COMPRESORAS
COMPRESORAS
COMPRESORAS
CATALOGUE
We want to be leaders of combustion systems The values are parts of our culture, they are
for industries, the most innovative company what defines us and distinguishes us from our
who offer the best and efficient products competitors. Our basic values are honesty,
proposing us as the best choice for the transparency and respect in the stakeholders
customers. relationships, ethics and innovation, always
trying to help our customer to reach their
purposes.
INTRODUCTION
WHAT’S NEW
1. GAS BURNERS
2. NOZZLES
3. COMMAND PANELS
PROCESS
MEASUREMENT AND
4. AIR/GAS CONTROL
ACCESSORIES
5. SERVICE
- Petrochemical industry
- Pharmaceutical industry
- Foundries
- Textile industry
- Chemical industry
- Iron and steel industry
- Industrial Painting Processes
- Clay, ceramic and glass industry
- Plastic industry
- Thermal treatment
- Paper industry
- Automotive
- All industrial applications
S-BFN is a small and robust burner. Precision machined from high grade cast iron casting, S-BFN is
ideally suited for any industrial application, fusion, metals treatment, dryers, clay, glass, paper and
plastic process but also post-combustors and incinerators.
Features:
- Capacity: Max 40 kW;
- Natural gas / LPG / Others
- Turndown: 1:10;
- Robust burners design;
- Safe flame control thanks to ionization electrode and reliable electrical ignition;
- Maintenance-friendly and easy installation in new or existing ovens/furnaces
- Low polluting level thanks to optimized combustion;
Package solution
available
Model Capacity Gas type Flame Ignition Gas Air Material
(KW) Detection Connection Connection
With
S-BFN50 40 NG/LPG Flame rod ignition 1/2” 1-1/2” Cast iron
transformer
8 KV
**P&I example
Applications:
- Forging furnaces;
- Reheating furnaces;
- Smelting furnaces;
BF/SR are a self recuperative burners for direct and indirect heating applications.
The integrated heat exchanger allows to get fuel saving up to 40%* (*it depends on application)
BF/SR will be soon available from 50 to 250 kW with maximum flue gas temperature at recuperator
of 1250°C.
Combustion air
Combustion gas
Recuperator
Flue gas
P/N-BFN/ZG:
Pre-assembled package solution that includes:
ü Blower;
ü Air butterfly valve with control motor
ü Air pressure switch
ü Ratio controller 1:1
P/N-BFN/MLRC:
Pre-assembled package solution that includes:
ü Blower;
ü Air butterfly valve with linkage connection
ü Air pressure switch
ü Modular line valve with control motor
Ultra-Package solution
Aluminium
Gas Inlet or cast iron Low Nox;
burner Starting flame (integrated pilot);
house Installation, operation and
maintenance are easy and low cost;
All models are available for use with
pre-heated combustion air;
A wide turn-down range up to 1:40;
Great performance also with high
excess air;
*Available refractory block for high
temperature applications and sleeve
Starting for high velocity.
flame Air butterfly valve integrated;
Air Inlet Cast iron Compact model with blower installed;
With butterfly valve Mixed
cone and Sleeve*
(including blower for
compact model) nozzle
Ultra-Package Version
Compact MXS with gas train EN746-2 (Or NFPA86),
Blower and Command panel with control unit.
90
NOx ppm (at 3% O2)
80
LOW NOX SERIES LGP
70
CLEAN AND EFFICIENT
COMBUSTION 60
50
Natural gas
40
0 50 100 150 200 250 300
Download MXS documents: KW/h
30-1 Datasheet MXS [IT-GB]
30-10 Operating Instruction MXS1-MXS2 [GB-IT]
1003-3 Datasheet Standard Valve Trains [GB]
1002-1 Datasheet Command Panels [IT-GB]
Exhaust
Gas
Cold air
Hot air Sleeve Gas Inlet
RTFIRE with Recuperator for maximum system efficiency Air Inlet
Download VD documents :
40-1-Datasheet-VD-Burner-IT-GB.pdf
40-10-Operating-Instruction-VD-GB.pdf
80
NOx (ppm at 3%O2)
CO ( ppm at 3%O2)
1500
60
1000
40
500
20
0 0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
KW/h KW/h
*charts with air pressure drop about 2 mbar. Emissions are influenced by: Fuel, combustion air temperature, chamber conditions and % of excess
air.
