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FOAM STATIONS FOAM STATIONS

FOAM STATIONS
SECTION INDEX

Hydro-Foam™ Monitor Stations Overview........................................................ I2

Standard Hydro-Foam™ Monitor Stations 3”, 350-750GPM........................... I3

High-Flow Constant Pressure Hydro-Foam™ Ranger™


Monitor Stations 4”, 250-1,500 GPM............................................................... I4

Drum Kit & Double Drum Kit............................................................................... I5

Transportable Foam “Tote” - 265 Gallon (1000 Liter) Capacity..................... I6

“Minuteman” Foam Hose Reel Station............................................................... I7

“Minuteman II” Foam Hose Reel Station with


Low Flow Hydro-Foam™ Monitor.................................................................... I8

“Minuteman III” Foam Hose Reel Station with


Medium Flow Hydro-Foam™ Monitor.......................................................I9-I11

Continuous Flow Hose Reel Station...................................................................I12

Hose Reel Foam Station-Bladder Tank Style - 40 Gallon.............................. I13

Quick Attack Foam Cart...................................................................................... I14

Oscillating Monitor Foam Station................................................................I15-I16

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Hydro-Foam™ Monitor Stations

*Available in 30 gallon, 55 gallon, 265 gallon containers

Product Application
Firewater monitors are normally installed, or otherwise made available for exposure protection throughout industrial facilities that process
and/or inventory flammable liquids. When employed for water application, they can also serve a dual purpose and be used for applying foam for
vapor suppression and/or spill fire protection. Firewater monitors are easily converted to this dual “foam/water” application through the use
of a separate/dedicated foam reservoir and a Hydro-Foam™ Nozzle installed on each monitor.

HYDRO-FOAM™ MONITOR STATIONS PROVIDE THE FOLLOWING

ADVANTAGES over Handline Hose Stations utilizing Inline Eductors.

Hydraulic Efficiency
Hydro-Foam™ Monitors operate effectively at lower inlet pressures, when compared to handline nozzles used in conjunction with inline
eductors.

Inline eductors require a nominal 35% of the available water inlet pressure in order to proportion foam. This pressure drop, when combined
with the pressure loss through the delivery hose to the nozzle, translates into required inlet pressures of approximately 50 psi greater than what
is needed for Hydro-Foam™ monitors to operate.

Fire Fighting Capability


Hydrocarbon spill fires require a minimum nominal foam application density of 0.1 gpm per sq. ft. Therefore, a 100 gpm handline has the
capability of controlling and suppressing approximately 1000 sq. ft. of flame surface area. Scaled up, a 500 (750, 1,000) gpm foam water monitor
has the capability of controlling and suppressing 5 (7.5, 10) times the flame surface area versus that of a 100 gpm handline nozzle.

Operator Safety
Monitors flowing between 500 and 1,000 gpm have an effective range which is about 3 times farther than that of a 100 gpm handline. This
greater projection of foam or water translates proportionally into more safety for the operator. In addition, when the monitor nozzle is adjusted
to the “FULL FOG” position the higher volume of foam or water provides proportionally more cooling for the operator. Also, (as opposed to
handlines) monitors can be set up and adjusted - then temporarily left unattended, if necessary.

For US and Foreign Patent and Trademark information, please refer to page IP2

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Hydro-Foam™ Monitor Stations

Product:

Standard Hydro-Foam™ Monitor Stations 3”, 350-750 GPM

General:
Hydro-Foam™ Monitor Stations are recognized as the standard for front-line fire prevention/sup-
pression foam application systems. They are used extensively in hydrocarbon processing and petrochemi-
cal plants throughout the world. Hydro-Foam™ Monitor Stations are typically installed in high-hazard/
high value areas such as process units, tank farms, truck loading racks, rail terminals and marine facilities.
Because of their inherent ease of operation, Hydro-Foam™ Monitor Stations, when used by trained
operators and fire fighters, have assisted in the significant reduction of industrial fire losses.

