(Livro) Helical Pile Engineering Handbook PDF
(Livro) Helical Pile Engineering Handbook PDF
(Livro) Helical Pile Engineering Handbook PDF
Foundation solutions
Industrial | Commercial | Residential
www.helicalpiersystems.com
Head Office:
Fort Saskatchewan, AB
Phone: 877-547-1017
780-992-0007
Fax: 780-992-4907
Canadian Offices
Fort St. John, BC Grande Prairie, AB Kaleden, BC
Phone: 250-785-4491 Phone: 780-538-8975 hone:
P 866-497-8175
Fax: 250-787-0575 250-497-8175
Fax: 866-668-9920
European Offices
Screwpile Ireland Ltd Helical Pier Systems UK Ltd
Nore House 9 The Drive, Shoreham-by-Sea
3
Bessboro Road West Sussex, BN43 5GD
Blackrock Phone: 01273 441220
Cork Mick’s Mobile: 07816 8650742
Ireland Ray’s Mobile: 07976 848616
Phone: 353 21 4515573
Fax: 353 21 4350004
Mobile: 353 86 6083677
Email: [email protected]
Contact: Donal Murphy
www.helicalpiersystems.com 3
Introduction to Helical Piles
A helical piling is a circular, hollow, steel pipe section (shaft) with one or more tapered steel plates (helixes)
welded to the shaft. The plates are shaped as a helix with a carefully controlled pitch, which allows the pile
to be inserted into the ground with minimal soil disruption. The central shaft is used to transmit torque
during installation and to transfer axial loads to the helical plates upon foundation loading. The central shaft
also provides a major component of the resistance to lateral loading. The pile is directed toward the soil and
mechanically rotated with constant downward pressure, advancing the pile into the soil. Once installed, the
pile has bearing capacity in both tension and compression in the subsurface by transferring the structures
load to the bearing stratum. The pile installation angle can range from vertical to nearly horizontal.
Helical pile foundations are also referred to as anchors, screw anchors, and/or torque piles. For this manual,
screw anchors will assume to be in tension and helical piles in compression.
Figure AA shows a typical 2 ⅞" pile configuration with a single helix. Figure BB shows a typical pier
configuration with a double helix.
Pile Specifications:
2" 4 ½”
All holes are 15/16" Diameter
2" NOTES:
Shaft: 2 ⅞" or 3 ½" Diameter, pipe will meet or exceed ASTM structural
grade pipe standards with 4a ½”
minimum yield strength of 70 KSI and
minimum 2"tensile strength of 85 KSI.
2"
Shaft: 4 ½" Diameter, pipe will meet or exceed ASTM structural grade
pipe standards with a minimum yield strength of 90 KSI and minimum
2 7/8" tensile strength of 105 KSI.
(0.217" w.t.)
Hx – Helix Diameter:
Note: More than two helixes may be used, spaced at 3 helix diameters
apart
45 ° Cut 45 ° Cut
Pile Specifications:
2"
All holes are 15/16" Diameter
2" NOTES:
Shaft: 2 ⅞" or 3 ½" Diameter, pipe will meet or exceed ASTM structural
grade pipe standards with 4a ½”
minimum yield strength of 70 KSI and
minimum 2"tensile strength of 85 KSI.
2"
Shaft: 4 ½" Diameter, pipe will meet or exceed ASTM structural grade
pipe standards with a minimum yield strength of 90 KSI and minimum
2 7/8" (0.217" w.t.) tensile strength of 105 KSI.
Hx – Helix Diameter:
24"
8" 6" – 42"
A 8"
Typically Helix '2' diameter P – Pitch of Helix
P A
is greater 3/8'1'.
than Helix " or 1/2"
3" or 6"
3"
T T: Helix Thickness: Distance between helixes
3" 3"
T
⅜", ½", or ¾" is 3 helix diameters
Note: More than two helixes may be used, spaced at 3 helix diameters
apart
45 ° Cut 45 ° Cut
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2"
2"
Pile Specifications:
NOTES:
Shaft: 2 ⅞" or 3 ½" Diameter, pipe will meet or exceed ASTM structural
grade pipe standards with 4a ½”
minimum yield strength of 70 KSI and
Various 2 7/8" (0.217" w.t.) minimum 2"tensile strength of 85 KSI.
Lengths 2"
Shaft: 4 ½" Diameter, pipe will meet or exceed ASTM structural grade
12" pipe standards with a minimum yield strength of 90 KSI and minimum
tensile strength of 105 KSI.
