John Deere

MODEL:
400 Hydrostatic Tractor

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-SM2103
Tractor, Hydrostatic - 400
SM-2103 (Mar-82) 1

JOHN DEERE 400 HYDROSTATIC

TRACTOR
Service Manual
SM-2103 (Mar-82)
TABLE OF CONTENTS

SECTION 10 - GENERAL SECTION 50 - POWER TRAIN

Group 5 - Tractor Identification Group 5 - General Information
Group 10 - Specifications Group 10 - Hydrostatic Transmission
Group 15 - Fuel and Lubricants Group 15 - Hydrostatic Control Linkage
Group 20 - Tune-up and Adjustments Group 20 - Two Speed Rear Axle
Group 25 - Brakes
SECTION 20 - KOHLER ENGINE
Group 5 - General Information SECTION 60 - HYDRAULIC SYSTEM
Group 10 - Cylinder Head and Valves Group 5 - General Information
Group 15 - Engine Removal and Installation Group 10 - Implement Control Valve
Group 20 - Internal Components Group 15 - Rockshaft Cylinder
Group 25 - Engine Lubrication System Group 20 - Power Steering Control Valve
Group 30 - Specifications Group 25 - Power Steering Cylinder
Group 30 - Hydraulic Lines and Couplers
SECTION 30 - FUEL SYSTEM
Group 5 - General Information SECTION 70 - MISCELLANEOUS
Group 10 - Carburetor and Anti-Dieseling Group 5 - Front Axle and Steering Linkage
Solenoid Group 10 - Lift Linkage
Group 15 - Governor Group 15 - Front PTO
Group 20 - Fuel Tank and Fuel Pump
Group 25 - Air Cleaner SECTION 80 - SPECIAL SERVICE TOOLS
Group 5 - Engine Essential Service Tools
SECTION 40 - ELECTRICAL SYSTEM Group 10 - Engine Convenience Service Tools
Group 5 - General Information Group 15 - Tractor Essential Service Tools
Group 10 - Cranking System Group 20 - Tractor Convenience Service Tools
Group 15 - Ignition System
Group 20 - Charging System SECTION 90 - TRACTOR ATTACHMENTS
Group 25 - Accessories Group 5 - 50 Snow Thrower
Group 10 - 35A Rotary Tiller
Group 15 - 60 Rotary Mower

(All information, illustrations and specifications con-

tained in this service manual are based on the latest
information available at the time of publication. The
right is res~rved to make changes at any time without
notice.)

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Tractor, Hydrostatic - 400 General 10
SM-2103 (Mar-82) Tractor Identification 5-1

Section 10
GENERAL
Group 5
TRACTOR IDENTIFICATION
TABLE OF CONTENTS

Page Page
GROUP 5 - TRACTOR IDENTIFICATION GROUP 20 - TUNE-UP AND ADJUSTMENTS
Tractor Serial Number ...................... 5-2- Purpose of Instructions .................... 20-1
Engine Serial Number ...................... 5-2 Engine Tune-up ........................... 20-2
Transmission Serial Number ................. 5-2 Tractor Adjustment ....................... 20-12
Rear Axle Serial Number .................... 5-2

GROUP 10 - SPECIFICATIONS
Tractor Specifications ...................... 10-1
Bolt Torque Chart ......................... 10-2
Set Screw Seating Torque Chart ............ 10-2

GROUP 15 - FUEL AND LUBRICANTS

Fuel ..................................... 15-1
Lubricants ................................ 15-1
Capacities ................................ 15-2
Service Intervals .......................... 15-2
Checking Engine Crankcase Oil ............. 15-2
Changing Engine Crankcase Oil ............ 15-2
Changing Engine Oil Filter ................. 15-3
Checking Transmission Fluid Level .......... 15-3
Changing Transmission Fluid and Filter ...... 15-4
Lubricating Grease Fittings ................. 15-5

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Tractor, Hydrostatic - 400 General 10
SM-2103 (Mar-82) Specifications 10-1

Group 10
SPECIFICATIONS
TRACTOR SPECIFICATIONS

ENGINE FUEL AND LUBRICANTS

Manufacturer ............................ Kohler Fuel .............. Non-Leaded or Regular Grade
Model Number ......................... K532QS (85 Octane or Higher)
Cylinders .................................... 2 Crankcase ............... JD Torq-Gard Supreme
Type ........................ 4 Cycle-Air Cooled (Summer-Above 32°F) .... SAE 30 or Equivalent
Bore ........................ 3.375 in. (8.57 cm) (Winter-Below 32°F) ... SAE 5W-20 or Equivalent
Stroke ....................... 3.000 in. (7.62 cm) Transmission .......... JD All-Weather Hydrostatic
Displacement. ............ 53.7 cu. in. (880.14 cc) Fluid or Equivalent
Horsepower .................... 19.9 (14.726 kw) Grease Fittings ....... JD Multi-Purpose Lubricant
Speeds or Equivalent
Idle .......................... 1700-1900 rpm
FILTERS
High (No Load) ................ 3400-3500 rpm
Engine Oil Filter ...................... AM34770
Engine Air Filter
POWER TRAIN
( -80000) ......................... M47494
Hydrostatic Transmission ............. Sundstrand
(80001- ) ........................ AM34093
15 Series (In-line)
Transmission Oil Filter ................. AM38441
Axle ............. Peerless (2-Speed) Model 2514
Brakes ........ Individual Rear Wheel (Drum-Type) GROUND TRAVEL SPEEDS @ 3400 RPM
Forward (Low) ........... Variable 0.5 to 5.6 mph
HYDRAULICS (0.8 to 8.85 km/h)
Control Valve ............. 3-Spool (Open Center) Forward (High) ........... Variable .5 to 10.8 mph
Outlets ...................... ' ..... 2 Sets (Front) (0.8 to 17.19 km/h)
Rockshafts ................. Rear & Mid-Mounted Reverse (Low) ............ Variable .5 to 2.1 mph
(Both Operated by One Cylinder) (0.8 to 3.22 km/h)
Power Steering ............. Standard Equipment Reverse (High) ............ Variable .5 to 4.0 mph
(0.8 to 6.44 km/h)
ELECTRICAL SYSTEM
DIMENSIONS
Battery 12-Volt (BCI Group 22F) (AM31186)
Wheelbase ................... 52 in. (132.08 cm)
Ignition ............................ Battery-Coil
Over-All Length ............... 76 in. (193.04 cm)
Spark Plug .... Prestolite 14-L7B (AT17208)
Over-All Height ............... 46 in. (116.84 cm)
AC 45-L (AM1535T)
Over-All Width (Max.) .......... 49 in. (124.46 cm)
Champion H-10 (AM514T )
Tread
*Resistor-
Front ....................... 35 in. (88.90 cm)
Type RH-10 (AM37129)
Rear (Wheels In) ............. 32 in. (81.28 cm)
Spark Plug Gap
Rear (Wheels Out) ........... 37 in. (93.98 cm)
Standard Plug ............ 0.035 in. (0.889 mm)
Resistor Plug .... ; ........ 0.025 in. (0.635 mm) TIRES
Breaker Point Gap ......... 0.020 in. (0.508) mm) Standard
Charging Capacity ..................... 15 Amps Front ................. 18x8.50-8 High-Flotation
Rear (GT-12) ....... 26x12.00-12 High-Flotation
CAPACITIES Accessory (Field Installed)
Fuel Tank ............. 4.5 U.S. Gallons (17.034 I) Rear (GT-14) ........ 26x12.00-12 Traction Tire
Crankcase Tire Pressure*
w/o Filter Change ........ 6. U.S. Pints (2.838 I) Front (Std. Tire) ..... 6 to 16 psi (41 to 110 kPa)
w/Filter Change .......... 7 U.S. Pints (3.308 I) Rear ................ 5 to 10 psi (34 to 69 kPa)
Transmission (w/filter) ....... 11 U.S. Pints (5.17 I)
WEIGHT
*In Canada, compliance with radio interference regula-
Curb ....................... 975 Ibs. (442.25 kg)
tions certified. Replace spark plug with resistor spark
* Inflation will vary with attachment used.
plug only.
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Tractor, Hydrostatic - 400 General 10
SM-2103 (Mar-82) Tune-up and Adjustments 20-5

