Perfect Binder DB-280 110V
Parts Catalog
(V3.69C)
Duplo Taiwan Corporation
1
DB-280 Part Catalog
1. Frame/Exterior Section…………………………………………3
2. Notching Station Section.…………………………....................5
3. Glue Tank Section.…..…………………….………....................7
4. Nipping Station Section.…………………..………..................10
5. Clamp Station Section…………...………………..…………..13
6. Driving Section……….………….……………..…………….16
7. Electricity Section….………………..………….…………….18
8. Sticker………………..……..…………………………………21
2
1. Frame/Exterior Section
3
INDEX PARTS NO DESCRIPTION QTY AREA REMARK
1 EC6001 Main Frame 1
2 EC6019 Front Guide 1
3 EC6020 Rear Guide 1
4 EC6023 Front Guide Cover 1
5 EC6022 Rear Guide Cover 1
6 EC6007 Rear Cover 1
7 EC6025 Control Panel Cover(For DB-280) 1
8 EC6004 PCB Box Bracket 1
9 EC6005 Fuse IC board Bracket 1
10 EC6021 Front Cover 1
11 EC6201-1 Glue Tank Top Cover 1 Revision S/N Since: 10280011
(Original No.: EC6201)
12 EC6401 Notching Station Top Cover 1
13 EC6414 Capacitance Base Cover 1
14 EC6001-14 Glue Draining Tray Seat 1
15 EC6209 Glue Draining Tray 1
16 EC6001-17 Vacuum Cleaner Cover 1
17 EC6001-18 Vacuum Cleaner Accessory 1
18 EC6413 Vacuum Pipe Connector 1
19 EC6017 Cover Sheet Holder 1
20 EC6018 Control Panel Hanger 2
21 EC6412 L Cover Bracket 2
22 E6405 Shipping Bracket (front of Nipping Station) 1
23 E6406 Shipping Bracket (right of Nipping Station) 1
24 E6408 Shipping Bracket (left of clamp station) 1
25 E8401 Machine Leg 4
26 E8209 Spring SP203 1
27 EC8415 Brush 1
28 E8406 Fuse PCB Cover 1
29 EC8416 M5 Position Bead 2
30 EC6417 Transpoting handle 4 Revision S/N Since: 11280061
(Additional Parts)
4
2. Notching Station Section
7
13
3
2
1
4
17 6
8
15
16
5
14
10
12
11
5
INDEX PARTS NO. DESCRIPTION QTY AREA REMARK
1 E3008 Notching Roller Shaft 4
2 U3001 Notching Wheel 1
3 E30041 Notching Roller 4
4 E3005 Notching Roller Spacer 2
5 E3009 Notching Position Arm with Copper 4 Set
loop X2
6 E3007-1 Notching Station Spacer 1
7 EC6304A Notching Cover 1
8 EC6304B Notching Cover 1
9 E6303 Nipping Position Connector 2
10 EC7103-A Nipping Motor (M4) 1
5IK90A-AF (110V)
11 E7401-W Notching Motor Power Female 1
Connector 3P
12 E8203 Position Connector Spring (SP301) 2
13 U7615 Notching Blade 1
14 U3004 Connecting Rivet 4
15 U3013 Position Arm Screw 4
16 U3009B Notching Base Adjustment Screw 3
17 U3012 Arm Connecting Rivet 4
6
3. Glue Tank Section
7
INDEX PARTS NO. DESCRIPTION QTY AREA REMARK
1 EC2001-2 Glue Tank Main Body 1 Revision S/N Since: 11280036
(Original No. EC2011-1)
2 N2009-1 Main Glue Wheel Shaft 1 Revision S/N Since: 11280036
(Original No. N2009)
3 N2007-1 Glue Draining Plug 1 Revision S/N Since: 10280089
(Original No. N2007)
4 A2004 EX Glue Wheel Shaft 1
5 S2005 Glue Amount Scraper Shaft 1
6 S2006 Glue Meter Shaft 1
7 S2009 EX Glue Wheel 1 Revision S/N Since: 10280011
(Original No. A2009)
8 S2011 Glue Amount Scraper Plate Base 1
9 S2014 Main Glue Wheel 1 Revision S/N Since: 10280011
(Original No. U2010)
10 A2012 Glue Wheel Gear Shaft 1
11 EC2006 Glue Tank Main Body Shaft Unit 1
12 S6203 Main Glue Wheel Scraper Plate 1 Revision S/N Since: 10280011
(Original No. A6202)
13 S6204 EX Glue Wheel Scraper Plate 1 Revision S/N Since: 10280001
(Original No. A6203)