W320/W321
5/16"
T L
24" A
8"
A
Hx – Helix Diameter:
P 6" – 42"
8"
Typically Helix '2' diameter P – Pitch of Helix
T A
3" is greater
3"
3/8" or 1/2"
than Helix '1'. 3" or 6"
5/16" T: Helix Thickness: Distance between helixes
W320/W321 T
3"
⅜", ½", or ¾" is 3 helix diameters
45 ° Cut A Note: More than two helixes may be used, spaced at 3 helix diameters
apart
45 ° Cut
Figure CC Triple Helix Screw Pier/Pile
5/16"
W320/W321
5/16" A
W320/W321
Hx2
A A
T
Hx1
A Hx1
3 x Hx1
P
A
P
T
T
3"
3"
Single Square Helix Screw Pier/Pile Double Square Helix Screw Pier/Pile
Notes: Notes:
Shaft: meets or exceeds ASTM Structural Grade Bar Standards Shaft: meets or exceeds ASTM Structural Grade Bar Standards
with minimum yield strength of 95 KSI and a minimum tensile with minimum yield strength of 95 KSI and a minimum tensile
strength of 120 KSI. strength of 120 KSI.
Helix: Structual quality plate to conform for latest CSA Helix: Structual quality plate to conform for latest CSA Standard
Standard G 40.21 minimum grade CSA 44W. G 40.21 minimum grade CSA 44W.
Welding: Welding performed by a shop qualified to CSA Welding: Welding performed by a shop qualified to CSA
Standard W47.1 and in adherance to CSA Standard W59. Standard W47.1 and in adherance to CSA Standard W59.
If required: Hot Dipped Galvanizing: as per latest CSA If required: Hot Dipped Galvanizing: as per latest CSA
Standard G164-M and ASTM A153, on request. Standard G164-M and ASTM A153, on request.
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1 ½”
1 ½”
1 ½”, 1 ¾”, 2"
Bar Typical
1½”,
5/16"
W320/W321 1¾”, or
L 2" Bar
A
Hx3
T
L
Hx2 3 x Hx2
A
Hx1
3 x Hx1
A A
P
T
3"
6"
1 ½”
Notes:
Shaft: meets or exceeds ASTM Structural Grade Bar Standards with minimum yield strength
of 95 KSI and a minimum tensile strength of 120 KSI.
Helix: Structual quality plate to conform for latest CSA Standard G 40.21 minimum grade
CSA 44W.
Welding: Welding performed by a shop qualified to CSA Standard W47.1 and in adherance to
CSA Standard W59.
If required: Hot Dipped Galvanizing: as per latest CSA Standard G164-M and ASTM A153,
on request.
Installation:
For piles subjected to uplift (and/or frost jacking) the embedment depth of the uppermost helix shall be at
least 5 helix diameters or deeper than the maximum frost penetration depth that is in the area.
The leading edge on the helical plates are rounded back and sharpened to facilitate ease in installation and
minimize disturbance of the soil during installation.
The lead ends of the piles are cut to a 45 to aid in targeting of the pile during installation.
Helixes are cut from plate steel and formed using matching metal dies. The dies are set to provide the helix
with the required pitch, typically 3.00" or 6.00". The helical shape is a “true flight”, the helical plate shall be
normal to the central shaft (within 3 degrees) over its entire length. The helix is shaped so that it threads into
the soil much like a wood screw going into a piece of wood.
Piles are installed through the use of rotary hydraulics attached to a variety of equipment: boom mounted
power utility trucks, skid steers, mini and large excavators, nodwells and many other types of equipment,
even handheld units are used.
Torque will be continuously monitored and recorded throughout the installation of each helical piling.
Continuous recording chart recorders are used, by measuring the hydraulic pressure that is used to drive
in the piling. For small shaft piers there is a direct relationship between installation torque and helical pier
capacity. Continuous monitoring of torque during installation will provide the installer with a profile of the
underlying soil conditions.
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History of Helical Piles
Helical piles were first used as foundations for buildings and bridges built over weak or wet soil. They had
limited use for much of the 19th and early 20th century as the installation was difficult without mechanical
assistance. During the 1960’s, hydraulic torque motors became readily available and the installation process
became much easier. Helical piles were first used primarily for their resistance to tensile forces. Utility
companies frequently used helical piles as tie-downs for transmission towers and utility poles. Recent years
have seen helical piles being used in many different applications. The piles strong resistance to both uplift
and bearing pressure allowed them to be used in situations where resistance to combinations of these forces
was required. Many advantages over traditional pilings, such as speed of installation and immediate loading
capability have made helical piles the ideal foundation for many mainstream construction projects. Many
different types of equipment are used to install helical piles, excavators, skid steers, truck mounted, etc. The
hydraulic torque motors have improved significantly over the past 10 years, from the small 5,000 ft./lb., hand
held torque motors to the large 150,000 ft./lb. truck or excavator mounted units. With the new advances
in equipment technology it is possible to install one piece piles up to 50’ in length. Although most piles are
installed in short segments either bolted or welded together.
With HPS patented Dura-Lift foundation support bracket, the concrete foundation can be lifted back to a
level position. Our lift system has been designed to fit under the concrete foundation to lift the structure. The
Dura-Lift brackets are available in various sizes and load capacities for lifting both residential and commercial
structures.