6. Check Spark Plug

A-Cap Screw and Lock Washer C-Small Hole

B-Throttle Cable Bracket O-Expansion Plug
M17298N
Fig. 12-0rilling Timing Sight Hole
A-Flat Feeler Gauge B-Wire Gauge
Remove cap screw and lock washer (A), Fig. 12.
Fig. 11-Checking Spark Plug Gap
Move throttle cable bracket (B) out of way, but do not
Analyze spark plug (refer to "Spark Plug Analysis" in stretch cable.
Section 40). Enlarge small hole (C) with a % inch drill bit. Remove
shavings from engine.
Replace spark plug if necessary.
Remove expansion plug (D).
Regap plug (refer to "Specifications" in Section 10).
Bend only the outer electrode when setting gap. A wire
gauge (B) should be used, because a flat feeler gauge
(A) cannot accurately measure the true width of the
spark plug gap, Fig. 11.

Always use a new spark plug gasket when replacing

spark plug.

Install both spark plugs. Torque spark plugs to 22 ft-

Ibs. (29.83 Nm).

Connect spark plug wire to each plug.

7. Check and Adjust Timing A-Rectifier-Regulator B-SP Timing Mark

NOTE: Some engines were built with a timing sight Fig. 13-Chalking Timing Mark
hole that was too small. Enlarge the small hole as
shown, Fig. 12. Remove rectifier-regulator (A), Fig. 13.
Rotate flywheel manually until "SP" timing mark (B)
is visable.
Chalk the top of the projection between "s" and "p'''
Reinstall rectifier-regulator (A). Make sure rectifier-
regulator and all connections are tight.

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Tractor, Hydrostatic - 400 Kohler Engine 20
SM-2103 (Mar-82) General Information 5-1