14 S6207 Glue Adjustment seat 1
15 S6202 Glue Meter Connector Guide 1
16 EC2018-1 Glue Adjustment seat and Guide 1 kit Revision S/N Since: 10280011
(Original No. EC2018)
17 U2012 Glue Accumulator Seat 1
18 S2013 Glue Accumulator 1
19 S2017 Glue Tank Height Block Rivet 1
20 S2016 Glue Tank Height Block Loop 1
21 E8404 Glue Adjustment Knob M6 + Screw 1 kit
22 S6205 Glue Meter Plate 1 Revision S/N Since: 10280011
(Original No. U6211)
23 S6209 Glue Tank Pressure plate (Up)with 1 kit Revision S/N Since: 10280011
Bearing 608ZZ (Original No. U6209)
24 S6210 Glue Tank Pressure plate (Down) 1 Revision S/N Since: 10280011
(Original No. U6210)
25 S6208 Glue Heater Cover 1 Revision S/N Since: 10280011
(Original No. A6204)
26 A7211-A1 Glue Heater *1000W(110V) 1
8
27 A9018 Gear M1*40T + Bearing 6000ZZ 1 kit
28 A9008 Gear M1*32T*D12 2
29 E8305 Glue Level Indicator 1
30 E8208 Glue Tank Spring SP204 1
31 E8204 Glue Meter Spring SP202 1
32 E8104 Bearing For Glue Tank Shaft 6
MB1208-20FDU
33 E7307 Glue Tank Half Temp. Sensor 100℃ 1
34 EC7317 Glue Tank Temp. Safely Sensor 210℃ 1
35 S6212 Glue Separating Net 1 Revision S/N Since: 10280104
(Additional Parts)
36 S2020 Main Glue Wheel Shaft block loop 2 kit Revision S/N Since: 11280036
(Additional Parts)
37 EC8407 Oil Seal 2 Revision S/N Since: 11280036
(Additional Parts)
9
4. Nipping Station Section
5
43
44
35
24
23
41 31
40 1 21
18 17
22 27
29 26
13 32 25
19
12 33
39
7 6
14 3 42
11 38
16 4
9 15
10 38
36
8
37
34
20 28
45
30 2
47
46
10
INDEX PARTS NO. DESCRIPTION QTY AREA REMARK
1 E1001 Nipping Station Base 1
2 E1030 Nipping Station Body Part + Bearing x 10 1 kit Revision S/N Since: 10280104
(Invariable No.)
3 E1029 Nipping Station Swing Shaft 2
4 E1004 Lifting Cam for Nipping Station 1
5 EC1023 Nipping Plate 2
6 E6114 Lifting Bracket + Bearing Shaft (6000ZZ) 1 kit
7 E1024-A Nipping Slide Block 4 kit
8 E1028 Nipping Station Timing Shaft 2
9 E1011 Hinge Seat + bearing 10-14*8L 2 kit
10 E1012 Hinge Shaft for Nipping Station 2
11 E1013 Nipping Slide Block Guide 2
12 E1014 Nipping Inner Slide Block 4
13 E1015 Fixed End for Nipping Slide Block 4
14 E1026 Bearing Shaft for Nipping Slide Block 4 kit
15 E1017 Nipping Station Swing Arm 4
16 E1018 Bearing Shaft for Nipping Stop 2 kit
+ bearing 608ZZ
17 EC6101T Nipping Table 1
18 EC6102 Cover Center Mark 2
19 E6103 Cover Ruler Seat 1
20 E6113 Nipping Sensor seat (LS3/LS4) 1
21 EC6105 Nipping Table Front Cover 1
22 E6106 Nipping Spring Bracket 1(short) 2
23 E6107 Nipping Spring Bracket 2 (Long) 2
24 EC6108T Nipping Table Rear Cover 1
25 E6110 Cover Ruler Adjustment Seat 1
26 EC1034 Cover Ruler Holder 1 Revision S/N Since: 10280001
(Additional Parts)
27 E8409 Ruler Adjustment Knob-M4 1 kit
28 E7205 LS3/LS4/LS5 Photo Switch 3 Revision S/N Since: 10280104
(Invariable No.)
29 E7207 SN2 Cover Photo Switch 1
30 E7402-W Nipping Motor Power 1
Connector-Female(4P)
31 E8201 Nipping Plate Spring SP101 2
32 E8202 Cover Ruler Seat Spring SP102 1
33 E8402 Cover Ruler 1
11
34 E9002 Nipping Gear 1-M1*30T*D12 1
35 E1027 Cover Position Adjustment 2
36 U4026 Nipping Position Ring 3 Revision S/N Since: 10280104
(Invariable No.)
37 E6415 Nipping Position Disc 3 Revision S/N Since: 10280104
(Invariable No.)