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Oil and Gas Industry
Helical piles are ideal for many applications within the oil and gas industry. The piles are rugged, low
maintenance, and mobile, which makes them ideal for use in the field. With a strong resistance to vibration
and/or cyclical loading, helical piles can be placed under pump-jacks and compressor stations. Other possible
applications include: pipe-racking, skid buildings, flare stacks, tanks, dehydrators, separators, etc. Our
installation trucks are fully capable of installing piles in all climates and conditions, and our field crew is
properly trained to perform in-situ modifications, if they have access to the design engineer.
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Street Light Bases
Our street light bases are custom constructed to meet individual needs. Cap thickness and size, slot or hole
size, cable-way position and size, shaft size and length, and helix diameter are all variables in the street light
base design. The street light bases are designed for resistance to bending moments, shearing forces, uplift
loads and bearing loads.
They have many advantages over concrete pilings; quick installation reducing traffic disruption, installation
in almost any type of weather, little to no ground disturbance making clean up easy, no spoils to remove, and
one stop installation pole can be set on immediately after install. The pile can be easily removed and reused,
allowing quick and easy relocation of standards. To increase product life expectancy the base is often hot
dipped galvanized for extra protection. The environmentally friendly installation is vibration free and quiet,
allowing placement in sensitive areas.
Typical applications for the street light base include: light poles for: residential lighting, parking lots, and
street and highway lighting, one or two mast arms, street signage, flag poles, building signage, bumper posts
and column supports.
In nature, soil is rarely homogeneous. It tends to develop in layers or stratum, each with individual strengths
and weaknesses. Figure 1.1 illustrates this stratification. As the pile is driven into the ground, it will pass
through different stratum. Because each layer has different characteristics, different torque values will
be observed as the pile passes through each layer. During an ideal installation, the torque values will be
constantly increasing, indicating that the pile is being inserted into more dense soil. If a drop in torque is
recorded, it is most likely that a soft layer (such as soft clay) was found. The pile must continue to be inserted
past the soft layer until a more dense soil (i.e. higher torque) is found.
The two types of soil, cohesive and cohesionless, behave very differently when exposed to stress. As the name
implies, the particles of sand in cohesionless soils act independently of each other. This gives such soils many
fluid-like characteristics. When placed under stress, cohesionless soils tend to reorganize into a more compact
configuration. Cohesive soils, in contrast, have more
rigid behavior. Stiff clays behave almost like rock,
remaining solid and inelastic until failure. Soft clays
have more putty like characteristics, bending and
remoulding when under stress.
During tensile loading conditions, the upward force
pulls on the entire pile. In wet to moderately wet
soils, a suction force develops, helping to counteract
the tension. The water in the soil exerts a small force,
known as pore pressure, on the surrounding soil.
When an upward force is applied, a low pressure area
is created directly beneath the helix. This low pressure
area causes inward pressure, or suction, and pulls down
Figure 1.1 Soil Stratum
the helix.
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1.00
Not
Applicable
α–Adhesion Factor 0.75
0.50
0.25
0
0 20 40 60 80 100 120 140 160 180
Cu–Undrained Shear Strength, kPa
Figure 1.4 Reduction of Undrained Shear Strength for Pile Design (after CFEM, 1992)
Each soil, based on its composition and water content, has a unique density and weight. A common way to
classify soils it to determine the weight of a unit volume, known as the unit weight of the soil.
Standard Angle of
Young’s Modulus
Soil Relative Penetration Internal
E
Description Density Resistance, N Friction, φ
(MPa) (ksf)
(blows/foot) (degrees)
Very Loose < 0.2 <4 < 30 < 10 (< 210)
Loose 0.2–0.4 4–10 30–35 10–20 (210–420)
Compact 0.4–0.6 10–30 35–40 20–50 (420–1045)
Dense 0.6–0.8 30–50 40–45 50–80 (1045–1670)
Very Dense > 0.8 > 50 > 45 > 80 (> 1670)
Table 1.3 Typical Soil Parameters—Cohesionless Soil
Young’s Modulus
Soil Undrained Shear Strength
E
Description kPa (psf)
(MPa) (ksf)
Very Soft < 10 (< 0.210) < 3 (< 65)
Soft 10–25 (210–520) 3–10 (65–210)
Firm 25–50 (520–1045) 10–25 (210–520)
Stiff 50–100 (1045–2090) 25–60 (520–1255)
Very Stiff 100–200 (2090–4180) 60–120 (1255–2505
Hard 200–300 (4180–6265) 120–360 (2505–3760)
Very Hard > 300 (> 6265) > 360 (> 3760)
Table 1.4 Typical Soil Parameters—Cohesive Soil
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Part 2 Bearing and Uplift Capacity
Multi-Helix Helical Pile
When an axial compression or tension force is applied to a vertical pile, the load is partly supported by the
shaft friction, the shear resistance along a cylindrical surface connecting the top and bottom helices and either
bearing resistance below the bottom helix (compression loading), as shown in Figure 2.1 or bearing capacity
above the top helix (uplift loading), as shown in Figure 2.2.