Description:
Complete Standard Hydro-Foam™ Station with 3” waterway monitor. 1% or 3% proportioning up to 750 gpm. System consists of:
Standard Spectrum Monitor, 3” cast brass with tiller bar manual controls; Hydro-Foam™ Medium Body Brass Nozzle and Drum Kit. Monitor
with either a 3” ASA 150# flanged base, or a 4” ASA 150# flanged base.

Hydro-Foam™ STATION COMPONENTS Hydro-Foam™ Monitor Station Consists of:


1. Hydro-Foam™ Nozzle with Flex Hose
2. Spectrum Monitor
3. Drum Kit
4. ThunderStorm® ATC Drum

By simply opening two valves (for water and foam control),


ThunderStorm® ATC is easily and safely proportioned and
delivered to either cover unignited fuel spills or to apply onto
flammable/combustible liquid fire.
ThunderStorm®

AFFF/ATC

Standard HYDRO-FOAM™ Foam Duration


Flow rate Foam
Model (minutes)
MONITOR STATIONS @100PSI Proportioning
with LW Nozzles
HMS-350-1 350 gpm 1% 15
HMS-350-3 350 gpm 3% 5
HMS-500-1 500 gpm 1% 11
HMS-500-3 500 gpm 3% 3.5
HMS-700-1 700 gpm 1% 7.5
HMS-700-3 700 gpm 3% 2.5

Standard HYDRO-FOAM™ Flow rate Foam Foam Duration


MONITOR STATIONS Model
@100PSI Proportioning (minutes)
with LWNS Nozzles HMS-500NS-1 500 gpm 1% 11
HMS-500NS-3 500 gpm 3% 3.5
HMS-750NS-1 750 gpm 1% 7.3
HMS-750NS-3 750 gpm 3% 2.4

For US and Foreign Patent and Trademark information, please refer to page IP2

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Hydro-Foam™ Monitor Stations

Product:

High-Flow Constant Pressure Hydro-Foam™ Ranger™


Monitor Stations 4” 250-1,500 GPM

General:
Hydro Foam™ Monitor Stations are recognized as the standard for front-line
fire prevention/suppression foam application systems. They are used extensively in
hydrocarbon processing and petrochemical plants throughout the world. Hydro-
Foam™ Monitor Stations are typically installed in high-hazard/high value areas such
as process units, tank farms, truck loading racks, rail terminals and marine facilities.
Because of their inherent ease of operation, Hydro-Foam™ Monitor Stations, when
used by trained operators and fire fighters, have assisted in the significant reduction of
industrial fire losses.

Description:
Complete High-Flow Constant Pressure Hydro-Foam™ Station with 4” waterway monitor.
Constant metering 1% or 3% proportioning through the entire nozzle. Flow range — 250-1500 gpm. System consists of: Ranger™ HF Series
Aluminum Nozzle and Drum Kit. 4” ASA flanged base.

By simply opening two valves (for water and foam control),


ThunderStorm® ATC is easily and safely proportioned and deliv-
ered to either cover unignited fuel spills or to apply onto flam- Hydro-Foam™ Station
mable/combustible liquid fire. Components

“High Flow” Hydro-Foam™ Monitor Station


Consists of:

1. HF-Ranger™ Automatic Hydro-Foam™ Nozzle with Flex Hose


2. Spectrum Monitor - 4”
3. Drum Kit
4. ThunderStorm® ATC Foam Concentrate Drum
ThunderStorm®

AFFF/ATC

“High Flow” Hydro-Foam™ Monitor Stations

Model Flow Range Flow Rate @100PSI Metered Proportioning

HMSR 1.0-1 250-1000 gpm 1000 gpm 1%

HMSR 1.0-3 250-1000 gpm 1000 gpm 3%

HMSR 1.5-1 250-1500 gpm 1500 gpm 1%

HMSR 1.5-3 250-1500 gpm 1500 gpm 3%

For US and Foreign Patent and Trademark information, please refer to page IP2

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Hydro-Foam™ Monitor Station Accessories

Product:

Drum Kit & Double Drum Kit

Description:
A “Drum Kit” is the link between any Hydro-Foam™ Nozzle and an atmospheric foam
tank. The standard drum kit consists of: flexible reinforced clear foam pick-up hose; foam
concentrate valve, pvc, quarter-turn ball type; rigid pvc concentrate pick-up tube (“stinger”);
pressure/vacuum vent. Custom configurations can also be provided for use with totes, or
larger atmospheric foam tanks. Specify model and flow rate of Hydro-Foam™ Nozzle and
length of hose (if other than 8’ ) that Drum Kit is to be used with.

