Manuale Eco46 49 HV MV en

Self-regulatig alteriators
ECO46 MV-HV - ECO49 MV-HV
Iistallatoi, Use aid Maiiteiaice Maiual
Translatinniofntheniriginalninstructins
Dicumentncide:nMAOMAPPA017-GB
Revisiin:n0
Table of contents
1 Geieral Iiformatoi..........................................................................................................................7
1.1n Respinsibilityniofnthenuser..................................................................................................................7
1.2n Warranty............................................................................................................................................7
1.3n Afer-salesnassistance........................................................................................................................8
1.3.1n Inofirmatinnrequiredntinibtainnafer-salesnassistance........................................................8
1.4n Addresseesniofnthenmanual.................................................................................................................8
1.5n Machinenidentfcatinndetails...........................................................................................................9
1.5.1n Descriptinniofnthenpriductncide.......................................................................................10
1.6n CEncertfcate....................................................................................................................................11
1.7n Manuofacturer’snidentfcatinndetails...............................................................................................11
1.8n Structureniofndicumentatin............................................................................................................11
1.8.1n Cimpisitinniofnthendicumentatin.................................................................................11
1.8.2n Cintentniofnthenmanual.....................................................................................................12
1.9n Symbilsnandncinventinsnusedninnthisnmanual................................................................................13
1.9.1n Defnitinniofnwarningnlevels..............................................................................................13
1.9.2n Danger..............................................................................................................................13
1.9.3n Warning............................................................................................................................13
1.9.4n Cautinnwithndangernsymbil.............................................................................................13
1.9.5n Cautinnwithiutndangernsymbil.......................................................................................14
1.9.6n Nites................................................................................................................................14
1.9.7n Cinventinsnusedninnthentext............................................................................................14
2 Safety..............................................................................................................................................15
2.1n IntendednUse...................................................................................................................................15
2.2n Impirtanceniofnthenmanual...............................................................................................................15
2.3n Respinsibilityniofnthenuser................................................................................................................15
2.3.1n Usersnandntheirnriles........................................................................................................16
Operatirnatnthenlifingndevices.........................................................................................................16
Machineniperatir............................................................................................................................16
Servicentechnician............................................................................................................................16
Afer-salesnServicentechnician..........................................................................................................16
2.4n Saofetynrules......................................................................................................................................17
2.5n Residualnrisks...................................................................................................................................18
3 Descriptoi aid features.................................................................................................................19
3.1n DescriptinniofnthenSelof-regulatngnalternatirsnECO46nMV-HVn-nECO49nMV-HV................................19
3.1.1n DER2nviltagenregulatir.....................................................................................................20
3.1.2n Temperaturenpribes.........................................................................................................20
3.2n Cimpinentsnavailableninnrequest...................................................................................................20
3.2.1n Heatnexchangers...............................................................................................................20
3.2.2n Measurementnandnpritectinnsensirs..............................................................................20
3.2.3n Ant-cindensatinnheaters...............................................................................................20
3.2.4n Additinalntemperaturenpribes........................................................................................21
3.3n Technicalnofeatures............................................................................................................................21
3.3.1n Alternatirnelectricndata....................................................................................................21
3.3.2n Alignmentntilerances.......................................................................................................21
Alternatirsnciuplingnwithnsinglensuppirt.........................................................................................21
Alternatirsnciuplingnwithndiublensuppirt.......................................................................................22
3.3.3n NiiseninndBn(A)..................................................................................................................22
3.3.4n Vilumeniofnairnrequiredn(m3/min)......................................................................................22
3.3.5n Installatinnalttude..........................................................................................................22
3.3.6n Resistanceniofnthenwindings...............................................................................................23
3.3.7n Clearancenandnweights.....................................................................................................28
4 Traisport aid iistallatoi................................................................................................................29
4.1n Transpirt.........................................................................................................................................29
4.1.1n Packaging.........................................................................................................................29
4.1.2n Lifingnandnhandling..........................................................................................................30
4.1.3n Stirage.............................................................................................................................32
4.1.4n Measuringntheninsulatinnresistance.................................................................................32
4.2n Checkingnthensupply.........................................................................................................................32
4.3n Characteristcsniofntheninstallatinnsite..............................................................................................32
4.4n Installatin.......................................................................................................................................33
4.4.1n Directinniofnritatinniofnthenalternatir..............................................................................33
4.4.2n Ciuplingnthenalternatirnwithnthenprimenengine................................................................34
Ciuplingnwithnjiintn-nAlternatirsnwithndiublensuppirt....................................................................34
CiuplingnvianSAEnfangen-nSingle-suppirtnalternatirs.......................................................................34
Cimpensatinnofirnthermalndilatin.................................................................................................36
Vertcalnthermalndilatin..................................................................................................................36
Axialnthermalndilatin......................................................................................................................36
4.4.3n Fixingnthenalternatirntinthenbase......................................................................................37
4.4.4n Electricncinnectin...........................................................................................................38
Generalnindicatins..........................................................................................................................38
Terminalsnbixncinnectin................................................................................................................39
Aux.nbixncinnectin........................................................................................................................40
4.4.5n Settingnthenalarmnandnstipntemperature..........................................................................41
Alternatirncinnectinntinearth........................................................................................................41
4.5n Checksnaferninstallatin..................................................................................................................42
4.5.1n DERn2ndigitalnviltagenregulatir.........................................................................................42
Causesnthatntriggerninterventinniofnpritectinndevices....................................................................43
Inputsnandniutputsntechnicalndata...................................................................................................44
4.5.2n CalibratinniofnthenstabilityniofnthenDERn2nviltagenregulatir................................................49
Generalninstructinsntinofilliwniofnpriblemsniofninstabilitynarise.........................................................49
4.5.3n Checkingnthenalternatirniutputnviltage...........................................................................50
4.5.4n Ciuplingntirques..............................................................................................................51
5 Operatoi........................................................................................................................................55
5.1n Cimmissiiningniofnthenalternatir.....................................................................................................55
5.2n Stippingnthenalternatir...................................................................................................................56
6 Maiiteiaice...................................................................................................................................57
6.1n Maintenancenintervals.....................................................................................................................59
6.2n Maintenanceniofnthenstatirnandnritirnwindings................................................................................60
6.2.1n Checkingncinditinsniofnthenwindings................................................................................60
6.2.2n Dryingnthenwindings.........................................................................................................60
Usingnannindustrialnwelder...............................................................................................................60
Usingnanjetniofnhitnair........................................................................................................................61
Usingnbateries................................................................................................................................61
6.2.3n Cirrectniperatngntemperature........................................................................................61
6.2.4n Cleaningnthenwindings......................................................................................................61
6.2.5n Resistance/cintnuityntest................................................................................................62
Mainnstatir......................................................................................................................................62
Mainnritir.......................................................................................................................................62
Energisingnstatir..............................................................................................................................62
Energisingnritir...............................................................................................................................62
6.3n Measuringntheninsulatinnresistance................................................................................................63
Mainnstatir......................................................................................................................................64
Ritirnwinding..................................................................................................................................65
Energisernstatirnwinding..................................................................................................................65
Energisernritirnwinding...................................................................................................................66
PMGnwinding...................................................................................................................................66
6.3.1n Cinversiinniofnthenvaluesnrelatventintheninsulatinnresistance..........................................67
Nites...............................................................................................................................................67
6.4n Maintenanceniofnthensuppirts..........................................................................................................68
6.4.1n Lubricatngnthenbearings...................................................................................................68
6.4.2n Replacingngreaseninnthenbearings......................................................................................69
AlternatirsnECO46n(seen6.6.1 Disassembling Alternators ECO46)...................................................69
6.4.3n Replacingnthenbearings.....................................................................................................70
6.5n Othernmaintenanceniperatins.......................................................................................................70
6.5.1n Visualninspectin..............................................................................................................70
6.5.2n Checknthenalternatirniperatesncirrectly...........................................................................71
6.5.3n Checkingnandnreplacingnthendiidesnbridge........................................................................71
6.5.4n CheckingnthenDERn2nregulatirniperatin..........................................................................73
6.5.5n DERn2nviltagenregulatirnreplacement...............................................................................74
6.5.6n ReplacingnthenDERn2nviltagenregulatirnofuse......................................................................74
6.5.7n Remivingnthendiscnhildernhub..........................................................................................75
AlternatirsnECO46...........................................................................................................................75
ECO49nalternatirs............................................................................................................................76
6.6n Disassemblingnthenalternatirs.........................................................................................................78
6.6.1n DisassemblingnAlternatirsnECO46....................................................................................78
6.6.2n DisassemblingnAlternatirsnECO49....................................................................................83
6.7n Assemblingnthenalternatirs.............................................................................................................90
6.7.1n AssemblingnAlternatirsnECO46.........................................................................................90
6.7.2n AssemblingnAlternatirsnECO49.........................................................................................94
6.8n Generalncleaning............................................................................................................................101
7 Troubleshootig............................................................................................................................102
7.1n Priblemsniofnannelectricalnnature....................................................................................................102
7.2n Priblemsniofnanmechanicalnnature..................................................................................................103
8 Spare parts....................................................................................................................................104
8.1n Listniofnrecimmendednsparenparts..................................................................................................104
ECO46nB3B14.................................................................................................................................105
ECOn46nMD35.................................................................................................................................107
ECO49nB3B14.................................................................................................................................109
ECO49nMD35..................................................................................................................................111
9 Decommissioiiig, Dismaitliig aid Disposal.................................................................................113
9.1n Decimmissiiningnandnremival.....................................................................................................113
9.1.1n Stippingnmachineniperatin..........................................................................................113
9.2n Disassembly...................................................................................................................................114
9.2.1n Disassemblyniofnthenmachine...........................................................................................114
9.3n Stirage..........................................................................................................................................115
9.3.1n Shirt-termnstirage.........................................................................................................115
9.3.2n Electricnandnelectrinicncimpinents...............................................................................116
9.3.3n Prilingednstirage..........................................................................................................116
Stiragenofirnmirenthann18nminths..................................................................................................116
9.4n Dispisal.........................................................................................................................................117
9.4.1n Dispisalniofnthenmachine.................................................................................................117
10 Eiclosed documeitatoi...............................................................................................................118
10.1n Diagramsnandndrawings.................................................................................................................118
10.1.1n Listniofndiagramsnandndrawings........................................................................................118
10.2n Cimpinentndicumentatin..........................................................................................................118
10.2.1n Listniofncimpinentndicuments........................................................................................118
1 Geieral Iiformatoi
ThisninstructinnmanualnisnannintegralnpartniofnthenSelof-regulatngnalternatirsnECO46nMV-HVn-nECO49n
MV-HV,nsuccessivelynalsindefnednasn"machine"nirn"priduct"nandnmustnalwaysnbenavailablenofirn
cinsultatinnbynusers.
1.1 Respoisibility of the user

● Thenpriductntinwhichnthisndicumentatinnreofersnisnenvisiinednofirnusenbynpersinneln
instructedninnitsnuse.nSuchninstructinnmustnimpartnsufcientnkniwledgeniofnthenmachinenandnthen
installatin,nmaintenancenandnmanieuvreniperatinsnrequirednduringnusentinensureniperatinn
inncinditinsniofncimpletensaofety.
● Allnpersinnelntrainedntiniperatenwithnthenmachinenmustnreadnthisnmanualncareofullyninnallnitsn
partsnandnthiriughlynunderstandnitsncintent.
● Itnisnverynimpirtantnthatnpersinnelnbeninofirmedniofnthenimpirtanceniofnsaofety,nthenuseniofn
PersinalnPritectvenEquipmentnandnthengeneralnsaofetynrulesnrequiredntinensurenthenpritectinn
iofnpersinnel,nthenmachine,nandnthensurriundingnenvirinment.
● Onlynthencirrectnuseniofnthenmachineninnaccirdancenwithntheninstructinsnprividedncannensure
ling-term,nefcaciiusniperatinninncimpletensaofetynofirntheniperatirsnandnthenmachinenitselof.
● Thisndicumentatinnisnpritectednbyncipyright.nTranslatins,nre-issuesnandncipiesniofnthisn
manualnevenninninlynpartalnand/irnithernofirmnarenprihibitednwithiutnthenpreviiusnwritenn
cinsentniofnMeccnAltenS.p.a.
1.2 Warraity
ThenofilliwingncinditinsninvalidatenthentermsniofnWarrantynprividednbynMeccnAltenS.p.a.:
● Inappripriatenuse,nirninnithernwirds,nthenuseniofnthenmachinenithernthannasndescribedninn
Piintn2.1 Intended Use.
● Usenbynunauthirisednirnuntrainednpersinnel.
● Partalnirntitalnofailurentincimplynwithntheseninstructins.
● Deofectvenelectricnpiwernsupply.
● Inadequatenmaintenance,nincirrectnmaintenance,nirnmaintenancenperofirmednbynuntrainedn
persinnel.
● Pillutinnofrimniutsidenthenmachine.
● Unauthirisednmidifcatinsnirnrepairs.
● Useniofnunauthirisednsparenparts.
● Unofireseeablencircumstancesnsuchnasnearthquakes,nfiidnirnfren(whenevernnitndirectlyn
causednbynthenmachine).
Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 7/119

1.3 Afer-sales assistaice
AferncimmissiiningniofnthenSelof-regulatngnalternatirs,nthenMeccnAltenS.p.a.nafer-salesnassistancencann
bencintactednofirnquestinsnregardingnthenofilliwing:
● Priblemsnduringniperatin
● Thensupplyniofnsparenparts
● Inspectinsnandnrepairniperatins
1.3.1 Iiformatoi required to obtaii afer-sales assistaice

WhenevernMeccnAltenS.p.a.nafer-salesnassistancenisnrequired,nthenofilliwingndatanmustnbenprividedn
regardingnthenSelof-regulatngnalternatirsn(seenalsin1.5 Machine identfcaton details):
● Typenandnmidelniofnthenalternatir.
● Descriptinniofnthenpriblemnandnpartsninvilved
1.4 Addressees of the maiual

ThisnInstallatin,nUsenandnMaintenancenmanualnhasnbeennpreparednofirnallnauthirisednusersnqualifedn
ofirntheniperatinsnandnmaintenanceniofnthenmachine.
Allnsuchnusersnmustncareofullynreadnandncimprehendnthencintentsniofnthisnmanual.nSuchncintentnmustnbe
respectednduringnallniperatinsnwithnthenmachine.
Thisnmanualnspecifesnwhichnusersnmustnperofirmncertainntypesniofniperatin.nReoferntinparagraphn2.3.1
Users and their rolesnofirnthendefnitinniofnthentypesniofnusernandntheirntasks.
Thenofilliwingnpiintsnmustnalsinbencinsidered:
● Thisnmanualnisnannintegralnpartniofnthenmachinentinwhichnitnreofersnandnmustnbenpreservednofirn
thenlater’snentrenwirkingnliofe.
● Inncaseniofntransofernirnsaleniofnthenmachine,nthisnmanualnandnallnitsnrelatednirnenclisedn
dicumentatinnmustnbendeliveredntigethernwithnthenmachine.

1.5 Machiie ideiticatoi details
TheseninstructinsnreoferntinthenofilliwingnSelof-regulatngnalternatirsnmidels:
Name: Selof-regulatngnalternatirs
Midels: ECO46nMV-HVn-nECO49nMV-HV
Annidentfcatinnplatenlistngnitsnmainncharacteristcsnhasnbeennappliedntinthenmachine.nSeenalsin1.5.1
Descripton of the product code.
Figure 1- Data plate example
Phase Numberniofnphases INn[A] Niminalncurrent
Sn[kVA] Apparentnpiwer rpmn[1/"] Niminalnspeed
Pn[kW] Actvenpiwer Ien[A] Energisingncurrent
Un[V] Niminalnviltage Duty Categiryniofnuse
ofn[Hz] Frequency Ins.ncl. Classniofnisilatin
Ven[V] Energisingnviltage Tnrise Over-temperature
Cinn. Typeniofncinnectin,nDeltanirntriangle IP Classniofnpritectin
PF Piwernofactir Gn[kg] Weight
Jn[kgm2] Mimentniofninerta
Table 1 - Data on the plate

Thenlubricatinnintervalsniofnthenbearingsnandntypeniofnlubricantnarenindicatedninnthenliwernpartniofnthen
plate.nOnnthendatanplatenarenalsinlistednmeasuringntransofirmersnwhetherninstalled.

1.5.1 Descriptoi of the product code
Everynalternatirnisnidentfednbynanuniquencidenmadenupnasndescribednbeliw.
Cidenexample:nECO46HV-1L/4AnT60H5S6
Descriptin:
ECO46 Typeniofnalternatir ECO46

ECO49
HV Viltagenrange HV:n>n7.2nkV
MV:n>=n1nkV
1L Alternatirnmidel.nIdentfesnthen ECO46 ECO49
wirknpiwerninnclassnH 1L XS
2L VS
3L S
1VL M
2VL L
3VL VL
XL
4 Numberniofnpiles
A Currentnversiinniofnthenmachine
T60H5S6 Windingncide SeenTable 3 - Winding code
Table 2 - Descripton of the product code
N°. phases Termiials Voltage Frequeicy Coiiectois Wiidiig pitch

Tn=nThree- 0n=n12 40n=n400nV 5n=n50nHz Sn=nSeriesnstar 3n=n2/3
phase 6n=n6 41n=n415nV 6n=n60nHz Pn=nParallelnstar 6n=n5/6
Sn=nSinglen 4n=n4 38n=n380nV 4n=n400nHz Dn=nDelta
phase 2n=n2 69n=n690nV Sn=nSpecial An=nParalleln
Mn=n 01n=n10n÷n20nV Vn=nVariable delta
Multphase 02n=n20n÷n30nV Zn=nZignzag
Dn=nDC 3Mn=n3,000nV Bn=nSpecial
4Mn=n3.3n÷n3.5nkV
6Mn=n6,000nV
7Mn=n6.3n÷n6.6nV
0Hn=n10n÷n11kV
1Hn=n11.5n÷n12nkV
2Hn=n11.4nkV
Table 3 - Winding code

1.6 CE certicate
ThenmachinesntinwhichnreoferencenisnmadeninnthisnmanualnarencimpliantnwithnthenDirectvesninnofirce.nAn
iriginalncipyniofnthenCEncertfcatenisnincludedninnthenenclisedndicumentatinninndelivery.nAlsinseen1.8
Structure of documentaton.
1.7 Maiufacturer’s ideiticatoi details

Beliwnfndntheninofirmatinniofnthenmanuofacturer:
MeccnAltenS.p.a.ncinnunicinsicii
Registerednifce:nVianRima,n20n-n36051nCreazzin(VI)
Tel.n+39-0444-1831295n-nFaxn+39-0444-1831306
www.meccalte.cimn-ne-mail:[email protected]
CidicenFiscalenenParttanIVAnn.n01267440244
1.8 Structure of documeitatoi

1.8.1 Compositoi of the documeitatoi
Thenmachinendicumentatinnisncimprisedniof:
● Thisndicument,nkniwnnasnInstallatin,nUsenandnMaintenancenmanual:
Dicumentncide MAOMAPPA017
Revisiin 0
Date 03/01/2018
● Thensetniofnenclisedndicumentsnlistedninn10.1 Diagrams and drawingsnandn

10.2 Component documentaton.
CintactnMeccnAltenS.p.a.niofninndiubtnregardingnthenstructurenandnuseniofnsuchndicumentatin.

