CB 200 Extinguishing Control Panel Installation and Commissioning Manual
CB 200 Extinguishing Control Panel Installation and Commissioning Manual
0 Written By: RP Checked By: AJC Approved By: JBJ Date: 06/05/05
1. Introduction ............................................................................................................1
2. Cabinet Installation ................................................................................................5
3. Panel Check...........................................................................................................7
4. Panel Configuration ...............................................................................................9
5. Commissioning.....................................................................................................10
6. Technical Specifications ......................................................................................15
7. Additional Available Documentation.....................................................................15
8. ACCESS CODE Functions ..................................................................................16
9. DIL switch Configuration ......................................................................................16
1. Introduction
e
Thank you for purchasing the CB200 conventional extinguishing control panel. This
panel is manufactured to meet the highest standards of reliability and will provide
the user with many years of reliable service.
NOTE: You must read and understand this manual before commencing
installation. Failure to correctly follow the instructions given in this
manual could result in damage to the control panel and/or accidental
discharge of extinguishant.
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Doc: CB200e Installation Guide Rev.0 Written By: RP Checked By: AJC Date: 06/05/05
PCB
Terminals
Display
Cover
2 x 12V 2.1Ah
Black
SLA Batteries
Battery
Lead
Blue
Battery
Lead
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Doc: CB200e Installation Guide Rev.0 Written By: RP Checked By: AJC Date: 06/05/05
AUTO/
O
MANUAL
CA
on the Actuator
ZO
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Doc: CB200e Installation Guide Rev.0 Written By: RP Checked By: AJC Date: 06/05/05
SOLENOID
COIL
3K9 Resistor
End-Of-Line
SOLENOID Device
- + 22µF 22µF 22µF
C1565
Capacitor Capacitor Capacitor
Solenoid Polarity
1N4002 - + End-Of-Line End-Of-Line End-Of-Line
& Suppression
Device Device Device
board mounted
near to solenoid - +
+
-
- - - MANUAL CALL
+ +POINT OR +
POINT WITH
5V SWITCH WITH 680R
BATTERY
Transorb 1N4002 - + - + - + 680R - + RESISTOR
1 2 RESISTOR 1 2
+ DETECTOR 12V
- + ABORT BASE WITH BATTERY
-
PANEL SWITCH - OPTIONAL
ZONE 2 & AUX.
WITH 680R SCHOTTKY
ALARMS 2 & 3 RESISTOR ZONE SAME + DIODE
SAME AS ALARM 1 AS ZONE 1
Immed
TBIT2
TBIT1
TBIT0
3K9
- +
TO PANEL
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2. Cabinet Installation
WARNING: Read this section completely before commencing installation.
Prior to commencing installation of the control panel, ensure that adequate
precautions are taken to prevent damage to the sensitive electronic
components on the control board due to electrostatic discharge. You should
discharge any static electricity you may have accumulated by touching a
convenient earthed object such as an unpainted copper radiator pipe. You
should repeat the process at regular intervals during the installation process,
especially if you are required to walk over carpets.
The panel must be located in a clean, dry position, which is not subject to
shock or vibration and at least 2 metres away from pager systems or any other
radio transmitting equipment. The operating temperature range is 0ºC to 40ºC;
maximum humidity is 95%.
ELECTRICAL SAFETY:
The volt-free relay contacts provided within the panel must not be used to directly switch
any voltage that exceeds 50VAC or 75VDC. (Please also refer to relay rating data).
This equipment requires a 230V AC supply. All installation work should be carried out in
accordance with the recommendations of BS5839 Part 1 and the current edition of the
IEE regulations by suitably qualified and trained personnel.
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Doc: CB200e Installation Guide Rev.0 Written By: RP Checked By: AJC Date: 06/05/05
Alternative
Mains Cable
Route
Recommended
Mains Cable
Route
230V AC 50Hz
Cable Tie to
5A MAINS secure
SUPPLY Mains Cable
L E N
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Doc: CB200e Installation Guide Rev.0 Written By: RP Checked By: AJC Date: 06/05/05
5. Gland the installation wiring into the enclosure using the cable entry holes
provided. Leave the knock-outs or plastic protection plugs in any unused holes.
6. Fill in the zone identification card (supplied) and insert it into the slot in the rear
of the display cover. The zone text should be clearly visible through the display
window.
7. Fit batteries into the space provided. Only connect the blue battery link, do not
connect the red and black battery leads to the batteries at this time.
8. Re-attach the display cover, ensuring that the A.C. secondary leads from the
mains transformer and the earth lead from the mains terminal block pass
through the cable channel to the upper section of the enclosure.
9. Re-connect the A.C. secondary leads to the “AC IN” terminals. Re-connect the
earth lead from the mains terminal block to the “EARTH” terminal. Ensure that
the earth lead to the gland plate is re-connected correctly.