Double Drum Kit is used to connect two (2) drums or tanks to a Hydro-Foam™ Nozzle, and consists of: pvc tee; two
(2) flexible hoses; one (1) 90˚ pvc elbow; two (2) foam concentrate control valves, pvc, quarter-turn ball type; two (2) pvc “stingers”;
and two (2) pressure/vacuum vents.

Drum Kit

Double Drum Kit

Standard Drum Kits Double Drum Kits


DKSB Small Body LW Nozzle DDKSB Small Body LW Nozzle

DKHF Medium Body HF Elkhart Nozzle DDKHF Medium Body HF Elkhart Nozzle

DKMB-O Medium Body Original Style LW Nozzle DDKMB-O Medium Body Original Style LW Nozzle

DKMB-N Medium Body New Style LWNS Nozzle DDKMB-N Medium Body New Style LWNS Nozzle

DKBB-R Ranger™ HF Nozzle DDKBB-R Ranger™ HF Nozzle

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Hydro-Foam™ Monitor Station Accessories

Product:

Transportable Foam “Tote”


265 Gallon (1000 Liter) Capacity

Description:
All Hydro-Foam™ Monitor Stations can now be supplied with
ThunderStorm® ATC transportable foam totes. 265 gallons of ThunderStorm®
ATC concentrate is included with each tote. The larger foam concentrate
capacity of the Tote matches up ideally with High Flow “Ranger™” Hydro-
Foam™ Monitor Stations. Molded cross-linked, high density polyethylene
tank is equipped with: reinforced metal enclosure; carbon steel base with fork
lift channels; threaded top inspection hatch; valved (2” cam-lock) pvc fill/drain
bottom fitting. Optional pressure/vacuum vent is provided when used in con-
junction with Hydro-Foam™ Monitor Station.

265 GAL
TOTE

*Available in 30 gallon, 55 gallon, 265 gallon containers

For US and Foreign Patent and Trademark information, please refer to page IP2

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FOAM STATIONS FOAM STATIONS

Self Contained Foam Systems

Product:

“Minuteman” Foam Hose Reel Station

Description:
Fixed, self contained hose reel foam station features a built-in foam concentrate storage tank and
a 95 GPM (or 60 gpm) 1% (or 3%) foam eductor with water bypass. Includes a 60 gallon stainless
steel foam concentrate storage tank, complete with: pressure/vacuum vent; 6” fill opening, capped; .75”
drain plug; lifting eyes; rigid concentrate pick-up line to tank bottom. Continuous flow hose reel is
equipped with 100 feet of 1.5” hard rubber hose and a constant flow 95 gpm (or 60 gpm) fog/straight
stream nozzle. Equipped with brass water inlet manifold. Red polyurethane paint finish.

6”

Model Minuteman
Model 601 Hose
Model 951 Reel Model
Stations
603 Model 953
Flow @ 150 PSI 60 gpm 95 gpm 60 gpm 95 gpm
Propor tioning 1% 1% 3% 3%

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“Minuteman II” Foam Hose Reel Station


with Low Flow Hydro-Foam™ Monitor

Description:
Similar to the standard “Minuteman Hose Reel Station“, but with the added advantage of pre-
plumbed self educting 150/225 gpm Hydro-Foam™ Monitor Nozzle. Enables the fire-fighter to knock
down the fire from a distance prior to committing via the hoseline. Monitor and hoseline can be used
separately or simultaneously with foam or water. System is equipped with a 2” Spectrum “Mini-Monitor”
with Small Body Hydro-Foam™ Nozzle. System proportions at 1% and/or 3%. Features a built-in
foam concentrate storage tank and a 60 gpm (or 95 gpm) 1% (or 3%) foam eductor with water bypass.
Includes a 60 gallon stainless steel foam concentrate storage tank, complete with: pressure/vacuum
vent; 6” fill opening, capped .75” drain plug; lifting eyes; rigid concentrate pick-up line to tank bottom.
Continuous flow hose reel is equipped with 100 feet of 1.5” hard rubber hose and a constant flow
60 gpm (or 95 gpm) fog/straight stream nozzle. Equipped with brass water inlet manifold. Red poly-
urethane paint finish.

