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Panel Points

This document contains observations from inspections of various electrical panels. It notes issues found such as improper cable routing and labeling, missing insulation sleeves, loose connections, and the need for phase barriers and segregation between incoming and outgoing cables. A total of 69 observations are listed across different panels in a food processing facility.

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Kamesh Marwade
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0% found this document useful (0 votes)
94 views128 pages

Panel Points

This document contains observations from inspections of various electrical panels. It notes issues found such as improper cable routing and labeling, missing insulation sleeves, loose connections, and the need for phase barriers and segregation between incoming and outgoing cables. A total of 69 observations are listed across different panels in a food processing facility.

Uploaded by

Kamesh Marwade
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ALL LT Panels Inspe

Sr.
Observations
No.

1 Packing and sterlization panel

Incomer sections :
1.Cables are fouling on Basbur and not in proper
routing (As per standards above 63Amps MCCB
bus bar arrangment to be done )
2.Insulation tape used for cable lugs which need to
2
be changed with heat Slinkable sleeve with proper
color coding Red ,Yellow,Blue , Black )
3.CT mounted with cable tie which need to mounted
with proper support
4: All ACB feeder needs ventilation

Outgoing feeder
1: No connectors segergator
3 2:Insulation tape used for cable lugs which need to
be changed with heat Slinkable sleeve with proper
color coding Red ,Yellow,Blue , Black )
Outgoing feeder
1:No use of cutout
4
2: Horzinatal busbar all bolts and nuts in proper
size

Outgoing feeder
1:Cable tie stickers need to remove
5
2: Controls cables fouling of busbar , need to do in
proper routing

Outgoing feeder
6
1:No Earthing connectivity
Main incomer
7 1:CT's provided at incomer side of the MCCB
2: CT's are fouling to eachbusar

Outgoing feeder
1:No proper cables sleeves in between lugs and
8
cable
2: No seelve for thread rod

Outgoing feeder
1:No busbar end caps
2:CT's are fouling to eachother busbar
9
3: Incoming bus and outgoing busbar are very close
and FRP sheet in between incoming bus bar and
outgoing busbar

Outgoing feeder
10 1:Door in damged of 3 feeders
Outgoing feeder
11 1:Provide FRP sheet for all cutouts
2:Lot of cutting in arylic sheet

Outgoing and incoming feeder


12 1:CT's should be fix at MCCB compartment , not in
terminal compartment

Ougoing feeder
1:No phase barrier
13
2: No proper routing for cables

B NON VEG KITCHEN PANEL


Incoming
1:Control wiring is in MCCB compartment
15 2: Cable tie stickers are not standard
3: CT's are fouling on eachother
4: No proper cable routing

Outgoing feeder
1:No phase barrier and phase segergator
2: Insulation tape used, provide proper heat
slinkable seelve
16
3:No proper routing of cables
4: Power cables and control cables are fouling
5: Above 63Amps MCCB busbar arragement to be
done

Outgoing feeder
1:No selve for MCCB incoming cables
17 2: No phase barrier for all MCCB
3: Power cables are fouling to each phase cables
Outgoing feeder
18
1:Gap between cable and legs

Outgoing feeder
1:No FRP sheet MCCB for outgoing cables
2:No phase barrier
19
3:Above 63Amps MCCB busbar arragement to be
done

Outgoing feeder
1:CT's are over dia and CT's are fouling eachother
20 2: CT's are fouling each other
3: Cable tie need to remove for CT's support ( its
not as per standard)
Outgoing feeder
1:MCCB feeder Incoming cables are fouling on
bubar
21 2: Insulation tape need to remove , heat shinkable
seelve need to provide for in between lugs and
cables
3: Busabar is very close to compartment sheet

Outgoing feeder
22 1:No end caps for busbar
2:Incoming and outgoing busbar no FRP sheet

23 BAKING PANEL

Incoming
1:Control wiring is in MCCB compartment
24 2: Cable tie stickers are not standard
3: CT's are fouling on eachother
4: No proper cable routing
Outgoing feeder
1:No phase barrier and phase segergator
2: Insulation tape used, provide proper heat
25
slinkable seelve
3:No proper routing of cables
4: Power cables and control cables are fouling