1.8.2 Coiteit of the maiual
Thisnmanualnandnitsnenclisedndicumentatinnenclisednprivideninofirmatinninnthenofilliwingnaspects.
Generalninofirmatinnandnsaofetyninofirmatinnarencintainedninnthenofilliwingnchapters:
1nGeneralnInofirmatin
2nSaofety
Descriptinniofnthenmachinenandntheniperatinniofnitsncimpisitenparts,ntranspirtnandn
installatinnmethids,nandnmethidsniofnuse:
3nDescriptinnandnofeatures
4nTranspirtnandninstallatin
5nOperatin
Maintenancenandntriubleshiitngnofirnmachineniperatinnandnsparenparts:
6nMaintenance
7nTriubleshiitng
8nSparenparts
Instructinsnnecessarynofirntheninterruptinniofnthenservice,nthendispisalniofnthenmachinen
andnitsnstirage:
9nDecimmissiining,nDismantlingnandnDispisal
Listsniofnenclisedndicumentatin,nsuchnasndiagrams,ndrawingsnandndicumentatinnofirnthen
cimpinentsninstalled:
10nEnclisedndicumentatin

1.9 Symbols aid coiveitois used ii this maiual
Severalncinventinsnarenusedninnthisnmanualntinprividenthennecessaryninofirmatin.nThencinventinsn
usednarenexplainednbeliw.
1.9.1 Deiiitoi of wariiig levels

Nitcesncintainingnwarningsnandnexplanatinsnarenusedntinwarnnusersniofnpitentalndangersnirndrawn
atentinntinpartcularlyndangeriusnirnriskyniperatins.
1.9.2 Daiger
Annitceniofnthisntypenidentfesnansituatinniofnimmediatendanger,nwhichniofnnitnaviided,nwillnpriducen
immediatencinsequencesnsuchnasnseriiusninjurynirnevenndeathntinpersinnel.
DANGER
Causeniofndanger
Immediatencinsequences
● Actinnrequiredntinaviidnthendanger
1.9.3 Wariiig
Annitceniofnthisntypenidentfesnansituatinniofnpitentalndanger,nwhichniofnnitnaviided,nciuldnpriducen
immediatencinsequencesnsuchnasnseriiusninjurynirnevenndeathntinpersinnel.
WARNING
Causeniofndanger
Immediatencinsequences
1.9.4 Cautoi with daiger symbol

Nitcesniofnthisntypenidentofynansituatinniofnpitentalndanger,nwhichniofnnitnaviided,nciuldnpriducen
cinsequencesnsuchnasninjurynirndamagentinpriperty.
ATTENTION
Causeniofndanger
Pissiblencinsequences

1.9.5 Cautoi without daiger symbol
Nitcesniofnthisntypenidentofynansituatinniofnpitentalndanger,nwhichniofnnitnaviided,nciuldnpriducen
damagentinpriperty.
ATTENTION
Causeniofndanger
Pissiblencinsequences
1.9.6 Notes
Thisnnitcenprividesnuseofulninofirmatinnregardingnthensaofenandnefcaciiusnuseniofnthenalternatir.
NOTE
Useofulninstructinsnofirnthensaofeniperatinniofnthenalternatir
1.9.7 Coiveitois used ii the text

Textsnprecedednbynineniofnthenofilliwingnsymbils:
➔ Textnprecedednbynthisnsymbilnindicatesnannactinntinbentaken.
✔ Textnprecedednbynthisnsymbilndescribesnthenrequisitesnthatnmustnbenmetnbeofirenannactinncann
bentaken.
➢ Textnprecedednbynthisnsymbilndescribesnthenresultnachievednaferninenirnmirenactinsnhaven
beenntaken.
✗ Textnprecedednbynthisnsymbilnindicatesnanpartcularncinditinnthatnmayniccur.nThisnisnofilliwedn
bynandescriptinniofnhiwntinpriceednwhenevernsuchncinditinniccurs.
Everyniperatinntinbenperofirmedninnancertainnirdernisnindicatednbynthencirrespindingnirdernnumber:
1- frstniperatin
2- secindniperatin
3- thirdniperatin
Angenericnlistniofncimpinentsnisnindicatednasnofilliws:
● Cimpinentninnlist

2 Safety
2.1 Iiteided Use

ThenSelof-regulatngnalternatirsnECO46nMV-HVn-nECO49nMV-HVnarenbrushlessnsynchriniusnalternatirsn
usednofirnthenpriductinniofncintnuiusnelectricnenergynirninnthencaseniofnannemergency.
Thenusenofirnpurpisesnithernthannthisenindicatednirntinibtainnpriductinnvaluesnhighernthannthenlimitsn
prescribednwillnbencinsideredn“inappripriatenuse”.
2.2 Importaice of the maiual

ThisnmanualnprividesninofirmatinnandntechnicalndatanregardingnthenSelof-regulatngnalternatirsnECO46n
MV-HVn-nECO49nMV-HV.
Thenmanualnenablesnusersnandntechniciansntinintervenenwithnaccuracynandnmaximumnsaofetyninnalln
riutnenmaintenanceniperatins.
Thisnmanualnisnannintegralnpartniofnthensupplyniofnwhichnthisnmachinenisnanpartnandnmustnthereofirenben
careofullynkeptninneasynreachnofirncinsultatinnwhenevernrequiredninnanynmimentnofirntheniperatinnandn
maintenanceniofnthenmachine.
2.3 Respoisibility of the user

● Thenendnuserniofnthenmachinenisnrespinsiblenofirnsettingnupnallnpritectinsnnecessary,nsuchnasn
isilatngndevices,npritectinnagainstndirectnandnindirectncintact,npritectinsnagainstniver-
currentsnandnivernviltages,nemergencynstipndevices,natnthenplaceniofninstallatinniofnthenmachine.
● Thenplantninnwhichnthenmachinenisninstallednmustnbencimpliantnwithnregulatinsninnofirceninn
thenciuntryniofninstallatin.
● Priirntincimmissiiningnthenmachine,nthenusernmustnhavenfrstncareofullynreadnthisnmanualnandn
thennecessarynenclisuresnandnhavenacquiredndetailednkniwledgeniofnitsntechnicalnspecifcatinsn
andncintrils.
● Allnmaintenanceniperatinsnandncintrilnmustnbenperofirmednsilelynbyntechnicalnpersinneln
trainednofirnthenpurpise.
● Iofninndiubtnirnyiunhavenpriblemsnunderstandingnthisnmanualnirnanyniofnitsnparts,nwen
recimmendncintactngnMeccnAltenS.p.a.
● CintactnMeccnAltenS.p.a.nexclusivelynofirnanyntypeniofntechnicalnassistancenrequired.

2.3.1 Users aid their roles
Innirderntinensurenthenmaximumnsaofety,ninlynpersinnelnwithncertainnrequisitesncannwirkninnthenSelof-
regulatngnalternatirsnECO46nMV-HVn-nECO49nMV-HV.
AllnpersinnelnassignedntiniperatinsninnthenmachinenarenreoferredntinasnUsers.
Usersnarendividednintindiferentnclassesninnthenbasisniofnthendiferentntasksntinbenperofirmednandnthen
diferentnabilitesnrequired.
Operator at the lifiig devices

Theniperatirnatnthenlifingndevicesnisnanneducatednandnskillednpersin,nassignedntinlifingnmanieuvresn
andnmivingnliadsnusingnlifingndevicesnandnmeans.
Thisnusernisntheninlynpersinnauthirisednofirnliading,nunliadingnandnmivingniperatinsnusingnmeansn
suchnasncranes,nhiists,niverheadncranes,nlifingntrucksnirnithers,nincludingndevicesnnecessarynsuchnasn
ripes,nchainsnandnstrapsnofirnlifing.
Machiie operator
Thenmachineniperatirnisnanpersinndesignatednbynthencimpanynthatnhasnpurchasednthenalternatir.
Thenmachineniperatirnmustnbenprividednwithntechnicalninstructin,nbenpriofessiinallyntrainedninnhisn
specifcnsectir,nsuchnasnannelectrician,nmechanicnirnfternandnalsinbeninstructedninnthenuseniofnthisn
machine.
Service techiiciai
ThenServicentechniciannisnanpersinndesignatednbynthencimpanynthatnhasnpurchasednthenalternatirnirnby
thencimpanynthatnmanagesnthenplantninnwhichnthenalternatirniperates.
ThenServicentechniciannmustnbenprividednwithntechnicalninstructin,nbenpriofessiinallyntrainedninnhisn
specifcnsectir,nsuchnasnannelectrician,nmechanicnirnfternandnalsinbeninstructedninnthenmaintenancen
iperatinsntinbenperofirmedninnthenmachine.
Afer-sales Service techiiciai

ThenMeccnAltenS.p.a.nAfer-salesnServicenTechniciannisnannappripriatelyntrainednandnauthirisednpersinn
whinrespindsndirectlyntinMeccnAltenS.p.a.nandnisncapableniofnperofirmingnmaintenancenandnrepairn
iperatinsninnthenmachine.

2.4 Safety rules
ThenSelof-regulatngnalternatirsnECO46nMV-HVn-nECO49nMV-HVnhavenbeennmanuofacturedninncimpliance
withncurrentnSaofetynStandards.nInnspiteniofnthis,nduringniperatinnseveralnregulatinsnmustnbencimpliedn
with,ninnirderntinensurensaofeniperatinnofirnthenusers,nthensurriundingnenvirinmentnandnthenmachinen
itselof.nReadnthenofilliwingnsaofetynrulesncareofullynbeofirenpriceedingnwithnanyniperatinninnthenmachine.
● Usenthenmachineninlyniofnitnisninnperofectnwirkingnirder,nmakingnsurenallntheninstructinsn
prividedninnthisnmanualnarenrespectednandnnevernexceedingntheniperatngnlimitsnprescribedn
therein.
● Keepnthisnmanualninnannaccessiblenplacenofirntheniperatirnatnallntmes,nofirnquickncinsultatinn
whenndiubtsnmaynarisenregardingniperatin.
● Aviidnanynactinnirntypeniofnbehaviiurnthatnmayncimprimisentheniperatinniofnthenmachinen
irnpisenanriskntinpersinnelnirnpriperty.
● EverynusernmustnbenprividednwithnthenPPEnnecessary,naccirdingntintheniperatinsntin
perofirm.
● Inncaseniofnmalofunctin,nstipnthenmachineninnanyniofnthenwaysnofireseennandnhaventhencauseniofn
malofunctinneliminatedninlynbynspecialisednpersinnelntrainednofirnthenpurpise.n
● Wheneverndiubtsnariseninnregardntiniperatin,ndinnitnintervenendirectlynbutncintactnthen
manuofacturernMeccnAltenS.p.a.
● Innadditinntinthenpriductndicumentatinnenclisednwithnthenmachine,nalsinrespectnthen
standardsnandnregulatinsninnofircengiverningnaccidentnpreventinnandnsaofetyninnthenwirkplace.

2.5 Residual risks
ThenSelof-regulatngnalternatirsnhavenbeennmanuofacturedninncimpliancenwithncurrentnsaofetyncriteria.nInn
spiteniofnthis,nresidualnrisksnlinkedntintheirniperatinnremainnthatnmayncauseninjuryntinpersinnelnirn
damagentinpripertyninnpartcularncases.
DANGER
Mivingnmechanicalnparts.
Riskniofncrushing,ndraggingnirnentrapment.
● Remainnatnansaofendistancenofrimnallnmivingngeneratirn
parts.
ATTENTION
Partsniofnthenalternatirnatnhighntemperature.
Burnsnhazardnduringncintactnwithnverynhitnsurofaces.
● Wearnpritectvenglivesnbeofirencimingnintincintactn
withntheniverheatednmachinenparts.
ATTENTION
Presenceniofnmagnetcnfeldsninnpriximityniofnthenalternatirn
duringniperatin.
Pissibilityniofndamagentinmagnetcnmediumnirnequipmentn
sensitventinmagnetcnfelds.
● Dinnitnintriducenequipmentnirnibjectsnthatnaren
sensitventinmagnetcnfeldsninnthenvicinityniofnthen
alternatir.
Thengeneralnsaofetynandnaccident-preventinnregulatinsnmustnbenrespectednandnthenPersinaln
PritectinnEquipmentnprividednmustnbenwirnnatnallntmes.

3 Descriptoi aid features
3.1 Descriptoi of the Self-regulatig alteriators ECO46 MV-HV - ECO49

MV-HV
1 1
2 2
8
7 8
6 7 6
3 3 5
4 5 4
Figure 2- ECO 46 alternators Figure 3- ECO 49 alternators
1- Terminalnbixes
2- Aux.nbix
3- PMGn(permanentnmagnetnalternatir)
4- Alternatirnciilingnairninlet
5- NDEnshield
6- Casing
7- Cablesnpassagenapertureninnnin-magnetcnmaterial.
8- DEnshield
9- Pritectinngrid
ThenSelof-regulatngnalternatirsnECO46nMV-HVn-nECO49nMV-HVnarenbrushlessnsynchriniusnalternatirsn
usednofirnthenpriductinniofncintnuiusnelectricnenergynirninnthencaseniofnannemergency.
Theynhavenanritatngninducernwithndampingncagenandnstatinarynarmaturenwithnskewednslits.nThen
windingsnarenshirtnpitchninnirderntinreducenthenharminicncintent.
Thenalternatirsnarenmanuofacturedninncimpliancenwithnthendirectvesninnofircenandnrelatven
amendments.nThenelectrimagnetcncimpatbilityntestsnhavenbeennperofirmedninnthencinditinsn
prescribednbynthenregulatins.
Executinsninnagreementnwithnithernspecifcatinsncannbenperofirmedninncustimernrequest.
Thenmechanicalncinstructinngivesngiidnaccessntinthencinnectinsnandnalliwsneasyninspectinniofnthen
variiusncimpinents.

Thencasingnandnshieldsnareninnsteel.nThenshafnisninnC45nsteelnwithnlick-setnofan.nThenpritectinnratngnisn
IP23.
IsilatinsnarenperofirmedninnclassnHnwithnimpregnatinninnepixynresinnandnvacuum-treatednhigh-
viltagenparts,nsuchnasnthenstatirsn(specialntreatmentsnarenavailableninnrequest).
3.1.1 DER2 voltage regulator

ThenDER2nisnanviltagenregulatirnofirnsynchriniusnalternatirs,nset-upnofirniperatinnandncalibratinninn
stand-alinenmide.nThenregulatirnofunctinsnalingnwithnanminitiringnunit,nwhichnalliwsnprigrammingn
andndisplayniofnallnDER2nofunctinalnparametersnvianthenUSBnpirtnmiuntedninnthenbiard.
ReofernalsintinthenDERn2nRegulatirndicumentatin,nseen10 Enclosed documentaton.
3.1.2 Temperature probes

AnPtn100ntemperaturenpribenisnmiuntedninneverynphaseniofnthenalternatirnwinding.nTinsetnthenalarmn
andnstipntemperatures,nreoferntinSetng the alarm and stop temperatureninn4.4.4 Electric connecton.
3.2 Compoieits available oi request

3.2.1 Heat exchaigers
Thenalternatirncannbencimbinednwithnannair-waternirnair-airnheatnexchanger,nwhichnhasnthenpurpiseniofn
ciilingnthenstatirnandnritirnwindings.
Reoferntinthendicumentatinniofnthenheatnexchangernmanuofacturern(seen10 Enclosed documentaton).
3.2.2 Measuremeit aid protectoi seisors

Thenstandardnsupplyniofnthengeneratirsnenvisiinsn1nviltagentransofirmern(TV)nandn1ncurrentntransofirmern
(TA).nOthernsensirsncannbensuppliedninncustimernrequest.
Thencurrentntransofirmersnsupplynancurrentninnthensecindarynthatnisnpripirtinalntinthencurrentn
circulatngninnthenprimary.nTheynhaven15nVAnperofirmance,nclassn0.5nFS10nofirnthenmeasurementnsensirsn
irn5P10nofirnthenpritectinnsensirsn(irndiferentalnpritectin).nTheyncannbensinglenirndiublensecindary
winding.
Thenviltagentransofirmersnsupplynanviltageninnthensecindarynthatnisnpripirtinalntinthenviltageninnthen
primary.nTheynhaven15nVAnperofirmance,nclassn0.5nFS10nofirnthenmeasurementnsensirsnirn5P10nofirnthen
pritectinnsensirs.nTheyncannbensinglenirndiublensecindarynwinding.
3.2.3 Ait-coideisatoi heaters

Thenant-cindensatinnheatersnareninstalledninnthenalternatirnstatirncase.nTheynpreventnthenofirmatinn
iofncindensateninsidenthenalternatirnwhennthenmachinenisnatnanstandstll.

3.2.4 Additoial temperature probes
Annadditinalnpribenofirneachnphaseniofnthenwindingnandnantemperaturenpribeninneachnbearingncannben
miuntedninnthenalternatir.nTinsetnthenalarmnandnstipntemperatures,nreoferntinSetng the alarm and
stop temperatureninn4.4.4 Electric connecton.
3.3 Techiical features

BeliwnfndnthentechnicalnofeaturesniofnthenSelof-regulatngnalternatirs.nReofernalsintinthenTestnRepirtniofn
thenalternatir,nseen10 Enclosed documentaton.
3.3.1 Alteriator electric data

Reoferntinthendatanplatenfxedntinthenmachinen(seenFiguren1-n)
3.3.2 Aligimeit toleraices

Alignmentntilerancesniofnthenalternatirnwithnthenprimenengine.
Alteriators coupliig with siigle support
Alteriator SAE L (mm)

ECOn46 18 15.7
21 0
ECOn49 18 15.7
21 0
Table 4 - Alignment tolerance - Single support

Alteriators coupliig with double support
ReofernalsintinFiguren11-nnandnFiguren12-nninnpagen34
RPM Radial toleraice (mm) Aigular toleraice (mm/100 mm)

1,200 0.08 0.05
1,500 0.06 0.05
1,800 0.05 0.05
Table 5 - Alignment tolerance - Double support
3.3.3 Noise ii dB (A)

Alteriator 50 Hz 60 Hz
1nm 7nm 1nm 7nm
ECOn46 97 86 100 91
ECOn49 105 93 109 97
Table 6 - Noise
3.3.4 Volume of air required (m3/mii)

Alteriator 50 Hz 60 Hz
ECO46n4A 135 162
ECO49n4A 250 300
Table 7 - Volume of air required
3.3.5 Iistallatoi alttude

Thenperofirmanceniofnthenalternatirnisnafectednbyntheninstallatinnalttudenandnthentemperature.
Reoferntinthenofilliwingntable.
Eiviroimeit temperature °C
Alttude m 22 40 45 50 55 60
<=n1,000 1.07 1 0.96 0.93 0.91 0.89
>n1,000n<=n1,500 1.01 0.96 0.92 0.89 0.87 0.84
>n1,500n<=n2,000 0.96 0.91 0.87 0.84 0.83 0.79
>n2,000n<=n3,000 0.9 0.85 0.81 0.78 0.76 0.73
Table 8 - Deratng coefcient

3.3.6 Resistaice of the wiidiigs
ECO 46
Type Voltages Pitc Alteriator PMG Eiergiser

h
PHASE- Ritirn[Ω] 50Hzn/n60Hz Statirn[Ω] PHASE-
PHASEnstatir ±5% [Ω]n±5% ±5% PHASEnritir
[mΩ]n±5% [mΩ]n±5%
ECO46MVn1L4nA 3 5/6 155.0 3.05 1.34n/n1.12 12.9 120
ECO46MVn2L4nA 3 5/6 124.2 3.319 1.34n/n1.12 12.9 120
ECO46MVn3L4nA 3 5/6 114.8 3.5 1.34n/n1.12 12.9 120
ECO46MVn1VL4nA 3 5/6 83.7 3.977 1.34n/n1.12 12.9 120
ECO46MVn2VL4nA 3 5/6 76.7 4.27 1.34n/n1.12 12.9 120
ECO46MVn3VL4nA 3 5/6 67.2 4.5 1.34n/n1.12 12.9 120
ECO46MVn1L4nA 3.3n/n3.5 5/6 205.0 3.05 1.34n/n1.12 12.9 120
ECO46MVn2L4nA 3.3n/n3.5 5/6 155.1 3.319 1.34n/n1.12 12.9 120
ECO46MVn3L4nA 3.3n/n3.5 5/6 145.3 3.5 1.34n/n1.12 12.9 120
ECO46MVn1VL4nA 3.3n/n3.5 5/6 111.4 3.977 1.34n/n1.12 12.9 120
ECO46MVn2VL4nA 3.3n/n3.5 5/6 104.3 4.27 1.34n/n1.12 12.9 120
ECO46MVn3VL4nA 3.3n/n3.5 5/6 93.9 4.5 1.34n/n1.12 12.9 120
ECO46MVn1L4nA 6 2/3 364.2 3.05 1.34n/n1.12 12.9 120
ECO46MVn2L4nA 6 2/3 283.8 3.319 1.34n/n1.12 12.9 120
ECO46MVn3L4nA 6 2/3 268.6 3.5 1.34n/n1.12 12.9 120
ECO46MVn1VL4nA 6 2/3 187 3.977 1.34n/n1.12 12.9 120
ECO46MVn2VL4nA 6 2/3 153.6 4.27 1.34n/n1.12 12.9 120
ECO46MVn3VL4nA 6 2/3 159 4.5 1.34n/n1.12 12.9 120
ECO46MVn1L4nA 6.3n/n6.6 2/3 483.8 3.05 1.34n/n1.12 12.9 120
ECO46MVn2L4nA 6.3n/n6.6 2/3 377.2 3.319 1.34n/n1.12 12.9 120
ECO46MVn3L4nA 6.3n/n6.6 2/3 325.6 3.5 1.34n/n1.12 12.9 120
ECO46MVn1VL4nA 6.3n/n6.6 2/3 235.2 3.977 1.34n/n1.12 12.9 120
ECO46MVn2VL4nA 6.3n/n6.6 2/3 197.8 4.27 1.34n/n1.12 12.9 120
ECO46MVn3VL4nA 6.3n/n6.6 2/3 204.8 4.5 1.34n/n1.12 12.9 120
ECO46MVn1L4nA 6 5/6 391.0 3.05 1.34n/n1.12 12.9 120
ECO46MVn2L4nA 6 5/6 288.6 3.319 1.34n/n1.12 12.9 120
ECO46MVn3L4nA 6 5/6 241.2 3.5 1.34n/n1.12 12.9 120
ECO46MVn1VL4nA 6 5/6 205.4 3.977 1.34n/n1.12 12.9 120
ECO46MVn2VL4nA 6 5/6 168.0 4.27 1.34n/n1.12 12.9 120
ECO46MVn3VL4nA 6 5/6 130.4 4.5 1.34n/n1.12 12.9 120