Flame lengths
1800
1600
1400
ü Low Nox and CO;
1200 ü Multi fuel (NG or propane/Butane);
1000 ü Pilot integrated (as optional);
mm
**All information is based on laboratory test. Different condition may affect data.
VD tee shape
1400
Flame Length 2,5 Air Pressure Dop
1200
Flame Length mm
1000
800
600
400
200
0
0 50 100 150 200 250 300 350 400
Heat Input kW/300 mm
NOx Emission 2,5 mbar Pressure Drop CO Emission 2,5 mbar Pressure Drop
100 1800
NOx (ppmvd @3% O2)
80
1300
60
40 800
20 300
0
0 100 200 300 400 -200
0 100 200 300 400
Heat Input kW/300 mm Heat Input kW/300 mm
**All information is based on laboratory test. Different condition may affect data.
As Optional:
- Remote panel
- PLC, Temperature controllers, etc
V1 Package Version
Pre-assembled package solution with:
- Gas Train EN746-2 (or NFPA86)
- Side mounting flange
- Integrated blower
- Panel 400x300 with QBK unit
As Optional:
- Remote panel
- PLC, Temperature controllers, etc
50-1-Datasheet-VDC-V1-IT-GB.pdf
50-2-Datasheet-VDC-V2-IT-GB.pdfù
50-10-Operating-Instrucyion-VDC-GB.pdf
50-20-VDC-Brochure-Air-Heating-Solutions-Part-1.pdf
Integrated
blower
Compact box
Separate panel to control burner with control unit
with PLC and Santin’s Software
ü Compact solution;
ü Low gas pressure;
ü Available one-stage, two-stages and modulating;
ü Easy to maintenance;
Datasheet:
211-1 Datasheet Monoblock Burners [GB]
The BBA and BLOS burners are mainly used for roasting
machines, to warm up large pots, industrial deep fryers
and galvanic processing.
The burner works with methane gas or air suction LPG, BLOS example
manufactured in carbon steel or stainless steel on request
and available in different measures, in rectangular, square
or round shapes.
All models are designed to work with low gas pressure. FB…
Manual models are equipped with gas safety valve and
automatic models are design according to EN746-2 or
NFPA standards.
Model Capacity Gas Flame Ignition Gas Air Conn. Voltage Material
(KW) type Detection Conn.
Flame rod With No air connection Brass nozzles
BBA Custom NG/LPG or UV ignition Custom for atmospheric 230/110 and iron or
scanner transformer solution / Custom stainless steel
8 KV for premix body burner
Model Capacity Gas Flame Ignition Gas Air Conn. Voltage Material
(KW) type Detection Conn.
Custom Flame rod With No air connection Brass nozzles
BLOS Max 70 NG/LPG or UV ignition Custom for atmospheric 230/110* and iron or
kW scanner transformer solution / Custom stainless steel
8 KV for premix body burner
Pilot solenoid
Metal plate - PL
Brackets for easy
installation
Gas/Air inlet
LN Scaldafilo is mainly used for screws heating applications but it is also suitable for any industrial
application where small and long flame is necessary.
Thanks to its small size and low thermal power they are
particularly suitable to warm up small industrial ladle,
melting pot and for ceramic processing in RAKU kilns.
ü Atmospheric burners;
ü Low maintenance needed;
ü Premix solution available with blower or compressed air
ü LPG or NG gas
LPG 1 bar
Gas
Valve
TC nozzle mix
Base
190-1-TRTCU-Operating-Instructions-GB.pdf
80-1-Datasheet-TC-Nozzle-MIX-GB.pdf
190-40-TR-Drawing-2017.pdf
190-41-TCU-Drawing-2017.pdf
190-2-TCU-MIX-Operating-Instructions-GB.pdf
190-42-TCU-12-34-1-MIX-Drawing-2017.pdf
190-43-TCU-1-14-MIX-Drawing-2017.pdf
Model Capacity Gas Gas Air Flame Ignition Gas Safety Material
(KW) type Pressure (bar) Detection Connection valve
mbar pressure
D60 46 NG/LPG 20/50 1/5 Thermocouple CA 3/8 B3 SS304
230V
D76 81 NG/LPG 20/50 1/5 Thermocouple CA 1/2 D3 SS304
230V
D90 104 NG/LPG 20/50 1/5 Thermocouple CA 3/4 D3 SS304
230V
Stainless steel
head
Gas/air regulator
and safety gas
valve
Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 31
Complete solution with mobile support and
ignition box 230V
Other docs:
90-1-Datasheet-D-GB.pdf
90-30-Spare-Parts-D-MIX100-B3D3-IT-GB.pdf
90-40-Drawing-2D-D.pdf
1014-20-Carrello_mobile_-_Mobile_Carriage__IT-GB.pdf
Download datasheets:
70-1-Datasheet-Zoppas-GB.pdf
ü Custom solutions;
ü Flameless burners;
ü Max capacity 436 KW
ü Premix with FFM mixer
Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 34
Pilot PS100/200
Model Capacity Gas type Flame Ignition Gas Air Gas/air Material
(KW) Detection Connection connection pressure mbar
PS100 2 NG/LPG UV/rod 8KV 1/4 1/2 20÷50/30÷80 Tube 310S
PS200 4 NG/LPG UV/rod 8KV 1/4 1/2 20÷50/30÷80 Tube 310S
Datasheet :
160-2 Datasheet PS100/PS200
Model Capacity Gas type Flame Ignition Gas Air Gas/air Material
(KW) Detection Connection connection pressure mbar
PS22 4 NG/LPG UV/rod 8KV 1/4 1/2 8/12 Tube 310S
Ignition/flame
Gas inlet rod
Air inlet
Datasheet 160-1-Datasheet-PS22-IT-GB.pdf
160-10-Operating-Instruction-PS22-IT.pdf
170-1-Datasheet-MonoblockPackaging-design-GB.pdf
Please Note. The data in the table are not binding. The real measurements are made during a
study steps and include:
Bruciatori Santin offers custom combustion systems designed to meet specific customer
requirements. By completely integrating a custom system, Bruciatori Santin helps you increase the
performance and quality of your process better than single burner.
3
2
1
BS
0
0,00 0,05 0,10 0,15 0,20 0,25
M3/H
80-1-Datasheet-TC-Nozzle-MIX-GB.pdf
*Contact our support for cast iron double body nozzle mix
Bruciatori Santin D nozzle mix can be Bruciatori Santin TSG atmospheric mix can be used in
used in any industrial application. D any industrial application.
nozzle mix are ideal furnaces, kilns TSG mix are ideal for pre-heating application without
and any pre-heating applications. additional air.
Bruciatori Santin D nozzle mix work in
TSG are available in 304 or 310S stainless steel
a wide range of mixture pressure.
TC nozzle mix are normally used with gas LPG or Natural
D are made in 304 stainless steel but
gas 1 / 1,5 bar
are also available in 310S for high
temperature applications.
D nozzle mix are normally used with
air/gas mixer MIX100 or FFM able to
give desired max capacity.
Refractory material
Model Kcal/h (KW/h) Connection Fuel Material
RS - Infrared 2.000 (2,32) 3/8 NG/LPG Stainless steel/Refractory
Support for installation on the tube Support for installation in the wall
JET allow to develop any shape of burner required and they have high
capacity and good turn down.
JET is mostly use for pre-heating applications when large number of small
flames are needed but they can also have used as tank heaters, kettles
etc.
Datasheet: 213-1 JET nozzles Datasheet [GB]
3/8 gas
Signals
No matter if you have manual small burner, Bruciatori Santin can supply an ignition KIT.
CA is an aluminium box 230V with ignition transformer 8KV. CA is ideals for dirty and dusty working
environments.
IK is a plastic igniter 1,5V for simple and easy applications.
Ignition rod
Ceramic
plug
IK 1,5V
CA BOX 230V
HV cable
UV4 SH - UV sensor
Connection ¾
K/J/B/PT100 Probes
Application for smart phones and tablets, available now from the App Store and Google Play, gives
you remote access to a fully operable mirror-view of your application. You can also connect
remotely via WebGate option for free, using a PC browser to visualize and control your system.
Magelis SCU can also send emails on event for remote warnings.
4. Air/Gas Accessories
From 3 Up to 430 KW
Example of FFM compact with valve train
EN746-2 modulating, air pipe with blower
and control unit
150-1-Datasheet-MIXER-FFM-GB.pdf
Mixture
Air inlet
Gas inlet
Code Description Type
BIS12130 FFM15 Air gas mixer – aluminium with regulator
BIS12131 FFM20 Air gas mixer – aluminium with regulator
BIS12132 FFM25 Air gas mixer – aluminium with regulator
BIS12133 FFM40 Air gas mixer – aluminium with regulator
BIS12134 FFM50 Air gas mixer – aluminium with regulator
BIS12135 FFM65 Air gas mixer – aluminium with regulator
BIS12136 FFM80 Air gas mixer – aluminium with regulator
Low gas pressure and air mixer- MIX 100 is suitable for
all our premix combustion head: TC, LN, BBA MIX, BLOS
MIX, Rosette Infrared.