Outgoing feeder
1:No selve for MCCB incoming cables
26 2: No phase barrier for all MCCB
3: Power cables are fouling to each phase cables

Outgoing feeder
27
1:Gap between cable and legs
Outgoing feeder
1:No FRP sheet MCCB for outgoing cables
28
2:No phase barrier

Outgoing feeder
1:CT's are over ID and CT's are fouling eachother
29 2: CT's are fouling each other
3: Cable tie need to remove for CT's support ( its
not as per standard)

Outgoing feeder
1:MCCB feeder Incoming cables are fouling on
bubar
30
2: Insulation tape need to remove , heat shinkable
seelve need to provide for in between lugs and
cables
Incoming and outgoing
31
1:No end caps for busbar

1:Unwanted clamps at top sheet


32 2: unwanted gaps in panel

Outgoing feeder
1:All MCCB tightness connections are loose
2:No FRP sheet for live parts
33
3:Above 63Amps MCCB busbar arragement to be
done

34 VEG KITCHEN PANEL


Incoming
1:Control wiring is in MCCB compartment
35 2: Cable tie stickers are not standard
3: CT's are fouling on eachother
4: No proper cable routing

Outgoing feeder
1:No phase barrier and phase segergator
2: Insulation tape used, provide proper heat
36
slinkable seelve
3:No proper routing of cables
4: Power cables and control cables are fouling

Outgoing feeder
1:No selve for MCCB incoming cables
37 2: No phase barrier for all MCCB
3: Power cables are fouling to each phase cables
Outgoing feeder
38
1:Gap between cable and legs

Outgoing feeder
1:No FRP sheet MCCB for outgoing cables
2:No phase barrier
39
3:Above 63Amps MCCB busbar arragement to be
done

Outgoing feeder
1:CT's are over ID and CT's are fouling eachother
40 2: CT's are fouling each other
3: Cable tie need to remove for CT's support ( its
not as per standard)
Outgoing feeder
1:MCCB feeder Incoming cables are fouling on
bubar
41
2: Insulation tape need to remove , heat shinkable
seelve need to provide for in between lugs and
cables

Incoming and outgoing


42
1:No end caps for busbar

1:Unwanted clamps at top sheet


43 2: unwanted gaps in panel
Outgoing feeder
1:All MCCB tightness connections are loose
2:No FRP sheet for live parts
44
3:Above 63Amps MCCB busbar arragement to be
done

45 MAIN LIGHTING PANEL

Outgoing feeder
1:Power cables on MCCB compartmet
2:No FRP sheet for live cables
46 3:Above 63Amps busbar arragement to be done
4: Cable tie stickers need to remove
5: No Phase segergator
6: No sleeve for cables

Outgoing feeder
1:All feeders MCCB arragement not in sequence
2:No FRP sheet for live cables
47 3:Above 63Amps busbar arragement to be done
4: Cable tie stickers need to remove
5: No Phase segergator
6: No sleeve for cables
Outgoing feeder
48 1:MCCB compartment lot of holes

Outgoing feeder
1:NO tightness in MCCB
2:No FRP sheet for live cables
49 3:Above 63Amps busbar arragement to be done
4: Cable tie stickers need to remove
5: No Phase segergator
6: No sleeve for cables

Incoming
1:Control wiring is in MCCB compartment
50 2: Cable tie stickers are not standard
3: CT's are fouling on eachother
4: No proper cable routing
Outgoing feeder
1:No phase barrier and phase segergator
2: Insulation tape used, provide proper heat
51
slinkable seelve
3:No proper routing of cables
4: Power cables and control cables are fouling

Outgoing feeder
1:No selve for MCCB incoming cables
52 2: No phase barrier for all MCCB
3: Power cables are fouling to each phase cables

Outgoing feeder
53
1:Gap between cable and legs
Outgoing feeder
1:No FRP sheet MCCB for outgoing cables
54
2:No phase barrier

Outgoing feeder
1:CT's are over ID and CT's are fouling eachother
55 2: CT's are fouling each other
3: Cable tie need to remove for CT's support ( its
not as per standard)