3. Panel Check
1. Ensure the mains supply has been inspected and tested in line with BS5839
Part 1 and the current IEE regulations and that the system is correctly earthed.
2. Leave all resistors and capacitors in the terminals and switch on the 230 volts
AC mains only. The control panel should react as follows:
i) The GREEN “SUPPLY HEALTHY” LED illuminates
ii) The GREEN “CONTROLS ACTIVE” LED illuminates
iii) After 5 seconds the yellow “AUTO” LED illuminates
3. No other indications should be present at this time. If there are, identify the fault
and rectify it by checking that the end-of-line devices are connected correctly in
the terminals on each zone, manual release input, abort input, alarm circuit,
actuator circuit and battery terminals. Also check that all four DIL switches are in
the OFF position.
4. Remove the resistor from the battery terminals on the control panel. The panel
should react as follows:
i) The AMBER “BATT FAULT” LED illuminates
ii) The control panel internal buzzer pulses
iii) The Fault Relay output operates and the GREEN “SUPPLY
HEALTHY” LED is extinguished
5. Connect the Red battery lead to the [BAT+] terminal on the panel and connect
the Black battery lead to the [BAT-] terminal on the panel.
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6. Connect the shrouded end of the Red battery lead to the Red (+) terminal on
one battery and connect the shrouded end of the Black battery lead to the Black
(-) terminal on the other battery. The control panel should react as follows:
i) The buzzer silences and the fault indications are extinguished
ii) The GREEN “SUPPLY HEALTHY” LED re-illuminates
7. Press and hold the “RESET SYSTEM” button (also operates as Test Lamps) on
the display and check that the control panel reacts as follows:
i) All LEDs on the display illuminate whilst the button is operated
ii) The internal buzzer sounds
8. Release the “RESET SYSTEM” button and observe that the panel returns to it’s
previous state.
9. Press the “EVACUATE” button on the display and check that the control panel
reacts as follows:
i) The panel buzzer operates
ii) 28VDC can be measured across the terminals of Alarm circuits 1 & 2.
10. Press the “EVACUATE” button again to return the panel to normal.
11. Switch off the 230V AC supply to the control panel and check that the control
panel reacts as follows:
i) The “SUPPLY HEALTHY” LED flashes
ii) The internal buzzer in the control panel sounds
iii) The Fault Relay output operates
12. Re-instate the 230V AC supply and check that the panel returns to normal.
13. Check that the zone detection circuits are monitoring the wiring for faults
correctly, as follows:
i) Open circuit (simulate a break in the zone circuit wiring) – disconnect
the zone capacitor
ii) Short circuit (simulate a short between cores) – insert a wire link into
the zone terminals (do not reconnect the capacitor at this stage, as a
short circuit across the capacitor will generate an electrical spark.)
iii) Remove the wire link and reconnect the capacitor to return the panel
to normal.
Simulate the faults described above and check that the control panel reacts as
follows:
i) The appropriate AMBER “FAULT” LED pulses
ii) The internal buzzer on the control panel sounds
iii) The fault relay operates
14. Repeat step 13 for the Manual Release circuit.
15. Repeat step 13 for the Abort Input circuit. Note that the Abort Active LED will
also pulse and remain pulsing until the RESET SYSTEM button is pressed.
16. Check that alarm circuits 1, 2 & 3 and the actuator circuit are monitoring the
wiring for faults correctly, as follows:
i) Open circuit (simulate a break in the circuit wiring) – remove the end-
of-line resistor
ii) Short circuit (simulate a short between cores) – replace the resistor &
short circuit the alarm circuit terminals
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Simulate the faults described above for each circuit in turn and check that the
control panel reacts as follows:
i) The “Alarm Fault” or “Actuator Fault” LED illuminates
ii) The internal buzzer in the control panel sounds
iii) The fault relay operates
4. Panel Configuration
WARNING: The “LINK FOR BUZZER ENABLE” jumper link, located at the top right-
hand corner of the control board, is a non-monitored buzzer
disable/enable facility. It is provided ONLY to allow the commissioning
engineer to disable the internal buzzer should the engineer find this
necessary during commissioning. DO NOT remove this link unless there
are unavoidable circumstances, and ALWAYS check that it is in place
before closing the cover.
4.4 Zone Circuit, Manual Release Circuit & Actuator Circuit Isolation
Enter the User access code (514), the “Controls Active” LED will illuminate, then
follow the instructions below. Isolated circuits are indicated by a steady amber fault
LED.
i) With controls active, press “ISOLATE”. The Zone 1 Fault LED will pulse
rapidly every 2 seconds (flashing cursor mode).
ii) Press “ACCESS” (button 5) to move the cursor to the fault LED of the
required circuit.
iii) Press “ISOLATE” to isolate or de-isolate the required circuit.
iv) Repeat (ii) and (iii) for any further circuits.