Figure 2.1 Compression Loading Forces Act- Figure 2.2 Tension Loading Forces Acting on a
ing on a Multi-Helix Scew Pile Multi-Helix Helical Pile
1.Cohesive Soil
1.1 Compression Loading
Thus, in the case of compressive loading, the total failure resistance can be summarized as follows:
Qc = Sf (π D Lc ) Cu + AH Cu Nc + π d Heff α Cu Eqn. 2.2
Where:
D = diameter of helix, (m)
Lc = is the distance between top and bottom helical plates, (m)
Cu = undrained shear strength of soil, (kPa)
AH = area of the helix, (m2)
Nc = dimensionless bearing capacity factors (Tables 2.1 and 2.2)
d = diameter of the shaft, (m)
Heff = effective length of pile, Heff = H – D, (m)
α = adhesion factor (see Figure 1.4)
Sf = spacing ratio factor
Table 2.1 Bearing Capacity Factor Nc Related to the Pile Diamter (after CFEM, 1992)
Helix Diameter Nc
< 0.50 m (< 20 in) 9.0
0.51 m (20 in) 8.33
0.56 m (22 in) 7.67
0.61 m (24 in) 7.33
0.76 m (30 in) 7.0
0.91 m (36 in) 6.67
0.97 m (38 in) 6.33
> 1.0 m (40 in) 6.0
Table 2.2 Bearing Capacity Factors, Nc for Cohesive Soils, and Modified for Helix Selection
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For estimation of the shaft adhesion, an effective shaft length Heff is used in the calculation, which the
effective shaft length is defined as the embedment length (H) minus the top helix diameter (D). The
adhesion developed along the steel shaft is considered in cases where sufficient installation depth (deep
pile) is provided. For shallow condition (i.e. embedment ratio H/D < 3), the shaft adhesion is considered as
insignificant, and thus, Qshaft is not included in the equation. Figure 1.4 describes the determination of the, α,
adhesion factor.
In the case where shaft resistance is considered negligible the compression capacity equation simplifies to:
Qc = Sf ( π D Lc ) Cu + AH Cu Nc Eqn. 2.3
Qt = Sf ( π D Lc ) Cu + AH (Cu Nu + γ’ H ) + π d Heff α Cu Eqn. 2.4
Where:
Qt = ultimate helical pile uplift capacity, (kN)
γ’ = effective unit weight of soil above water table or buoyant weight if below water
table, (kN/m3)
Nu = dimensionless uplift bearing capacity factor for cohesive soils
H = embedment depth, (m)
Sf = spacing ratio factor
For multi-helix helical piles loaded in tension, the ultimate capacity is dependent upon the embedment depth.
Generally there are two contributing factors to an increase in the total uplift capacity with increasing depth.
First, the shaft resistance increases with embedment depth and secondly, the bearing resistance developed
above the top helix is dependent on the depth that the helical pile was installed to. The uplift bearing capacity
factor, Nu increases with the embedment ratio (H/D) to a limiting value of approximately equal to 9.
Nu = 1.2 ( H / D ) ≤ 9 (Meyerhof 1973) Eqn. 2.5
Similar to the compression test, for short piles installed at a shallower depth, the term for predicting the shaft
adhesion can be neglected since the result is insignificant to the total uplift capacity. The equation can be
summarized to:
Internal
Friction 0º 5º 10º 15º 20º 22º 24º 26º 28º 30º 32º 34º 36º 38º 40º 42º 44º
Angle, φ
Nq 1 2 3 4 6 8 10 12 15 18 23 29 38 49 64 85 115
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Ks, coefficient of lateral earth pressure in compression loading, which can be estimated by using the following
two tables (Table 2.4 and 2.5).
Table 2.4 Values of the Coefficient of Horizontal Soil Stress, Ks (after Kulhawy, 1984)
Relative Density Ko
Loose 0.5
Medium-Dense 0.45
Dense 0.35
Table 2.5 Typical Values of Ko for Normally Consolidated Sand (after Kulhawy, 1984)
CFEM (1990) suggested that Ks is usually assumed to be equal to the coefficient of original earth pressure,
Ko, for bored piles, and twice the value of Ko for driven piles.
For the shallow condition (i.e H/D < 5), the ultimate compression capacity of a multi-helix helical pile in sand
can be predicted by summing the bearing capacity of the bottom helix and the frictional resistance along the
cylinder of soil between the helices without the shaft resistance. Therefore, Equation 2.10 can be expressed as
follows:
Qc = γ’ H AH Nq + 1/2 π Da γ’ ( H32 - H12 ) Ks tanφ Eqn. 2.12
Friction
20º 25º 30º 35º 40º 45º 48º
Angle, φ
Depth (H/D)cr 2.5 3 4 5 7 9 11
Table 2.6 Critical Embedment Ratio, (H/D)cr for Circular Pile (after Meyerhof and Adam, 1968)
This coefficient, Ku is used to empirically quantify the lateral stress acting on the failure surface as the helical
pile is pulled out from the soil. The lateral stress outside the cylindrical failure surface increases to a passive
state due to the screw action during the installation process. The magnitude of the increase is dependent upon
the amount of disturbance and the changes in stress level during the installation.