Outgoing feeder
1:MCCB feeder Incoming cables are fouling on
bubar
56
2: Insulation tape need to remove , heat shinkable
seelve need to provide for in between lugs and
cables
Incoming and outgoing
57
1:No end caps for busbar

Outgoing feeder
1:All MCCB tightness connections are loose
2:No FRP sheet for live parts
58
3:Above 63Amps MCCB busbar arragement to be
done

59 HYGINE PANEL
Incoming
1:No busbar arragement for incomer
2:Above 63Amps MCCB busbar arragement to be
60
done
3: No connector barrier

Outgoing feeder
1:cable chamber compartment is less size, diffculut
to connect the outgoing cables
61
2: No connector barrier
3:Above 63Amps MCCB busbar arragement to be
done

Incoming
1:Control wiring is in MCCB compartment
62 2: Cable tie stickers are not standard
3: CT's are fouling on eachother
4: No proper cable routing
Outgoing feeder
1:No phase barrier and phase segergator
2: Insulation tape used, provide proper heat
63
slinkable seelve
3:No proper routing of cables
4: Power cables and control cables are fouling

Outgoing feeder
1:No selve for MCCB incoming cables
64 2: No phase barrier for all MCCB
3: Power cables are fouling to each phase cables

Outgoing feeder
65
1:Gap between cable and legs
Outgoing feeder
1:No FRP sheet MCCB for outgoing cables
66
2:No phase barrier

Outgoing feeder
1:CT's are over ID and CT's are fouling eachother
67 2: CT's are fouling each other
3: Cable tie need to remove for CT's support ( its
not as per standard)

Outgoing feeder
1:MCCB feeder Incoming cables are fouling on
bubar
68
2: Insulation tape need to remove , heat shinkable
seelve need to provide for in between lugs and
cables
Incoming and outgoing
69
1:No end caps for busbar

Outgoing feeder
1:All MCCB tightness connections are loose
2:No FRP sheet for live parts
70
3:Above 63Amps MCCB busbar arragement to be
done

71 UPS LIGHTINNG PANEL

Incoming and outgoing compartment


72
1:No gap between busbar and thread rod
Outgoing
1:CT's should be fix at MCCB compartment , not in
73 terminal compartment
2: CT's should be fix with proper support, not with
cable tie

Incoming
1:Control wiring is in MCCB compartment
74 2: Cable tie stickers are not standard
3: CT's are fouling on eachother
4: No proper cable routing

Outgoing feeder
1:No phase barrier and phase segergator
2: Insulation tape used, provide proper heat
75
slinkable seelve
3:No proper routing of cables
4: Power cables and control cables are fouling
Outgoing feeder
1:No selve for MCCB incoming cables
76 2: No phase barrier for all MCCB
3: Power cables are fouling to each phase cables

Outgoing feeder
77
1:Gap between cable and legs

Outgoing feeder
1:No FRP sheet MCCB for outgoing cables
78
2:No phase barrier
Outgoing feeder
1:CT's are over ID and CT's are fouling eachother
79 2: CT's are fouling each other
3: Cable tie need to remove for CT's support ( its
not as per standard)

Outgoing feeder
1:MCCB feeder Incoming cables are fouling on
bubar
80
2: Insulation tape need to remove , heat shinkable
seelve need to provide for in between lugs and
cables

Incoming and outgoing


81
1:No end caps for busbar
Outgoing feeder
1:All MCCB tightness connections are loose
2:No FRP sheet for live parts
82
3:Above 63Amps MCCB busbar arragement to be
done

83 STORGE AND BEC PANEL

Outgoing
1:Above 63Amps MCCB busbar arragement to be
84 done
2:No proper routing of power cables
3:No Phase barrier

Compartment
1:Outgoing connectors are fouling no gap in
85 bewteen opposite connectors
2: No connectors barrier
Outgoing
86 1:MCCB outgoing cables are short bend
2: No phase segregator on MCCB

Outgoing
87 1:No selve and in between legs and cables gap

Compartment
88 1:Horizontal busbar is excess
2:Busbar bolts and nuts are not in proper size
Incoming
1:Control wiring is in MCCB compartment
89 2: Cable tie stickers are not standard
3: CT's are fouling on eachother
4: No proper cable routing

