SAMPLING

PRESSURE
TESTER 2
Automated Pressure Testing
and Volume Measurement
for Glass Containers

OUR BRAND
PROTECTS
YOUR BRAND

Automatically Consistent, reliable, No job change 35% greater Volume

pressure test repeatable pressure for different throughput over measurement with
bottles at the line testing to ASTM C147 bottle types existing systems lab precision on
and ISO 7458 the plant floor

SPT20915NS
Advanced pressure testing to meet
the needs of today’s glass container industry
The Agr SPT2™ is an automated testing station SPT2 pressure generation system precision in the control and application of
designed to provide critical pressure strength The pressure generation system on the SPT2 pressure, resulting in the highest accuracy
and volume performance data for glass incorporates a high-precision hydraulic system and repeatability of test data possible.
containers, during the production process. The utilizing an FPGA-based controlled velocity
SPT2™ can work on a stand-alone basis or be pressure management method. The SPT2 can Pressure capability for
incorporated into one or more sampling lines to test containers up to 69 bar (1000 psi) (1 minute even the toughest bottles
automatically collect pressure and volume data equivalent) while providing extremely accurate and The SPT2 is designed to pressurize bottles up
on a 24/7 basis, without operator intervention. controlled pressurization throughout the testing to 69 bar (1000 psi). This capability is ideal for the
process. The SPT2’s pressure system is designed performance testing of heavy-wall champagne
The design of the SPT2 is built upon Agr’s years specifically to perform precisely to the rigid testing bottles or other high-strength bottles.
of experience and innovation in container pressure requirements of the glass container industry.
testing. The SPT2 combines Agr’s proven testing Tests are performed with strict adherence to ASTM
protocols for glass container pressure testing Tolerance for low pressure
C-147, Standard Test Method for Internal Pressure
with the latest in technological developments. During a test, pressure is continuously monitored
Strength of Glass Containers, and ISO 7458, where
This advanced pressure testing system meets and evaluated to differentiate between leaks
a constant rate of increasing pressure must be
the high throughput and performance and actual low pressure breaks. SPT2 has the
applied to the bottle in a very precise and defined
requirements of today’s glass container sensitivity to accurately report bottle failures as
manner. The SPT2 meets and exceeds these
manufacturing industry. low as 1.4 bar (20 psi).
industry requirements by offering unmatched

SPT2 performs 24/7 hands-free

bottle testing for volume and pressure
F L E X I B L E I N T E G R AT I O N W I T H O T H E R P L A N T D E V I C E S O R O P E R AT I O N S
Integration with other plant devices
The SPT2 can be configured to automatically receive and test rounds
of containers as directed by external devices, such as a mold reader,
process control system or automated measuring system (DSG/
OmniLab). All data is job and cavity correlated and sent to in-plant
data management and/or process control systems.

Multiple production line support

The SPT2 can accept bottles from single or multiple production lines
for pressure testing and/or volume measurement. All processing is
performed on a continuous basis without the need for job change
or operator intervention. This feature is particularly valuable for
applications where floor space is limited. With the dynamic bottle
handling capabilities and universal bottle clamps, SPT2 automatically
adjusts for bottle height, capacity and finish.

Seamless integration
with Agr’s OmniLab system
The SPT2 is designed to work seamlessly with Agr’s OmniLab
automated testing station. When connected to an OmniLab, testing
is fully handled by the OmniLab control system. Pressure and
volume data is cavity-correlated with all other measurement data
and consolidated into a single report that is sent to in-plant data
management or process control system.
Volume measurement with
lab precision on the plant floor
Agr’s volume system in the SPT2 incorporates leading edge, positive-displace- defined volume and fill measurements at any point within the process, to an
ment technology. This technology was selected because of its accuracy of ± 0.5 ml, meeting the requirements of ISO 8106.
ability to provide the highest accuracy for volume, fill point and overflow
measurement, yet meet the high-production volume and fill measurement Final test data can be reported as:
applications required by the glass container manufacturing industry. • Volume at defined fill point
• Fill height at defined volume
Ensuring fast throughput • Brimful volume
and the highest accuracy possible
The SPT2’s positive-displacement technology makes it possible to fill at any The SPT2 volume technology offers numerous advantages over other
rate without compromising the accuracy of the measurement. Measurement traditional volume measurement techniques; particularly, the inaccuracies
precision is not affected by the water quality, container shape or rate of fill, associated with flow-meter based systems, the “cleanroom” complexity of
regardless of the size and volume of the container. This filling technique, in gravimetric products and the variability due to water density.
tandem with a high-precision fill-height sensor, makes it possible to deliver