h
[mΩ]n±5% [mΩ]n±5%
ECO46MVn1L4nA 6.3n/n6.6 5/6 407.2 3.05 1.34n/n1.12 12.9 120
ECO46MVn2L4nA 6.3n/n6.6 5/6 350.0 3.319 1.34n/n1.12 12.9 120
ECO46MVn3L4nA 6.3n/n6.6 5/6 297.0 3.5 1.34n/n1.12 12.9 120
ECO46MVn1VL4nA 6.3n/n6.6 5/6 258.2 3.977 1.34n/n1.12 12.9 120
ECO46MVn2VL4nA 6.3n/n6.6 5/6 216.4 4.27 1.34n/n1.12 12.9 120
ECO46MVn3VL4nA 6.3n/n6.6 5/6 173.2 4.5 1.34n/n1.12 12.9 120
ECO46MVn1L4nA 11.4 2/3 1411.5 3.05 1.34n/n1.12 12.9 120
ECO46HVn2L4nA 11.4 2/3 1215.8 3.319 1.34n/n1.12 12.9 120
ECO46HVn3L4nA 11.4 2/3 983.4 3.5 1.34n/n1.12 12.9 120
ECO46HVn1VL4nA 11.4 2/3 811.5 3.977 1.34n/n1.12 12.9 120
ECO46HVn2VL4nA 11.4 2/3 637.3 4.27 1.34n/n1.12 12.9 120
ECO46HVn3VL4nA 11.4 2/3 469.9 4.5 1.34n/n1.12 12.9 120
ECO46HVn1L4nA 10/10.5/11 2/3 2118.5 3.05 1.34n/n1.12 12.9 120
ECO46HVn2L4nA 10/10.5/11 2/3 1522.5 3.319 1.34n/n1.12 12.9 120
ECO46HVn3L4nA 10/10.5/11 2/3 1255.1 3.5 1.34n/n1.12 12.9 120
ECO46HVn1VL4nA 10/10.5/11 2/3 1060.6 3.977 1.34n/n1.12 12.9 120
ECO46HVn2VL4nA 10/10.5/11 2/3 858.6 4.27 1.34n/n1.12 12.9 120
ECO46HVn3VL4nA 10/10.5/11 2/3 659.1 4.5 1.34n/n1.12 12.9 120
ECO46HVn1L4nA 11.5/12 2/3 2553.6 3.05 1.34n/n1.12 12.9 120
ECO46HVn2L4nA 11.5/12 2/3 1877.2 3.319 1.34n/n1.12 12.9 120
ECO46HVn3L4nA 11.5/12 2/3 1571.3 3.5 1.34n/n1.12 12.9 120
ECO46HVn1VL4nA 11.5/12 2/3 1352.8 3.977 1.34n/n1.12 12.9 120
ECO46HVn2VL4nA 11.5/12 2/3 1121 4.27 1.34n/n1.12 12.9 120
ECO46HVn3VL4nA 11.5/12 2/3 887.3 4.5 1.34n/n1.12 12.9 120
ECO46HVn1L4nA 11.4 5/6 1661.2 3.05 1.34n/n1.12 12.9 120
ECO46HVn2L4nA 11.4 5/6 1112.6 3.319 1.34n/n1.12 12.9 120
ECO46HVn3L4nA 11.4 5/6 876.0 3.5 1.34n/n1.12 12.9 120
ECO46HVn1VL4nA 11.4 5/6 696.2 3.977 1.34n/n1.12 12.9 120
ECO46HVn2VL4nA 11.4 5/6 522.6 4.27 1.34n/n1.12 12.9 120
ECO46HVn3VL4nA 11.4 5/6 539.0 4.5 1.34n/n1.12 12.9 120
ECO46HVn1L4nA 10/10.5/11 5/6 2048.0 3.05 1.34n/n1.12 12.9 120
ECO46HVn2L4nA 10/10.5/11 5/6 1419.8 3.319 1.34n/n1.12 12.9 120
ECO46HVn3L4nA 10/10.5/11 5/6 1145.0 3.5 1.34n/n1.12 12.9 120

h
[mΩ]n±5% [mΩ]n±5%
ECO46HVn1VL4nA 10/10.5/11 5/6 938.2 3.977 1.34n/n1.12 12.9 120
ECO46HVn2VL4nA 10/10.5/11 5/6 733.2 4.27 1.34n/n1.12 12.9 120
ECO46HVn3VL4nA 10/10.5/11 5/6 756.2 4.5 1.34n/n1.12 12.9 120
ECO46HVn1L4nA 11.5/12 5/6 2494.0 3.05 1.34n/n1.12 12.9 120
ECO46HVn2L4nA 11.5/12 5/6 1778.0 3.319 1.34n/n1.12 12.9 120
ECO46HVn3L4nA 11.5/12 5/6 1460.0 3.5 1.34n/n1.12 12.9 120
ECO46HVn1VL4nA 11.5/12 5/6 1226.0 3.977 1.34n/n1.12 12.9 120
ECO46HVn2VL4nA 11.5/12 5/6 988.0 4.27 1.34n/n1.12 12.9 120
ECO46HVn3VL4nA 11.5/12 5/6 756.0 4.5 1.34n/n1.12 12.9 120
Table 9 - Windings resistance at 20°C environment - ECO 46 alternators
ECO 49
Type Voltages Pitch Alteriator PMG Eiergiser

[mΩ]n±5% [mΩ]n±5%
ECO49MVnXS4nA 6 2/3 140.2 1.22 1.34n/n1.12 11.4 95.0
ECO49MVnVS4nA 6 2/3 115.7 1.30 1.34n/n1.12 11.4 95.0
ECO49MVnS4nA 6 2/3 94.9 1.42 1.34n/n1.12 11.4 95.0
ECO49MVnM4nA 6 2/3 75.7 1.56 1.34n/n1.12 11.4 95.0
ECO49MVnL4nA 6 2/3 57.4 1.69 1.34n/n1.12 11.4 95.0
ECO49MVnVL4nA 6 2/3 50.5 1.83 1.34n/n1.12 11.4 95.0
ECO49MVnXL4nA 6 2/3 43.8 1.98 1.34n/n1.12 11.4 95.0
ECO49MVnXS4nA 6.3n/n6.6 2/3 173.6 1.22 1.34n/n1.12 11.4 95.0
ECO49MVnVS4nA 6.3n/n6.6 2/3 146.2 1.30 1.34n/n1.12 11.4 95.0
ECO49MVnS4nA 6.3n/n6.6 2/3 108.4 1.42 1.34n/n1.12 11.4 95.0
ECO49MVnM4nA 6.3n/n6.6 2/3 87.9 1.56 1.34n/n1.12 11.4 95.0
ECO49MVnL4nA 6.3n/n6.6 2/3 79.8 1.69 1.34n/n1.12 11.4 95.0
ECO49MVnVL4nA 6.3n/n6.6 2/3 60.7 1.83 1.34n/n1.12 11.4 95.0
ECO49MVnXL4nA 6.3n/n6.6 2/3 53.5 1.98 1.34n/n1.12 11.4 95.0
ECO49MVnXS4nA 6 5/6 124.5 1.22 1.34n/n1.12 11.4 95.0
ECO49MVnVS4nA 6 5/6 99.9 1.30 1.34n/n1.12 11.4 95.0
ECO49MVnS4nA 6 5/6 79.0 1.42 1.34n/n1.12 11.4 95.0

[mΩ]n±5% [mΩ]n±5%
ECO49MVnM4nA 6 5/6 71.3 1.56 1.34n/n1.12 11.4 95.0
ECO49MVnL4nA 6 5/6 52.4 1.69 1.34n/n1.12 11.4 95.0
ECO49MVnVL4nA 6 5/6 45.1 1.83 1.34n/n1.12 11.4 95.0
ECO49MVnXL4nA 6 5/6 38.2 1.98 1.34n/n1.12 11.4 95.0
ECO49MVnXS4nA 6.3n/n6.6 5/6 157.2 1.22 1.34n/n1.12 11.4 95.0
ECO49MVnVS4nA 6.3n/n6.6 5/6 129.3 1.30 1.34n/n1.12 11.4 95.0
ECO49MVnS4nA 6.3n/n6.6 5/6 105.4 1.42 1.34n/n1.12 11.4 95.0
ECO49MVnM4nA 6.3n/n6.6 5/6 83.5 1.56 1.34n/n1.12 11.4 95.0
ECO49MVnL4nA 6.3n/n6.6 5/6 63.1 1.69 1.34n/n1.12 11.4 95.0
ECO49MVnVL4nA 6.3n/n6.6 5/6 55.2 1.83 1.34n/n1.12 11.4 95.0
ECO49MVnXL4nA 6.3n/n6.6 5/6 47.6 1.98 1.34n/n1.12 11.4 95.0
ECO49HVnXS4nA 11.4 2/3 521.4 1.22 1.34n/n1.12 11.4 95.0
ECO49HVnVS4nA 11.4 2/3 400.3 1.30 1.34n/n1.12 11.4 95.0
ECO49HVnS4nA 11.4 2/3 359.5 1.42 1.34n/n1.12 11.4 95.0
ECO49HVnM4nA 11.4 2/3 264.1 1.56 1.34n/n1.12 11.4 95.0
ECO49HVnL4nA 11.4 2/3 226.1 1.69 1.34n/n1.12 11.4 95.0
ECO49HVnVL4nA 11.4 2/3 190.2 1.83 1.34n/n1.12 11.4 95.0
ECO49HVnXL4nA 11.4 2/3 156.6 1.98 1.34n/n1.12 11.4 95.0
ECO49HVnXS4nA 10/10.5/11 2/3 687.2 1.22 1.34n/n1.12 11.4 95.0
ECO49HVnVS4nA 10/10.5/11 2/3 543.8 1.30 1.34n/n1.12 11.4 95.0
ECO49HVnS4nA 10/10.5/11 2/3 425.0 1.42 1.34n/n1.12 11.4 95.0
ECO49HVnM4nA 10/10.5/11 2/3 320.0 1.56 1.34n/n1.12 11.4 95.0
ECO49HVnL4nA 10/10.5/11 2/3 278.4 1.69 1.34n/n1.12 11.4 95.0
ECO49HVnVL4nA 10/10.5/11 2/3 239.0 1.83 1.34n/n1.12 11.4 95.0
ECO49HVnXL4nA 10/10.5/11 2/3 201.6 1.98 1.34n/n1.12 11.4 95.0
ECO49HVnXS4nA 11.5/12 2/3 781.9 1.22 1.34n/n1.12 11.4 95.0
ECO49HVnVS4nA 11.5/12 2/3 716.5 1.30 1.34n/n1.12 11.4 95.0
ECO49HVnS4nA 11.5/12 2/3 577.0 1.42 1.34n/n1.12 11.4 95.0
ECO49HVnM4nA 11.5/12 2/3 452.2 1.56 1.34n/n1.12 11.4 95.0
ECO49HVnL4nA 11.5/12 2/3 337.4 1.69 1.34n/n1.12 11.4 95.0
ECO49HVnVL4nA 11.5/12 2/3 294.3 1.83 1.34n/n1.12 11.4 95.0
ECO49HVnXL4nA 11.5/12 2/3 253.3 1.98 1.34n/n1.12 11.4 95.0
ECO49HVnXS4nA 11.4 5/6 430.7 1.22 1.34n/n1.12 11.4 95.0
ECO49HVnVS4nA 11.4 5/6 378.3 1.30 1.34n/n1.12 11.4 95.0
[mΩ]n±5% [mΩ]n±5%
ECO49HVnS4nA 11.4 5/6 275.3 1.42 1.34n/n1.12 11.4 95.0
ECO49HVnM4nA 11.4 5/6 236.6 1.56 1.34n/n1.12 11.4 95.0
ECO49HVnL4nA 11.4 5/6 197.6 1.69 1.34n/n1.12 11.4 95.0
ECO49HVnVL4nA 11.4 5/6 161.3 1.83 1.34n/n1.12 11.4 95.0
ECO49HVnXL4nA 11.4 5/6 128.1 1.98 1.34n/n1.12 11.4 95.0
ECO49HVnXS4nA 10/10.5/11 5/6 584.8 1.22 1.34n/n1.12 11.4 95.0
ECO49HVnVS4nA 10/10.5/11 5/6 523.3 1.30 1.34n/n1.12 11.4 95.0
ECO49HVnS4nA 10/10.5/11 5/6 399.0 1.42 1.34n/n1.12 11.4 95.0
ECO49HVnM4nA 10/10.5/11 5/6 291.3 1.56 1.34n/n1.12 11.4 95.0
ECO49HVnL4nA 10/10.5/11 5/6 248.1 1.69 1.34n/n1.12 11.4 95.0
ECO49HVnVL4nA 10/10.5/11 5/6 207.9 1.83 1.34n/n1.12 11.4 95.0
ECO49HVnXL4nA 10/10.5/11 5/6 170.2 1.98 1.34n/n1.12 11.4 95.0
ECO49HVnXS4nA 11.5/12 5/6 770.8 1.22 1.34n/n1.12 11.4 95.0
ECO49HVnVS4nA 11.5/12 5/6 607.2 1.30 1.34n/n1.12 11.4 95.0
ECO49HVnS4nA 11.5/12 5/6 471.8 1.42 1.34n/n1.12 11.4 95.0
ECO49HVnM4nA 11.5/12 5/6 422.2 1.56 1.34n/n1.12 11.4 95.0
ECO49HVnL4nA 11.5/12 5/6 305.7 1.69 1.34n/n1.12 11.4 95.0
ECO49HVnVL4nA 11.5/12 5/6 261.1 1.83 1.34n/n1.12 11.4 95.0
ECO49HVnXL4nA 11.5/12 5/6 219.1 1.98 1.34n/n1.12 11.4 95.0
Table 10 - Windings resistance at 20°C environment - ECO 49 alternators

3.3.7 Clearaice aid weights
W D W D
H H
Figure 4- ECO46 - 1 bearing Figure 5- ECO46 - 2 bearings
W D W D
H H
Figure 6- ECO49 - 1 bearing Figure 7- ECO49 - 2 bearings
ECO 46 ECO 49
mm W H D Weight kg mm W H D Weight kg
1L 1,953 1,451 960 3,290 XS 2,006 1,704 1,280 6,800
2,085 1,451 960 2,276 1,704 1,280
2L 1,953 1,451 960 3,650 VS 2,066 1,704 1,280 7,300
2,085 1,451 960 2,336 1,704 1,280
3L 1,953 1,451 960 3,800 S 2,156 1,704 1,280 8,000
2,085 1,451 960 2,426 1,704 1,280
1VL 2,153 1,451 960 4,250 M 2,256 1,704 1,280 8,650
2,285 1,451 960 2,526 1,704 1,280
2VL 2,153 1,451 960 4,560 L 2,346 1,704 1,280 9,100
2,285 1,451 960 2,616 1,704 1,280
3VL 2,153 1,451 960 4,740 VL 2,446 1,704 1,280 9,450
2,285 1,451 960 2,716 1,704 1,280
XL 2,556 1,704 1,280 9,700
2,826 1,704 1,280
Table 11 - Clearance and weights

1nbearing
2 bearings

4 Traisport aid iistallatoi
4.1 Traisport
BarringnithernagreementsnbetweennMeccnAltenS.p.a.nandnthencustimer,nthentranspirtniofnthen
cimpinentsnnecessarynofirnthenmachinenandnallnitherncimplementarynequipmentnrequirednofirn
iperatinnisnthenrespinsibilityniofnMeccnAltenS.p.a.
Transpirtnmustnbenperofirmednusingnsuitablenmeansnandninncimpliancenwithnthenregulatinsninnofirce.
4.1.1 Packagiig
Thenalternatirsnarentranspirtedninnthenofilliwingnway
1- Usingnanwiidennpalletn(Figuren8-n)
● Thengeneratirsnarenfxedntinthenpalletnusingnscrewsn(2)nandnofastenedntinthenliadingndeckniofn
thenmeansniofntranspirtnbynripesnirnstrapsnfxedntinthen4npiintsn(1)nindicated.
● FirnthenECOn49nmidels,nwiidennfxingnblicksn(3)narenaddedntinthenpallet.
NOTE
Dinnitnfxncirdsnirnstrapsntinthenpaintednsurofaceniofnthen
alternatirnUsenthenhilesnenvisiinedn(1)ninnirdernnitntinusenthen
externalnfnish.
2- Bynmeansniofnanpalletnciverednwithnanwiidenncrateninnthencaseniofnshippingnbynsean
(Figuren9-n).
Innthenalternatirsnwithnsinglensuppirt,nthenritirnisnfxednusingnrelevantnsuppirtnequipment.
ATTENTION
Thenritirncannslipnduringnhandlingniofnnitnwithheldnbynthensuppirt
equipment.
Pissiblendamagentinthenritir.
● Dinnitnremiventhenritirnsuppirtnequipmentnbeofiren
handling.

4.1.2 Lifiig aid haidliig
Respoisibility: Operator at the lifiig devices
Prerequisites: The followiig must be available:
● Suitablenlifingnequipmentnsuchnasnancrane,nhiist,nlifingntrucknirntrans-pallet.
● Cables,nchains,nclevis,neyebiltsnasnrequired
DANGER
Bewareniofnsuspendednliads.
Riskniofndeathnduentincrushingnbynofallingnliadsnofilliwingnreleasenirn
breakageniofnlifingnripesnirnhiiks.
● Nevernstandnirntransitnbeneathnsuspendednliads.
● Alwaysncheckntinmakensurenthatnthenlifingnripes,neyebiltsn
andnallnthenithernlifingnequipmentnisninnperofectnwirkingnirder.
● Itnisnmandatiryntinensurenthatnthendevicesntinbenusednaren
suitablentinsuppirtnthenliadsntinbenlifed.
➔ Lifnthenalternatirsnusingnthenrelevantnlifingnpiintsn(1).
➔ HandlenasnshiwnninnFiguren8-nandnFiguren9-n.
Thenlifingntrucknofirksnmustnbeninsertedninnthenpiintsnindicatednbynthenarriws.
Figure 8- Transport on pallet

Figure 9- Transport on pallet covered with crate
ATTENTION
Lifingndevicesnsuchnasnripesnirnstrapsncanndamagenthen
alternatirsnterminalnbiardnbixniofnthenfxingnanglenisntiinacute.
Makensurenthatnthenlifingndevicesndinnitntiuchnthenterminaln
biardnbixnduringniperatins.
ATTENTION
Oncenciupled,nthenalternatirncannitnbenlifednwithnthenprimen
mitir.
Pissibilityniofndamagentinthenalternatirnandnthenprimenenginen
ciupled.
● Dinnitnusentheneyebiltsnprividedntinlifnthenciupledn
alternatir.
● Lifnthenassemblynusingnthenspecifcnmeansnenvisiined.

4.1.3 Storage
Stirenthenalternatirsninnanclised,nciil,ndrynplacenwithiutnvibratins.
NOTE
Afernlingnperiidsniofnstiragenirninnthenpresenceniofnhumidity,n
checknthenstatusniofninsulatinn(seen4.1.4 Measuring the
insulaton resistance).
Innthencaseniofnstiragenlingernthannthreenminths,nreoferntin9.3 Storage
4.1.4 Measuriig the iisulatoi resistaice

Iofnthenalternatirnhasnbeenninactvenofirnanperiidnexceedingntwinminths,ntheninsulatinnresistanceniofnthe
alternatirnmainnstatirntinearthnmustnbenmeasured.nThenmeasurementnmustnbenmadeninncimpliancen
withnthenIEEEn43-2000nStandard.
Takenthenmeasurementnasnindicatedninn6.3 Measuring the insulaton resistance.
4.2 Checkiig the supply

Atnthenmimentniofndeliveryniofnthenmachinencimpinentsnandneverythingnelsenagreed,nthencustimern
mustnmakensurenthatneverythingnspecifedninnthencintractualntermsnhasnbeennefectvelyndeliverednandn
isnperofectlynintegral.
MeccnAltenS.p.a.nwillnnitnacceptnanynsubsequentnclaimsninnregard.
4.3 Characteristcs of the iistallatoi site

ThenSelof-regulatngnalternatirsnECO46nMV-HVn-nECO49nMV-HVnmustnbeninstalledninnannenvirinmentn
thatnhasnthenofilliwingnofeatures:
● Clisednenvirinmentnpritectednofrimnatmisphericnagents:
● Temperaturenbetweenn5n°Cnandn40n°C;
● Installatinnalttuden(seenalsin3.3.5 Installaton alttude):n<n1,000nm;
● Thensuppirtnsurofacenmustnbenwellnlevelled.
Respectnalsinthenofilliwingncinditins.
● Installnthenalternatirnleavingnsufcientnspacentinperofirmnmaintenance.
● Makensurenthatnthenciilingnairninletsnandnventsnarenalwaysnofreen(checknthenvilumesniofnairn
requiredninn3.3.4 Volume of air required (m3/min));
● Theninletnsidenmustnnitnbennearnheatnsiurces.nInnallncases,nunlessnspecifcallynagreed,nthen
temperatureniofnthenciilingnairnmustnbenthatniofnthenenvirinmentnandnhiwevernnitnivern40n°C.n
Thenalternatirncannwirknatnhigherntemperaturesnwithnappripriatenderatngn(3.3.5 Installaton
alttude).