Outgoing feeder
1:No phase barrier and phase segergator
2: Insulation tape used, provide proper heat
90
slinkable seelve
3:No proper routing of cables
4: Power cables and control cables are fouling

Outgoing feeder
1:No selve for MCCB incoming cables
91 2: No phase barrier for all MCCB
3: Power cables are fouling to each phase cables
Outgoing feeder
92
1:Gap between cable and legs

Outgoing feeder
1:No FRP sheet MCCB for outgoing cables
93
2:No phase barrier

Outgoing feeder
1:CT's are over ID and CT's are fouling eachother
94 2: CT's are fouling each other
3: Cable tie need to remove for CT's support ( its
not as per standard)
Outgoing feeder
1:MCCB feeder Incoming cables are fouling on
bubar
95
2: Insulation tape need to remove , heat shinkable
seelve need to provide for in between lugs and
cables

Incoming and outgoing


96
1:No end caps for busbar

Outgoing feeder
1:All MCCB tightness connections are loose
2:No FRP sheet for live parts
97
3:Above 63Amps MCCB busbar arragement to be
done

98 MAIN OFFICE PANEL


99

100

101 VEG PREPARTION PANEL

102
103 UPS OUTPUT PANEL

104 APFC panel

105 Common points for all panels


LT Panels Inspection Report FABS- Tata
Photos
n Report FABS- Tata Smartfoodz ltd Pro
Compiled Photos FABS snag points inspection

1)Acrylic sheet to close to live parts at


ACB(Main incomer)
2) CT,s Clampimg not done ( Not to
use cable tie )

1) No connectors segergator
1) Excess cutout need to close
2) No Acrylic sheet used for live parts

1) Cable tie stickers need to remove

Close
1) CT's need to provide at the incomer
MCCB outgoing side
2) Busbar arragement for 63Amps
MCCB not done

Close

1) No busbar end caps


2) CT's are fouling to eachother
busbar

1) Doors need to replace


1) Cutting in Acrylic sheet not closed.
2) Relay and control MCB not in
proper alligment

1) Cable routing is not proper in all


outgoing feeder
1) CT,s Clampimg not done ( Not to
use cable tie )
2) Cable tie stickers not Rectified

1) Cable tie stickers not Rectified.


2) Busbar arragement for 63Amps not
done
1) No FRP sheet for live parts at other
end of MCCB

1) CT,s Clampimg not done ( Not to


use cable tie )
1) No end caps for busbar

1) CT,s Clampimg not done ( Not to


use cable tie )
1) No FRP sheet for MCCB
1) No end caps for busbar

1) Busbar arragement for 63Amps


MCCB not done
1) Cable tie stickers not removed
1) No FRP sheet provided MCCB
2) CT's are fouling eachother
3) Busbar arragement for 63Amps
MCCB not done

1) CT's are fouling eachother and CT's


are over ID
2) CT,s Clampimg not done ( Not to
use cable tie )
3)
1) No end caps for busbar
1) No FRP sheet provided MCCB
2) Busbar arragement for 63Amps
MCCB not done
1) Holes are not closed at outgoing
connectors supports

1) Power cables are not re routed at


MCCB compartment
2) No FRP sheet for lives parts
3) Cable tie stickers not removed

1) MCCB arragement sequence not


completed
2) No FRP sheet for live parts
3) Busbar arragement for 63Amps
MCCB not done
4) Cable tie stickers not removed
1) Holes are not flush to panel
Compartment plates

1) No FRP sheet for lives parts


2) Busbar arragement for 63Amps
MCCB not done
3) Cable tie stickers not removed

1) CT,s Clampimg not done ( Not to


use cable tie )
1) No FRP sheet for live parts

1) CT,s Clampimg not done ( Not to


use cable tie )
1) No end caps for busbar

1) Busbar arragement for 63Amps


MCCB not done

1) Connection of incoming cable need


to provide adopter box at the top of
the panel incomer feeder and busbar
need to extend as not completed
1) No busbar arragment for incomer
2) Busbar arragement for 63Amps
MCCB not done
3) No connector barrier