Table 2.7 Recommended Uplift Coefficients, Ku for Helical Piles (after Mitsch and Clemence, 1985)
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Figure 2.3 Variation of Breakout Factor with Embedment
Depth for Shallow Pile Condition based on Mitsch
and Clemence’s Theory (after Das, 1990)
2. Cohesionless Soil
2.1 Compression Loading
Qc = γ’ H A Nq + 1/2 Ps Heff2 γ’ Ks tanφ Eqn. 2.17
For Single Helix Helical Piles Installed in Deep Condition H/D > (H/D)cr
Qt = γ’ H AH Fq* + 1/2 Ps Heff2 γ’ Ku tanφ Eqn. 2.19
Figure 2.5 Compression Loading Forces Acting Figure 2.6 Tension Loading Forces Acting
on Single Helix Helical Pile on Single Helix Helical Pile
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Because the actual theory behind soil mechanics is extremely complicated and beyond the scope of this
manual, the determination of the exact load capacity of each pile is impossible without actual load tests.
A load test should be performed at each site to verify the above information. The above formulas provide
guidelines that, when used with accurate soil data and appropriate safety factors, can be confidently used to
design a suitable helical pile.
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Consistency Stiff V. Stiff Hard
For most normally consolidated clays and for granular soils the soil modulus is assumed to increase
linearly with depth, for which
Stiffness factor T = 5√ (EI/nh) (in units of length) Eqn. 3.3
Where: K = nh x x/B Eqn. 3.4
nh (Above nh (Below
Soil Compactness Condition Groundwater) Groundwater)
KN/m3 KN/m3
Loose 2200 1300
Compact 6600 4400
Dense 18000 11000
Having calculated the stiffness factors R or T, the criteria for behavior as a short rigid pile or as a long
elastic pile are related to the embedded length L as follows in Table 3.3.
Soil Modulus
Pile Type
Linearly Increasing Constant
Rigid (free head) L ≤ 2T L ≤ 2R
Elastic (free head) L ≥ 4T L ≥ 3.5R
Figure 3.4 Ultimate Lateral Resistance of Short Pile in Cohesionless Soil related to Embedded Length
Figure 3.5 Ultimate Lateral Resistance of Long Pile in Cohesionless Soil Related to Embedded Length
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For uniform cohesive soils, All Pile has established the graphical relationships for H/CuB2 and M∪/CuB3
Figure 3.6 (For short piles) and Figure 3.7 (For long piles), from which the ultimate lateral resistance Hu can
be determined.
Figure 3.6 Ultimate Lateral Resistance of Short Pile in Cohesive Soil Related toEmbedded Length
Figure 3.7 Ultimate Lateral Resistance of Long Pile inCohesive Soil Related to Embedded Length
Figure 3.8 Lateral Deflection of Pile Head in Cohesive Soil (All Pile)
In cohesionless soils the deflection behavior depends on the dimensionless length ηL.
Where:
η =5√ ( ηh / EI ) Eqn 3.6
Where Y0 is the pile head deflection for lateral load (H) in the dimensionless lateral deflection
in Figure 3.9.
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Figure 3.9 Lateral Deflection of Pile Head in Cohesionless Soil (All Pile)
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T = ( 4 E I / nh )1/5 Eqn. 4.3
and for overconsolidated clay
T = ( EI / ks d )1/4 Eqn. 4.4
Where:
E = elastic modulus of pile material
I = moment of interia of pile cross section
nh = a constant as given in Table 4.1, above
ks = coefficient of horizontal subgrade reaction
From the value of T, the moments, Mp, in the pile and the deflections, δp, of the pile cap may be computed
at any depth using the following formulae:
Mp = Fm ( P T ) Eqn. 4.5
δp = Fδ ( P T3 / E I ) Eqn. 4.6
Where:
Mp = moment at depth z
δp = deflection at depth z
Fm = moment coefficient at depth z, as given in Figure 4.2
Fδ = deflection coefficient at depth z, as given in Figure 4.1
P = applied horizontal load
T = relative stiffness
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Part 5 Buckling of Piles
Helical piles by design are long and slender, and although extremely rare, are susceptible to buckling when
placed under extreme compressive loading conditions. The buckling of piles can be caused by one of two
situations. Extreme compressive forces may cause the shaft to fold and buckle. This would occur in the upper
portion of the pile where the soil is weak. The more common buckling situation is when a pile is exposed
to lateral loading. A pile exposed to lateral loading behaves similar to any supporting member under lateral
loading. The lower part of the pile will remain stationary while the upper part will start to bend. A helical
pile will behave similar to that of slender deep pile with the helix supplying little lateral or bending moment
resistance, unless it is designed to supply resistance (i.e. shallow condition or shallow helix embedment).