Section 20 Group 5
KOHLER ENGINE GENERAL INFORMATION
TABLE OF CONTENTS
Page Page
Connecting Throttle Cable
GROUP 5 - GENERAL INFORMATION (Serial No. -155,000) . . . . . . . .. 10-15
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-3 Connecting Throttle Cable
Engine Analysis. . . . . . . . . . . . . . . . . . . . . . . . . .. 5-6 (Serial No. 155,001- ) . . . . . . . .. 10-15
Preliminary Engine Checks. . . . . . . . . . . . . .. 5-6 GROUP 15 - ENGINE REMOVAL AND
Compression Test. . . . . . . . . . . . . . . . . . . . . .. 5-6 INSTALLATION
Engine Trouble Shooting Guide. . . . . . . . . . . .. 5-7 Engine Removal ......................... 15-1
GROUP 10 - CYLINDER HEADS, VALVES Removi ng Ai r Cleaner and G ri lie ........ , 15-1
AND BREATHER Removing Battery ..................... , 15-1
General Information . . . . . . . . . . . . . . . . . . . . .. 10-1 Disconnecting PTO Cable ............... 15-1
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-2 Removing Heat Shield ................. , 15-2
Disconnecting Throttle Cable Removing Hood. . . . . . . . . . . . . . . . . . . . . .. 15-2
(Serial No. -155,000). . . . . . . . .. 10-2 Removing Muffler ..................... , 15-2
Disconnecting Throttle Cable Removing PTO Belts. . . . . . . . . . . . . . . . . .. 15-3
(Serial No. 155,001- ) ....... " 10-2 Removing Front Shrouds . . . . . . . . . . . . . .. 15-3
Disconnecting Choke Cable and Disconnecting Throttle Cable. . . . . . . . . . .. 15-3
Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-2 Disconnecting Choke Cable ............ , 15-3
Removing Intake Manifold. . . . . . . . . . . . . .. 10-3 Disconnecting Wiring and
Removing Valve Covers . . . . . . . . . . . . . . .. 10-3 Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-4
Removing Cylinder Heads . . . . . . . . . . . . .. 10-3 Removing Bottom Screen. . . . . . . . . . . . . .. 15-4
Removing Valves . . . . . . . . . . . . . . . . . . . . .. 10-4 Disconnecting Drive Shaft Hub . . . . . . . . .. 15-4
Removing Crankcase Breather Removing Engine Mounting Bolts. . . . . . .. 15-5
(Serial No. -155,000). . . . . . . .. 10-4 Removing Engine. . . . . . . . . . . . . . . . . . . . .. 15-5
Removing Crankcase Breather Removing PTO Pulley ................. , 15-5
(Serial No. 15,001- ) . . . . . . . . . . .. 10-4 Engine Installation. . . . . . . . . . . . . . . . . . . . . . .. 15-6
Inspection and Repair . . . . . . . . . . . . . . . . . . .. 10-5 Installing PTO Pulley. . . . . . . . . . . . . . . . . .. 15-6
Cleaning and Inspecting Cylinder Head. .. 10-6 Installing Engine ...................... , 15-6
Inspecting Crankcase Breather Valve. . . .. 10-6 Installing Engine Mounting Bolts ........ , 15-6
Inspecting Valve Springs ................ 10-7 Installing Drive Shaft Hub. . . . . . . . . . . . . .. 15-6
Valve Analysis. . . . . . . . . . . . . . . . . . . . . . . .. 10-7 Installing Bottom Screen ................ 15-7
Inspecting Valves. . . . . . . . . . . . . . . . . . . . .. 10-8 Installing Wiring and Fuel Line. . . . . . . . . .. 15-7
Inspecting Valve Seats . . . . . . . . . . . . . . . .. 10-9 Installing Choke Cable. . . . . . . . . . . . . . . . .. 15-7
Inspecting Valve Guides. . . . . . . . . . . . . . .. 10-9 Installing Throttle Cable. . . . . . . . . . . . . . . .. 15-8
Reconditioning Valves, Valve Installing Front Shrouds . . . . . . . . . . . . . . .. 15-8
Seats and Valve Guides ............ , 10-10 Installing PTO Belts. . . . . . . . . . . . . . . . . . .. 15-8
Replacing Valve Guides ............... 10-11 Installing Muffler. . . . . . . . . . . . . . . . . . . . . .. 15-9
Replacing Valve Seats. . . . . . . . . . . . . . . .. 10-11 Installing Hood ........................ 15-9
Reconditioning Valves and Seats ...... , 10-11 Installing Head Shield . . . . . . . . . . . . . . . . .. 15-9
Reconditioning Valve. . . . . . . . . . . . . . . . .. 10-12 Installing PTO Cable .................. 15-10
Matching Valve to Seat. . . . . . . . . . . . . . .. 10-12 Checking PTO Adjustment. . . . . . . . . . . .. 15-10
Lapping Valves. . . . . . . . . . . . . . . . . . . . . .. 10-12 Installing Battery ...................... 15-10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-13 Filling Crankcase With Oil. . . . . . . . . . . . .. 15-11
Installing Crankcase Breather Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-11
(Serial No. -155,000) . . . . . . . .. 10-13 Adjusting Breaker Points. . . . . . . . . . . . . .. 15-11
Installing Crankcase Breather Checking Spark Plug Gap ............. 15-12
(Serial No. 155,000- ) ......... 10-13 Checking Timing. . . . . . . . . . . . . . . . . . . . .. 15-12
Installing Valves ...................... 10-13 Adjusting Carburetor to Governor Rod ... 15-14
Installing Cylinder Heads .............. 10-14 Adjusting Carburetor. . . . . . . . . . . . . . . . .. 15-14
Installing Valve Covers ................ 10-14 Adjusting Anti-Dieseling Solenoid. . . . . .. 15-15
Installing Intake Manifold ............... 10-14
Connecting Choke Cable and
Fuel Line .......................... 10-15

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20 Kohler Engine Tractor, Hydrostatic - 400
5-2 General Information SM-2103 (Mar-82)

