66%
breakage:
Model 20 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
3 PM7 3 PM7 3 PM7 3 PM7 6 PM7 6 PM7
driven by driven by driven by driven by driven by driven by
control control control control control control
board board board board board board
No.1 No.1 No.1 No.1 No.1 No.1
3 PM7 3 PM7 3 PM7 6 PM7 6 PM7
driven by driven by driven by driven by driven by
control control control control control
board board board board board
Components No.2 No.2 No.2 No.2 No.2
3 PM7 3 PM7 3 PM7 6 PM7
driven by driven by driven by driven by
control control control control
board board board board
No.3 No.3 No.3 No.3
3 PM7
driven by
control
board
No.4

63
Max power suppliable during
- 50% 66% (50÷75)% (60÷80)% 66%
module replacement in Hot
Swappable mode:

0% (with
Three-
phase
Max power suppliable in case of load)
Module failure (Redundancy) 50% 66% 75% 80% 84%
66% (with
Single-
phase
output)

ARCHIMOD HE models 3 104 58 3 104 60 3 104 61 3 104 62 3 104 63 3 104 64


3 104 59

UPS architecture
Power Modules – Q.ty 3 6 9 12 15 18
Power rating 6.7kVA
Active power 6.7kW
HOT Swappable electronics : the replacement of a Power Module with the
machine on is only allowed by means of dedicated procedure after switching
Power Module Specifications
off the corresponding three-phase block by means of the relative control
board
(3 or 6 Power Modules).

Display screen – Q.ty 1 2 3 4 3

NOT Redundant. Independent display screens each connected to a


Redundant separate contro board.
Display screen specifications:
NOT Hot Display screen backlit with GREEN background, Multicolour
Swappable operating status indicator (green /yellow / red)

Bushing type neutral Yes


Operating mode On-line - Eco Mode
Servicing bypass Yes
Automatic general bypass Yes
Expandability Yes (Autonomy)
Redundancy Yes
Autoactivation Yes (Restart after end of autonomy)
Communication Interfaces
N.1 N.2 N.3 (N.4 in 80kVA model)
RS232 user serial port
rear side rear side rear side

N.1 N.2 N.3 (N.4 in 80kVA model)


RS232 servicing serial port
rear side rear side rear side

64
N.1 N.2
N.3 DB15 sockets (N.4 in the case of the 80kVA
DB15 DB15
Logic level output model)
socket rear socket
rear side
side rear side

N.1 N.2 N.3 (N.4 in the case of the 80kVA model)


Relay interface
rear side rear side rear side

N.1 N.2 N.3 (N.4 in the case of the 80kVA model)


MULTI SLOT
rear side rear side rear side

ARCHIMOD HE models 3 104 58 3 104 60 3 104 61 3 104 62 3 104 63 3 104 64


3 104 59

Protections and safety


devices
Battery short circuit Current limitation 1.5In 200ms
Impulse withstand voltage test
EN 62040-2 1KV between phase and phase; 2KV between each line and ground lead
Deep battery run down Dynamic change in battery voltage threshold due to end of autonomy
EPO contact Yes Normally Closed
Battery disconnector switch with fuse - (20/40/60kVA)
Battery fuse
(internal fuse NOT accessible by user)
Batteries
Battery type: Sealed maintenance-free lead 12V, 9Ah
Battery connection: 3 drawers (each with 7 batteries) in series
2.5A for each installed power module
Max. Charge current 7,5 A 15 A 22,5 A 30 A 37,5 A 45 A

Conformity standards
EN62040-1
EN62040-2
EN62040-3
Environmental conditions
Operating temperature 0˚ - 40˚ C
Relative humidity 20% - 95% not condensing
Noise at 1 m 50/65 dBA
3591 7182 10773 14364 17955 21546
Heat dissipation
BTU/h BTU/h BTU/h BTU/h BTU/h BTU/h

65
Construction characteristics
Weight (Kg)
Without modules and battery 140 184,5 204 213 197 216
drawers

Dimensions W x D x H (mm) 570 x 912 x 2080 (42U)


IP - Degree of protection IP21
ARCHIMOD HE 20
ARCHIMOD HE 45 RCHIMOD 60

66
11. SERVICING

THE ARCHIMOD HE UPS does not contain parts requiring special preventive and periodical servicing
operations. For best and long-lasting product operation and to safely protect the load, proceed as follows:

 Check the batteries at least once every six months, after the first year of installation, performing the
“Battery Test” from the Display screen and, if necessary, “Battery Calibration”.
 Periodically check the “Events”,” Alarms” and “Historic Data” memories of the UPS
 Visually check the correct operation of both fans in the power modules.
 Check the correct operation of the Static Bypass
 Check correct switch to Battery
 Check the integrity of the electric system upstream of the UPS
 Check for any connected-load faults
 Keep the UPS and place of installation clean

67

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