Model # 150/601 150/951 150/603 150/953 225/601 225/951 225/603 225/953


Handline Flow 60gpm 95gpm 60gpm 95gpm 60gpm 95gpm 60gpm 95gpm
@150PSI
Monitor Flow 150 150 150 150 225 225 225 225
@100PSI
Propor tioning 1% 1% 3% 3% 1% 1% 3% 3%

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Self Contained Foam Systems

Product:

“Minuteman III” Foam Hose Reel Station


with 3” Hydro-Foam™ Monitor

Description:
Similar to the standard “Minuteman Hose Reel Station“, but with the added
advantage of a pre-plumbed self educting 350/500 gpm Hydro-Foam™ Monitor
Nozzle. Enables the fire-fighter to knock down the fire from a distance prior to com-
mitting via the hoseline. Monitor and hoseline can be used separately or simultane-
ously with foam or water. System is equipped with a 3” monitor with Hydro-Foam™
Nozzle. System proportions at 1% and/or 3%. Features a built-in foam concentrate
storage tank and a 60 gpm (or 95 gpm) foam eductor with water bypass. Includes a 60
gallon stainless steel foam concentrate storage tank, complete with: pressure/vacuum
vent; 6” fill opening, capped .75” drain plug; lifting eyes; rigid concentrate pick-up line to
tank bottom. Continuous flow hose reel is equipped with 100 feet of 1.5” hard rubber
hose and a constant flow 60 gpm (or 95 gpm) fog/straight stream nozzle. Equipped
with brass water inlet manifold. Red polyurethane paint finish.

3” MONITOR

Monitor Shut Off Valve

56”
Water By-Pass Valve
19”

Model # 350/601 350/951 350/603 350/953 500/601 500/951 500/603 500/953


Handline Flow 60gpm 95gpm 60gpm 95gpm 60gpm 95gpm 60gpm 95gpm
@150PSI
Monitor Flow 350 350 350 350 500 500 500 500
@100PSI
Propor tioning 1% 1% 3% 3% 1% 1% 3% 3%

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Self Contained Foam Systems

Product:

Foam Hose Reel Station with 55 Gallon ThunderStorm™


ATC 1 x 3 AR/AFFF Foam Drum

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Self Contained Foam Systems

Product:

Foam Hose Reel Station with Medium Flow Hydro-Foam™ Monitor/Nozzle &
55 Gallon ThunderStorm™ ATC 1 x 3 AR/AFFF Foam Drum

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Self Contained Foam Systems

Product:

Continuous Flow Hose Reel Stations

Description:
Spectrum Continuous Flow Hose Reel Stations provide instant, single-person operation of
fire fighting hose streams. Only the amount of hose required is unreeled, providing a quicker and
potentially safer fire prevention/suppression operation. Continuous Flow Hose Reels are designed
for use by trained fire personnel and are typically installed in areas that require supplemental (foam/water) fire protection for: covering small
flammable liquid spills; initial intervention fire fighting; or “mopping up” after flame knockdown. Station components include: continuous flow
reel; booster hose; handline AFFF (water) nozzle.

Continuous Flow Hose Reel


Carbon steel construction. Manual wind with ductile iron “straight-in” swivel inlet connection and quick release brake. Finished with red
polyurethane.

Booster Hose
High quality hose for either water or foam solution service. Rigid mandrel construction produces a reinforced, round, non-collapsible
hose, providing efficient flow, yet also the flexibility required for proper handling during emergencies. Includes cast brass, rocker lug expansion
ring couplings.