4.4 Iistallatoi
Respoisibility: Service techiiciai
Prerequisites: All compoieits iecessary are available aid ready for iistallatoi; the equipmeit
iecessary for iistallatoi.
● Makensurenthatnthenbasenintinwhichnthenalternatirnisnfxednisnstablenandnablentinsuppirtnthen
weight.
● Beofireninstallatin,nchecknthatnthendatanindicatedninnthenalternatirnplatenarensuitablenofirnthen
ofeaturesniofnthenmainsnelectricityniofnthenservicenenvisiined.
● Measurentheninsulatinnresistanceniofnthenwindingsnbeofirenstartngncimmissiining.
● Makensurenthatnanynmechanicalnblicksnpresentninnthenalternatirnofirntranspirt,nsuchnasn
blickingnclampsnirnither,nhavenbeennremived.
4.4.1 Directoi of rotatoi of the alteriator

Thenalternatirnritirnmustnturnnclickwise,nliikingnatnthenalternatirnofrimnthenciuplingnside.nReoferntin
thenofilliwingnfgures.
ECO46 ECO49
Figure 10- Directon of rotaton of the alternators

4.4.2 Coupliig the alteriator with the prime eigiie
ThenMeccnAltenPiwernPriductsnritirsnandnthenalternatirsncimplynwithnthenISOn1940-1nStandard.nAnyn
excessivenvibratinsnarentinbenblamednthereofireninnthendrivenenginenirnincirrectnmitir-alternatirn
ciuplingnandnciuldnleadntindamagenirnbreakageniofnthenbearings.
Thenfternisnrespinsiblenofirnofilliwingnthenregulatinnregardingnassessmentnandnmeasurementniofn
vibratinsninnthenfnalnmachine,ninncimpliancenwithnISOn8528-9.
Thenalternatirsncannbenciuplednwithnthenprimenenginenasnindicatednbeliw.
NOTE
● Makensurenthenritirndiesnnitnslip.
Keepnthenalternatirninnthenhirizintalnpisitin.
Coupliig with joiit - Alteriators with double support
● Makensurenthatnthensuppirtnbasenwherenthenalternatirnandnthenprimenenginenareninstallednisn
ablentinsuppirtnthenweightnandnnitndeofirm.
● Innengine-alternatirnciupling,nrespectnthenassemblyntilerancesnindicatedninn3.3.2 Alignment
tolerances.
ATTENTION
Pissiblendamagentinthenshafsnirnbearingnduentinmisalignment.
● Respectnthenradialnandnangularntilerancesnbetweennthe
shafsngivenninn3.3.2 Alignment tolerances.
➔ Remiventhenfangenpritectinnpaint;
✗ Iofnthenalternatirnhasnbeennstirednofirn18nminthsnirnmire:
➔ Replacenthengreaseninnthenbearingsnbeofirencimmissiiningn(seen6.4.2 Replacing grease in the
bearings).
Figure 11- Radial tolerance Figure 12- Angular tolerance
ReofernalsintinTable 5 - Alignment tolerance - Double supportninnpagen22

Coupliig via SAE faige - Siigle-support alteriators
Thisnciuplingnmustnbenperofirmednbynthencustimernandnmustnbenmadeninncimpliancenwithnthensaofetyn
regulatinsninnofircenvianannappripriatelyndimensiinednjiint.nAlsincimplynwithnthenofilliwing.
● Thenalternatirnwithnsinglensuppirtnrequiresnansilidnfatnbaseninnanwayntinperofirmncirrectn
alignment.
● Bendingninnthenalternatirnciuplingnfangencanncausenstringnvibratinsnand,ninnthenwirstncase,
evennmechanicalnbreakage.nChecknthencirrectnessniofnthenLnQuitangivenninnTable 12 - Shaf
overhang.
Figure 13- Confguraton for motor coupling
Type SAE L
ECO46 18 15.7
ECOn49 21 0
Table 12 - Shaf overhang

Compeisatoi for thermal dilatoi
Regardingnalignmentniofnthencildnmachine,nthenalternatirnandnthenenginencannhavendiferentnthermaln
dilatinnciefcients,nwhichnwhennhitncanncausendiferentndimensiinalnchangesnbetweennthesenparts.n
Theniperatngntemperaturesnhavenansignifcantnefectninnthenalignmentntilerancesnandnmustnbentakenn
intincinsideratin.
Duentinthis,nduringniperatinnthenalternatirnshafnmaynbeninnandiferentnpisitinnwithnrespectntinthen
cinditinnwhenncild.nAlignmentncimpensatinnmaynthereofirenbennecessarynandndependsninnthen
iperatngntemperature,nthentypeniofnciupling,nthendistancenbetweennthentwinmachines,netc...
Thentwintypesniofnimpirtantnthermalndilatinntinbentakennintincinsideratinnarenthenvertcalnandnaxialn
types.
Vertcal thermal dilatoi

Thisnthermalndilatinncannmakenthenradialntilerancenvarynandncannbencalculatednusingnthenofilliwingn
ofirmula:
∆Hn=nαn∆TnH
where:
∆Hn=nVariatinniofnthenheight
αn=nThermalndilatinnciefcientn(usenthenvaluenαn=n10nxn10-6nK-1)
∆Tn=nDiferencenbetweennthenalignmentntemperaturenandntheniperatngntemperature
Hn=nAxisnheight
Tincalculatenthenvariatinniofnradialntilerance,nthenthermalndilatinnciefcientniofnthenalternatirnmustnbe
relatedntinthatniofnthenengine.
Axial thermal dilatoi

Thenaxialnthermalndilatinnvaluencanndecreasenthenaxialntilerancenbetweenntwinshafs.nItnisnanveryn
impirtantnvalue,nsincenwhennallnthensystemnisnatntemperature,nanverynnarriwntilerancenwhenncildncann
leadntinannaxialnofircenthatncannburdennthenbearings,ndamagingnthemnirnbreakingnthem.
Itncannbencalculatednusingnthenofilliwingnofirmula:
∆Ln=nαn∆TnL
where:
∆Ln=nVariatinniofnshafnlength
αn=nThermalndilatinnciefcientn(usenthenvaluenαn=n10nxn10-6nK-1)
∆Tn=nDiferencenbetweennthenalignmentntemperaturenandntheniperatngntemperature
Ln=nLengthniofnthenshaf,ncalculatednbetweennthenbearingnandnthenciuplingndiscsnwithnthen
enginen(seenFiguren14-n)
Thenvariatinniofnaxialntilerancenmustnbencalculatednbyncinofrintngnthenaxialnthermalndilatinniofnthen
alternatirnandnthatniofnthenengine.

Figure 14- L Quota
4.4.3 Fixiig the alteriator to the base
ATTENTION
Inaccuratenfxingncauseniperatngnpriblems.
Pissibilityniofndamagentinthenalternatirnirnthenprimenenginenduen
tinvibratinsnandnmivementniofnthenalternatir.
● Makensurenthatnthenalternatirnisncirrectlynfxedntinthen
suroface
● Makensurenthatnthenalternatirnandnprimenenginen
miuntngnsurofacencannsustainnthenweight.
➔ Fixnthenalternatirntinthenbasenusingnthenscrewsnwithnthendimensiinnindicated:
● ECO46:n4nxnM30n(classn8.8)
● ECO49:n4nxnM36n(classn8.8)
Respectnthencirrectnciuplingntirque,nseen4.5.4 Coupling torques.

4.4.4 Electric coiiectoi
DANGER
Presenceniofndangeriusnelectricnviltage.
Riskniofndeathnofilliwingnelectricnshicksncausednbyncintactnwithn
unciverednelectricncablesnirnlivenparts.
● Remiventhenviltagenbeofirenpriceedingnwithnthenjib.
● AlwaysnusensuitablenIndividualnpritectinnEquipment.
DANGER
Presenceniofnviltagengeneratednbynthenmivementniofnthen
alternatirnengine.
Riskniofndeathncausednbynelectricnshicks.
● Blicknthenalternatirnritirnbeofirenmakingnthenelectricn
cinnectin.
Geieral iidicatois
● Firnentrynintinthenterminalnbixnusencablenglandsnandncablentesnthatncimplynwithnthen
regulatinsninnofirceninnthenciuntryniofndestnatin.nOnlynusenthencablesnpassagenapertureninnthen
envisiinednnin-magnetcnmaterial.
● Cinnectnthenalternatirntinearthnusingnanwirenwithnsuitablensectin,nusingnineniofnthentwin
appripriatenterminalsnpresentninsidenthenterminalnbiardnbixnirniutsidenthenmachinen(see
Alternator connecton to earthninnpagen41).
● Thenpiwerncablesnofirncinnectinntinthenusernmustnbenwirednandnsuppirtednsuitablynsinthatn
theyndinnitncausenmechanicalnstressninnthenalternatirnterminalnbiard.
● Reofernalsintinthenwiringndiagramnprividednwithnthenalternatir,nsee
10 Enclosed documentaton.
● Cinsidernthenciuplingntirquesnenvisiined,nstatedninn4.5.4 Coupling torques.

Termiials box coiiectoi
Cinnectnthenalternatirntinthenutlity,nmakingnreoferencentinFiguren15-nnandnFiguren16-n.
Figure 15- ECO 46 terminals box
Figure 16- ECO 49 terminals box
9 1- Aux.nbix
13 2- Valvencentrencinnectin
10 3- Currentnsensirn(TA)
4- Viltagensensirn(TV)
11 5- Cablesnpassagenipening
6- Phasesncinnectinnterminalsn(U-V-Wnofrimnlefntin
12 rightninnFiguren15-nnandnFiguren16-n)
7- Ant-explisiinndiaphragm
8- Earthncinnectin
9- BrassnthreadednbarnM12nxn110
10- Cinnectinntinthenviltagensensir
Figure 17- Phases connecton terminal 11- Piwernterminal
12- Isilatir
13- Cinnectinntinthenuser

Aux. box coiiectoi
MakenthencinnectinsninnthenauxiliariesnbixninncimpliancenwithnthenAuxiliaries box wiring diagram,n
seen10.1 Diagrams and drawings.
6
3 7
5 4
Figure 18- ECO 46 and ECO 49 generatorsauxiliaries box Figure 19- DER 2 voltage regulator
1- DERn2nviltagenregulatir
2- Terminalnbiard
3- Cablesnpassagenhilentinthenterminalsnbix
4- USBncinnectin
5- Sensirsncablesnpassage
6- AlarmnsignalnLED
7- Pritectinnofusen5A,n250nV

4.4.5 Setig the alarm aid stop temperature
Thenpribesnmiuntedninnthenalternatirndetectnthentemperatureniofnthenwindingnphasesnandnthen
bearingsn(seenalsin3.1 Descripton of the Self-regulatng alternators ECO46 MV-HV - ECO49 MV-HV).
Reoferntinthenofilliwingntablesnofirnthencirrectntemperaturensettingnvalues.
Isolatoi class of the Maximum coitiuous Alarm temperature °C Stop temperature °C

wiidiigs temperature °C
ClassnB 130 120 140
ClassnF 155 145 165
ClassnH 180 170 190
Table 13 - Alarm and stop temperature for the windings
Beariigs Alarm temperature °C Stop temperature °C

DrivenEndn(DE) EnvirinmentnTn+nmaximumn45 EnvirinmentnTn+nmaximumn50
°C °C
NinnDrivenEndn(NDE) EnvirinmentnTn+nmaximumn40 EnvirinmentnTn+nmaximumn45
°C °C
Table 14 - Alarm and stop temperature for the bearings
Alteriator coiiectoi to earth

Cinnectnthenalternatirntinearthninnthenpiintsnindicated.nThenearthnplatentinwhichnthenalternatirnisn
cinnectednmustnbencimpliantntinthatnenvisiinednbynthenlawsninnofirce.
Figure 20- ECO 46 alternators Figure 21- ECO 49 alternators

4.5 Checks afer iistallatoi
Prerequisites: Iistallatoi of the alteriator is coicluded
➔ Perofirmncimmissiiningnatnliwnspeed
➔ Checknofirnthenpresenceniofnabnirmalnniisenirnvibratinsnthatnmaynindicatenmechanicaln
ciuplingnpriblems
ATTENTION
Pissiblendamagentinthenshafsnirnbearingnduentinmisalignment.
● Stipnthenalternatirninnthencaseniofnexcessivenniisenirn
vibratinsnandnchecknalignment.
NOTE
● Thenfternisnrespinsiblenofirnrespectngnthenregulatinn
regardingnthenmeasurementnandnassessmentniofn
mechanicalnvibratins.
➔ Checknthentemperatureniofnthenwindings.
4.5.1 DER 2 digital voltage regulator

ReofernalsintinthenDER2nviltagenregulatirnusernmanual,nseen10.2 Component documentaton.
Innstatcncinditins,nthenDER2nviltagenregulatirnguaranteesnviltagenvaluenaccuracyniofn±n1%nwithnanyn
piwernofactirnandnwithnanspeednchangenbetweenn-5%nandn20%.
ThenregulatirncannbencinnectedntinanPCnviananUSBncinnectinnaccessibleninnthenauxiliariesnbixn(see
Errore: sorgente del riferimento non trovataErrore: sorgente del riferimento non trovata).
Thenregulatirnhasnliwnspeednpritectinnagainstniverliading.
Thenliwnspeednpritectinnintervenesninstantlynandncausesnthenalternatirnviltagentinliwernwhennthen
ofrequencyndripsnbeliwn4%n(±n1%)niofnthenniminalnvalue.
Theniverliadnpritectinncircuitncimparesnthenpartalizednenergisingnviltage.nIofnthenvaluenpre-
establishednofirnthisnviltagenisnexceednofirnmirenthann20nsecindsn(valuentinwhichnanliadncurrentnvaluen
cirrespindsnequalntinan1,1ntmesnthenalternatirnplatencurrent),nthenregulatirnintervenesnbynliweringn
thenalternatirnviltagenwithncinsequentnlimitatinniofnthencurrentnwithinnsaofetynvalues.
Thendelaynisnappripriatelynintriducedntinalliwnthenenginesnpeak,nwhichnnirmallynstart-upninn5n÷n10n
secinds.nThisninterventinnthreshildnisnadjustablenbyniperatngninnthenviltagenregulatirn"AMP"n
pitentimeter.

Causes that trigger iiterveitoi of protectoi devices.
Liwnspeednpritectinninstantaneiusninterventin Speednreducednbyn4n±n1n%nwithnrespectntinplatendata
Overliadnpritectinndelayedninterventin Overliadniofn10%nwithnrespectntinplatendata
Piwernofactirn(cisφ)nliwernthannplatendata.
Envirinmentntemperaturenabiven50°C
Interventinniofnbithnpritectins Cimbinatinniofnofactirn1nwithnofactirsn2,n3,n4
Onninterventinniofnthenpritectins,nthenviltagensuppliednbyntheniperatirndripsntinanvaluenthatn
dependsninnthensizeniofnthenpriblem.nThenviltagengiesnbacknautimatcallyntinitsnniminalnvaluenafern
thenpriblem.

Iiputs aid outputs techiical data
CONNECTOR CN1
Speciicatoi
Termiial* Name Fuictoi Notes
s
1 Exc- Cintnuiusn
reg.n4nAdcn
Energisatin maximumn n
2 Aux/Exc+ Transientnreg.:
12nAdcnpeak
40n÷n270nVac,n
3 Aux/Exc+ Piwernsupply Frequency:n12 *
÷n72nHzn**
4 UFG Scalen2:n
Sensingnscalen2
5 UFG 150÷300nVac
Unchannel
6 UHG Scalen1:n
Sensingnscalen1
7 UHG 75÷150nVac
8 UHB n n Shirtncircuitnofirnviltagesn
Bridgenscalen1 n n
9 UFB 75n÷n150nVac
10 UFB DeltancentreniofnYYnirnYn
Biardn
cinnectinsninncimminn
11 UFB cimminn
withnthenbiardnpiwern
reoference
12 UFB supplyn*
13 - Nitnpresent
14 VFG Sensing Scalen1:n75n÷n
ChannelnVntinben
15 VHG 150nVac
cinnectedninnparallelnwithn
Sensingnscalen1 n
16 VHB channelnUninncaseniofn
Scalen2:n150n÷n single-phasenreoference.
17 VFB Scalen2 300nVac
18 - Nitnpresent n
19 WFG Sensing Scalen1:n75n÷n
ChannelnW,nnitnusedn(with
20 WHG 150nVac
shirt-circuitedninputs)ninn
Sensingnscalen1 n
21 WHB caseniofnsingle-phasen
Scalen2:n150n÷n reoference.
22 WFB Scalen2 300nVac
*nTheynarencinnectedntigetherninnthenterminalsnbiard:n2n-n3,n4n-n5,n6n-n7,n9n-n10,n11n-n12.
**nMinimumnpiwernsupplynviltage:n40nVacnatn15nHz,n100nVnatn50nHz,n115nVnatn60nHz.

CONNECTOR CN3
Termiial Name Fuictoi Speciicatois Notes
23 Cimmin Type:nnin-isilatednipenn
cillectirniutput
Current:n100nmA Prigrammablenbithnthen
Actvenpritectinsn
alarmnthatnactvatesnitnandn
24 A.P.O. iutput Viltage:n30nV thendelayntme
Maximumnlength:n30nmn
*
25 Cimmin Type:nnin-isilatedninput Liwnspeednpritectinn
Bridgen50/60nHz
26 50/60nHz Maximumnlength:n3nmn threshildnselectinn**
27 0nEXT Liveninputnbridgen0-2.5n Type:nnin-isilatedninput Shirtncircuitnofirninputn0-2.5n

28 JP1 Vdc Maximumnlength:n3nm Vdcnirnpitentimeter
Remitencintrilniof
Type:nnin-isilatedninput
thenviltagenwithn±
29 0nEXT 10nVdc Maximumnlength:n30nmn Adjustmentn±n10%n***
*
Remitencintriln
withnPextnirnwithn Input:n0-2.5nVdcnirn
30 PEST 0-2.5nVdc Absirptin:n0-1nmAn(sink)
pitentimetern100nK
31 JP2 Type:nnin-isilatedninput Shirtncircuitnofirninputn0-2.5n

PextnBridge
Maximumnlength:n3nm Vdcnirnpitentimeter
32 ±n10V Remitencintriln
withnPextnirnwithn± Input:n±n10nVdc Absirptin:n±n1nmAn(siurce)
10nVdc
*nWithnexternalnEMInfltern(3nmnwithiutnEMInflter)
**n50•(100%-αHz%)nirn60•(100%-αHz%)nwherenαHz%nisnthenrelatvenpisitinniofnthentrimmernHznirnthe
percentagenvalueniofnparameternP[21]
***nValuesnnitntinbenexceeded,nthenefectvenrangendependsninnthenparameternP[16].

Thenregulatirsnmiuntedninnthenalternatirsnarencalibratednduringnfnalninspectin.nInnthencaseniofn
regulatirsnsuppliednseparatelyn(e.g.nsparenparts)nirnwheneverncablingnirncalibratinnvariatinsnaren
required,nthenregulatirnmustnbenaccuratelyncalibrated.
Thenmainnsettingsncannbencarriedniutndirectlyninnthenregulatirnvian4ntrimmersn(VOLTn-nSTABn-nHzn-nAMP),
thenjumpern50/60,nJP1,nJP2nandnthenPextninput.nMirendetailednsettingsniofnmeasurementsncannbenmaden
exclusivelynviansifwarenusingnthenUSBncinnectin.
Remote coitrol of voltage
ThenPextninputsn(terminaln30)nandn±10nVn(terminaln32)nalliwnanaliguenremitencintrilniofntheniutputn
viltagenviandirectnviltagenirnanpitentimeter,nwithnprigrammablenrangeniofnvariatinnwithnrespectntin
thenvaluensetnviantrimmern(deofault)nirnvianparameternP[19].
Vi Vi
Vnn+14% Vnn+14%
Vn Vn
Vnn+14% Vnn+14%
Vmin Vmax Vmin Vmax

Figure 22- Without saturaton of the output Figure 23- With saturaton of the output voltage
voltage
Wheneverndirectnviltagenisntinbenused,nitnwillnhavenefectniofnwithinn0nVdc/2,5nVdcnirn-10nVdc/+10nVdc,n,n
iofncinnectednrespectvelynbetweennterminalsn30nandn29,nirn32nandn29nandninnthenbasisniofnthenpresence
irnnitniofnjumpersnJP1nandnJP2.
Firnvaluesnthatnexceednthesenlimitsn(irninncaseniofndiscinnectin)ntherenarentwiniptins:
● Dinnitncinsidernthenvaluenand,nwithnregulatin,nginbackntinthenviltagenvaluensetnviantrimmern
(iofnenabled)nirnvianparameternP[19]n(Figuren22-n);
● Maintainnthenminimumn(irnmaximum)nviltagenvaluenthatncannbenreachedn(Figuren23-n).
ThensecindniptinncannbensetnvianthenRAMnViltagenCTRLniptinninnthenCinfguratinnmenun
cirrespindingntinbitnB7niofnthencinfguratinnwirdnP[10]
NOTE
● Thendirectnviltagensiurcenmustnbenablentinabsirbnatn
leastn2nmA.
● Onnregulatin,nitnisngiidnpractcennitntinexceedn
±n10%niofnthenalternatirnviltagenniminalnvalue.

50/60 sigial
Anjumpernpisitinednatntheninputn50/60n(cinnectirnCN1nclampsn12nandn13)nsetsnthenswitch-iverniofnthen
liwnspeednpritectinnthreshildnofrimn50·(100%-αHz%)ntin60·(100%-αHz%),nwherenαHz%nrepresentsn
thenrelatvenpisitinniofnthentrimmernHz.
APO coitact
AcrinymniofnActvenPritectinnOutput:n(cinnectirnCN1nterminalsn14nandn15)nin-isilatedntransistirn
ipenncillectirn30V-100nmA,nnirmallynclisednbyndeofault.nThentransistirnisnnirmallynipennandnclisesninn
thencaseniofnannactvenalarm.nItnipensnwithnandelaynprigrammablenviansifwarenofrimn1ntin15nsecinds,n
when,ninenirnmirenresultnactvenamingnthenalarms,nselectablenseparatelynviansifware.
VOLT Trimmer
Alliwsnregulatinnofrimnapprix.n70nVntinapprix.n140nVnwhenevernterminalsn4nandn5narenusednofirn
sensing,nirnofrimnapprix.n140nVntinapprix.n280nVnwhenevernterminalsn6nandn7narenused.
STAB Trimmer
Regulatenthendynamicnrespinsen(driip)niofnthenalternatirninntransientncinditins.
AMP Trimmer
Adjustsntheninterventinnthreshildniofnthenenergisingniver-currentnpritectin.nTincalibratentheniverliad
pritectin,nofilliwnthenpricedurengivennbeliw:
➔ RitatenthenTrimmernAMPncimpletelynclickwise.
➔ Applynanniverliadnatncisɸn=n0.8nirncisɸn=n0ntinthenalternatir,nrespectvelynequalntin125%nirn
110%niofnthenniminalnliad.
➔ Aferntwinminutes,nturnnthentrimmernAMPnsliwlynant-clickwisenuntlnandripninnthenalternatirn
viltagenvaluenisnibtainednandnalarmn5nisnactvatedn(visiblenviananchangeninnfashingniofnthenLED).
➔ CalibratenthentrimmernAMPnuntlntheniutputnviltagenvaluenisntakenntin97%niofnthenniminaln
value;nalarmn5nisnstllnactve.
➔ Remiventhenliad.
➢ Afernanofewnsecindsnthenalarmn5ndisappearsnandnthenviltageniofnthenalternatirnrisesntinthen
niminalnvalue.
Hz Trimmer
Alliwsncalibratinniofntheninterventinnthreshildniofnthenliwnspeednpritectinniofnupntin-20%nwithn
respectntinthenniminalnspeednvaluensetnbynthenjumpern50/60n(atn50nHznthenthreshildncannbencalibratedn
ofrimn40nHzntin50nHz,natn60nHznthenthreshildncannbencalibratednofrimn48nHzntin60nHz).
Theninterventinniofnthenpritectinnmakesnthenalternatirnviltagendecrease.nPerofirmncalibratinnasn
ofilliws:

➔ RitatenthenTrimmernHZncimpletelynant-clickwise.
✗ Iofnthenmachinenmustniperatenatn60nHz:
➔ Makensurenthatnthenbridgenisnintriducednbetweennterminalsn25nandn26
➔ Takenthenalternatirntinanspeednequalntin96%niofnniminalnspeed
➔ RitatenthentrimmernHznsliwlynRitatenitnclickwisentinliwernthenviltagenandnmakensurenthatnthen
LEDnstartsntinfashnquickly.
➢ Bynincreasingnthenspeed,nthenalternatirnviltagenmustnnirmalisenandnthenalarmnmustndisappear.
➔ Takenthenspeednbackntinniminalnvalue.
NOTE
Cintnuingntinregulatenthenviltage,niofnthenofrequencynassumesnan
valuenlessnthann20nHz,nthenregulatirnswitchesnif.
Thenalternatirnmustnbenstippedncimpletelyninnirderntinrestiren
thenregulatir.
Firnmanagementniofnthenalarms,nreoferntinthenregulatirnusernmanual,nseen10.2 Component
documentaton.