TABLE OF CONTENTS-Continued
Page Page
Inspection and Repair-Continued
Adjustments-Continued
Replacing Timing Gear Cover
Adjusting Governor .................. . 15-15
Oil Seal ........................... 20-23
Installing Air Cleaner Base ............ . 15-15
Assembly
Installing Air Cleaner ................. . 15-16
Installing Oil Pressure Relief
Checking Engine Oil Pressure ......... . 15-16
Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-24
GROUP 20 - INTERNAL COMPONENTS
Installing Main Bearing . . . . . . . . . . . . . . .. 20-24
General Information ..................... . 20-1
Disassembly Installing Crankshaft in Closure
Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-25
Removing Coil and Condenser
Installing Camshaft and Tappets. . . . . . .. 20-25
Assembly .......................... . 20-2
Installing Cover Plate. . . • . . . . . . . . . . . . .. 20-26
Removing Cylinder Head Covers
Installing Crankshaft and Closure
and Blower Housing ................. . 20-2
Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-26
Removing Intake Manifold and
Checking Crankshaft End Play . . . . . . . .. 20-27
Oil Fill Tube ........................ . 20-3
Installing Closure Plate Oil Seal . . . . . . .. 20-27
Removing Exhaust Manifolds ........... . 20-3
Installing Crankshaft Gear . . . . . . . . . . . .. 20-27
Removing Governor ................... . 20-4
Installing Oil Pump. . . . . . . . . . . . . . . . . . .. 20-28
Removing Cylinder Head .............. . 20-4
Adjusting Oil Pump Drive
Removing Valve Covers ............... . 20-4
Gear Backlash .................... . 20-28
Removing Valves ..................... . 20-4
Installing Camshaft Gear.............. . 20-29
Removing Flywheel ................... . 20-5
Checking Camshaft End Play ......... . 20-29
Removing Stator ...................... . 20-5
Installing Rings and Piston ............ . 20-30
Removing Lower Blower Housing ....... . 20-6
Installing Oil Pan .................... . 20-31
Removing Starter ..................... . 20-6
Installing Oil Filter Adapter
Removing Timing Gear Cover .......... . 20-6
and Filter ......................... . 20-32
Removing Oil Filter and Adapter ........ . 20-6
Installing Timing Gear Cover .......... . 20-32
Removing Camshaft Gear.............. . 20;7
Installing Starter ..................... . 20-32
Removing Camshaft. .................. . 20-7
Installing Lower Blower Housing ....... . 20-32
Removing Oil Pan .................... . 20-8
Installing Stator ...................... . 20-33
Removing Oil Pump ................... . 20-8
Installing Flywheel ................... . 20-33
Removing Pistons ..................... . 20-8
Installing Valves ..................... . 20-33
Removing Crankshaft Gear ............ . 20-8
Adjusting Valves ..................... . 20-34
Removing Crankshaft and Closure
Installing Valve Covers ............... . 20-34
Plate .............................. . 20-9
Installing Cylinder Head .............. . 20-34
Removing Tappets .................... . 20-9
Installing Governor .................... . 20-35
Removing Crankshaft from Closure
Installing Exhaust Manifolds ........... . 20-35
Plate ............................... . 20-9
Installing Intake Manifolds and
Removing Main Bearing .............. . 20-10
Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-36
Removing Oil Pressure Relief Valve .... . 20-10
Installing Cylinder Head Covers
Inspection and Repair .................. . 20-11
and Blower Housing ................ 20-36
Removing Piston Rings ............... . 20-12
Installing Coil and Condenser
Analyzing Piston Rings ............... . 20-12
Assembly. . . . . . . . . . . . . . . . . . . . . . . . .. 20-37
Analyzing Piston Wear ............... . 20-14
GROUP 25 - ENGINE LUBRICATION SYSTEM
Inspecting Piston .................... . 20-15
General Information. . . . . . . . . . . . . . . . . . . . .. 25-1
Analyzing Crankshaft and Connecting
Oil Pressure Relief Valve . . . . . . . . . . . . . .. 25-2
Rod Wear . . . . . . . . . . . . . . . . . . . . . . . .. 20-16
Full Flow Oil Filter . . . . . . . . . . . . . . . . . . . .. 25-2
Inspecting Crankshaft, Connecting
Inspection and Repair. . . . . . . . . . . . . . . . . . .. 25-3
Rod and Bearings ................. . 20-17
Oil Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-3
Analyzing Main Bearing ............... . 20-18
High or Low Oil Pressure. . . . . . . . . . . . . .. 25-3
Inspecting Camshaft and Bearings ..... . 20-19
GROUP 30 - SPECIFICATIONS
Inspecting Timing Gears .............. . 20-20
General Specifications. . . . . . . . . . . . . . . . . . .. 30-1
Inspecting Cylinder Bore .............. . 20-20
Tune-up Specifications. . . . . . . . . . . . . . . . . . .. 30-1
Deglazing Cylinder Bore .............. . 20-21
Internal Specifications. . . . . . . . . . . . . . . . . . .. 30-1
Boring Cylinder Block ................ . 20-21
Torque Specifications. . . . . . . . . . . . . . . . . . . .. 30-2
Replacing Crankshaft and Camshaft
_ _ _S_le____e_v.:....e Bearings. . . . . . . . . . . . . . . . . . .. 20-22
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Tractor, Hydrostatic - 400 Fuel System 30
SM-2103 (Oec-76) Governor 15-3

DISASSEMBL Y

A-Cap Screws and Lock B-Crankcase Breather A-Retaining Ring B-Governor Gear C-Key
Washers C-Gasket
Fig. 6-Removing Governor Gear
Fig. 4-Removing Crankcase Breather
Remove retaining ring (A), Fig. 6.
Remove two cap screws and lock washers (A),
Fig. 4. Remove governor gear (8).
Remove key (C) from governor shaft.
Remove crankcase breather (8) and gasket (C).

A-Slotted Screws and C-Governor Spring

A-Slotted Screws and B-Breaker Point Assembly Lock Washers O-Nut
Lock Washers C-Breaker Plunger B-Governor Housings E-Speed Control Lever

Fig. 5-Removing Breaker Point Assembly Fig. 7-Splitting Governor Housing

Remove two slotted screws and lock washers (A), Remove three slotted screws and lock washers
Fig. 5. (A), Fig. 7.
Separate the governor housings (8).
Remove breaker point assembly (8).
Remove governor spring (C). Mark holes on speed
Remove breaker plunger (C). control bracket and governor lever so spring can be
connected in some holes.
Remove nut (0).
Remove speed control lever (E).
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Tractor, Hydrostatic - 400 Electrical System 40
SM-2103 (Oec-76) General Information 5-1