I.D. 1.5 Min Bend Radius 8.5”

Maximum W.P. 150 psi Tube Black EPDM Rubber


Pressure Safety 4:1 Cover Red EPDM Rubber Wrapped
Factor Impression
O.D. 1.98” Reinforcement High Tensile Textile Tire Cord
Piles
Approx. Weight 81 lb. per 100ft. Temp Range -40º to 180º F

AFFF (Water) Nozzle


Industrial grade fog/straight stream nozzle. Cast Brass construction. U.L. listed for both Class A & Class B fires. Rated 60 gpm @ 100 psi,
narrow fog pattern. Includes twist shut-off (not to replace valve on hose reel inlet).

Model No Hose A B C D E F G H
Capacity
BHR 1.5-100 100’ 25 26.5 20 11 30 12 27 14
BHR 1.5-200 200’ 25 26.5 34 11 44 12 41 14

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Self Contained Foam Systems

Product:

Hose Reel Foam Station-Bladder Tank Style - 40 Gallon

Description:
The Bladder Tank Handline Hose Reel Foam System provides versatile, initial fire intervention
and can easily be operated by one person. Foam System requires no external power source, other
than a pressurized water source. The system consists of the following components:
PRESSURE VESSEL- Bladder Type ASME carbon steel, 200 psi w.p. pressure vessel, 40 gallon
nominal capacity. Mounted on carbon steel support saddles.
INTERNAL BLADDER- Buna-N nylon impregnated, mullen burst pressure of 800 psi. Body
seams are vulcanized with 1” overlap. Bladder outlets are one piece molded rubber (vulcanized to
bladder body).
PROPORTIONER- 2,” (1% or 3%) threaded ratio controller, cast bras construction.
CONTINUOUS FLOW HOSE REEL- Carbon steel construction with rim rewind and hand
brake. Booster hose 1.5” x 100 ft. coupled 1.5” M/F NH brass AFFF non-air aspirating brass nozzle
(K-Factor=6) with full fog to straight stream adjustment.
PIPE, VALVES AND FITTINGS- in contact with foam concentrate are constructed of brass and
bronze. Water inlet ball valve is constructed of cast bronze body with stainless steel ball and teflon seat. Foam solution piping is schedule 40
carbon steel.
FINISH- one rust resistant prime coat. One finish coat of red polyurethane.

COMPONENTS:
1. 40 Gallon, 200 psi Bladder Tank
2. Propor tioner
3. Rim rewind hose reel with 100’
of 1.5” hard rubber hose
4. Pressure relief valve
5. Concentrate shut-off valve
6. Concentrate fill plug
7. Water vent valve
8. Concentrate vent valve
9. Water drain valve

Model- Bladder Tank Approx. Foam


Nozzle Flow Duration Approximate
Foam Hose Reel Proportioning
@100 psi Weight
Station 1% 3%

40 gallon tank 60 gpm 1% / 3% 66 minutes 22 minutes 300 lb.

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Self Contained Foam Systems

Product:

Quick Attack Foam Cart

Description:
More than a portable monitor, the Quick Attack foam cart can easily be operated by
one person. Ideal for spill fires in chemical plants and flammable liquid storage areas. A
single mobile unit can be used to protect several different remote hazard areas. Unlike
eductor style foam stations this unit operates effectively and proportions foam even at
low water inlet pressures, down to 75 psi. Foam stream projects from monitor approxi-
mately 50 ft. at 70 psi inlet pressure (straight stream in still air). Equipped complete with:
supply hose, 2” x 100 ft. coupled 1.5” NH; brass Spectrum “Mini-Monitor;” pre-plumbed
self-educting brass Hydro-Foam™ Small Body Monitor Nozzle, rated 150 gpm or 225
gpm @ 100 psi inlet. Stainless steel 35 gallon capacity foam concentrate storage tank is fitted with fill opening, pressure vacuum vent and drain
valve. 15” semi-pneumatic wheels. Specify 1% and/or 3% proportioning. Red vinyl Quick Attack cover is available as an option.