4.5.2 Calibratoi of the stability of the DER 2 voltage regulator
Prerequisites: The alteriator has beei iistalled correctly aid is ready to operate.
Thenalternatirsnarenpartniofnansystemnthatncannbencategirised,ne.g.nmitirn+nalternatir.nThenalternatirn
cannalsinhaveninstabilityninnritatinnandnviltagenduentiniperatngnirregularitesniofnthenmitirntinwhichn
itnisncinnected.
Therenisnanpitentimeterndedicatedntinthenadjustmentniofnstabilityn(STABnpitentimeter),nbecausenthen
viltagenadjustmentnsystemsniofnthenalternatirnandniofnmitirnspeedncanncimenintincinfict,ncausingn
fuctuatinsniofnspeednandnviltage.
ItnisnimpirtantntinhighlightnthenMeccnAltenPiwernPriductsnalternatirsnarentestednusingnannelectricn
mitirnnitnanthermalnmitir.nThereofire,nthenSTABnadjustmentnisnsetncirrectlynofirnthenalternatirndrivenn
bynelectricnmitir.
Geieral iistructois to follow if problems of iistability arise.

1- UsenthenDxRnTerminalnsifwarentincinnectnanPCntinthenviltagenregulatirnthriughnthen
USBnpirt;
2- CintrilnthensettingniofnthenSTABnpitentimeternandnmakensurenthatnitncirrespindsntinan
valueniofnapprix.n31295;
3- Iofntherenisnnincirrespindence,nsetnthenpitentimeterntinibtainnanvalueniofnapprix.n
31295;
4- Duentinpersistentninstability,nsetnthenpitentimeternatnhalofnthentravelnpissible:
5- Turnnthenpitentimeternbyninennitchnant-clickwisenandnrepeatnthentest;
6- Iofndiferencesnarennitnnitcednirniofnthendiferencesnarenminimal,nturnnanithernnitchn
ant-clickwise.nCintnuenwithnthisnpricedurenuntlnthenpriblemnisnsilved;
7- Iofntheninstabilityniofnthenviltagenincreasesnbynturningnthenpitentimeternant-clickwise,n
setnthenpitentimeternaccirdingntinthatnenvisiinedninnpiintn3.nTurnnthenpitentimeter
byninennitchnclickwisenandnrepeatnthentest;
8- Iofntherenarenninvariatinsnirniofnthenvariatinsnarenminimal,nturnnannadditinalnnitchn
clickwisenandnrepeatnthentest;
9- Cintnuenwithnthisnpricedurenuntlnthenpriblemnisnsilved;

10- Iof,nafernthesenpassages,nthenpriblemnisnstllnnitnresilved,nitnmaynbennecessaryntin
iperateninnthenstabilityn(gain)niofnthenmitirnspeednadjustmentnsystem.nIofnthisnstlln
diesn'tnsilventhenpriblem,ntrynandnchangenthensifwarenstabilitynparametersniofnthen
viltagenregulatir.nReofernalsintinthenDERn2nregulatirnmanualnandnthenmanualniofnthenDXR
Terminalnsifware.
4.5.3 Checkiig the alteriator output voltage

Prerequisites: The alteriator has beei correctly iistalled aid is at a staidstll
Reoferntinthenwiringndiagram,nElectrical schematcs auxiliary box ECO46MV-HV - ECO49MV-HV - Rev.
01,nseen10.1.1 List of diagrams and drawings.
➔ Checknthenviltagenratiniofnthenviltagensensirninnthenterminalnbixn(4ninnfguren...)naccirdingntin
thatnstatedninnthenplatenafxedntinthensensir.
➔ Identofynthenterminalsnthatnreoferntinthensecindariesniofnthenviltagensensirsninnthenauxiliariesn
bix.
➔ Ritatenthenalternatir.
DANGER
Hazardiusnviltageninsidenthenalternatirnterminalsnbix.
Electricnshicknandnelectricutinnhazard.
● Dinnitntiuchncimpinentsncintainedninnthenauxiliariesn
bix.
● Wearnsuitablenpritectvenglives.
DANGER
Generatirniperatng,nritatngnpartsninnmivement.
Riskniofncrushing,ndraggingnirnentrapment.
● Remainnatnansaofendistancenofrimnallnmivingnalternatirn
parts.
➔ Measurenthenviltagenatnthenterminalsniofnthenauxiliariesnbixncinnectedntinthenviltagensensir.
✔ Iofnanviltageniofn100nVnirn110nVnisndetectednatnthenterminals,naccirdingntinthatndetectednbynthen
platenpresentninnthensensir,nthenmachineniperatesncirrectly.
✗ Iofnthenviltagendetectednisnnitncirrect:
➔ Reoferntin7.1 Problems of an electrical nature.

4.5.4 Coupliig torques
Respectnthenciuplingntirquesnlistednofirnthenscrewsnindicated.
Alteriator Thread Material Coupliig torque

ECO46 B3B14 [Nm] ±7%
Balancingntemplateninnritir Cinvexncylindricaln 8.8 22
headnwithnhexaginn
sicketnM8x20
PritectinnnetnIP23 HexnheadnM5x25 4.8 3
DEnBearingnciver HexnheadnM6x100 8.8 9
DEnShieldninnstatir HexnheadnM14x70 8.8 120
NDEnShieldninnstatir HexnheadnM14x70 8.8 120
NDEnBearingnciver HexnheadnM6x85 8.8 9
Rearnlidnmass M16x30 8.8 180
EnergisingnstatirninnshieldnNDE Hexaginnsicketnheadn 8.8 22

capnscrewnM8x140
EnergisingnritirninnritirnECO46 Hexaginnsicketnheadn 8.8 22

capnscrewnM8x40
DiidesnbridgeninnritirnECO46 HexnheadnM5x20 4.8 3
Diidesnbridgencinnectin HexnheadnM5x25 Brass 3
PMGnritirnatnritirnECO46 M14 120
PMGncivernplatenstatir Hexaginnsicketnheadn 8.8 9

capnscrewnM6x80
PMGnpritectin HexnheadnM6x20 4.8 5
PMGnshield HexnheadnM6x16 8.8 12
Terminalnbiardnsuppirtnbrackets HexnheadnM8x30 8.8 22
Terminalnbiardnplateninnbrackets HexnheadnM12x30 8.8 75
TerminalnbiardncivernECO46 HexnheadnM6x16 8.8 12
Machinenciver TEFnM6x12 4.8 5
Cableninnte-ridnM12 NUTnM12 Brass 40
Table 15 - Alternators coupling torque ECO46 B3B14

Alteriator Thread Material Coupliig torque [Nm]
ECO46 MD35 ±7%
Flexiblendiscs HexnheadnM16x40 8.8 200

headnwithnhexaginn
sicketnM8x20
PritectinnnetnIP23 HexnheadnM5x25 4.8 3
NDEnBearingnlid HexnheadnM6x85 8.8 9
Rearnlidnmass M16x30 8.8 180
EnergisingnstatirninnshieldnNDE Hexaginnsicketnhead 8.8 22

capnscrewnM8x140
EnergisingnritirninnritirnECO46 Hexaginnsicketnhead 8.8 22

capnscrewnM8x40
DiidesnbridgeninnritirnECO46 HexnheadnM5x20 4.8 3
Diidesnbridgencinnectin HexnheadnM5x25 Brass 3
PMGncivernplatenstatir Hexaginnsicketnhead 8.8 9

capnscrewnM6x80
PMGnPritectin HexnheadnM6x20 4.8 5
PMGnShield HexnheadnM6x16 8.8 12
Terminalnbiardnsuppirtnbrackets HexnheadnM8x30 8.8 22
Terminalnbiardnplateninnbrackets HexnheadnM12x30 8.8 75
Table 16 - Alternators coupling torque ECO46 MD35

ECO49 B3B14 [Nm] ±7%
Fanninnhub Hexaginnsicketnheadn 8.8 185
capnscrewnM16x60

headnwithnhexaginn
sicketnM12x35
Energisingnkeyninnritirnshaf HexnheadnM8x40 8.8 22
Diidesnpirtntemplateninnenergiser NUTnM8 cl.8 22
Diidesnbridgeninntemplate Hexaginnsicketnheadn 8.8 4.5

capnscrewnM5x25
Diidesnbridgencinnectin M6 4.8 3
DEnBearingnciver HexnheadnM12x110 8.8 75
DEnBearingnseat HexnheadnM12x90 8.8 75
NDEnEnergiserninnshield HexnheadnM12x90 8.8 75
NDEnBearingnseat HexnheadnM12x90 8.8 75
NDEnPMGncivernplateninnshield HexnheadnM8x25 8.8 22

capnscrewnM6x80
TerminalnbiardnplateninnECO49 HexnheadnM12x30 8.8 75
Table 17 - Alternators coupling torque ECO49 B3B14

ECO49 MD35 [Nm] ±7%
Flexiblendiscs HexnheadnM20x60 8.8 400
Fanninnhub Hexaginnsicketnheadn 8.8 185

capnscrewnM16x60

headnwithnhexaginn
sicketnM12x35
Energisingnkeyninnritirnshaf HexnheadnM8x40 8.8 22
Diidesnpirtntemplateninnenergiser NUTnM8 cl.8 22
Diidesnbridgeninntemplate Hexaginnsicketnheadn 8.8 4.5

capnscrewnM5x25
Diidesnbridgencinnectin M6 4.8 3
NDEnEnergiserninnshield HexnheadnM12x90 8.8 75
NDEnBearingnseat HexnheadnM12x90 8.8 75
NDEnPMGncivernplateninnshield HexnheadnM8x25 8.8 22

capnscrewnM6x80
TerminalnbiardnplateninnECO49 HexnheadnM12x30 8.8 75
Table 18 - Alternators coupling torque ECO49 MD35

5 Operatoi
5.1 Commissioiiig of the alteriator

Respoisibility: Machiie operator
Prerequisites: The iistallatoi has beei completed correctly aid the alteriator is ready to fuictoi.
NOTE
● Thenciilingnairnintakenandndischargenaperturesnmustn
alwaysnbenofree.nFirnthenvilumesniofnciilingnairnnecessary,n
seen3.3.4 Volume of air required (m3/min).
● Theninletnsidenmustnnitnbennearnheatnsiurces.nInnalln
cases,nthentemperatureniofnthenciilingnairnmustnbenthatniofn
thenenvirinmentnandnhiwevernnitnivern40n°C.nThen
alternatirncannwirknatnhigherntemperaturesnwithn
appripriatenderatng.
NOTE
Iofnthenalternatirnhasnbeenninactvenofirnanperiidnexceedingntwin
minths,ntheninsulatinnresistancenmustnbenmeasured,nseen6.3
Measuring the insulaton resistance.nIofnthenvaluenmeasurednisn
lessnthann400nMΩnthenwindernmustnbenrecinditined.
Thenalternatirnisnstartednalingnwithnthenenginentinwhichnitnisncinnected.

5.2 Stoppiig the alteriator
Thenalternatirnisnstippednalingnwithnthenenginentinwhichnitnisncinnected.
ATTENTION
Pissibilityniofnofirmatinniofncindensateninsidenthenalternatir.
● Makensurenthatnthenant-cindensatinnheatersnremainn
innduringnthenperiidniofninactvityniofnthenalternatir.
Opennmasternswitchniofnthenutlitesncinnectednbeofirenstippingnthenprimenmitir.
Thenalternatirnviltagenregulatirnhasnpritectinninntheneventniofnliwnspeed.nThenliwnspeednpritectinn
intervenesninstantlynandncausesnthenalternatirnviltagentinliwernwhennthenofrequencyndripsnbeliwn4%n±
1%)niofnthenniminalnvalue.

6 Maiiteiaice
Thenmaintenanceniperatinsnthatnthenuserncannperofirmnarendescribedninnthisnchapter.nOthern
iperatinsnmentinednbut,nwithiutndescriptinniofnexecutin,narenthenrespinsibilityniofnthenMeccnAlten
S.p.a.nafer-salesnservice.
Anyniperatinninnelectricalnparts,nevennnitnlive,nmustnbenperofirmednbynspecialisednpersinnelnwithn
kniwledgeniofnthenregulatinsnandnsaofetynstandardsnregardingnwirkninnelectricncimpinents.
Iofninndiubtnregardingnanynquestinsnregardingnmaintenance,ncintactnMeccnAltenS.p.a.
DANGER
Mivingnmachinenparts!
Riskniofndraggingnirnentrapment.
● Stipnthenmachinenbeofirenpriceedingntinanynmaintenancen
iperatins.
DANGER
Livenmachinenparts!
Riskniofndeathnofilliwingnelectricnshicksncausednbyncintactnwithnlivenparts.
● Discinnectnthenviltagentinthenplantnbeofirenwirkingninnpartsn
thatnarenusuallynlive.
● Makensurennininencanncinnectnthenviltagentinthenplantnbyn
blickingnthenmasternswitchnusingnanpadlick.
ATTENTION
Cimpinentsninnthenalternatirnatnhighntemperature.
Burnsnhazardnduentincintactnwithnverynhitnsurofaces.
● WearnPersinalnPritectvenEquipmentn(PPE).
● Waitnofirnthenalternatirntinciilndiwnnbeofirenanyninterventin.

ATTENTION
Dinnitnalliwnunauthirisednpersinnelntinperofirmnmaintenancen
interventins.
Pissibleninjuryntinpersinnelnirndamagentinthenmachine.
● Firnthenmaintenanceninterventinsnnitndescribedninnthisn
manual,nrequestntheninterventinniofnthenmachinenmanuofacturer.
● Whenevernsignsniofndecreasednperofirmancenarennited,nprimptly
cintactnMeccnAltenS.p.a.nService.
ATTENTION
Riskniofndamagentinthenmachinencausednbynthenuseniofnnin-iriginalnsparen
parts.
Alwaysnusensparenpartsnandncinsumablesninncimpliancenwithnthen
inofirmatinnprividednbynthencimpinent’snmanuofacturer.
NOTE
Duringnmachinendiwntmenexceedingninenminth,nthenant-cindensaten
heatersnmustnbeninninnirderntinpreventnthenofirmatinniofncindensateninn
thenwindings.

6.1 Maiiteiaice iitervals
Thesenintervalsnmustnbenrespectedninnirderntinkeepnthenmachineninnthensaofenandnefcientnwirkingn
irdernrequirednofirncimpletenwarrantynciverage.
Allnmaintenanceniperatinsnmustnbenperofirmednbynanpersinn(typeniofnuser)ntrainedninnthentasksn
requirednasnindicatedninn2.3 Responsibility of the user.
Table 19 - Maintenance intervals for the alternator
Iiterval Subject of the iiterveitoi Type of iiterveitoi

ECOn46:neveryn2,000n NDEnandnDEnsuppirts Lubricatinn(seen6.4 Maintenance of the
iperatngnhiursnirnincenan supports)
year
ECOn49:neveryn2,000n
iperatngnhiursnirnincenan
year
Everyn8000niperatngn Auxiliaryncircuitsncinnectinn ● Checkngeneralncinditins

hiursnirnincenanyear cablesn(pribes,nant- ● Appripriatenfxingniofnthenclamps
cindensatinnheatersniofnpresent) ● Checknofirnthenpresenceniofnanyn
ixidatinnandnclean,niofnnecessary
Afernmachinenstandstlln Windings Checkninsulatinnresistancen(seen6.3

ivern2nminthsnirnincenan Measuring the insulaton resistance).
year
Everyn2,500niperatngn Windings Generalncintrilniofnthenintegrityniofnthen

hiurs isilatin,nstatusniofncleanliness,ngeneraln
cinditinsn(seen6.2.1 Checking conditons
of the windings andn6.2.4 Cleaning the
windings)
Everyn8000niperatngn Statirnandnritirncinnectinn Checkncirrectnfxingnandngeneraln

hiursnirnincenanyear cables cinditins
Afernmachinenstandstlln Ant-cindensatinnheatersn(iofn ● Checkntheniperatinnandnresistancen

ivern2nweeksnirnincenan present) value,ncleaningnandnanynreplacement
year ● Checkntheninsulatinnresistanceniofnthen
heaters
Accirdingntinthatndefnedn Heatnexchangern(iofnpresent) Reoferntinthendicumentatinniofnthenheatn

bynthenmanuofacturer exchangernmanuofacturer
Innthencaseniofnanofault Rectfernbridge Replacementn(seen6.5.3)

6.2 Maiiteiaice of the stator aid rotor wiidiigs
Thenduratinniofnthenelectricnmachinenisnafectednbynthenduratinniofnthenwindingsninsulatin.
Theninsulatinnagesnbecausenitnisnsubjectedntinelectrical,nmechanicalnandnheatnphenimena.nThisn
pricessncannbensliwedndiwnnwithnappripriatenmaintenanceninterventins.
6.2.1 Checkiig coiditois of the wiidiigs

Respoisibility: Service techiiciai or machiie operator
Frequeicy: Every 2,500 hours
Prerequisites: The alteriator is at a staidstll aid has cooled dowi
➔ Discinnectnthenviltagenregulatir,nviltagensensirsnandnanynitherndevicencinnectedntinthen
alternatirnwindings;
➔ Measurenthenisilatngnresistancentinearthnseen6.3 Measuring the insulaton resistance).nThen
valuenmeasurednmustnnitnexceedn400nMΩ;
✗ Iofnthenvaluenmeasurednisnlessnthann400nMΩ:
➔ Drynthenwindingsn(seen6.2.2 Drying the windings).
6.2.2 Dryiig the wiidiigs

Prerequisites: The alteriator is at a staidstll
Frequeicy: If machiie staidstll should last more thai oie moith
Iofncindensatenshiuldnofirm,nthenwindingsnmustnbendriedninnineniofnthenwaysnindicatednbeliw.
Usiig ai iidustrial welder
ATTENTION
Damagentinthenviltagenregulatirniofntherenisnnincinnectinnbetweenn
regulatirnandnenergiser.
● RemiventhencinnectinnbetweennPMGn(permanentnmagnetsn
alternatirnthatnpiwersnthenviltagenregulatir)nandnthenviltagen
regulatir.
● Thencinnectinnmustnbenremivednupstreamnofrimnthenviltagen
regulatirnbyndiscinnectngnthencablesnofrimnthenterminalnbiard.
➔ Shirtncircuitnthenstatirnwindings;
➔ Ritatenthenalternatir;
➔ Energisenthenalternatirnwithnancurrentniofnvaluenequalntin25%niofnthenniminalnvaluen(e.g.nbyn
cinnectngnannindustrialnweldingndevice);

➔ Keepnthenalternatirnritatngnofirntwinhiurs.
Usiig a jet of hot air

➔ Directnanjetniofnhitnairnatn50-60°Cnthriughnthenalternatirnairnvents.
Usiig bateries
ATTENTION
Damagentinthenviltagenregulatirniofntherenisnnincinnectinnbetweenn
regulatirnandnenergiser.
● RemiventhencinnectinnbetweennPMGn(permanentnmagnetsn
alternatirnthatnpiwersnthenviltagenregulatir)nandnthenviltagen
regulatir.
● Thencinnectinnmustnbenremivednupstreamnofrimnthenviltagen
regulatirnbyndiscinnectngnthencablesnofrimnthenterminalnbiard.
➔ Shirtncircuitnthenstatirnwindings;
➔ Ritatenthenalternatir;
➔ Energisenthenalternatirnbynpiweringnthenenergisern(seenthenAuxiliaries box wiring diagramnin
10.1.1nListniofndiagramsnandndrawings)nwithninen24nVnbaterynirntwin12nVnbateriesninnseries;
➔ Keepnthenalternatirnritatngnofirntwinhiurs.
6.2.3 Correct operatig temperature

Thenwindingsnarenkeptnatnancirrectntemperaturenvianaccuratencleaningnduringnthenmaintenancen
interventinsnandncirrectntemperaturencintrilnvianthenPt100ntemperaturenpribe.
Nitewirthyndiferencesnbetweennthentemperaturesndetectednbynthenpribesncannbenindicatveniofn
malofunctiningniofnthenwindings.
6.2.4 Cleaiiig the wiidiigs

Frequeicy: Every 20,000 hours or more frequeitly ii the case of dusty eiviroimeits
NOTE
CintactnMeccnAltenS.p.a.nofirnthiriughnwashingninncaseniofn
windingsninnanverynbadnstate.
➔ Disassemblenthenalternatirn(seen6.6 Disassembling the alternators)

➔ Cleannthenwindingsnalternatirnusingnspecifcnhigh-evapiratinnsilventsnofirnelectricnwindings.

➔ Perofirmnthenofilliwingncintrilsnafernthencleaningniperatins:
● Checknofirnthenpresenceniofntracesniofncarbinisatin;
● Checknthenintegrityniofnthenwindingsninsulatin;
● Measurenthenisilatinnresistance.
6.2.5 Resistaice/coitiuity test

Prerequisites: The alteriator aid the prime eigiie are at a staidstll; the alteriator is discoiiected
from the eiergy sources
Perofirmnthentestninnthenritirnwindingsnandnthenwindingsniofnthenmainnstatirniofnthenenergiser.nFirnthen
resistancenvalues,nreoferntin3.3.6 Resistance of the windings.
Maii stator
➔ Usenanmultmeterntinmeasurenthenresistance/cintnuityniofnthenphases;
Maii rotor
➔ Usenanmultmeterntinmeasurenthenresistance/cintnuityniofnthenmainnritirnwinding
Eiergisiig stator
➔ Usenanmultmeterntinmeasurenthenresistance/cintnuityniofnthenenergisingnstatirnwindingn
betweennthenpisitvenwiren(yelliw)nandnthennegatvenwiren(blue).
Eiergisiig rotor
➔ Usenanmultmeterntinmeasurenthenresistance/cintnuityniofnthenenergisingnritirnwindingn
betweennphasenandnphase.