Section 40
ELECTRICAL SYSTEM
Group 5
GENERAL INFORMATION
TABLE OF CONTENTS
GROUP 5 - GENERAL INFORMATION Page Page
Description (Serial No. 30,001-70,000) ....... 5-3 GROUP 10 - CRANKING SYSTEM-Continued
Description (Serial No. 70,001- ) ....... 5-4 Transmission Neutral-Start Switch. . . . . . . .. 10-11
Electrical System Trouble Shooting Guide .... 5-5 Adjusting Transmission Neutral-Start
Testing .................................... 5-6 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-11
Testing Cranking System (Serial No. Replacing Transmission Neutral-Start
30,001-70,000) ........................ 5-6 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-11
Testing Cranking System (Serial No. PTO Neutral-Start Switch ................ 10-12
70,001- ) ........................ 5-8 Testing PTO Neutral-Start Switch (Serial
Testing Ignition System ................. 5-10 No. 30,001-70,000) ................. 10-12
Testing Charging System (Serial No. Replacing PTO Neutral-Start Switch
30,001-70,000) ...................... 5-13 (Serial No. 30,001-70,000) . . . . . . . . . .. 10-12
Testing Charging System (Serial No. Testing PTO Neutral-Start Switch (Serial
70,001- ) ...................... 5-15 No. 70,001- ) ................. 10-13
Testing Accessory System (Serial No. Replacing PTO Neutral-Start Switch
30,001-70,000) ...................... 5-17 (Serial No. 70,001- ) ........... 10-13
Testing Accessory System (Serial No. Solenoid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-14
70,001- ) ...................... 5-19 Replacing Solenoid .................... 10-14
Circuit Breaker .......................... 10-14
GROUP 10 - CRANKING SYSTEM
Replacing Circuit Breaker .............. 10-14
Principle of Operation (Serial No. 30,001-
Seat Safety-Start Switch (Serial No.
70,000) ............................... 10-1
70,001- ) ....................... 10-15
Principle of Operation (Serial No. 70,001-
Testing Seat Safety-Start Switch (Serial
) ............................... 10-2
No. 70,001- ) ................. 10-15
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-3
Replacing Seat Safety-Start Switch
Removing Battery ...' . . . . . . . . . . . . . . . . . .. 10-3
(Serial No. 70,001- ) ........... 10-15
Testing Battery Specific Gravity. . . . . . . . .. 10-3
Testing Battery High Rate Discharge .... , 10-4 GROUP 15 - IGNITION SYSTEM
Servicing Battery. . . . . . . . . . . . . . . . . . . . . .. 10-4 Principle of Operation. . . . . . . . . . . . . . . . . . . .. 15-1
Cleaning Battery . . . . . . . . . . . . . . . . . . . . . .. 10-4 Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-2
Activating New Battery. . . . . . . . . . . . . . . . .. 10-5 Condenser ............................ 15-2
Installing Battery. . . . . . . . . . . . . . . . . . . . . .. 10-5 Spark Plug .............................. 15-3
Starter Motor ............................ 10-6 Inspecting Spark Plug .................. 15-3
Removing Starter Motor ................ 10-6 Analyzing Spark Plug.. . . . . . . . . . . . . . . . .. 15-4
Testing Starter Drive ................... 10-6 Setting Spark Plug Gap. . . . . . . . . . . . . . . .. 15-5
Testing Starter Armature Rotation ........ 10-6 Condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-5
Disassembling Starter Motor ............ 10-6 Replacing Condenser. . . . . . . . . . . . . . . . . .. 15-5
Inspection and Repair . . . . . . . . . . . . . . . . .. 10-7 Testing Condenser Capacity ............ 15-6
Testing Armature .................... 10-8 Testing Condenser for Leakage or Short . 15-6
Analysis ............................ 10-8 Testing Condenser Series Resistance. . .. 15-6
Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-8 Coil ..................................... 15-7
Replacing Bushings . . . . . . . . . . . . . . . . .. 10-9 Removing Coil ......................... 15-7
Inspecting Bearings .................. 10-9 Testing Coil Power ..................... 15-7
Assembly ............................. 10-9 Testing Coil Surface Insulation .......... 15-8
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-1 0 Testing Coil Continuity. . . . . . . . . . . . . . . . .. 15-8
Replacing Key Switch ................. 10-10 Installing Coil. . . . . . . . . . . . . . . . . . . . . . . . .. 15-9

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40 Electrical System Tractor, Hydrostatic - 400
5-2 General Information SM-2103 (Oec-76)

TABLE OF CONTENTS-Continued

GROUP 15 - IGNITION SYSTEM-Continued Page GROUP 25 - Accessories Page

Breaker Points. . . . . . . . . . . . . . . . . . . . . . . . .. 15-10 Replacing Dial-Type Hour Meter. . . . . . . . .. 25-1
Adjusting Breaker Points. . . . . . . .. 15-10 Replacing Digital-Type Hour Meter ......... 25-1
Replacing Breaker Points . . . . . . . . . . . . .. 15-10 Fuel Pump .............................. 25-1
Checking and Adjusting Timing. . . 15-11 Testing Fuel Pump ..................... 25-1
Replacing Fuel Pump ................... 25-1
GROUP 20 - CHARGING SYSTEM Anti-Dieseling Solenoid ................... 25-1
Principle of Operation. . . . . . . . . . . . . . . 20-1 Testing Anti-Dieseling Solenoid .......... 25-1
Replacing Rectifier-Regulator. . ....... 20-2 Replacing Anti-Dieseling Solenoid ....... 25-1
Replacing Stator. . . . . . . . . . . . . . . . . . . . . .. 20-2 Replacing Ammeter ....................... 25-2
Replacing Headlight Bulb ................. 25-2
Replacing Taillight Bulb ................... 25-2

Litho in U.S.A.
Tractor, Hydrostatic - 400 Power Train 50
SM-2103 (Oec-76) General Information 5-1