Model Nozzle rating GPM Approximate foam Proportioning


Quick Attack Foam @100 psi duration in minutes
Cart
QA-150-1 150 7.7 1%
QA-150-3 150 3.85 3%
QA-225-1 225 7.6 1%
QA-225-3 225 5.2 3%

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Self Contained Foam Systems

Product:

Oscillating Monitor Foam Station

Description:
A completely self contained foam storage, proportioning and delivery system.
Ideal for truck loading racks, process areas and marine terminals. The Spectrum
Model 4 Water Powered Oscillating Monitor is fitted with a Hydro-Foam™ self-
educting nozzle which draws foam concentrate directly from the storage tank via a
flexible pick-up tube with fire resistant flexible sheathing. For higher flow applica-
tions the Spectrum Model 4 High Flow Oscillating Monitor is used in conjunction
with a Ranger™ Series (Fixed K or constant pressure) Hydro-Foam™ Aluminum
Nozzle. 1% or 3% fixed or selectable nozzle. 4” 150# ASA flange inlet. Tank trim
includes: 6” fill; pressure/vacuum vent; tank drain, capped; rigid PVC concentrate
pick-up tube to sloped tank bottom.

Model Foam Tank Nozzle Flow Approx Foam Model 4 Nozzle Size &
(gallons) GPM @ 100 Duration/ minutes Oscillating Material
psi 1% 3% Monitor
OFS-110-350 110 350 30 10 Medium Flow Medium Body, Brass
OFS-165-350 165 350 45 15 Medium Flow Medium Body, Brass
OFS-220-350 220 350 63 21 Medium Flow Medium Body, Brass
OFS-330-350 330 350 93 31 Medium Flow Medium Body, Brass
OFS-110-500 110 500 21 7 Medium Flow Medium Body, Brass
OFS-165-500 165 500 33 11 Medium Flow Medium Body, Brass
OFS-220-500 220 500 44 14 Medium Flow Medium Body, Brass
OFS-330-500 330 500 66 22 Medium Flow Medium Body, Brass
OFS-165-700 165 700 22 7 Medium Flow Medium Body, Brass
OFS-220-700 220 700 31 10 Medium Flow Medium Body, Brass
OFS-330-700 330 700 47 15 Medium Flow Medium Body, Brass
OFS-220-1000 220 1000 22 7 High Flow Ranger™, Aluminum
OFS-330-1000 330 1000 33 11 High Flow Ranger™, Aluminum
OFS-220-1250 220 1250 17 6 High Flow Ranger™, Aluminum
OFS-330-1250 330 1250 26 9 High Flow Ranger™, Aluminum
OFS-220-1500 220 1500 15 5 High Flow Ranger™, Aluminum
OFS-330-1500 330 1500 22 7 High Flow Ranger™, Aluminum

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Self Contained Foam Systems

Oscillating Monitor Foam Station

BILL OF MATERIALS
No. Req’d Description
1 1 6” FOAM FILL
2 1 FOAM PICK-UP TUBE
3 1 4FT. FIRE RESISTANT FOAM PICK-UP HOSE
4 1 4”-150# R.F. FLANGE-WATER INLET
5 1 SPECTRUM OSCILLATING MONITOR, MODEL 4
6 1 ATMOSPHERIC AFFF TANK (C.S. OR S.S.)
7 1 DRAIN, PLUGGED
8 1 STANDARD RED ENAMEL FINISH
9 1 HYDRO-FOAM™ SELF EDUCTING NOZZLE
10 1 .75” PRESSURE RELIEF VENT

TANK DATA Hydro-Foam™ NOZZLE DATA


GALLON A B C D E Medium Body Brass “Ranger™” Aluminum
Fixed K
110 25 20 24 5.75” 48
350 GPM @ 100PSIG 1000 GPM @ 100PSIG*
165 37 20 24 5.75” 48
220 48 21 25 5.75” 48 500 GPM @ 100PSIG 1250 GPM @ 100PSIG*

330 48 34 36 16.75” 48 700 GPM @ 100PSIG 1500 GPM @ 100PSIG*

*Oscillation limited to 90˚ ARC

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