Comparison of volume measurement technologies

Performance factors Volume measurement technology
SPT2 GRAVIMETRIC FLOW-METER
Measurement accuracy ±0.5ml H •*
Accurate dosing regardless of flow rate H
No water density compensation H •
No scales or balances H •
*dependent on operator, water temperature and density

KEY FEATURES
Advanced polymer seals
Universal bottle clamps
Controlled velocity
pressure generation system
High-precision volume
measurement system
Dynamic bottle handling
270 bottles per hour throughput
Multiple line support

Agr® and Agr•TopWave® are registered trademarks for Agr International, Inc.
SPT2 incorporates a number
of advanced features
Leading-edge technology Hi-tech polymer seals
The SPT2 incorporates Linux-based technology to manage the continuous, The SPT2 utilizes Agr’s proprietary compensating pressure seals. These seals are
multi-function operations of this testing system. The Linux platform offers made of a special hi-tech polymer that offers long-life durability and flexibility
an unmatched combination of processing power, long-term stability, fast to support a wide range of finishes. The unique design takes advantage of
operational response and resistance to outside influences. It is ideally suited increasing water pressure to complete the seal and provide leak-free operation
to manage system operations and process a wealth of test data in a highly throughout the testing cycle. The SPT2 seals support a full range of testing from
efficient manner. low pressures up to the maximum operation of the system.

Unmatched testing throughput Intuitive user interface

Concurrent volume measurement and pressure testing operations provide The SPT2 is designed for ease of setup and operation. A touch-panel user
for the most efficient bottle processing. A servo-controlled positioning interface provides for easy and intuitive job setup. During operation, live
system provides for optimal bottle travel and placement through the system. status updates are provided for in-process volume and pressure testing
Continuous bottle management and closed-loop monitoring of all processes operations as well as results for the last 20 tests. For maintenance purposes,
eliminates timing and associated delays. This capability affords maximum the SPT2 offers built-in alarms and comprehensive diagnostic information
throughput based on the bottle size and type, while providing live process for all system functions.
updates for the operator and a continuous flow of testing data for process
management purposes. Rugged construction
The SPT2 is designed to stand up to the harsh environment of glass
Universal bottle clamps container manufacturing and filling plants. All components are housed in a
To simplify operation and accommodate from multiple sources, the SPT2 rugged stainless steel enclosure and any that are in contact with water are
incorporates a universal bottle clamping system. The SPT2 clamping system manufactured from corrosion-resistant materials. Electrical components
automatically adjusts for the finish and firmly holds the bottle throughout the are positioned away from hydraulic and water lines and given protective
testing process. Bottle finishes up to 38mm can be handled without the need enclosures to prevent accidental contact with water and fluids. All parts are
for job change parts. rated for high temperature industrial environments, eliminating the need for
supplemental air conditioning.
Dynamic bottle handling
The SPT2 incorporates a flexible yet robust, multi-axis bottle handling station
to facilitate fast throughput and multiple line operation. The SPT2 handling
station can accommodate a range of bottle heights and diameters without
job change. Intake height and finish gripping are adjusted “dynamically”
to accommodate bottles of different heights and finish sizes, making it
possible for the SPT2 to accept and test a wide range of ware from multiple
production lines. Agr reserves the right to alter design and/or specifications without notification.

Agr International, Inc. • Butler, PA USA • Phone +1.724.482.2163 • Fax +1.724.482.2767 • agrintl.com