Available models:
• MIX100 A/C Compressed air
• MIX100 A/V with blower
MIX 100 one stage with blower MIX 100 modulating 4.20mA
Manual version with gas safety valve and air/gas manual regulators
Contact our support for automatic versions – MIX100 is supplied with manual air/gas regulators
• Blower for combustion air medium, high and very high pressure. 230/400V 50/60Hz
Available in E4 (with base support) or E5 (no support) solution
LG or RD orientation available
Orientation available:
Type Code:
EK1104 VMR4-2 F/Led DN40” Fast opening – Flanged – 200 mbar max – 230V
EK1105 VMR6-2 F/Led DN50” Fast opening – Flanged – 200 mbar max – 230V
EK1106 VMR7-2 F/Led DN65” Fast opening – Flanged – 200 mbar max – 230V
EK1107 VMR8-2 F/Led DN80” Fast opening – Flanged – 200 mbar max – 230V
EK1108 VMR9-2 F/Led DN100” Fast opening – Flanged – 200 mbar max – 230V
--- VMR93-2 F/Led DN125” Fast opening – Flanged – 200 mbar max – 230V
--- VMR95-2 F/Led DN150” Fast opening – Flanged – 200 mbar max – 230V
EK1007 VML0-2/Led 3/8” Slow opening – Threaded – 200 mbar max – 230V
EK1008 VML1-2/Led 1/2” Slow opening – Threaded – 200 mbar max – 230V
EK1009 VML2-2/Led 3/4” Slow opening – Threaded – 200 mbar max – 230V
EK1010 VML3-2/Led 1” Slow opening – Threaded – 200 mbar max – 230V
EK1011 VML35-2/Led 1-1/4” Slow opening – Threaded – 200 mbar max – 230V
EK1012 VML4-2/Led 1-1/2” Slow opening – Threaded – 200 mbar max – 230V
EK1013 VML5-2/Led 2” Slow opening – Threaded – 200 mbar max – 230V
EK1109 VML4-2 F/Led DN40” Slow opening – Flanged – 200 mbar max – 230V
EK1110 VML6-2 F/Led DN50” Slow opening – Flanged – 200 mbar max – 230V
EK1111 VML7-2 F/Led DN65” Slow opening – Flanged – 200 mbar max – 230V
EK1112 VML8-2 F/Led DN80” Slow opening – Flanged – 200 mbar max – 230V
MDS47030 AG02-R Ratio regulator 1:2 – 1:10 - 1/2" P inlet max 500 mbar
MDS47031 AG03-R Ratio regulator 1:2 – 1:10 – 3/4" P inlet max 500 mbar
MDS47032 AG04-R Ratio regulator 1:2 – 1:10 – 1” P inlet max 500 mbar
MDS47033 AG06-R Ratio regulator 1:2 – 1:10 – 1-1/2" P inlet max 500 mbar
MDS47034 AG07-R Ratio regulator 1:2 – 1:10 - 2" P inlet max 500 mbar
MDS47035 AG02-I Ratio regulator 2:1 – 10:1 - 1/2" P inlet max 500 mbar
MDS47036 AG03-I Ratio regulator 2:1 – 10:1 – 3/4" P inlet max 500 mbar
MDS47037 AG04-I Ratio regulator 2:1 – 10:1 - 1" P inlet max 500 mbar
MDS47038 AG06-I Ratio regulator 2:1 – 10:1 – 1-1/2" P inlet max 500 mbar
MDS47039 AG07-I Ratio regulator 2:1 – 10:1 - 2" P inlet max 500 mbar
LD/LDM-Tightness control
LD tightness control is designed to verify the absence of inadmissible leaks in gas trains composed
by automatic shutoff valves.
The check can be performed before the ignition of the gas burner or after its stop.
This device is used in industrial firing processes and in forced draught burners (when power is
higher than 1200 kW, according to EN 746-2 and EN 676).
Type Codes:
Our Standard valve trains are developed in the NFPA or EN746-2 utilizing FM and CE marked
components.
Standard Valve Train are developed from 3/8 “to 2”, threaded. Bespoke gas trains are available
up to DN150.
On request 110V
Code includes:
- Manual ball valve
- Pressure gauge with tap
- Min gas pressure switch
- Max gas pressure switch
- Double gas safety solenoids
- Modular valve and control motor 3 points (only +S)
Code Description Version Linear flow modular valve model LMV for
EK1014 LMV2 3/4 controlling continuously regulated burner
EK1015 LMV21 3/4 Reduced 1 step processes, linear ratio between input signal and
EK1016 LMV3 1 flow rate, control ratio 25:1, for gas and air.