6.3 Measuriig the iisulatoi resistaice
Prerequisites: Respect the followiig coiditois:
● Thenalternatirnmustnbenatnanstandstll;
● Thenofilliwingnmustnbendiscinnected:
● Viltagentransofirmersnandncurrentntransofirmers;
● Valvencentre;
● Piwerncables.
Alsinseen6.6 Disassembling the alternators.
Frequeicy: Oice a year or if the machiie is at a staidstll for more thai two weeks
Reoferencenregulatin:nIEEEnSTDn43-2000
DANGER
Livenwindingsnduringnandnafernmeasurements.
Electricnshicknhazard.
● Dinnitntiuchnthenwindingsnirncinnectinnterminals.
● Usenisilatednglivesnandnofiitwearnduringnthen
iperatins.
● Afernthenmeasurements,ncinnectnthenwindingsntin
earthnofirnanofewnminutes.
DANGER
Duringnwindingnmeasurementsntheynchargenelectrically.
Electricnshicknhazardnduentincintactnwithnthenwindingsnirnwithn
cinnectinnterminals.
● Dinnitntiuchnthenwindings.
● Usenisilatednglivesnandnofiitwearnduringnthen
iperatins.
● Afernthenmeasurements,ncinnectnthenwindingsntin
earthnofirnanofewnminutes.

ATTENTION
● Remiventhencinnectinntinadjustmentndevices,nbeofiren
perofirmingnthentest.
Maii stator
Theninsulatinnresistancenmeasurementnbetweennthenwindingsnandnearthnmustnbenmadenwithnthen
relevantnmeasuringndevice,npiwerednwithndirectncurrentnandniutputnviltagenasnnearnasnpissiblentinthen
machine'snniminalnviltage.
Priceednasnofilliwsntinmeasurentheninsulatinnresistance.
➔ Remiventhenelectricncinnectinnbetweennthenadjustmentndevicesnirnitherndevices.
➔ Takenthenmeasurementnbetweennthenwindingnandnthenmassn(Figuren24-n),niofnvalvencentrennitn
available;
ir
➔ Makenthenmeasurementnbetweennanphasenandnearth,nwithnthenremainingntwinphasesnandn
auxiliariesncinnectedntinearthn(Figuren25-n)niofnvalvencentrenisnavailable.
Delta/ Triaigle Delta/ Triaigle
ΜΩ ΜΩ ΜΩ
ΜΩ
Figure 24- Measurement between winding and Figure 25- Measurement between every phase
earth and earth

Rotor wiidiig
Theninsulatinnresistancenmeasurementnbetweennthenwindingnandnearthnmustnbenmadenwithnthen
relevantnmeasuringndevice,npiwerednwithndirectncurrentnandniutputnviltageniofn500nV.
Theninsulatinnresistancenmustnbenmeasurednbetweennthenpisitventerminalnirnthennegatventerminaln
iofnthenritirnwinderninnthenrectfernbridgenandnthenearthniofnthenritir.nSeenFiguren26-nnandnFiguren28-n.n
Thenminimumnisilatinnvaluenmustnben5nMΩ.
+/- termiials of the rectier bridge
+
-
Figure 26- Measuring the insulaton resistance on

the rotor winding
Figure 27- Rectfer bridge ECO 46
Figure 28- Rectfer bridge ECO 49
Eiergiser stator wiidiig

➔ Measurentheninsulatinnresistancenbetweennphasenandnearthnusingnanninsulatinntestern
(megger);
✔ Thenminimumnisilatinnvaluenmustnben5nMΩ;
✗ Iofnthenresistancenisnliwernthann5nMΩ:
➔ Cleannthenstatirnand,niofnnecessary,npaintnitnagainnwithngreyntripicalizatinnpaintnEG43;
➔ Drynitnatn50-60n°C.
Iofnthenvaluenremainsnliwnevennaferntheseniperatins,nthenstatirnmustnbenre-wiundnirnreplaced.

Eiergiser rotor wiidiig
(megger);
➔ Cleannthenritirnandnimpregnatenit,niofnnecessary;
➔ Drynthenritirnatn50-60n°C.
Iofnthenvaluenremainsnliwnevennaferntheseniperatins,nthenritirnmustnbenre-wiundnirnreplaced.
PMG wiidiig
(megger);
➔ Cleannthenritirnandnimpregnatenit,niofnnecessary;
➔ Drynthenritirnatn50-60n°C.
Iofnthenvaluenremainsnliwnevennaferntheseniperatins,nthenritirnmustnbenre-wiundnirnreplaced.

6.3.1 Coiversioi of the values relatve to the iisulatoi resistaice
Thenvalueniofntheninsulatinnresistancenmustnreoferntinantemperatureniofn20°C.nItnisnthereofirennecessaryntin
cinvertnthendatanmeasuredntinthencirrespindingnvaluenatn20°C,nwithnthenaidniofnanciefcient,nbyn
applyingnthenofilliwingnofirmula:
RiSn20°Cn=nkn*nR
where:
RiSn20°Cnisnthenresistancenvaluenequalntin20n°C
Rnisnthenresistancenvaluenmeasured
knisnthencirrectinnciefcient
T wiidiigs ii °C 15 20 25 30 35 40
Coefcieit k 0.69 1 1.42 2 2.82 4
Table 20 - Temperatures and correctve coefcients

Example:
Rn=n50nMΩ,nwithnwindingnatnthentemperatureniofn30n°C;
RiSn20°Cn=n2n*n50n=n100nMΩ
Thenofilliwingntablenindicatednthenqualityniofnthenlevelniofninsulatinninnthenbasisniofnthenresistancen
measured.
Value of the iisulatoi Quality of the level of iisulatoi

resistaice (MΩ at 20 °C)
<n50 Dangerius
ofrimn50ntin400 Levelniofninsulatinnnitnsaofe
ofrimn400ntin1,000 Giid
>n1,000 Veryngiid
Table 21 - Level of insulaton on the basis of the resistance measured
Notes
● Insulatinnresistancenvaluesnthatnarentiinliwncannindicatenthenpresenceniofnhumiditynirndirtninn
thenwinding,ncintactnMeccnAltenS.p.a.ntinschedulentheninterventinniofnantechnician.
● Theninsulatinnresistancendecreasesnwithnthenincreaseninntemperature.
● Theninsulatinnresistancenvaluenmeasurednduringninspectinniofnthenalternatirnisngenerallyn
highernthannthatndetectedninnsite.
● Annappripriateninsulatinnresistancenvaluenisnannessentalnrequirementnofirnsaofety.nDinnitn
startnthenalternatirniofnresistancenvaluesnarenliwernthannthenminimumnacceptable.

6.4 Maiiteiaice of the supports
6.4.1 Lubricatig the beariigs
ATTENTION
Lubricantngreasencannpillutenthenenvirinment.
Pissibilityniofnpillutinniofnthenlandnduentinthendispersiinniofngrease.
● Alwaysndispiseniofngreasenaccirdingntinthenregulatinsninnofircenirn
takenitntinancimpanynspecialisedninnthendispisalniofnspecialnwaste.
ThenNDEnandnDEnsuppirtsn(NinnDrivenENDnandnDrivenEND)niofnthenalternatirnmustnbenlubricatednasn
indicatedninnTable 22 - Intervals of supports lubricaton and type of grease.
PriceednwithngreasingnthenNDEnbearingnasnindicatednbeliw.
➔ Identofynthencinnectinnpiintnofirnthengreaserninnthensideniofnthenalternatirniofninterest;
➔ Intriducenthenamiuntniofngreasenindicatednbynmeansniofnangreaser;
➔ Cleannanyngreasenescaping.
Geierator Support Support type Iiterval of Type of grease Quaitty

lubricatoi
ECOn46 NDE 6324 2,000nh SKFnLGMTn2 35ng
DE 6330 2,000nh SKFnLGMTn2 45ng
ECOn49 NDE 6236-M-C3 2,000nh SKFnLGMTn2 50ng
DE 6236-M-C3 2,000nh SKFnLGMTn2 50ng
Table 22 - Intervals of supports lubricaton and type of grease

6.4.2 Replaciig grease ii the beariigs
Replacingnthengreaseninnthenbearingsninvilvesnthenremivalniofnildngreasenandntippingnupnwithnnewn
grease.nPriceednasnindicatednbeliw.nThennumbersnindicatednreoferntinthendisassemblynandnassemblyn
iperatinsniofnthenalternatirsniofnchaptersn6.6 Disassembling the alternatorsnandn6.7 Assembling the
alternators.
NOTE
Dinnitnmixndiferentngreasesntinpreventnpriblemsnwithnbearings.
Makesnsurenthatnthengreasenavailablenisnthentypenindicatednbyn
thenmanuofacturer.
Alteriators ECO46 (see 6.6.1 Disassembling Alternators ECO46)

➔ Perofirmndisassemblyniperatinsnupntinpiintn34.
➔ Usenansilventntinremiventhengreasenpresent.
➔ Lubricatenthenbearingnasnindicatedninnpiintn6ninn6.7.1 Assembling Alternators ECO46.
➔ Re-miuntnthenalternatirnofilliwingnthenindicatinsnofrimnpiintn7.

➔ Perofirmndisassemblyniperatinsnupntinpiintn48nofirnsinglensuppirtnalternatirsnandn49nofirndualn
suppirtnalternatirs.
➔ Usenansilventntinremiventhengreasenpresent.
➔ Lubricatenthenbearingnasnindicatedninnpiintn8nofirnsinglensuppirtnalternatirsnirn12ofirndualn
suppirtnalternatirsninn6.7.2 Assembling Alternators ECO49.
➔ Re-miuntnthenalternatirnofilliwingnthenindicatinsnofrimnpiintn13.

6.4.3 Replaciig the beariigs
Respoisibility: Service techiiciai or Afer-sales service techiiciai Mecc Alte S.p.a.
Prerequisites: The alteriator is at a staidstll aid uicoupled from the prime eigiie
Replacenthenbearingsnasnindicatednbeliw.nThennumbersnindicatednreoferntinthendisassemblynandn
assemblyniperatinsniofnthenalternatirsniofnchaptersn6.6 Disassembling the alternatorsnandn6.7
Assembling the alternators.

➔ Replacenthengreaseninnthenbearing,nseen6.4.2 Replacing grease in the bearings.
➔ Miuntnannewnbearing.
➔ Re-miuntnthenalternatir.

➔ Replacenthengreaseninnthenbearing,nseen6.4.2 Replacing grease in the bearings.
➔ Miuntnannewnbearing.
➔ Re-miuntnthenalternatir.
6.5 Other maiiteiaice operatois

6.5.1 Visual iispectoi
➔ Checknofirnthenpresenceniofndents,nrustnirnithernvisiblenanimalies;
➔ Checknthencinditinsniofnthenpiwerncinnectinncablesnandnthenregulatirncables;
➔ Checknthencirrectntghtnessniofnallnciuplings.

6.5.2 Check the alteriator operates correctly
Thenalternatirnmustniperatenwithiutnabnirmalnvibratinsnirnniise.nIofnpartcularnniisesnirnannincreasen
innvibratinsniccur,nchecknthenofilliwing.
● Alignmentniofnthenalternatirnwithnthenengine
● Thenpresenceniofnstressninnthenthree-phasenenginenandnthenvibratin-dampingnsuppirts
● Thenbalanceniofnthenritir
● Thenstatuesniofnthenalternatirnbearings.
6.5.3 Checkiig aid replaciig the diodes bridge

Frequeicy: Ii the case of a fault
Alteriators ECO46
Thendiidesnbridgenisnmadenupnofrimnanuniquencircularnblicknwithn6ndiidesn(seenFigure 27- Rectfer
bridge ECO 46).
➔ Accessnthendiidesnbridge.nFilliwntheniperatinsnofrimn1ntin9ninn6.6.1 Disassembling
Alternators ECO46;
➔ Checkneachndiideninnbithndirectinsnusingnanmultmeternsetnofirnverifcatinniofnthendiides.nIofn
necessary,nreplacenthendiidesnbridge.nChecknthensparenpartsncideninn8 Spare parts;
➔ Remiventhendiidesnbridge.nFilliwntheniperatinsnofrimn17ntin19ninn6.6.1 Disassembling
Alternators ECO46;
➔ Re-miuntnthenalternatirnofilliwingnthenindicatinsnofrimnpiintn25niofn6.7.1 Assembling
Alternators ECO46.
Alteriators ECO49
Thendiidesnbridgenisnmadenupnofrimn3nblicksnwithn2ndiidesn(seenla Figure 28- Rectfer bridge ECO 49).
➔ RemiventhenpritectvenciverniofnPMG;
➔ RemiventhenPMG
➔ Accessnthenrectfernbridgen(seenFigure 29- );
➔ Checkneachndiideninnbithndirectinsnusingnanmultmeternsetnofirnverifcatinniofnthendiides.nIofn
necessary,nreplacenthendiidesnbridge.nChecknthensparenpartsncideninn8 Spare parts.

2 1 3 2
Figure 29- Rotatng rectfer
➔ Remiventhenfxingnscrewsn(1);
➔ Remiventhen2nclampingnscrewsn(2)niofnthenrectfernblick;
➔ Remiventhenrectfernblickn(3);
➔ Installnannewnrectfernblickn(3);
➔ Remiuntnthenclampingnscrewsn(2)niofnthenrectfernblick;
➔ Fixnthencinnectinsntinthenterminalsnagain;
➔ Remiuntnthenpritectvengridsnofrimnthenalternatirnciilingnairninletnvents.

6.5.4 Checkiig the DER 2 regulator operatoi
Prerequisites: The alteriator is operatig
MalofunctiningniofnthenDERn2nviltagenregulatirncanncausenthenofailureniofnalternatirnofunctiningnirnitsn
irregularnofunctining.
Perofirmnthenofilliwingnchecksniofninndiubtnregardingniperatinniofnthenregulatir.nReofernalsintinthen
regulatirnmanualnandnthenmanualniofnthenDXRnTerminalnsifwaren(seen10.2 Component
documentaton).
DANGER
Mivingnmachinenparts!
Riskniofndraggingnirnentrapment.
● Dinnitnappriachnmivingnmachinenpartsnduringniperatins.
DANGER
Hazardiusnviltageninsidenthenalternatirnauxiliariesnbix.
Electricnshicknandnelectricutinnhazard.
● Dinnitntiuchncimpinentsncintainedninnthenauxiliariesnbix.
● Wearnsuitablenpritectvenglives.
● Visuallynchecknthenregulatir,ncheckingnthenpresenceniofndamage;
● VeriofynthenstatusniofnthensignallingnLEDnpresentn(6ninnErrire:nsirgentendelnrioferimentinninn
trivata);
● CinnectnanPCnthriughnthenUSBnpirtnpresentninnthenregulatirnandnthriughnthenDXRnTerminal,n
checknthenpresenceniofnalarms;
● Checknthenintegrityniofnthenofuseninsidenthenregulatirn(seen6.5.6 Replacing the DER 2 voltage
regulator fuse).
Iofnthenpriblemsndetectednarennitnsilved,ncintactnthenMeccnAltenS.p.a.nafer-salesnservice.nReplacenthen
regulatirniofnnecessary.

6.5.5 DER 2 voltage regulator replacemeit
Prerequisites: The alteriator is at a staidstll aid discoiiected from the electric power supply
NOTE
ThenDERn2nviltagenregulatirnmustnbensetnbynMeccnAltenS.p.a.n
beofirenassembly.nThencalibratinndatanmustnbencimmunicatedn
whennannewnregulatirnisnirdered.
ReplacenthenDERn2nregulatir,nasndescribednbeliw.nReoferntinTerminals box connecton innpagen39nand

Aux. box connectonninnpagen40.
➔ Remiventhenlidniofnthenauxiliariesnbix;
➔ Remiventhenelectricncinnectinntinthenregulatir;
➔ Remiventhenofiurnregulatirnclampingnscrewsnandnremiventhenregulatir;
➔ Miuntnannewnregulatirnandnfxnitnwithnthenofiurnscrews;
➔ Restirenthenelectricncinnectins;
➔ Remiuntnthenlidniofnthenauxiliariesnbix.
6.5.6 Replaciig the DER 2 voltage regulator fuse

Prerequisites: The alteriator is at a staidstll aid discoiiected from the electric power supply
ReplacenthenofuseniofnthenDERn2nregulatir,nasndescribednbeliw.nReoferntinErrore: sorgente del riferimento

non trovataErrore: sorgente del riferimento non trovata.
➔ Remiventhenlidniofnthenauxiliariesnbix;
➔ Identofynthenofuseninnthenregulatirnandnreplacenit;
➔ Remiuntnthenlidniofnthenauxiliariesnbix.

6.5.7 Removiig the disc holder hub
Prerequisites: The alteriator has beei uicoupled from the prime eigiie
Alteriators ECO46
1- Liisennthen16nxnM16x40nhexnheadnscrews,nwhichnfxn
thenfywheelndiscsn(D)ntinthenhub;
2- Remiventhenfywheelndiscsnofrimntheirnseatninnthen
hub.
D
3- RemiventhenpritectinnnetninnthenSEAncasing.
4- FixnansifnbeltntinthenSEAncasingnandnremiventhenSEAn
casingnbynliiseningnthen8nxnM14x70nscrews;
5- Envisiinnthenuseniofnannadditinalnfangen(F),nwithn
suitablendimensiins,nandnfxnitntinthenhubntinben
extractednwithnatnleastn8nxnM16nclassn8.8nscrews.nM16
screwsnmaximumnciuplingntirque=>n55Nmn±7%.
F
6- Pisitinnanthreenarmnextractirnandnatachnitntinthen
additinalnfange;
7- Heatnthenhubnuniofirmlynusingntwinixy-acetylenen
tirches.
8- Pressurisenthenextractirnuntlnthenhubnisnremivedn
cimpletelynofrimnthenshafniofnthenritirnECO46nMD35.

ATTENTION
Riskniofnhubnofalling.
Pissibilityniofninjuryntiniperatirnirndamagentinibjects.
● Suppirtnthenhubnwithnsuitablenlifingnmeansnduringnthen
fnalnextractinnphase.
ECO49 alteriators
1- RemiventhenpritectinnnetninnthenSEAnshield.
2- SustainnthenritirnwithnanM16nthreadednbarnftedninn
FC thenofannhubnthriughnthenhilenFC;
3- Liisennthen24nxnM20x60nhexnheadnscrews,nwhichnfxn
thenfywheelndiscsn(D)ntinthenhub;
D
4- Remiventhenfywheelndiscsnofrimntheirnseatninnthen
hub.
5- Envisiinnthenuseniofnannadditinalnfange,nwithn
suitablendimensiins,nandnfxnitntinthenDEnshieldntinben
extractednwithnatnleastn6nxnM20nclassn8.8nscrews.nM20
screwsnmaximumnciuplingntirque=>n100Nmn±7%.

Therenarentwindiferentnmethidsnofirnextractngnthenhub.
Iitroduciig pressurised oil

FO 1- Usenansifnbelt,nasnanliip,ntinofastennthenhubntinben
remived,ninnanwayntinpreventnitnofallingnincen
extracted.
2- Pumpniilnintinthenhilen(FO)nindicated,nuntlniilnstartsn
tinescapenofrimnthencintactnareanbetweennshafnandn
hub;
3- ExtractnthenhubnofrimnthenritirnshafnECO49nMD35n
withnanthreenarmnextractir
Heatig aid extractoi

1- Pisitinnanthreenarmnextractirnandnatachnitntinthen
additinalnfange;
2- Heatnthenhubnuniofirmlynusingntwintirches.
3- Pressurisenthenextractirnuntlnthenhubnisnremivedn
cimpletelynofrimnthenshafniofnthenritirnECO49nMD35.
ATTENTION
Riskniofnhubnofalling.
Pissibilityniofninjuryntiniperatirnirndamagentinibjects.
● Suppirtnthenhubnwithnsuitablenlifingnmeansnduringnthen
fnalnextractinnphase.

6.6 Disassembliig the alteriators
Thenalternatirnmustnbenremivednofirnsimenmaintenanceniperatins.nBeliwnfndnthendescriptinsniofn
thendisassemblyniperatinsntinwhichnreoferencenmustnbenmadeninsidenthenmanual.
6.6.1 Disassembliig Alteriators ECO46

Disassemblenthenalternatirsnasndescribednsuccessively.
Thendescriptinniofntheniperatinsnisndistnguishednbynsinglensuppirtnalternatirnmidelsn(MD35)nandn
dualnsuppirtnmidelsn(B3B14)nandnthencimminniperatinsnofirnthentwinalternatirnmidelsnaren
indicated.
1 1- Remiventhenpritectinncapn(1)niofnthenPMGnvianthen2n
lateralnscrews.
2- Remiventhenpritectinngridn(2)nvianthen12nxnM6nselof-
tappingnscrews().
3- Insertnan0,2-0,3nmmnthicknpapernspacernbetweenn
statirnandnPMGnritir.
4- Cutnthenauxiliaryncablesnstrapsnsidenthenterminalnbix.
5- Discinnectnallnauxiliarynterminalnbiardncablesnandn
2 extractnthemnofrimnthenterminalnbix.
1 6- Liisennthencentralnte-ridnM14n(1)nand,nwithiutn
remivingnitncimpletely,nusenitnasnanleverninnthenPMGn
(2)ninnirderntinunciuplenitnofrimnthenenergisingnritir.
7- AtachnthenPMGntinannappripriatenlifingndevicen
usingnansifnbelt.
8- Remiventhen6nxnM8nscrews.
9- Usingnanlever,nremiventhenPMGnofrimnthenenergisingn
statirn(weightnapprix.n30nkg),nmakingnsurenthen
energisingnstatirnisnnitnremived.