38 U9010 Nipping Gear 2-M1*60T*D12 3
39 E6111 SN2 Sensor Cover 1
40 EC6112 Nipping Safety Limit Plate 2
41 EC1033 Tape Mode Block 4
42 E9004 Nipping Gear 2 - M1*30T*D12 1
43 EC6114A Tape Mode Seat A 1
44 EC6114B Tape Mode Seat B 1
45 EC6115 LS5 Photo Switch Revision S/N Since: 10280104
(Additional Parts)
46 EC7102-A Nipping Station Motor (M2) with Break 1
5TK20G-AM(110V)
47 E7102-G Nipping Motor Reduced Gear Box 1
5GN75K
12
5. Clamp Station Section
11
23
9
10
28
8
24
27 25
3 21
2
12 4 22
26
5
17 14
18 6
20 1
15
19
16
7 13
13
INDEX PARTS NO. DESCRIPTION QTY AREA REMARK
1 E5003 Clamp Wheel Seat 2 kit
2 E5004 Clamp Driving Connector 1
3 E5008 Clamp Worm Support 2 kit
+ bearing x 2
4 E5009 Clamp Left-Right Worm 1 kit
+ Left-Right Seat
5 E5012 Clamp Wheel Seat 2
6 EC6502 Clamp Station Cover 1
7 EC6512 Clamp Station Body 1
8 EC6513A Clamp Adjustment Plate(Left) 1
9 EC6513B Clamp Adjustment Plate (Right) 1
10 EC6515B Clamp Cover(Left) 1
11 EC6515A Clamp Cover(Right) 1
12 EC6520 Glue Tank Position Plate 1
13 E6516B Clamp Beam Block Plate 1
14 E6516A Clamp Beam Block Plate 1
15 EC6517 Block Plate for 1
Clamp Wire Hose
16 E6519 Clamp Station Wire Connector 1
Seat
17 EC7104-A Clamp Motor (M6) 1
3RK15GN-A(110V)
18 EC7104-G Clamp Motor Reduced Box 1
3GN30K
19 E7206-C SN1Clamp Photo Switch C 1
20 E7206-D SN1Clamp Photo Switch D 1
21 U9013 Clamp Transmission Gear 1 2
M1*30T*D10
22 U5001 Clamp Transmission Bearing 4 kit
Seat + Bearing 6000ZZ
23 EC5006 Clamp Left Worm + Seat + 1 kit Revision S/N Since: 10280001
Bearing (Original No. E5006)
24 EC5007 Clamp Left Worm + Seat + 1 kit Revision S/N Since: 10280001
Bearing (Original No. E5007)
25 U9004 Clamp Chain Wheel 4
1/4”-18T*D10
26 E9012 Clamp Transmission Chain 2
25*116 目+1 全目
14
27 EC5018A Clamp Plate Adjustment unit A 2 kit Revision S/N Since: 10280001
(Additional Parts.)
28 EC5018B Clamp Plate Adjustment unit B 6 kit Revision S/N Since: 10280001
(Additional Parts)
15
6. Driving Section
2
1 3
17
14
16 7 6
11
8
5 15
12 10
13
16
INDEX PARTS NO. DESCRIPTION QTY AREA REMARK
1 E4001 Driving Shaft Screw 6
2 E4002 Driving Shaft Slide Seat 2 kit
3 EC4003 Driving Shaft *1100 ㎜ 1
4 E4004 Sprocket Shaft 1
5 E4006 Chain Adjustment 1
6 E7101-A Main Motor (M1) 1
4RK25GN-AM(110V)
7 EC7101-G Main Motor Reduced Gear Box 1
4GN25K
8 E7402-W Main Motor Power Connector- Female 1
(4P)
9 U9006 Sprocket Gear + bearing 1 kit
10 E9001 Sprocket Gear - 1
3/8”-17T*D10
11 U4007 Sprocket Gear 3
12 U9007 Sprocket Gear - 6
3/8”15T*D26 with 6000ZZ bearing
13 EC9011 Chain 35-158 目+2 全目 1
EC9011-1 Chain 35-156 目+1 全目 1
14 E4008 Bumper Unit 1 kit
15 EC4009 Idler Pulley Unit 1 kit
16 EC6402 Notching Position Seat 2
17 EC6416 Glue Tank Height Adjustment Unit 1 kit Revision S/N Since: 11280036
(Invariable No.)
17
7. Electricity Section
20 11
28
12
31
30
32
6
3
29 35
26 24
16 2
33
34 25 8
10 17
13
15
19
27
14
4
23
21 9
22
5
7
1
18
18
INDEX PARTS NO. DESCRIPTION QTY AREA REMARK
1 E6011 PCB Box Base 2
2 EC6012 Temp. Switch Bracket 1 Revision S/N Since: 11280036
(Invariable No.)