Section 50
POWER TRAIN
Group 5
GENERAL INFORMATION
TABLE OF CONTENTS
GROUP 5 - GENERAL INFORMATION Page GROUP 10 - HYDROSTATIC
Description (Serial No. 30,001-55,000) ....... 5-3 TRANSMISSION-Continued Page
Description (Serial No. 55,001- ) ....... 5-4 Installing Cylinder Block .............. . 10-16
Power Train Trouble Shooting Guide ......... 5-5 Installing Motor Shaft ................. . 10-16
GROUP 10 - HYDROSTATIC TRANSMISSION Installing Motor Housing and Pinion
General Information ...................... 10-1 Gear ............................. . 10-17
Principle of Operation. . . . . . . . . . . . . . . . . . . .. 10-2 Installing Fittings and Control Lever .... . 10-17
Piston Motor. . . . . . . . . . . . . . . . . . . . . . . . . .. 10-3 Installation ............................. . 10-17
Check Valves .......................... 10-3 Installing Transmission and Drive
Testing Charge Pressure .................. 10-4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-17
Removal ................................ 10-4 Installing Drive Shaft Spring Pin . . . . . . .. 10-18
Draining Transmission Fluid ............. 10-4 Connecting Transmission .............. 10-18
Removing Fender-Deck. . . . . . . . . . . . . . . .. 10-4 Installing Fuel Tank ................... 10-19
Removing Fuel Tank . . . . . . . . . . . . . . . . . .. 10-5 Installing Fender-Deck. . . . . . . . . . . . . . . .. 10-19
Disconnecting Transmission. . . . . . . . . . . .. 10-5 Filling Transmission with Fluid
Removing Drive Shaft Spring Pin . . . . . . .. 10-6 (Serial No. 30,001-70,000) . . . . . . . . . .. 10-19
Removing Transmission and Drive Shaft . 10-6 Filling Transmission with Fluid
Disassembly ............................. 10-7 (Serial No. 70,001- ) . . . . . . . . . .. 10-20
Making Transmission Repair Stand ...... 10-7 Adjustments ............................ 10-20
Removing Fittings and Control Lever. . . .. 10-7 Adjusting Hydrostatic Linkage .......... 10-20
Removing Motor Housing and Pinion Gear 10-7 Torque Specifications. . . . . . . . . . . . . . . . . . .. 10-20
Removing Motor Shaft. . . . . . . . . . . . . . . . .. 10-7 GROUP 15 - HYDROSTATIC CONTROL LINKAGE
Removing Cylinder Block ............... 10-8 Principle of Operation (Serial No.
Removing Center Section. . . . . . . . . . . . . .. 10-8 30,001-55,000) ........................ 15-1
Removing Pump Cylinder. . . . . . . . . . . . . .. 10-8 Principle of Operation (Serial No.
Removing Swashplate . . . . . . . . . . . . . . . . .. 10-8 55,001- ) ........................ 15-2
Removing Charge Pump Housing. . . . . . .. 10-9 Removal (Serial No. 30,001-55,000). . . . . . .. 15-3
Removing Gerotor. . . . . . . . . . . . . . . . . . . . .. 10-9 Disconnecting Upper Linkage. . . . . . . . . . .. 15-3
Removing Pump Shaft. . . . . . . . . . . . . . . . .. 10-9 Removing Control Lever . . . . . . . . . . . . . . .. 15-3
Inspection and Repair ................... 10-10 Removing Bottom Screen and Fan Guard 15-3
Inspecting Motor Shaft. . . . . . . . . . . . . . . .. 10-11 Removing Roller Arm. . . . . . . . . . . . . . . . . .. 15-4
Inspecting Pump Shaft. . . . . . . . . . . . . . . .. 10-11 Removing Yoke ........................ 15-4
Inspecting Cylinder Block . . . . . . . . . . . . .. 10-11 Removing Shock Absorber. . . . . . . . . . . . .. 15-4
Inspecting Valve Plates. . . . . . . . . . . . . . .. 10-12 Removing Slide Assembly .............. 15-4
Inspecting Thrust Plates . . . . . . . . . . . . . .. 10-13 Removal (Serial No. 55,001- ). . . . . . .. 15-6
Inspecting Gerotor .................... 10-13 Removing Bottom Screen and Fan Guard 15-6
Inspecting Charge Pump Housing. . . . . .. 10-13 Making Spring Pin Tool. . . . . . . . . . . . . . . .. 15-6
Inspecting Pump Housing. . . . . . . . . . . . .. 10-13 Disconnecting Upper Linkage ............ 15-6
Inspecting Center Section. . . . . . . . . . . . .. 10-14 Removing Control Lever and Shock
Inspecting Check Valves ............... 10-14 Absorber .................. : . . . . . . . .. 15-7
Inspecting Drive Shaft ................. 10-14 Removing Roller Arm and Control Rod ... 15-7
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-15 Inspection and Repair (Serial No.
Installing Pump Shaft. . . . . . . . . . . . . . . . .. 10-15 30,001-55,000) ........................ 15-8
Installing Gerotor ...................... 10-15 Inspection and Repair (Serial No.
Installing Charge Pump Housing ........ 10-15 55,001- ) ........................ 15-9
Installing Swashplate .................. 10-15 Inspecting Shock Absorber ............. 15-10
Installing Pump Cylinder. . . . . . . . . . . . . .. 10-16 Inspecting Roller Arm .................. 15-10
Installing Center Section. . . . . . . . . . . . . .. 10-16 Inspecting Control Lever. . . . . . . . . . . . . .. 15-10
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50 Power Train Tractor, Hydrostatic - 400
5-2 General Information SM-2103 (Oec-76)

TABLE OF CONTENTS-Continued
GROUP 15 - HYDROSTATIC CONTROL LINKAGE GROUP 20 - TWO-SPEED REAR AXLE
(Continued) Page (Continued) Page
Inspecting Slide Assembly (Serial No. Inspecting Output Pinion Assembly ..... 20-12
30,001-55,000) . . . . . . . . . . . . . . . . . . . .. 15-10 Inspecting Shifter Shaft Assembly ....... 20-12
Disassembling Slide Assembly (Serial Inspecting Countershaft Assembly ...... 20-12
No. 30,001-55,000) .............. , 15-11 Inspecting Shifter Assembly ............ 20-13
Repairing Slide Assembly (Serial Inspecting and Replacing Bearings ...... 20-13
No. 30,001-55,000) . . . . . . . . . . . . . .. 15-11 Inspecting and Replacing Seals ........ 20-15
Assembling Slide Assembly (Serial Inspecting Case and Cover ............ 20-15
No. 30,001-55,000) ............... 15-12 Assembly ............................... 20-16
Installation (Serial No. 30,001-55,000) ..... 15-13 Installing Spacer on Shifter Shaft ....... 20-16
Installing Slide Assembly .............. , 15-13 Assembling Countershaft. .............. 20-16
Installing Shock Absorber. . . . . . . . . . . . .. 15-14 Installing Spur Gear on Output Pinion. " 20-16
Installing yoke ........................ 15-14 Installing Gears in Case ............... 20-17
Installing Roller Arm. . . . . . . . . . . . . . . . . .. 15-14 Installing Differential ................... 20-17
Installing Bottom Screen and Fan Guard 15-15 Installing Cover ....................... 20-18
Installing Control Lever . . . . . . . . . . . . . . .. 15-15 Installing Shifter Detent .............. " 20-18
Connecting Upper Linkage . . . . . . . . . . . .. 15-15 Installing Axle Housings ............... 20-18
Installation (Serial No. 55,001- ) . . . .. 15-16 Installing Brakes ...................... 20-19
Installing Roller Arm and Control Rod. .. 15-16 Installation ....................... "....... 20-20
Installing Control Lever and Shock Installing Hitch Plate and Oil Fill Tube
Absorber ........................... 15-16 (Serial No. 30,001-70,000) ........... 20-20
Connecting Upper Linkage ............. 15-17 Installing Hitch Plate and Oil Fill
Installing Bottom Screen and Fan Guard 15-17 Sight Tube (Serial No. 70,001- ) 20-20
Adjustments ........................... , 15-18 Installing Transmission on Rear Axle .... 20-20
Adjusting Hydrostatic Control Linkage .. , 15-18 Installing Transmission and Rear Axle
Adjusting Linkage Brakes ............. , 15-18 in Tractor .......................... 20-20
GROUP 20 - TWO-SPEED REAR AXLE Securing Rear Axle ................... 20-21
Principle of Operation ..................... 20-1 Installing Lower Transmission Lines and
Removal ................................ 20-2 Linkage ............................ 20-21
Draining Transmission Fluid ............. 20-2 Installing Bottom Screen and Fan Guard 20-21
Removing Fender-Deck ................. 20-2 Connecting Rear Axle Control Lever,
Removing Fuel Tank ................... 20-3 Transmission Lines and Linkage ...... 20-22
Disconnecting Rear Axle Control Lever, Installing Fuel Tank ................... 20-22
Transmission Lines and Linkage ....... 20-3 Installing Fender-Deck ................. 20-23
Removing Bottom Screen and Fan Guard 20-4 Filling Transmission with Fluid
Removing Lower Transmission Lines and (Serial No. 30,001-70,000) ........... 20-23
Linkage ............................. 20-4 Filling Transmission with Fluid
Freeing Rear Axle ...................... 20-4 (Serial No. 70,001- ) ........... 20-23
Removing Transmission and Rear Axle Adjustments ............................ 20-23
from Tractor. . . . . . . . . . . . . . . . . . . . . . . .. 20-5 Adjusting Hydrostatic Linkage .......... 20-24
Removing Transmission from Rear Axle.. 20-5 Adjusting Brakes. . . . . . . . . . . . . . . . . . . . .. 20-24
Removing Hitch Plate and Oil Fill Tube Torque Specifications .................... 20-24
(Serial No. 30,001-70,000) ............ 20-5 GROUP 25 - BRAKES
Removing Hitch Plate and Sight Tube Principle of Operation ..................... 25-1
(Serial No. 70,001- ) ............ 20-5 Removal ................................ 25-2
Disassembly ............................ , 20-6 Removing Brake Drum ................. 25-2
Removing Brake Drum ................. 20-6 Inspection and Repair .................... 25-2
Removing Brakes ........ : ............. 20-6 Inspecting Brake Shoes ................. 25-2
Removing Axle Housings ............... 20-6 Replacing Brake Shoes ................. 25-2
Removing Shifter Detent ................ 20-6 Inspecting Brake Drum ................. 25-2
Removing Cover ....................... 20-7 Installation ............................... 25-4
Removing Differential .................. , 20-7 Installing Brake Drum. . . . . . . . . . . . . . . . . .. 25-4
Removing Gears from Case. . . . . . . . . . . .. 20-7 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-4
Inspection and Repair .................... 20-8 Adjusting Brake ........................ 25-4
Inspecting Differential. . . . . . . . . . . . . . . . .. 20-10
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Tractor,Hydrostatic - 400 Hydraulic System 60
SM-2103 (Oec-76) General Information 5-1