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5. Commissioning
5.1 Introduction
The following equipment should be available where possible to minimise the
commissioning period:
i) VHF/UHF Two-Way Radio System (for two engineers)
ii) Multi-meter capable of measuring voltages and resistances
5.2 Checklist
Before commissioning, the engineer should check the following:
i) All field wiring has been inspected and tested in accordance with
manufacturer’s wiring recommendations, BS5839 part 1 and current IEE
wiring regulations.
ii) All field cables are routed into the control panel cabinet through suitable
cable glands.
iii) Detector bases are linked through but detector heads are not fitted (place a
link across Schottky diodes if fitted). Any devices with electronic components
are not fitted. Terminations to devices with electronic components should be
linked through to maintain cable continuity.
iv) Manual Call points are not connected but the cable is linked through to
maintain continuity.
v) No end-of-line devices are fitted.
Tracing wiring faults on long circuits that are routed through risers etc. can be
difficult without prior knowledge of the wiring route.
It is recommended that the electrical installer is available until basic wiring integrity is
proven. A minimum of 2 persons (e.g. engineer & mate) is recommended for
efficient commissioning.
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WARNING: Before testing, the engineer must be fully aware of the operation of
all devices fitted to the actuator circuit and auxiliary circuits and of
the consequences of their operation. It is recommended that the
solenoid not be connected during commissioning in order to avoid
accidental discharge of the extinguishing agent. A 24VDC relay
may be used in place of the solenoid in order to verify correct
operation of the actuator circuit.
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5. Repeat step 1 for alarm circuit 3. This alarm circuit does not respond to the
Evacuate button and can be checked as part of the zone commissioning
process.
6. Repeat step 1 for the Actuator circuit. Operation of the Actuator circuit can be
checked as part of the zone commissioning process.
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Alarms” button and then the “Reset System” button on the panel and check that
the control panel returns to the normal state.
10. Repeat step 9 for all detectors on the zone.
11. Repeat steps 2 to 10 for zone 2 & the Auxiliary zone until all three zones are
commissioned.
12. Any faults that are found must be traced and rectified before proceeding.
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Doc: CB200e Installation Guide Rev.0 Written By: RP Checked By: AJC Date: 06/05/05
For each of the above faults check that the panel reacts as follows:
i) The Abort Operated LED pulses
ii) The Abort Fault LED pulses
iii) The internal buzzer sounds intermittently
iv) The auxiliary fault relay operates
For each of the above faults, return the EOL capacitor to normal, press the
RESET button and check that the panel returns to normal.
3. Operate the first Emergency Abort switch and check the following:
i) The Abort Operated LED pulses
ii) The internal buzzer sounds intermittently
iii) The auxiliary fault relay operates
Reset the Emergency Abort switch to its normal condition, press the RESET
button and check that the control panel returns to the normal state.
4. Repeat step 3 for all Emergency Abort switches on the circuit.
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Doc: CB200e Installation Guide Rev.0 Written By: RP Checked By: AJC Date: 06/05/05
6. Technical Specifications
Maximum field equipment load: 800mA
Auxiliary 24VDC output 250mA
Mains failed current consumption: 40mA @24VDC
Integral battery charger output: 500mA @27.5VDC
Common fire relay: Volt-free contacts - 1A, 30V DC max.
Common fault relay: Volt-free contacts - 1A, 30V DC max.
Alarm circuit output: 3 at 500mA each @28VDC
Actuator circuit output: 1 at 500mA @28VDC
Battery size: 2 x 12V 2.1AH sealed lead acid
Weight (excluding batteries): 2.4kg
NOTE:
The total available current for field devices is 800mA at 28VDC. This current
must be shared between the auxiliary 24VDC supply, the Actuator circuit and
the three alarm circuits such that the total current drain across the five circuits
does not exceed 800mA.
WARNING:
A fuse protects the internal mains transformer; always replace this with the
correct type and rating:
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Immed
TBIT2
0 OFF OFF OFF TBIT1
TBIT0
ON
1234
Immed
TBIT2
10 OFF OFF ON TBIT1
TBIT0
ON
1234
Immed
TBIT2
20 OFF ON OFF TBIT1
TBIT0
ON
1234
Immed
TBIT2
30 OFF ON ON TBIT1
TBIT0
ON
1234
Immed
TBIT2
40 ON OFF OFF TBIT1
TBIT0
ON
1234
Immed
TBIT2
50 ON OFF ON TBIT1
TBIT0
ON
1234
Immed
TBIT2
ON ON OFF TBIT1
TBIT0
60
ON
1234
Immed
TBIT2
ON ON ON TBIT1
TBIT0
The DIL switch marked “Immed” allows the Manual Release input to either
operate the actuator after the delay (DIL switch OFF) or immediately with
no delay (DIL switch ON).
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