Included in this section are varying methods for determining the structural capacity of the pipe shaft portion
of the helical pile. There are different ways to determine the ultimate piling shaft capacity subjected to axial
loading; and we have selected Poulos and Davis (1980) method to estimate the ultimate vertical capacity (Pr)
the pile can take before starts buckling.
Poulos and Davis (1980) suggested the following:
During loading, a partly embedded vertical pile subjected to a vertical load. The stiffness factors R and T as
calculated from Eqn. 3.1 and 3.3 and have been used to obtain the equivalent length of a freestanding pile
with a fixed base, from which the factor of safety against failure due to buckling can be calculated using
conventional structural design methods.
For a partly embedded pile carrying a vertical load P, the equivalent height Le, of the fixed-base pile is shown
in Figure 5.1b.
For soil with a constant modulus:
Depth to a point of fixity zf = 1.4 R Eqn. 5.1
For soils having a linearly-increasing modulus:
zf = 1.8 T Eqn. 5.2
The relationships of equations 5.1 and 5.2 are only approximate, but they are valid for structural design
purposes provided that lmax, which is equal to L/R, is greater than 4 for soils having a constant modulus and
provided that zmax, which is equal to L/T, is greater than 4 for soils having a linearly-increasing modulus. From
Eqn. 5.1 and 5.2 the equivalent length Le of the fixed-base pile (or column) is equal to e + zf and the critical load
for buckling is:
Pcr = ∏2 EI For free-headed conditions Eqn. 5.3
4R2 ( SR + ZR )2
Pcr = ∏2 EI For fixed- (and translating-) Eqn. 5.4
R2 ( SR + ZR )2 headed conditions
Figure 5.1 Partially Embedded Piles (after Poulos and Davis 1980)
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Part 6 Use of Helical Piles as Tiebacks
HPS has been manufacturing multi-helix helical piles since 1977. These piles have established a consistent
record of performance through extensive use in tieback applications for the electric utility and oil and gas
industry. Construction application for helical piles in retaining wall tie backs continue to grow.
Compared to a grouted anchor a helical pile’s advantage is how it removes the performance uncertainties
and costs associated with a grouted anchor when used in loose sandy soils or in low shear strength clay soils.
When placed in the soil, the helical pile acts as a bearing device. This is a fundamental difference compared to
a grouted anchor formed in the soil and reliant on friction between soil and grout. Collapse of a prepared hole
can change a grouted anchor’s dimensions. There is little opportunity to assess the problem’s magnitude and
exact location because it is in the hole, out of sight. Protecting grout from such an occurrence adds the extra
costs of installing casing. A helical pile averts these drawbacks by requiring neither an open hole nor a casing.
Helical piles can be designed to hold large capacities.
Advantages of using HPS helical piles as tiebacks include:
• Competitive installing costs
• Immediate proof testing and loading- no waiting time for grout to cure
• Installs in any weather
• Speeds excavation and construction
• Removable and Reusable
• No spoil to remove
Estimating the lateral loads (Figure 6.1) acting against retaining walls as exerted by the soil requires
knowledge of:
• Soil type and conditions
• Structural dimensions of the retaining structure
• Ground water table
Every wall tieback situation is unique, but there are some aspects that merit attention. The placement of
the pile is influenced by the height of the soil backfill against the wall. Figure 6.2 shows this condition and a
guideline for setting the location of the tieback pile. Experience indicated that the tieback should be located
close to the point of maximum wall bulge and/or close to the most severe transverse crack. In many cases the
tieback placement location must be selected on a case-by-case basis.
Another factor to consider is the height of soil cover over the helical pile. Figure 6.2 also indicates that the
minimum height of the cover is 6 times the diameter of the largest helical plate. Finally, the helical pile must
be installed a sufficient distance away from the wall in order that the helical plate(s) can develop an anchoring
capacity by passive pressure. This requires the length of installation to be related to the height of soil backfill.
From all the above information we can figure out the soil active pressure and the water pressure against
the wall. Upon preliminary design of pile rows depth, the load on each row/ Meter width of the wall can be
calculated. With HPS previous experience with helical piles, we can decide the horizontal spacing between
piles and accordingly the load on each helical pile can be determined.
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Figure 6.2 Typical Installation Depth and Length for Helical Tiebacks
Depending on the spacing between Helices (S) / Helix diameter (D) ratio, the design method of the helical
piles will be either:
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The critical factors that dictate the helix size are axial load, tension load, torque consideration, installation
equipment, soil conditions and pipe shaft size (see Table 7.2). Table 7.2 shows the helix configurations that will
fit on various pipe shaft sizes. The minimum sizes are the minimum physical sizes that will fit on pipe and the
maximum are the maximum practical sizes available. (See Part 2 for Helix designing).
HPS Ltd helix sizes come in a wide variety of shapes and sizes, if necessary, custom designing to your
specifications.