Section 60
HYDRAULIC SYSTE
Group 5
GENERAL INFORMATION
TABLE OF CONTENTS
Page Page
GROUP 5 - GENERAL INFORMATION GROUP 20 - POWER STEERING
Principle of Operation ...................... 5-2 CONTROL VALVE
Trouble Shooting Guide ..................... 5-4 Principle of Operation .................... 20-1
Testing Hydraulic System Charge Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-2
Pressure ................................ 5-5 Disassembly ............................. 20-2
Inspection and Repair .................... 20-3
GROUP 10 - IMPLEMENT CONTROL VALVE Replacing O-rings and Back-up
Principle of Operation .................... 10-1 Washers ............................ 20-3
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-2 Inspecting Valve ....................... 20-3
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-3 Assembly ................................ 20-4
Removing Float Spool .... : . . . . . . . . . . . .. 10-3 Installation ............................... 20-4
Removing Standard Spools ............. 10-3
Removing Lift Check Valves. . . . . . . . . . .. 10-3 GROUP 25 - POWER STEERING CYLINDER
Removing Relief Valve . . . . . . . . . . . . . . . .. 10-4 Principle of Operation .................... 25-1
Inspection and Repair . . . . . . . . . . . . . . . . . . .. 10-4 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-1
Replacing Spring on Float Spool. . . . . . .. 10-5 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-1
Replacing Spring on Standard Spool . . .. 10-5 Installation ............................... 25-2
Replacing O-rings. . . . . . . . . . . . . . . . . . . . .. 10-5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-2
Assembly ................................ 10-6
Installing Relief Valve .................. 10-6 GROUP 30 - HYDRAULIC LINES AND
Installing Lift Check Valves . . . . . . . . . . . .. 10-6 COUPLERS
Installing Standard Spools . . . . . . . . . . . . .. 10-6 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30-1
Installing Float Spool ................... 10-7 Hoses ................................... 30-2
Installation ............................... 10-8 Inspecting Hoses ....................... 30-2
Replacing Hoses....................... 30-2
GROUP 15 - ROCKSHAFT CYLINDER Tubing ................................... 30-2
Principle of Operation .................... 15-1 Inspecting Tubing ...................... 30-2
Testing .................................. 15-1 Replacing Tubing ...................... 30-2
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-1 Hydraulic Couplers ....................... 30-2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-2

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Tractor,Hydrostatic - 400 Miscellaneous 70
SM-2103 (Jun-79) Steering and Front Axle 5~ 1

Section 70
ISCELLANE US
Gro p
STEERING AN FRONT
TABLE OF CONTENTS

Page Page
GROUP 5 - STEERING AND FRONT AXLE GROUP 10 - LIFT LINKAGE

General Information ........................ 5-2 Description .............................. 10-1