1) Cable chamber compartment not


increased
2) No connector barrier
3) Busbar arragement for 63Amps
MCCB not done

1) Cable tie stickers need to remove


1) No FRP Sheet for outgoing cables

CT,s Clampimg not done ( Not to use


cable tie )
1) No ends caps for busbar

1) No FRP sheet for live parts


2) Busbar arragement for 63Amps
MCCB not done

1) Still gap between thread rod and


busbar
1) CT,s Clampimg not done ( Not to
use cable tie )

1) Cable tie stickers not removed

1) No cable routing of cables


1) No FRP sheet for MCCB for live
parts
1) CT,s Clampimg not done ( Not to
use cable tie )

1) No ends caps for busbar


1) No FRP sheet for live parts
2) Busbar arragement for 63Amps
MCCB not done

1) Busbar arragement for 63Amps


MCCB not done

1) No connectors barriers
2) Holes are not closed at connectors
supports
1) Horizontal busbar excess not
removed
1) No FRP sheet for live parts

1) CT,s Clampimg not done ( Not to


use cable tie )
1) No End caps for busbar

1) Busbar arragement for 63Amps


MCCB not done
1) Busbar arragement for 63Amps
MCCB not done
2) CT,s Clampimg not done ( Not to
use cable tie )
3) Busbar arragement for 63Amps
MCCB not done
4) No End caps for busbar
5) No FRP sheet for live parts

1) Connection of incoming cable need


to provide adopter box at the top of
the panel incomer feeder and busbar
need to extend as not completed

1) Busbar arragement for 63Amps


MCCB not done
2) CT,s Clampimg not done ( Not to
use cable tie )
3) Busbar arragement for 63Amps
MCCB not done
4) No End caps for busbar
5) No FRP sheet for live parts
6) Connectors phase barrier not
completed
7) Holes are not flush to panel
Compartment plates
8) End cap for busbar
1) No dressing done for control cable
and power cable
2) Holes are not flush to panel
compartment plate
3) For horzintal busbar chamber, no
Lowers doors
4) Busbar arragement for 63Amps
MCCB not done
5) Cable tie stickers need to remove
6) For thread rod selves need to
provide
7) CT's need to change , Over ID and
fouling on the compartment
8) No dressing for the all
compartment
9) Acrylic sheet need to provide fo all

1) APFC relay need to change


2) Busbar end caps need to provide
3) Thightness of busbar
4) Arcylic Sheet to provide for rear
side of the panel which is live parts
5) Busbar arragement for 63Amps
MCCB not done

1) Danger stickers need to provide


2) Drawing pouch need to provide at
inside the panels
3) Gourting of all panels not
completed
z ltd Project
MSPL Reply

1. Not Require
2.Shut down require for the same. And also suggest how
we can fix with backlite support

1. Sturd type TB provided and TB stopper mounted in


between TB's.
1. Close
2. Not require

1. Cable tie sticker also standard which already discussed


in many meetings.

Close
1. CT we can fix any side of MCCB incomer or outgoing,
2. Cable arrangement as per requirement and standard

Close

1. Sleeves provided at end of the busbar.


2. Shut down require for the same. And also suggest how
we can fix with backlite support

1. Proper finishing done on door.


1. Not from this panel. This photo from main LT panel
and as per instruction we have removed from there.
2. Properly aligned.

Close

1. Proper dressing done for cable with sprial.


1. For CT replacement we require shuddown and working
space for maintance.
2. Cable tie sticker also standard which already discussed
in many meetings.

1. Cable tie sticker also standard which already discussed


in many meetings.
2. Cable arrangement as per requirement and standard.
Please note only live part protection require on other end
phase barrier provided.

1. For CT replacement we require shuddown and working


space for maintance.
1. Sleeves provided at end of the busbar.

1. For CT replacement we require shuddown and working


space for maintance.
Please note only live part protection require and on other
end phase barrier provided.
1. Sleeves provided at end of the busbar.

1. Cable arrangement as per requirement and standered.


1. Cable tie sticker also standard which already discussed
in many meetings.
1. Please note only live part protection require and on
other end phase barrier provided.
2. For CT work we require shuddown and working space
for maintance.
3. Cable arrangement as per requirement and standard.