Helix diameters currently range from 6 to 48 inches, pitches are set at 3, 4, 6, 12 and 24, thickness of plate
range from ¼, ⅜, ½, ¾, and 1 inches.
6-5/8 X X X X X X X X X X X X
8-5/8 X X X X X X X X X X X X X X X X
10-3/4 X X X X X X X X X X X X X X X X X
12-3/4 X X X X X X X X X X X X X X X X
14 X X X X X X X X X X X X X X X
16 X X X X X X X X X X X X X
20 X X X X X X X X X X X
24 X X X X X X X X X X
30 X X X X X X X
36 X X X X
Table 7.1 Helix Diameter vs. Pipe Shaft
Helical Plate:
Minimum ASTM A36 or CSA G40.21 44W Hot Rolled Structural Steel Plate.
Fasteners:
All bolts will be supplied as per customers’ requirements.
Minimum requirements are ASTM A 325 bolts.
Bolts are bare metal (black), plated or hot-dipped galvanized.
Testing Standards:
When conducting Pile Load Tests they are preformed in accordance with ASTM D1143, Standard Method
of Testing Piles Under Axial Compressive Load, ASTM D3689, Standard Method of Testing Individual Piles
Under Static Axial Tensile Load, and ASTM D3966, Standard Method of Testing Piles Under Lateral Loads.
Torques:
The maximum torque for the 2 ⅞" pipe is 8,000 FT.LBS.
The maximum torque for the 3½" pipe is 16,000 FT/LBS.
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Part 8 Hot-Dip Galvanizing for Corrosion Protection
For over 150 years galvanizing has had a proven history of commercial success as a method of corrosion
protection in a myriad of applications worldwide.
HPS uses a round shaft pile and as the galvanizing process involves total immersion of the material, it is a
complete process; all surfaces are coated, both inside and outside.
A primary factor governing corrosion behavior of the galvanized coating in liquid chemical environments is
the pH of the solution. Galvanizing performs well in solutions and soils with a pH above 4.0 and below 12.5
within the pH range or 4.0 to 12.5 a protective film forms on the zinc surface and the galvanized coating
protects the steel by slowing corrosion to a very low rate.
Figure 8.1
The pH range of the soil/water is another important factor. Galvanized coatings proved excellent corrosion
resistance when the pH is above 4.0 and below 12.5. See Figure 8.1.
The National Bureau of Standards has conducted an extensive research program on the corrosion of metals in
soils. Some of their research on galvanized steel pipe dates back to 1924. The expected life is based on a zinc
coating thickness of 200μm.
The results of these tests also showed that the galvanized coating will prevent pitting of steel in soil, just
as it does under atmospheric exposure, and that even in instances where the zinc coating was completely
consumed, the corrosion of the underlying steel was much less than that of bare steel specimens exposed
under identical conditions.
Cathodic Protection
Cathodic protection is an equally important method for preventing corrosion. Cathodic protection requires
changing an element of the corrosion circuit, introducing a new corrosion element, and ensuring that the base
metal becomes the cathodic element in the circuit.
There are two major variations of the cathodic method of corrosion protection. The first is called the
impressed current method. In this method an external current source is used to impress a cathodic charge on
all the iron or steel to be protected. While such systems generally do not use a great deal of electricity, they are
often very expensive to install. The other form of cathodic protection is the sacrificed anode method, in which
a metal or alloy that is anodic to the metal to be protected is placed in the circuit and becomes the anode. The
protected metal becomes the cathode and does not corrode. The anode corrodes, thereby providing the desired
sacrificial protection. In nearly all electrolytes encountered in everyday use, zinc is anodic to iron and steel.
Thus the galvanized coating provides cathodic corrosion protection as well as larrier protection.
Further information on galvanizing can be obtained from the American Galvanizing Association
([email protected]).
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Pipe Manufacturer's Specifications
Specifications A252 Piling Pipe
Scope Covers nominal (average) wall steel pipe piles of cylindrical shape and ap-
plies to pipe piles in which the steel cylinder acts as a permanent load-carrying
member or as a shell to form cast-in-place concrete piles.
Kinds of Steel Open-hearth
Permitted for Basic-oxygen
Pipe Matedal Electric-furnace
Permissible Variations
Not more than 12.5% under the nominal wall thickness specified.
in Wall Thickness
Chemical Seamless and Welded Pipe: Phosphorus Max. %
Requirements Open-hearth, Electric-furnace or Basic-oxygen 0.050
Hydrostatic Testing None specified.
Permissible
The weight of any length of pile shall not vary more than 15% over or 5% under
Variations in the weight specified. Each length shall be weighed separately.
Weights per Foot
Permissible Variations
Shall not vary more than plus or minus 1% from the diameter specified.
in Outside Diameter
Mechanical Tests Tensile Test—Either longitudinal or transverse at option of manufacturer.