Trouble Shooting Guide ..................... 5-3 Adjusting Depth Control .................. 10-2
Removal ................................... 5-4
Removing Steering Gear .................. 5-4 GROUP 15 - PTO
Removing Battery ...................... 5-4
Removing Battery Base ................. 5-4 Principle of Operation
Removing Steering Wheel .............. 5-4 (Serial No. 30,001-55,000) . . . .. . . . . . . . .. 15-1
Removing Steering Gear ................ 5-4 Principle of Operation
Removing Front Wheels and AXle ......... 5-5 (Serial No. 55,001- ) .............. 15-2
Removing Front Wheels ................ 5-5 Removal ................................ 15-3
Removing Right-Hand Spindle ........... 5-5 Removing Belt Guides and Belts ........ 15-3
Removing Left-Hand Spindle ............ 5-5 Removing Drive Sheave . . . . . . . . . . . . . . .. 15-3
Removing Front Axle ................... 5-6 Removing Driven Sheave. . . . . . . . . . . . . .. 15-3
Disassembly ............................... 5-6 Removing PTO Shaft. . . . . . . . . . . . . . . . . .. 15-3
Disassembling Steering Gear ............. 5-6 removing PTO Cable . . . . . . . . . . . . . . . . . .. 15-4
Inspection and Repair ...................... 5-7 Removing Idler and Brake .............. 15-4
Inspecting Steering Linkage ............... 5-7 Inspection and Repair .................... 15-5
Inspecting Steering Gear ................. 5-7 Inspecting PTO Shaft ................... 15-6
Inspecting Front Axle .................... 5-8 inspecting PTO Springs and Belts ....... 15-6
Assembly .................................. 5-8 Inspecting Sheaves .................... 15-6
Assembling Steering Gear ................ 5-8 inspecting PTO Cable . . . . . . . . . . . . . . . . .. 15-6
Installation ................................. 5-9 Installation ............................... 15-7
Installing Steering Gear .................. 5-9 Installing Idler and Brake ............... 15-7
Installing Gear ......................... 5-9 Installing PTO Cable ................... 15-7
Installing Steering Wheel .............. 5-10 Installing PTO Shaft. . . . . . . . . . . . . . . . . . .. 15-7
Installing Battery Base................ 5-10 Installing Driven Sheave . . . . . . . . . . . . . . .. 15-8
Installing Battery .................... , 5-10 Installing Drive Sheave . . . . . . . . . . . . . . . .. 15-8
Installing Front Wheels and Axle ........ 5-11 Installing Belt Guides and Belts .......... 15-8
Installing Front Axle .................. 5-11 Adjustment .............................. 15-9
Installing Left-Hand Spindle ........... 5-11 Adjusting PTO . . . . . . . . . . . . . . . . . . . . . . . .. 15-9
Installing Right-Hand Spindle.......... 5-11
Installing Front Wheels ............... 5-11
Adjustments ............................. 5-12
Adjusting Steering ..................... 5-12
Adjusting Steering Gear ................ 5-13

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Tractor, Hydrostatic - 400 Special Service Tools 80
SM-2103 (Oec-76) Kohler Engine Essential Service Tools 5-1

Section 80
SPECIAL SERVICE T LS
Group 5
KOHLER ENG IN ESS S RVICE TOOLS
TABLE OF CONTENTS

Page Page
Group 5 - KOHLER ENGINE ESSENTIAL Group 15 - TRACTOR ESSENTIAL
SERVICE TOOLS ................ 5-2 SERVICE TOOLS .............. 15-1

Group 10 - ENGINE CONVENIENCE Group 20 - TRACTOR CONVENIENCE

SERVICE TOOLS .............. 10-1 SERVICE TOOLS .............. 20-1

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Tractor, Hydrostatic - 400 Tractor Attachments 90
SM-2103 (Jun-79) 50 Snow Thrower 5-1

Section 90
TRACT R ATTACH ENTS
Group 5
50 SNOW THROWER
TABLE OF CONTENTS
Page Page
GROUP 5 - 50 SNOW THROWER GROUP 15 - 60 ROTARY MOWER
Replacing Shear Bolt ....................... 5-2 Replacing Mower Drive Belt. . . . . . . . . . . . . .. 15-1
Reversing or Replacing Scraper Blade ....... 5-2 Servicing Mower Blades .................. 15-1
Replacing Rotor Drive Chain ................ 5-3 Removing and Installing Blades ......... 15-1
Adjusting Rotor Drive Chain Tension ......... 5-3 Sharpe ning Blades . . . . . . . . . . . . . . . . . . . .. 15-1
Replacing Rotor Bearings ................... 5-4 Servicing Mower Blade Spindles ........... 15-2
Right-Hand Bearing ...................... 5-4 Servicing Gear Case ..................... 15-2
Left-Hand Bearing ........................ 5-4 Removing Gear Case .................. 15-2
Removing Rotor For Repair or Replacement .. 5-5 Disassembling Gear Case .............. 15-3
Removing Rotor ......................... 5-5 Inspection and Repair ................ " 15-6
Replacing Rotor .......................... 5-6 Assembling Gear Case ...... ' .......... 15-7
Replacing Wear Plate ....................... 5-6 Installing Gear Case .................... 15-9
Servicing Gear Case ....................... 5-7 Lubricating Mower. . . . . . . . . . . . . . . . . . . . . .. 15-10
Removing Gear Case .................... 5-7
Disassem bling Gear Case ................ 5-7
Inspection and Repair .. . . . . . . . . . . . . . . .. 5-10
Assembling Gear Case ................. 5-11
Installing Gear Case .................... 5-13
Replacing Discharge Chute Cables. . . . . . . .. 5-14
Replacing Hydraulic Cylinder Hoses ........ 5-15
Lubricating Snow Thrower. . . . . . . . . . . . . . . .. 5-16

GROUP 10 - 35A ROTARY TILLER

Repairing or Replacing Drive Chain . . . . . . .. 10-1
Replacing Tine Shaft Bearings. . . . . . . . . . . .. 10-2
Left-Hand Bearing. . . . . . . . . . . . . . . . . . . . .. 10-2
Right-Hand Bearing . . . . . . . . . . . . . . . . . . .. 10-2
Replacing Tines. . . . . . . . . . . . . . . . . . . . . . . . .. 10-3
Replacing Shear Bolt. . . . . . . . . . . . . . . . . . . .. 10-3
Servicing Gear Case ..................... 10-4
Removing Gear Case .................. 10-4
Disassem bling Gear Case .............. 10-5
Inspection and Repair . . . . . . . . . . . . . . . . .. 10-8
Assembling Gear Case ................. 10-9
Installing Gear Case. . . . . . . . . . . . . . . . . .. 10-12
Servicing PTO (Power-Take-Off)
Chain Case. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-13
Disassembling C:lain Case ............. 10-13
Inspection and Repair . . . . . . . . . . . . . . . .. 10-16
Assembling Chain Case ............... 10-17
Lubricating Tiller and Chain Case ......... 10-20

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