4 10- Remiventhenterminalnbiardnbixnlidn(4)andnthenlateral
panelsn(5).
5 11- Remiventhengreasingnpipen(T)niofnthenrearnbearing.
12- Remiventhenrearnguardn(C).
T
C
6 13- Remiventhencables.
14- Liisennthen4nxnM12nscrewsnandnremiventhenterminaln
bixnbasenplaten(6)n.
15- Fastennthenenergisingnstatirn(7)ntinansuitablenlifingn
devicenusingnansifnbelt.
16- Usingnanlever,nextractnthenenergisingnstatir,ntakingn
carennitntindamagenthenwindingsn(weightnapprix.n50n
kg)

17- Memirisenthenpisitinniofnthendiidesnbridgencablesnin
irderntinre-cinnectntheninntheniriginalnpisitinnatn
thenendniofntheninterventin.
9
18- Discinnectnthencinnectinncablesn(8)ntinthenritatngn
8 diidesnbridgen(9)n(threencablesnofrimnthenenergisingn
ritirnandntwincablesnofrimnthenmainnritirn).
19- LiisennthenthreenM5nscrewsnandnremiventhen
ritatngndiidesnbridgen(9).
9
20- LiisennthensixnM8nscrewsnandnremiventhenenergising
ritirnblickingnhubn(10).
10
21- Fastennthenenergisingnritirn(11)ntinansuitablenlifingn
devicenusingnansifnbeltn(weightnapprix.n60nkg).
22- RemiventhenenergisingnritirnwithnthenrelevantnMeccn
Altenextractir.
23- Cutnthenstrapniofnthencablesniofnthenmainnritirninnthen
shaf.
11

24- Liisennthen4nxnM6nscrewsn(12).
25- Perofirmnthensameniperatinninnthendrivenend,ninnthen
caseniofnmachinenwithndualnsuppirt.
12
LA
12
15 26- Liisennthen4nxnM5nscrewsnthatnhildnthenpritectinn
netn(14)nIP23nfxedntinthenofrintnlidn(15).nPaynatentinn
14 tinthenelastcnreciilniofnthennet.
27- Atachnthenofrintnlidntinanlifingndevicen(weightnapprix.
150nkg)
28- Liisennthen8nxnM14nscrews.
29- Strikenwithnanrubbernmalletntinremiventhenofrintn
civernofrimnthencasing.

16 30- Atachnthenrearnlidn(16)ntinansuitablenlifingndevicen
(weightnapprix.n100nkg).
31- Liisennthen12nxnM14nlidnfxingnscrews.
32- Extractnthenrearnlidnofrimnitsnseat.
33- Accimpanynthenritirnuntlnitnrestsncimpletelyninnthen
statir.
34- Usenannappripriatenextractirntinpushnthenshafnuntln
thenbearingnleavesnitsnseatncimpletely.
35- Extractnthenritirnofrimnthencasing,nwhilenkeepingnitn
lifed,ntinpreventnrubbingnwithnthenstatir.
36- Usenannextractirntinremiventhenrearnbearingnofrimn
thenshafn(17).
17 37- Remiventhenofrintnbearingn(18),ninnthencaseniofndualn
suppirtnmachines.
18

6.6.2 Disassembliig Alteriators ECO49
Disassemblenthenalternatirsnasndescribednsuccessively.
Thendescriptinniofntheniperatinsnisndistnguishednbynsinglensuppirtnalternatirnmidelsn(MD35)nandn
dualnsuppirtnmidelsn(B3B14)nandnthencimminniperatinsnofirnbithnalternatirnmidelsnarenindicated.
1 Both alteriator models

2 1- Remiventhenlidn(1)niofnthenterminalnbix;
2- Cutnthenauxiliaryncablesnstrapsnsidenthenterminalnbix.
3- Discinnectnallnauxiliarynterminalnbiardncablesnandn
extractnthemnofrimnthenterminalnbix.
4- Remivenallniofnthenlateralnpanelsn(2)nofrimnthen
terminalnbix.
5- Discinnectnallniofnthenpiwerncablesnofrimnthenisilatirs
3 andnthencurrentnandnviltagensensirs.
6- RemiventhenM12nxn30nhexnheadnclampingnscrewsn
ofrimnthenbasenplaten(3)niofnthenterminalnbix.
7- RemiventhenM6nxn12nhexnheadnclampingnscrewsniofn
thencinnectinncillarn(4)niofnthenterminalnbixntinthen
shieldninnthenninndrivenend.
8- Remiventhenbasenplate.
Siigle-support alteriators
5 9- RemiventhenIP23npritectinnnetn(R)nofrimnthendriven
7 endnshieldn(5).
10- Liisennthen24nxnM20nxn60nhexnheadnscrewsn(6)nandn
remiventhenciuplingnSEAndiscsn(7).
6
R

11- FastennthenDEnshieldn(5)ntinansuitablenlifingndevice,nusingn
sifnbelts.
5
12- Liisennthen12nxnM20nxn65nhexnheadnscrewsn(8)nandn
extractnthenshieldn(weightnapprix.n340nkg).
A Dual support alteriators

13- LiisennthenM12x110nhexnheadnclampingnscrewsnandn
remivenhenbearingnlidn(E)ninnthendrivenendnshield.
14- Remiventheniilernringn(D)nandnthengreasenthreshildnringn
(C).
B 15- LiisennthenM6x12nscrewsnandnremiventhenthreenuppern
C D pritectinnciversn(A)
E 16- Atachnthenhilenpresentninnthencentralnringniofnthenofann
usingnansifnbeltnandnkeepnthenritirnlifedn(2000nkg).n
17- LiisennthenM12x40nhexnheadnclampingnscrews
18- Fastennthenbearingnseatnusingnanneye-biltnandnanlifingn
devicen(B)nandncimpletenthenextractinn(weightnapprix.n
35nkg).
19- Delicatelynplacenthenritirninnthenstatirnandnremiventhen
sifnbeltnofrimnthenofan.
20- FastennthenNDEnshieldnciuplingnsiden(S)ntinansuitablen
S lifingndevice.nUsensifnbeltsnofirnlifing
21- Liisennthen12nxnM20x65nhexnheadnscrewsnandnextractn
thenshieldn(weightnapprix.n340nkg).

22- Extractnthenbearingn(C).
● Usenannextractirnwithn3narms.
● Pullninntheninternalnlidn(P)ninsteadniofndirectlyninnthen
P bearing.
C
Both alteriator models

23- Remiventhengreasernpipe.
24- Remiventhen12nxnhexnheadnM6x30nscrews.
9 25- Remiventhenrearnguardn(9)n(weightnapprix.n20nkg).
26- Remiventhenpritectinncapn(10)niofnthenPMGnvianthen2nxn
M5nxn10nlateralncinvexnhexnsicketnheadnscrews.
C 27- Insertnanpapernspacern0,2-0,3nmmnthickn(C)nbetweenn
statirnandnPMGnritir.
10

28- Liisennthencentralnte-ridnM14n(11)nand,nwithiutn
remivingnitncimpletely,nusenitnasnanleverninnthenPMGninn
irderntinunciuplenitnofrimnthenshaf.
29- AtachnthenPMGntinannappripriatenlifingndevicenusingnan
sifnbelt.
11
30- Remiventhen6nxnM8nxn20nscrews.n
31- UsenanleverntinremiventhenPMGndevicen(12).
12
32- Remivenallnthencinnectinsntinthenritatngnrectfer.
33- Remiventhenthenritatngnrectfer.
13 34- FastennthenNDEnshieldn(13)n(weightnapprix.n2500nkg)nandn
thenendniofnthenDEnshafn(weightnapprix.n2000nkg)ntin
suitablenlifingndevices.nUsensifnbelts.
35- Remiventhen12nxnM20nxn65nscrewsn(14).
14

36- UsenM12nscrewsnintinthenthreadednhilesninnirderntin
miventhenNDEnshieldnbynabiutn10nmmnofrimnthenstatir,n
maintainingnthenDEnritirnlifednandnrestnthenritirninnthen
statir.
37- Iofnthenritirndiesnnitnhaventinbenextractednofrimnthen
machine,nthenDEnshieldndiesnnitnhaventinbenremived.
38- Tinlifnthenritir,npassnanbeltnthriughnthenintermediaten
ringniofnthenofann(weightnapprix.n2000nkg).
39- Atentinnnitntinrubnthenritirninnthenstatir.
40- Remiventhen6nxnM12x140nhexnheadnscrewsnandn
extractnthenbearingnlidn(14)n(weightnapprix.n23nkg)n
usingnthenrelevantnhilesnofirnthenextractin.
15 41- Remiventhen6nxnM12nxn40nhexnheadnscrewsninnirdern
tinextractnthenbearingnseatn(15).
14 42- Fastennthenbearingnseatnusingnanneye-biltnandnan
lifingndevicen(weightnapprix.n46nkg)nandncimpleten
thenextractin.
Dual support alteriators

43- Remiventhen6nxnM12x140nhexnheadnscrewsnandn
A extractnthenbearingnlidn(D).nUsenthenrelatvenhilesnofirn
M8nextractinn(weightnapprix.n23nkg).
B P
C 44- Remiventheniilernringn(C)nandnthengreasenthreshildn
ringn(B).
D
45- Remiventhen6nxnM12x40nhexnheadnscrewsninnirderntin
extractnthenbearingnseatn(A).
46- Fastennthenbearingnseatnusingnanneye-biltnandnan
lifingndevicen(A)nandncimpletenthenextractinn

47- RemiventhenNDEnshieldn(15)nofrimnthenbearingnwhilen
15 maintainingnitnlifednviansifnbeltsn(weightnapprix.n
360nkg).nIofnnecessary,npushnbetweennshafnandnshieldn
withnannextractir.
48- Extractnthenbearingn(18).
● Pullninntheninternalnlidn(19)ninsteadniofndirectlyninnthe
bearing.
19
18

49- Extractnthenbearingn(C).
● Pullninntheninternalnlidn(P)ninsteadniofndirectlyninnthen
bearing.
P
C

16 50- Thenenergisingnstatirn(16)nwillnremainnatachedntinthen
NDEnshield.nTinremivenit,nliisennthen6nxnM12nxn90nhexn
headnscrews.
51- Extractnthenritirnofrimnthenmachinen(20),nreplacingnitn
ofrimnbithnsides.
52- Asnsiinnasnpissible,nsuppirtnthenritirnbynpassingnsifn
beltsnariundnthenritirnpack,nandnthennputnitninnansaofen
place,ntakingncarennitntinsuppirtnitnbynthenofann(21).
21
20 53- Dinnitnrubnthenritirninnthenstatir.

6.7 Assembliig the alteriators
6.7.1 Assembliig Alteriators ECO46
Remiuntnthenalternatirsnasndescribednsuccessively.nThendescriptinniofntheniperatinsnisndistnguishedn
bynsinglensuppirtnalternatirnmidelsn(MD35)nandndualnsuppirtnmidelsn(B3B14)nandnthencimminn
iperatinsnofirnbithnalternatirnmidelsnarenindicated.
1- InsertnthenNDEnbearingnretainernringn(1).
2- Insertnthenbearingnpre-heatedntin110°C.
3- Innthencaseniofnthendualnsuppirtnmachine,nrepeatnthen
iperatinnalsinofirnthendrivenendnbearing.
4- Pisitinnthenbearingnretainernringnwithnthengreasen
dischargendiwnwards.
5- Set-upnante-ridnM6ninnineniofnthenthreadednhilesniofn
thenbearingnretainernringntinofacilitatensuccessiven
assembly.
1 6- Greasenthenbearing,nfllingnitnappriximatelyntin50%niof
thenofreenvilume.
7- Suppirtnthenritirninnbithnsidesnusingnsifnbeltsnandn
insertnitnintinthenmachine.
NOTE
Bencareofulntinaviidnscratchingnthenritirninn
thenstatir.
8- Pisitinnthenritirninnanwaynthatnitnprijectsntiwardsn
thenNDEnbyn10-20nmm.
2 9- HeatnthenNDEnshieldnsuitablyn(2).
10- LifnthenNDEnshieldnusingnansuitablenlifingndevicen
11- Passnthenpreviiusly-insertednte-ridnM6nintinthen
bearingnretainernlid,nthriughnthencirrespindingnhilen
andninsertnthenNDEnshieldnintinthenseat.
12- Fixnthen12nxnM14nscrewsninnthenshieldnandnthen4nxnM6n
screwsniofnthenbearingnretainernlid.

3 13- LifnthenDEnshieldn(3)nusingnansuitablenlifingndevicen
14- InsertnthenDEnshiedninnitsnseatnandntghtennthen8nxn
M14nscrews.
15- Innthencaseniofnthendualnsuppirtnmachine,nset-upnante-
ridnM6ninnineniofnthenbearingnretainernlidnhiles.
16- Heatnthenshieldnsuitablynandninsertnitninnthenseat,n
payingnatentinntinpassnthente-ridnM6nthriughnthen
cirrespindingnhile.nMakensurenthenbearingnisnofullyn
hime.
17- Tightennthen8nxnM14nscrewsniofnthenshieldnandnthen4nxn
M6nscrewsniofnthenbearingnretainernlid.
18- Insertnthenpritectinnnetnandntghtennthen4nxnM5n
screws.
19- Insertnthenenergisingnritirnkeyn(4)nintinthenendniofnthe
4 NDEnshaf
20- Usensifnbeltsntinatachnthenenergisingnritirn(weightn
apprix.n60nkg)nusingnannappripriatenlifingndevicen
andninsertnitnwellnintinthenseat.
21- Duringnthisniperatin,npassnthencinnectinncablesn
insidenthenhilenpreparedninnthenenergisingnritir.
22- Blicknthenenergisingnritirnwithnthenblickingnbushesn
(5).
23- Tightennthen6nxnM8nscrews.
24- Insertnthenritatngndiidesnbridgen(6)ninnitsnseat.
25- Fixnthen3nxnM5nscrews.
26- Passnthencinnectinncablesninsidenthenhiles,ninnthen
samenpisitinnmemirisednbeofirendisassembly.

27- Cirrectlyncinnectnthendiidesnbridgencables,nseenalsi
Figure 27- Rectfer bridge ECO 46ninnpagen65.
28- Usensifnbeltsntinlifnthenenergisingnstatirn(7),n(weight
apprix.n50nkg)nwithnthenaidniofnansuitablenlifingn
device.
29- Itnthenstatirnintinitsnseat.nPaynatentinnnitntinruinn
thenwindings.
30- InsertnthenM8nscrewsnwithiutntghteningnthemnofullyn
hime.
7
8 31- Fixnthensuppirtnbracketsn(S)niofnthenterminalnbixntin
thencasing.
32- Fixnthenbasenplaten(8)niofnthenterminalnbixntinthen
brackets.
33- Wirenthenterminalnbixncablesninnthencirrectnpisitin.
34- Miuntnthenvariiusnclisurenpanels.

35- RemiventhenM8nscrewsniofnthenenergisingnstatir.
36- InsertnthenPMGndevicenandnfxnitnusingnthensamen
screws.
37- Tightennthenscrewsntinthenprescribednciuplingntirque
(seen4.5.4 Coupling torques).
38- TightennthenM14nscrewniofnthenPMGnritirnandn
remiventhenpritectinnpaperninnthengap.
39- Clisenthenrearnpaneln(9)nwithnthen12nxnM6nselof-
9 tappingnscrews.
40- Insertnthenpritectinngridn(10)niofnthenPMGnandnfxnitn
withnthen2nxnM5nlateralnscrews.
10

6.7.2 Assembliig Alteriators ECO49
Remiuntnthenalternatirsnasndescribednsuccessively.nThendescriptinniofntheniperatinsnisndistnguishedn
bynsinglensuppirtnalternatirnmidelsn(MD35)nandndualnsuppirtnmidelsn(B3B14)nandnthencimminn
iperatinsnofirnbithnalternatirnmidelsnarenindicated.

1- Suppirtnthenritirninnbithnsidesnusingnsifnstrapsnand
insertnthenritir.
2- Pisitinnthenritirninnanwaynthatnitnprijectsntiwardsn
thenNDEnbyn10-20nmm.
3- Miuntnthenenergisingnstatirn(2)ninnthenNDEnshieldn
(1)nusingnthen6nxnM12nxn90nhexnheadnscrews.n
1 4- Miuntnthenbearingnsuppirtnwithnthen6nxnM12nxn40n
hexnheadnscrews
5- Insertnthencimpinentsnindicatedninnthisnirder:
● theninternalnlidniofnthenbearingn(19)
● niofntheniilerndisc
● nthenbearingnappripriatelynpre-heatednatn110°Cn
19
(18).
6- Pisitinnthenlidninsidenthenbearingnwithnthengreasen
18 dischargendiwnwards.
7- PreparenannM12nte-ridninnineniofnthenthreadednhilesn
tinofacilitatenthensuccessivenalignmentniofnthenexternaln
lid.
8- Greasenthenbearing,nfllingnitnappriximatelyntin50%niof
thenofreenvilume.

9- Fillnthenhilliwnpresentninntheninternalnlidn(P)niofnthen
bearingnwithngrease.
● theninternalnlidniofnthenbearingn(P);
P ● thenbearingn(C)nappripriatelynpre-heatednatn110n
C °C.
lid.
thenofreenvilume.

13- MiuntnthenNDEnshield,nbynlifingnitnusingnthensifn
beltsn(weightnapprix.n360nkg)ninnanwaynthatnthen
bearingnentersnthenseat.
14- Duringninsertin,npaynatentinntinthendirectinniofn
theninternalnlid,nusingnthenpreviiusly-insertednte-
rid.
15- Fillnthenhilliwnpresentninnthenexternalnlidn(3)niofnthen
bearingnwithngrease.n
16- Directnthenlidnwithngreasingnhilenupwards.
17- Miuntnthenlid.
18- Fixnthenlidnusingnthen6nxnM12nxn140nhexnheadnscrews.
3

● thengreasenthreshildnringn(A);
● iofntheniilerndiscn(B).
A
20- Miuntnthenlidn(C)n,ndirectngnthenlidnwithngreasingn
B
hilenupwards.
C 21- Fixnthenlidnusingnthen6nxnM12x140nhexnheadnscrews.

22- FastennthenNDEnshieldn(weightnapprix.n2500nkg)nandn
thenendniofnthenDEnshafn(weightnapprix.n2000nkg)ntin
suitablenlifingndevices.
23- LifnthenNDEncasingnandnritirnslightlynbynapprix.n5n
mmninnanwayntinciuplenthencasingnwithnthenstatirn
usingnthen12nxnM20nxn65nhexnheadnscrews.
24- Preventnthenritirnrubbingninsidenthenstatir.
25- Installnthendiidesnbridge:
2 ● Fastennthengriupn(2)nwithn3nscrewsnM8nxn40
M8nxn40 ● Cinnectnthen3nwiresniofnthenenergisingnritirntin
thenbridgesn(C),nwithnthenpiintn(+)niofnthenritirn
windingn(D)
● Fastennthencipperncinnectinn(1)nandnthenwiren
3
1 (B),nnegatveniofnthenritirnwinding
● Fastennthenvaristirn(3)
● FastennthenM8nscrewsn(A)

26- MiuntnthenPMGn(4).
● Ciuplenitntinthensuppirtnandnfxnitnusingnthen6nxn
M8nxn20nscrews.
4
● CiuplenthencimpletenPMGndevicentinthen
alternatir.
Makensurenthencablenofacesnupwards.
27- FixnthenPMGnritirntinthenritir,nvianthencentralnte-rid
M14n(5).
5
28- Remiventhenpapernspacern(6)npresentninnthenPMGn
gap.
6 29- Miuntnthenpritectinncapn(7)niofnthenPMGnandnfxnitn
withnthen2nxnM5nxn10ncinvexnhexnsicketnheadnscrews.

30- Passnallnpiwernandnauxiliaryncinnectinsnthriughnthe
uppernwindiwniofnthenNDEnshield.
31- Fixnallnelectricncablesnwithnthenstrapsnsinthatntheyn
cannitnmive.
32- Remiuntnthenrearnguardn(8)n(weightnapprix.n20nkg)n
andnfxnitnwithnthen12nxnM6nxn30nhexnheadnscrews.
33- Insertnthengreasernpipe.
8
34- LifnthenDEnshieldn(weightnapprix.n340nkg)nusingnan
suitablenlifingndevice.
35- Ciuplenthenstatirncasenandnfxnitnusingnthen12nxnM20nx
65nscrews.

36- MiuntnthenciuplingnSAEndiscsn(9),nfxingnthemnwithn
then24nxnM20nxn60nscrews.
37- PisitinnthenIP23npritectinnnetninnthenDEncasing
9

38- MiuntnthenDEnshieldn(A)ntinthenbearingnsuppirtn(B),n
apprix.nweightn35kg,nwithnthen6nxnM12x40nhexnheadn
screws.
39- Fillnthenhilliwnpresentninntheninternalnlidn(P)niofnthen
bearingnwithngrease.
40- Insertnthencimpinentsnindicatedninnthisnirder:n
P ● theninternalnlidniofnthenbearingn(P);
C ● thenappripriatelynpre-heatednbearingn(C)n.
lid.
thenofreenvilume.
43- MiuntnthenDEnshieldn(A)nbynlifingnitnusingnthensifn
beltsn(weightnapprix.n340nkg)ninnanwaynthatnthen
bearingnentersnthenseat.
A 44- Duringninsertin,npaynatentinntinthendirectinniofn
theninternalnlid,nusingnthenpreviiusly-insertednte-
rid.
45- FastennthenDEnshieldn(A)n(weightnapprix.n2500nkg)ntin
suitablenlifingndevices.
46- LifnthenDEnshieldnandnthenritirnbynabiutn5nmmnandn
ciuplenthenstatirncasingnvianthen12nxnM20x65nhexn
headnscrews.