Specified Minimum yield determined by the drop of the beam, by the halt in the gage of
the testing machine, or by the use of dividers.
Number of Tests
One tensile property test per 200 lengths.
Required
Lengths May be ordered in single or double random lengths or in uniform lengths:
Single Random—16'-25' md.
Double Random—Over 25' (mm. avg. of 35').
Uniform—Plus or minus 1 on length specified.
Required Markings on
Each Length Rolled, Die Stamped or Paint Stenciled (Mfgrs. option)
(On Tags attached to Manufacturer's name, brand or trademark, heat number, method of pipe man-
each Bundle in case ufacture, size, weight, length, wall thickness and ASTM A252 and the Grade.
of Bundled Pipe)
General Information Surface imperfections exceeding 25% of the nominal wall in depth are consid-
ered defects. Defects not exceeding 33.5% of the nominal wall in depth may be
repaired by welding. Before welding, the defect shall be completely removed.
Note: This is summarized information from ASTM Standards and API Specification 5L. Please refer to the specific
Standard or Specification for more details.
Mechanical Properties
Mechanical Properties Grade 1 Grade 2 Grade 3
Tensile Strength, min Psi 50,000 60,000 66,000
Mpa 345 414 455
kg/mm2 35.2 42.2 46.4
Yield Strength, min Psi 30,000 35,000 45,000
Mpa 205 240 310
kg/mm2 21.1 24.6 31.6
Elongation, min % 30 25 24
Gauge Length in 2 / (48t + 15) 2 / (40t + 12.50) 2 / (32t + 1.00)
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Part B References
ASTM D 1143-81 (1981). “Standard Test Method for Piles Under Static Axial Compressive Load”; (Reapproved
1984). Annual Book of ASTM Standards, 1997, Vol. 04.08, pp. 95-105.
ASTM D 3689-90 (1990). “Standard Test Method for Individual Piles Under Static Axial Tensile Load”;
(Reapproved 1995). Annual Book of ASTM Standard, 1997, Vol. 04.08, pp.366-375.
ASTM D 3966-90 (1990). “Standard Test Method for Individual Piles Under Lateral Loads”; (Reapproved
1995). Annual Book of ASTM Standard, 1997, Vol. 04.08, pp.389-399.
Canadian Institute of Steel Construction (1992). Handbook of Steel Construction, 5th Edition. Universal
Offset Limited, Markham, ON. pp.1-40 and 4-68 to 4-74.
CFEM (1992). Canadian Foundation Engineering Manual. 3rd Edition. Canadian Geotechnical Society,
Technical Committee on Foundations, BiTech Publishers Ltd., Richmond, B.C.
Broms, B.B. (1964a). “Lateral Resistance of Piles in Cohesive Soils”; Journal for Soil Mech. and Found. Engrg.,
ASCE, Vol. 90, SM2, pp. 27-64.
Broms, B.B. (1964b). “Lateral Resistance of Piles in Cohesionless Soils”; Journal for Soil Mech. and Found.
Engrg., ASCE, Vol. 90, SM3, pp. 123-156.
Meyerhof, G.G. (1976). “Bearing Capacity and Settlement of Pile Foundations”; Journal of th Geotechnical
Engineering Division, Proceedings of the American Society of Civil Engineers, Vol. 102, No. GT3, March 1976,
pp. 197-224.
Meyerhof, G.G., and Adams, J.I. (1968). “Ultimate Uplift Capacity of Foundations”; Canadian Geotechnical
Journal, Vol. V, no.4, pp.225-244.
Mitsch, M.P., and Clemence, S.P. (1985). “The Uplift Capacity of Helix Anchors in Sand. Uplift Behavior of
Anchor Foundations in Soil”; Proceedings of ASCE, New York, N.Y. pp. 26-47.
Poulos, H.G. and Davis, E.H. (1980) Pile Foundation Analysis and Design. University of Sydney, John Wiley
and Sons, New York, N.Y. pp 324-327
Tomlinson, M.J. (1987) Pile design and Construction Practice, 3rd Edition. E & FN Spon, London, pp 205-215
Trofimenkov, J.G., and Mariupolskii, L.G. (1965). “Helical Piles Used for Mast and Tower Foundations”;
Proceedings of Sixth International Conference on Soil Mechanics and Foundation Engineering, Montreal,
Quebec, Vol. 11, pp.328-332.
U.S. Army Corps of Engineers, (1985) “Pile Construction”, Field Manual No. 5-134, www.adtdl.army.mil/atdls.
htm, Headquarters, Department of the Army, Washington, DC,
Zhang,Diane J.Y. (1999). “Predicting Capacity of Helical Helical Piles in Alberta Soils”; MSc Thesis,
Geotechnical Engineering, Department of Civil and Environmental Engineering, University of Alberta
Helical Pier Systems Ltd. recommends field testing to verify the theoretically predicted pile capacity and to determine allowable
design loads and minimum acceptable Safety Factors for the specific project.
www.helicalpiersystems.com 51