3 EC6014 Capacitance Base 1
4 EC6015 PCB SSR Cover 1
5 EC6016 PCB CPU Cover 1
6 E6404 LS1/LS2 Photo Switch Bracket 2
7 E7201-1 TG-200 CPU A board (V-3.66) 1
7 E7201-2 TG-200 CPU A board (V-3.69C) 1 Revision S/N Since: 10280104
LS5 Specification Added
8 E7202 DB-200 Panel B board 1
9 E7203-1 TG-200 SSR board-110V(brake) 1
9 E7203-2 TG-200 SSR C board -110V + Relay 1 Revision S/N Since: 10280011
(W/ETL Certification)
10 E7204 TG-200 FUSE D board-110V 1
11 E7205 LS1 Photo Switch 1
12 E7205-A LS2 Photo Switch 1
13 E7301 Switch Power Supply ( with 0.47UF) 1
14 E7302 Emergency Switch 1
YS-L1-4 Red (UL)
15 E7303 Main Power Switch 4P 1
16 E7304 Main Power Chord - UL (110V) 1
17 EC7306-1 Digital Thermostat 1 Revision S/N Since: 11280036
(Additional Parts)
18 E7308 Cable 2*13P*15CM – Double 1
Female
19 E7309 Cable 2*8P*70CM – Double Female 1
20 EC8405 Wiring Hose with Wires and Power 1
Connectors
21 E7318 Ground Connection Plate 1
22 E7310 Safety Switch 1
23 E7310-1 Safety Switch Cover 1
24 E7314 Emission Suppressor 1 2
CTRC-2629
25 E7313 Emission Suppressor 2 4
K5A RP 31*2.5*22
26 E7315 Power Chord Fastener 1
27 E6410 Safety Switch Bracket 1
19
28 U7301-W Connector - 3P 2
29 E7101-A1 Main Motor capacitance - 8uf (110V) 1
30 EC7102-A1 Nipping Motor capacitance - 12uf 1
(110V)
31 EC7103-A1 Notching Motor capacitance - 1
20uf(110V)
32 EC7104-A1 Clamp Motor capacitance -8uf 1
(110V)
33 EC7319 Digital Thermostat Protect SSR 1 Revision S/N Since: 11280036
(Additional Parts)
34 EC6026 Digital Affixing Bracket 1 Revision S/N Since: 11280036
(Additional Parts)
35 U7506 Glue Tank Temperature Probe 1 Revision S/N Since: 11280036
(Additional Parts)
20
8. Sticker
21
Symbol Parts No. Name Position
Stick at the Fuse PCB Cover,
EC8339 Electrical Stick at the left side of the Control Panel
Shock Sticker Cover,
Stick at the top of the Power Switch,
Stick at the top of Power Chord Fastener.
EC8337 Hot Sticker Stick at the top of the Glue Tank Cover
EC8338 Milling Stick at the top of the Notching Station Cover
Sticker
EC8335 Clamp Stick at the top of the Clamp Station
Sticker
EC8336 Nip Sticker Stick in front of the Nipping Station.
EC8333 Crash Sticker Stick at the left of the Rear Guide Cover
EC8334 Read Manual Stick at the left of the Control Panel
Sticker
22
EC8331 Sheets Stick at the Clamp Station Cover
0 5
Distance
Sticker
S t e p 1: E8317 Step Stick at the Clamp Station Cover
Loa d b ook t o t h e
R I GH T of t h e r e d lin e . indicated
St ep 2 :
S lid e t h e b ook t o Sticker
t h e f a r LEF T .
E8328 Recycle Stick at the back of the machine
Sticker
Light At nipping station
E8326
reflection
sticker
6
25
4
3
1
2
E8304 Thickness Stick at the top of the Clamp Station Cover
1
Sticker
0
1
2
1
3
4
25
6
E8315 PE Sticker Stick at the PCB Box Bracket
PE
E8313 Ground Stick at the PCB Box Bracket
Connector
Sticker
EC8307 Name Plate Stick at the back of the
machine
23
STAN BY
READY
CLEAR
EC8301 Control Stick on the Control
NOTCH MANUAL
AUTO
CLOSE
TAPE
Panel Panel
EMERGENCY START
FUNCTION PAD OPEN
Sticker
EC8329 Model Stick at front and left of
Sticker the machine.
24
Duplo Taiwan Corporation
TEL:886-2-27212117 FAX:886-2-27211669
8F., NO.2, SEC.4, CHUNG HSIAO E.RD., TAIPEI,TAIWAN
E-mail : [email protected]
V3.69C
2012.06
25