EK1017 LMV31 1 Reduced 1 step Size available: 3/4 to DN80
EK1018 LMV35 1-1/4
EK1019 LMV351 1-1/4 Reduced 1 step LMV can be fitted with MZ Control Motor
EK1020 LMV4 1-1/2 DN: 10 to 50
EK1021 LMV41 1-1/2 Reduced 1 step connection: thread,
EK1022 LMV6 2 Pressure Inlet: max 500 mbar.
EK1023 LMV61 2 Reduced 1 step
EK1103 LMV7 DN65 Code Description Adapting kit LMV for
EK1101 LMV71 DN65 Reduced 1 step actuators MZ
--- LMV8 DN80 --- C Joint Direct short joint to MZ
--- LMV81 DN80 Reduced 1 step --- L lever joint Joint to MZ with lever
MZ Control Motor
P max =2 bar
Code Model Type P2 (mbar) available Model Code
FE12065 FRG/2MC DN15 Threaded 9-22 DN15/20/25 MO0400
FE12021 FRG/2MC DN20 Threaded 20-40 DN15/20/25 MO0500
FE12022 FRG/2MC DN25 Threaded 40-110 DN15/20/25 MO0825
FE12023 FRG/2MC DN32 Threaded 110-150 DN15/20/25 MO0900
FE12024 FRG/2MC DN40 Threaded 150-200 DN15/20/25 MO0970
FE12025 FRG/2MC DN50 Threaded 200-600 DN15/20/25 MO01305
On request FRG/2MC DN25 Flanged 12-35 DN32/40/50 MO0825
On request FRG/2MC DN32 Flanged 20-36 DN32/40/50 MO0850
On request FRG/2MC DN40 Flanged 30-50 DN32/40/50 MO0900
On request FRG/2MC DN50 Flanged 40-60 DN32/40/50 MO0970
On request FRG/2MC DN65 Flanged 60-95 DN32/40/50 MO01000
On request FRG/2MC DN80 Flanged 90-190 DN32/40/50 MO01370
On request FRG/2MC DN100 Flanged 7-18 DN65/80 MO1070
FE12003 FM-DN15-T Threaded 13-27 DN65/80 MO1100
FE12004 FM-DN20-T Threaded 22-50 DN65/80 MO1200
FE12005 FM-DN25-T Threaded 50-130 DN65/80 MO1400ZN
FE12006 FM-DN32-T Threaded 110-200 DN65/80 MO1800ZN
FE12007 FM-DN40-T Threaded 7-16 DN100 MO1070
FE12008 FM-DN50-T Threaded 15-27 DN100 MO1100
On request FM-DN25-F Flanged 27-55 DN100 MO1200
On request FM-DN32-F Flanged 55-130 DN100 MO1400ZN
On request FM-DN40-F Flanged 130-200 DN100 MO1800ZN
On request FM-DN50-F Flanged
On request FM-DN65-F Flanged
On request FM-DN80-F Flanged
On request FM-DN100-F Flanged
On request FM-DN125-F Flanged
On request FM-DN150-F Flanged
On request FM-DN200-F Flanged
On request FM-DN300-F Flanged
Type Codes:
On request: DN100,125,150,200
Bruciatori Santin has developed a new aluminium air valve 100% compatible with N-BFN model.
Model available:
B3-LP: max 30.000 Kcal/h. max pressure 50 mbar Rp. 3/8
B3-HP: max 90.000 Kcal/h max pressure 3 bar Rp. 1/4
D3-LP: max 85.000 Kcal/h max pressure 50 mbar Rp. 3/4
Burner Tubes
Datasheet: 1001-1-Burner-Tubes-GB-IT.pdf
Start-up service:
Although all functions of our burners are tested in our headquarters, we offer a service for the
first burner ignition, provide the knowledge of our technicians for regulations and calibrations of
the various installed devices.
Maintenance:
Industrial heat processes are very complex. For this reason, our technicians are completely
available for all post-sell services.
Telephonic support:
In case of burner damage, our technicians are completely available to offer free, complete and
reliable telephonic support.
Remember that only qualified technicians can repair and certify thermal and industrial heating
systems.
We also offer live shat support via Skype (ID bruciatori.santin) and via Email
[email protected]
Spare parts:
All spare parts for our burners are available on demand. Before spare parts purchase, we
suggest to contact us in order to receive the necessary information.
Case studies, news and events, engineering guide and much more.
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