For CT work we require shuddown and working space for


maintance.
2. Please suggest how we can fix,
1. Sleeves provided at end of the busbar.
1. Please note only live part protection require and on
other end phase barrier provided.
2. Cable arrangement as per requirement and standard.
3. Done.

1. Cables are proper routed with cable tie.


2. Live part cover with FRP sheet and at other end phase
barrier provided.
3. Cable tie sticker also standard which already discussed
in many meetings.

1. As per cable and bus bar chamber section


arrangment, it is in proper sequence.
2. Live part cover see the photo and at other end phase
barrier provided.
3. Cable arrangement as per requirement and standard.
4. Cable tie sticker also standered which already
discussed in many meetings.
Holes are properly flush to panels surface.

1. Live part cover please see the photo and on other end
phase barrier provided.
2. Cable arrangement as per requirement and standard.
3. Cable tie sticker also standard which already discussed
in many meetings.

For CT replacement we require shuddown and working


space for maintance.
Live Part cover and on other end phase barrier provided.

For CT replacement we require shuddown and working


space for maintance.
1. Sleeves provided at end of the busbar.

Cable arrangement as per requirement and standard.

This is as per approved drawing.


1. Cable arrangement as per requirement and standard.
2. Cable arrangement as per requirement and standard.
3. Sturd type TB provided and TB stopper mounted in
between TB's.

1. Chable chamber section is asper approved drawing.


2. Sturd type TB provided and TB stopper mounted in
between TB's.
3. Cable arrangement as per requirement and standarrd.

Cable tie sticker also standard which already discussed in


many meetings.
FRP sheet provided and phase barrier provided to
outgoing cables

For CT replacement we require shuddown and working


space for maintance.
1. Sleeves provided at end of the busbar.

1. FRP sheet provided and phase barrier provided to


outgoing cables.
2. Cable arrangement as per requirement and standard.

Sleeves provided to threaded rod sufficent gaps provided.


For CT replacement we require shuddown and working
space for maintance.

Cable tie sticker also standard which already discussed in


many meetings.

Proper cable routing done.


FRP sheet provided for live parts and on other end phase
barrier provided.
For CT replacement we require shuddown and working
space for maintance.

1. Sleeves provided at end of the busbar.


1. FRP sheet provided for live parts and on other end
phase barrier provided.
2. Cable arrangement as per requirement and standard.

1. Cable arrangement as per requirement and standard.

1. Sturd type TB provided and TB stopper mounted in


between TB's.
2. Done
Sufficent Gap in between busbar and plate
1. FRP sheet provided for live parts and on other end
phase barrier provided.

For CT replacement we require shuddown and working


space for maintance.
1. Sleeves provided at end of the busbar.

Cable arrangement as per requirement and standard.


1. Cable arrangement as per requirement and standard.
2. CT replacement we require shuddown and working
space for maintance.
3. Cable arrangement as per requirement and standard.
4. Sleeves provided at end of the busbar.
5. FRP sheet provided for live parts and on other end
phase barrier provided.

Panel is as per approved drawing

1. Cable arrangement as per requirement and standard.


2. CT replacement we require shuddown and working
space for maintance.
3. Cable arrangement as per requirement and standard.
4. Sleeves provided at end of the busbar.
5. FRP sheet provided for live parts and on other end
phase barrier provided.
6. Sturd type TB provided and TB stopper mounted in
between TB's.
7. Holes are properly flush with finishing.
8. Repeated
1. Done through spiral
2.Holes are properly flushed to panel surface.
3. As per approved there is no requirement
4. Cable arrangement as per requirement and standard.
5. Cable tie sticker also standard which already discussed
in many meetings.
6. Ok we will close
7. CT replacement we require shuddown and working
space for maintance.
8. Done through spiral
9. Acrylic sheet provided for live parts and on other end
phase barrier provided.

1. As per approved make we have fixed, now add.


Requirement came for that we have submitted a mail for
confirmation.
2. Done.
3. Done and checked by Pradeep
4. As per requirement we have provided.
5. Cable arrangement as per requirement and standard.

1. Done
2. it not possibel now, as all requirement earlier we have
done, and the drawing details all are we submitted
through handing over doc.
3. Noted

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