A 47- Insertnthencimpinentsnindicatedninnthisnirder:n
● thengreasenthreshildnringn(B);
● theniilerndiscn(C).
48- Miuntnthenlidn(D)ndirectngnitnwithnthengreasingnhilen
upwards.
B 49- Fixnthenlidnusingnthen6nxnM12x110nhexnheadnscrews.
C
D 50- Fixnthenthreenuppernpritectinnlidsn(A)nusingnthen
M6x12nscrews.

51- Miuntnthenterminalnbiardnbasenplate.nFixnitntinthen
statirncasingnwithnthenM12nxn30nhexnheadnscrews.
52- FixnthencinnectinncillarnwithnthenM6nxn12nhexnheadn
screws.
53- Allnelectricncablesnmustnpassnthriughnthenwindiwn
presentninnthenterminalnbiardnbasenplate.
11 54- Cinnectnthenpiwerncables.
55- Miuntnthenauxiliariesncablesnstraps.
12
56- Miuntnthenlateralnpanelsn(12)niofnthenterminalnbixn
andnauxiliariesnbixn(10).
57- Insertnthenterminalsnintinthenauxiliarynbixnandn
cinnectnthemntinthenterminalnbiardnaccirdingntinthe
wiringndiagram.
12 58- Usenstrapsntinfxnthenauxiliariesncablesninsidenthen
mainnbix.
59- Miuntnthenterminalnbixnlidn(11).

6.8 Geieral cleaiiig
Frequeicy: As required at regular iitervals
ATTENTION
● Dinnitnusenwaterninnpartsniofnthenalternatir.
● Dinnitnusenjetsniofncimpressednairndirectlyninnthen
windingsnirninsidenthenterminalnbiardnbix.
Generalncleaningncincernsnthenexternalnpartsniofnthenalternatirnandntheninstallatinnarea.
➔ Cleannthenalternatirnandnthensurriundingnarea
➔ Checknthenstatusniofnintegrityniofnthenalternatirnparts
➔ Checknthencirrectntghtnessniofnthenscrewsnandnbilts.

7 Troubleshootig
Beliwnfndnanseriesniofnmalofunctiningnsymptimsniofnthenalternatirnandnpissiblencauses.nIofnthen
indicatinsnprividedndinnitnsilventhenpriblem,ncintactnthenMeccnAltenS.p.a.nafer-salesnservice.
Thenreoferencesnpresentninnthisnmanualnwhichnarenuseofulnofirnsilvingnthenpriblemnarenshiwnninnthisntable
innbrackets.
7.1 Problems of ai electrical iature

Symptom Probable cause Possible cause
Thenalternatirnisnnitn a-n Cinnectinsninterrupted a-n Checknandnrestirenthencinnectinsn
energised b-n Ritatngndiidesnofault (4.4.4)
c-n Driverncircuitsnofaulty b-n Checknthendiidesnandnreplacenthem
d-n DERn2nviltagenregulatirnofaulty iofnnecessaryn(6.5.3)
e-n Viltagenregulatirnofuseninterventin c-n Checknthencintnuityniofnthendrivern
circuit
d-n Checknandnreplacenthenregulatir,niofn
necessaryn(6.5.4)
e-n Replacenthenviltagenregulatirnofusen
(6.5.6)
On-liadnviltagenbeliwn a-n Speednlessnthannniminal a-n Checknthennumberniofnrevs.

niminal b-n Viltagenregulatirncalibratedn b-n Resetnthenniminalnviltagenvalue,n
incirrectlynirnofaulty midiofyingnthenparametersniofnthen
c-n Over-excitatinnlimitatinndevicen regulatirnirnreplacenitn(4.5.1)
interventin c-n Replacenthenviltagenregulatirn
(6.5.4)
Viltagentiinhighnirn Viltagenregulatirnofaulty Replacenthenviltagenregulatirn(6.5.4)

unstable
Temperatureniofnthen a-n Excessivennetwirknunbalance a-n Checknthatnthennetwirknbalancen

windingsntiinhigh b-n Windingnofault meetsnrequirements
c-n Deofectninnthenmeasuringnsystem b-n Checknthenwindings
c-n Checknthensensirs
NOTE
● Alsinreoferntinthenalarmsnsignallednbynthenviltagenregulatirniofn
thenalternatirnshiuldnmalofunctin.nSeenthenDERn2nregulatirn
manualnandniofnthenDXRnTerminalnsifwareninn10.2 Component
documentaton;
● Alternatirnmalofunctiningncannbencausednbynthenviltagen
regulatir.nSeen6.5.4 Checking the DER 2 regulator operaton.

7.2 Problems of a mechaiical iature
Symptom Probable cause Possible cause
Thenalternatirnvibratesnandnisnniisy a-n Incirrectnfxingntinthenbase a-n Checknthenfxingnscrewsnandn
b-n Excessivennetwirknunbalance tghtenniofnnecessary
b-n Checknthatnthennetwirkn
balancenmeetsnrequirements
a-n Excessivensuppirtsn a-n Priblemsnwithnlubricatinn a-n Checknthatnthenlubricantn
temperature (insufcientnirnexcessive) cirrespindsntinthatnindicatedn
b-n Niisynsuppirts b-n Faultynsuppirt bynthenmanuofacturernandnthatn
c-n Excessivenvibratinsnatnthen c-n Machinenmisalignment thenquanttynisncirrect
suppirt d-n Externalnliadsnnitnenvisiined b-n Checknthenstatusniofnthen
suppirtnandnreplacenit,niofn
necessary
c-n Checknthenalignment
d-n Checknthenciuplingnarea
Firnadditinalninofirmatinnregardingnsuppirtsnmalofunctining,nseenalsin10.2 Component
documentaton.

8 Spare parts
8.1 List of recommeided spare parts

Beliwnfndnthenlistniofnrecimmendednsparenpartsnofirnthenalternatirs.nCintactnthenMeccnAltenS.p.a.n
Afer-salesnservice,niofnnecessary.nReofernalsintinthenassemblyndrawingniofnthenalternatir,nseen10.1
Diagrams and drawings.

ECO46 B3B14

Table 23 - ECO46 B3B14
POS. Name Code

01 DEnRadialnbearingn(SKF6330-C3) 9900901125
02 BearingnretainernringnD.370nECO46n(A6699) 8500604031
03 FannECO46 A4696
04 RitirnECO46nandnshaf A4475nA9862
16 EnergisingnritirnECO46nH=120nmm A6496
05 BearingnretainernringnECO46n(A4694) 8500604035
06 NDEnRadialnbearingn(SKF6324-C3) 9900901124
07 PritectinnnetnECO46nB34n(A7313) 8500626446
08 Greasingnpipe 9911147035
Greasingnftting 9911903015
Greaser 9911945250
09 FrintnshieldnECO46nB3B14n(A4622) 6102312497
10 Lidntemplate MAPPA3106
11 Lateralnbentnsheet MAPPA3104
12 LateralngasketnECO46 -
13 Impregnatednwiundnstatir 6801029025
14 RearnshieldnECO46n(A4661) 6102306096
15 EnergisingnstatirnECO46nH=120nmm 4500486560
17 RitatngndiidesnbridgenT18-An(A6824) 6101001003
19 LiwernclisurenECO46 9903905949
18 RitirnPMG3-60/4nECO46
0390400943
20 PMGncivernplate
KITnPMG3-60/4nECO46
21 StatirnPMG3-60/4nECO46
22 IP23nrearnECO46nPMG3 A7739
23 GasketnUL94HB-EPDMn15.6nxn8.4nPMG -
24 FrintngasketnECO46 -
25 FrintnpanelnshapenECO46 MAPPA3133
26 Terminalnbiardnbixncap MAPPA3234
28 ECO46/ECO49n1TA-1TVnterminalnbix MAPPA4125
29 RearnpanelnshapenECO46 MAPPA3132
30 AuxiliariesnbixnECO46/ECO49 MAPPA4148
DigitalnregulatirnDER2/A 4505005536
Ritatngndiidesnbridge 6101001003

ECO 46 MD35

Table 24 - ECO 46 MD35
POS. Name Code
01 SAEndiscsnblickingnring A8206
02 Flywheelnringn18 A8204
03 Flywheelnhubn18 A4667
04 FannECO46 A4696
05 RitirnECO46nandnshaf A4475nA9854
17 EnergisingnritirnECO46nH=120nmm A6496
06 BearingnretainernringnECO46n(A4694) 8500604035
08 PritectinnnetnECO46nMD35 8500626441
09 FrintnshieldnECO46nMD35nSAE0 6102312491
FrintnshieldnECO46nMD35nSAE00 6102312492
10 Lidntemplate MAPPA3106
12 LateralngasketnECO46 -
13 Impregnatednwiundnstatir 6801029024
14 RearnshieldnECO46n(A4661) 6102306096
15 Greasingnpipe 9911147035
Greasingnftting 9911903015
Greaser 9911945250
16 EnergisingnstatirnECO46nH=120nmm 4500486560
18 RitatngndiidesnbridgenT18-An(A6824) 6101001003
20 LiwernclisurenECO46 9903905949
19 RitirnPMG3-60/4nECO46
0390400943
21 PMGncivernplate
KITnPMG3-60/4nECO46
22 StatirnPMG3-60/4nECO46
23 Prit.nIP23nrearnECO46nPMG3 A7739
24 GasketnUL94HB-EPDMn15.6nxn8.4nPMG -
25 FrintngasketnECO46 -
26 FrintnpanelnshapenECO46 MAPPA3133
27 Terminalnbiardnbixncap MAPPA3234
30 RearnpanelnshapenECO46 MAPPA3132
Ritatngndiidesnbridge 6101001003

ECO49 B3B14

Table 25 - ECO49 B3B14
POS. Name Code
01 SlingernringnNDE MAPPA4534
02 Greasensillnring -
03 DEnRadialnbearingn(SKF6236-C3) 9810027010
04 backncivernDE MAPPA4536
05 Fan MAPPA4543
06 Cinnectednritirnandnshaf -
07 CinnectednenergisingnritirnH=70nmm MAPPA2374
08 NDEnbacknciver MAPPA4539
10 Greasensillnring MAPPA4541
11 SlingernringnNDE MAPPA4534
12 Ritatngnrectfer -
13 DEnbearingncivernofrintnring MAPPA4538
14 RingnofirnDEnbearingnseat MAPPA4537
15 DEnshield MAPPA4575
16 Cinnectednstatir -
17 Ant-cindensatenheaternciver MAPPA4473
18 150nWnAnt-cindensatenheater 9810005003
19 Enegiserncinnectednstatir MAPPA2377
20 NDEnshield MAPPA4555
21 NDEnBearingnseatnring MAPPA4537
22 NDEnbearingncivernofrintnring MAPPA4540
23 PMGncivernplate
0390400937
24 RitirnpacknPMG3-60/4
KITnPMG3-60/4nECO49
25 StatirnpacknPMG3-60/4
26 PMGncivering MAPPA4533
27 PMGnventlatinntemplate MAPPA3381
28 Cablesniutputntemplate MAPPA2397
29 Terminalsnbixncinnectin MAPPA2345
31 TerminalsnlidnECO49 MAPPA2348
32 Terminalsnbixncinnectin MAPPA2346
33 Terminalnbixninterofacensheetnsteel MAPPA4574
Three-phasenrectfernbridgenMTSn180.16nSS8nFIX5 9810005003

ECO49 MD35

Table 26 - ECO49 MD35
POS. Name Code
01 SAEndiscsnpressntemplate MAPPA2392
02 Flywheelndiscsn21 MAPPA2298
03 HubnjiintnECO49nMD35 MAPPA4669
04 FannECO49 MAPPA4816
05 Cinnectednritirnandnshaf -
06 CinnectednenergisingnritirnH=70nmm MAPPA2374
07 BacknNDEnbearingnbacknciver MAPPA4667
08 NDEnradialnbearingn(SKF6236nMnC3) 9810027010
09 GreasenslingernringnØn260/180nSP.n17 MAPPA4534
10 PritectinnnetnECO46nMD35 MAPPA4781
11 DEnShieldnSAE00nMD35 MAPPA4815
12 Cinnectednstatir -
13 Heaternciver MAPPA4473
14 150nWnAnt-cindensatenheater 9810051003
15 Energisingnstatir MAPPA2377
16 NDEnShield MAPPA4817
17 NDEnBearingnseatnring MAPPA4537
18 NDEnofrintnciver MAPPA4668
19 RitatngnrectfernECO49 -
20 PMGncivernplate -
21 RitirnpacknPMG3-60/4 0390400937
22 StatirnpacknPMG3-60/4 KITnPMG3-60/4nECO49
23 BackncivernECO49 MAPPA4533
24 PMGnventlatinntemplate MAPPA3381
25 Cablesniutputntemplate MAPPA2397
26 Terminalnbixnplate MAPPA2345
28 TerminalsnlidnECO49 MAPPA2348
29 Terminalnbixnplate MAPPA2346
30 Terminalsncinnectinnplate MAPPA4574
Three-phasenrectfernbridgenMTSn180.16nSS8nFIX5 9810005003

9 Decommissioiiig, Dismaitliig aid Disposal
9.1 Decommissioiiig aid removal

9.1.1 Stoppiig machiie operatoi
Prerequisites: The machiie is at a staidstll aid isolated electrically from the maiis.
➔ Isilatenthenmachinenofrimnthenelectricnpiwernsupplynsiurces;
➔ Remiventhenmechanicalncinnectinniofnthenalternatirntinthenprimenengine;
➔ Remiventhenalternatirnofrimnitsnseat.

9.2 Disassembly
9.2.1 Disassembly of the machiie
Prerequisites: The machiie is at a staidstll aid isolated electrically from the maiis.
Reofernalsintin6.6 Disassembling the alternators.
ATTENTION
Lubricantnliquidsnandnithernpricessnfuidsnharmofulnofirnthen
envirinmentnarencintainedninnthenmachinenandnitsnpiping.
Pissibilityniofnpillutinniofnthensurriundingnenvirinmentnwithn
tixicnsubstances.
● Recivernallnharmofulnlubricantnliquidsnandnithernpricess
fuidsnandnhaventhemneliminatednbynanspecialisedn
cimpany.
➔ Dismantlenthenmachine.
✗ Iofnthenmachinenmustnbenusednsubsequently:
➔ Carryniutnthenactinsnnecessarynofirnstirage,nasndescribedninn9.3nStorage.
✗ Iofnthenmachinenisntinbeneliminatedndefnitvely:
➔ Perofirmnallnthenactinsnnecessarynofirndispisalnasndescribedninn9.4 Disposal.
➔ Dispiseniofnallnfuidsnandnithernmaterialsnirnsubstancesnpitentallynharmofulnofirnthen
envirinmentnasnspecifednbynthenregulatinsninnofirce.

9.3 Storage
ATTENTION
Pissiblendamagentinthenalternatirnisntheninsulatinnresistanceniofnthen
windingsndiesnnitnlienwithinnthenvaluesnenvisiined.
● Checknthenvalueniofntheninsulatinnresistancenbeofiren
cimmissiining.
9.3.1 Short-term storage

Shirt-termnstiragenmeansnanperiidnnitnexceedingnthreenminths.nThenofilliwingnmeasuresnmustnben
cimpliednwithnduringnthisnperiid.
1- Thentemperatureniofnthenpartsnmustnalwaysnbensuchnasntinpreventnthencindensatinniofn
humidityninnthenstructures.
2- Switchninnthenant-cindensatenheatersn(iofnpresent)nandnregularlynmakensurentheyn
ofunctinncirrectly.
3- Prividenappripriatenpritectinntinpreventnthenentryniofninsectsnandnparasites.
4- Stiragencannbenwithnirnwithiutnthenpackagingnusednofirntranspirt.
5- Whenevernpartsnmustnbenkeptninntheirniriginalnpackaging,nsuitablenaeratinnslitsn
shiuldnbencutnintinthensame.
6- Whenevernpartsnmustnbenstirednwithiutnpackaging,nitnisnindispensablentinprividen
civeringnthatnpermitsnaeratinnwhilenensuringnpritectinnagainstninfltratinnbyninsects
andnparasites.

9.3.2 Electric aid electroiic compoieits
Itnisnpreoferablentinpisitinnthenelectricnandnelectrinicncimpinentsninnanplacenwithnthenofilliwingn
ofeatures:
● cinstantntemperatureninnthenrangeniofn10°Cn-n40°Cn
● relatvenairnhumiditynbeliwn75%
● giidnventlatin
● nincirrisivengases
● ninvibratins
● nindusts
9.3.3 Proloiged storage

Prilingednstiragenmeansnanperiidnexceedingnthreenminths.nThenofilliwingnmeasuresnmustnben
cimpliednwithnduringnthisnperiid.
1- Thentemperatureniofnthenpartsnmustnalwaysnbensuchnasntinpreventnthencindensatinniofn
humidityninnthenstructures.
2- Checknthencinditinsniofnthenant-cirrisiinnpaintnappliedntinmetalnparts.nAllnsignsniofn
cirrisiinnmustnbenremivednasnsiinnasnpissiblenandnannewnant-cirrisiinntreatmentn
mustnbenapplied.
3- Prividenappripriatenpritectinntinpreventnthenentryniofninsectsnandnparasites.
4- Thenalternatirnshafnmustnbenmadentinritatenmanually.
● Stiragencannbenwithnirnwithiutnthenpackagingnusednofirntranspirt.
● Whenevernpartsnmustnbenkeptninntheirniriginalnpackaging,nsuitablenaeratinnslitsnshiuldnben
cutnintinthensame.
● Whenevernpartsnmustnbenstirednwithiutnpackaging,nitnisnindispensablentinprividenciveringn
thatnpermitsnaeratinnwhilenensuringnpritectinnagainstninfltratinnbyninsectsnandnparasites.
Storage for more thai 18 moiths

Innthencaseniofnstiragenlingernthann18nminths,nthenbearingsngreasenmustnbenreplacednbeofirenre-startngn
thenalternatir.nSeen6.4.2 Replacing grease in the bearings.

9.4 Disposal
9.4.1 Disposal of the machiie
Respoisibility: Operator/user
Prerequisites: The procedure described ii 9.2.1 Disassembly of the machine has beei coicluded
ATTENTION
Lubricantnliquids,npricessnfuidsnirnmachinencimpinentsnaren
harmofulnofirnthenenvirinment.
Pissibilityniofnpillutinniofnthensurriundingnenvirinmentnwithn
tixicnsubstancesnirnmaterials.
● Recivernthenlubricantnliquids,nithernpricessnfuidsnandn
materialsnandnhaventhemndispisedniofnbynanspecialisedn
cimpany.
Firnthencirrectndispisalniofnthenmachine,nwenrecimmendncintactngnanspecialisedncimpanynirnthe
MeccnAltenS.p.a.

10 Eiclosed documeitatoi
Thisnchapternlistsnthencimpinentndicumentsnandndicumentatinnenclisedntinthisnmanual.
Seenalsin1.8 Structure of documentaton.
10.1 Diagrams aid drawiigs

Thenofilliwingndiagramsnandndrawingsnarenenclisednwithnthisnmanual.
10.1.1 List of diagrams aid drawiigs
Documeit ttle Documeit code File

CEncertfcate -
Auxiliariesnbixnwiringndiagram SATMAPPA024
10.2 Compoieit documeitatoi

ThentablenbeliwnlistsnthendicumentsnthatnreoferntinthencimpinentsninstalledninnthenECO46nMV-HVn-n
ECO49nMV-HVnSelof-regulatngnalternatirs.
10.2.1 List of compoieit documeits
Compoieit Type File

Exchanger
Thrustnbearingnsuppirt
Guidenbearing
ManualniofnthenviltagenregulatirnDERn2
ManualniofnthenDXRnTerminalnsifwareniofnthen
viltagenregulatir

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Self-regulatig alteriators

ECO46 MV-HV - ECO49 MV-HV

Iistallatoi, Use aid Maiiteiaice Maiual

1.1 Respoisibility of the user

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 7/119

1.3.1 Iiformatoi required to obtaii afer-sales assistaice

1.4 Addressees of the maiual

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 8/119

Figure 1- Data plate example

Phase Numberniofnphases INn[A] Niminalncurrent

Sn[kVA] Apparentnpiwer rpmn[1/"] Niminalnspeed

Pn[kW] Actvenpiwer Ien[A] Energisingncurrent

Un[V] Niminalnviltage Duty Categiryniofnuse

ofn[Hz] Frequency Ins.ncl. Classniofnisilatin

Ven[V] Energisingnviltage Tnrise Over-temperature

Cinn. Typeniofncinnectin,nDeltanirntriangle IP Classniofnpritectin

PF Piwernofactir Gn[kg] Weight

Table 1 - Data on the plate

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 9/119

ECO46 Typeniofnalternatir ECO46

T60H5S6 Windingncide SeenTable 3 - Winding code

Table 2 - Descripton of the product code

N°. phases Termiials Voltage Frequeicy Coiiectois Wiidiig pitch

Table 3 - Winding code

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 10/119

1.7 Maiufacturer’s ideiticatoi details

1.8 Structure of documeitatoi

● Thensetniofnenclisedndicumentsnlistedninn10.1 Diagrams and drawingsnandn

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 11/119

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 12/119

1.9.1 Deiiitoi of wariiig levels

1.9.4 Cautoi with daiger symbol

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 13/119

1.9.7 Coiveitois used ii the text

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 14/119

2.1 Iiteided Use

2.2 Importaice of the maiual

2.3 Respoisibility of the user

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 15/119

Operator at the lifiig devices

Afer-sales Service techiiciai

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 16/119

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 17/119

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 18/119

3.1 Descriptoi of the Self-regulatig alteriators ECO46 MV-HV - ECO49

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 19/119

3.1.1 DER2 voltage regulator

3.1.2 Temperature probes

3.2 Compoieits available oi request

3.2.2 Measuremeit aid protectoi seisors

3.2.3 Ait-coideisatoi heaters

Self-regulating alternators ECO46 MV-HV - ECO49 MV-HV Pagina 20/119

3.3 Techiical features

3.3.1 Alteriator electric data

3.3.2 Aligimeit toleraices

Alteriators coupliig with siigle support

Alteriator SAE L (mm)

Table 4 - Alignment tolerance - Single support