Manual MVD Multi Voltage Traction Battery Charger

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NOTES

BATTERY CHARGER
MVD MVX

(former/creation battery)
MVD-F MVX-F

USER'S MANUAL
v.170 January 2011
1. START to CHARGING
1 – Connect the battery to the charger, the display shows:

BATTERY
CONNECTED

22.6 V FL 500 Ah
EL= 12 PROG.1

if the operator doesn't touch button every 15 secs the display shows:

Prss ENTER->to PROG


PrssUP&DOWN->toCharg

this means that if the operator press for 2 secs ENTER, the operator can change the value

22.6 V FL 500 Ah
EL= 12 PROG.1

The cursor lamps, at the value that the operator can change.
FL – battery type
500 Ah – amperehour of the battery
EL=12 – Number of elements
PROG.1 – Specific curve of charging.

The operator uses button UP and DOWN to change these values, for example the operator
knows that there are 11 elements.

22.6 V FL 500 Ah
EL= 11 PROG.1

And the operator can change the specific program charging curve .

22.6 V FL 500 Ah
EL= 11 PROG.2

Pag.1
2 – Create new curve
Unplug the battery, or Turn OFF and Turn ON the charger without the battery connected. The
display shows, the start up cycle or

BATTERY
DISCONNECTED

SYSTEM READY
MODEL / DATETIME ..

The operator press button DOWN few secs and he insert a password UP_DW_UP_DW_UP

EDIT PASSWORD

MOD. USER

In this menu the operator can turn with button UP and DOWN,

PRG N.01
SETTING
…...... ......... ........

PRG N.08
SETTING

If the operator want to change a existent curve or create a new curve.


See PROGRAM EXAMPLES page 14 in specific .

Pag.2
2. SETTING CURVE
MENU PRG N. 1 – 8 (1-20 OPTIONAL) : PROGRAM SETTING CURVES

For each program, it's possible set at maximum 6 different STEP, and for each step it's possible
set the TYPE of STEP (current constant, voltage constant, pause cooling), MAXIMUM TIME of
the single STEP (0-65350 minute), CURRENT (constant current or minimum limit current ),
VOLTAGE (maximum voltage or holding voltage).

For each program, the display shows this setup page:


for example:
PRG N.XX
SETTING

Press ENTER to modify this particular program:


1.A I=K T= 240m
I=18%Ah V=2.40 V

PROGRAM and STEP INDICATOR-settings


1.A – 1(nr. of program [1..8..20]) A (step of the program [A.B.C.D.E.F])
f.e 2.C (program nr.2 and step C (third))
f.e 5.B (program nr.5 and step B (second))

TYPE of CHARGING CURVES (Programmable values)


I=K – [I=K] current constant
[V=K] voltage constant
[PAU] pause/cooling

MAXIMUM TIME of the SINGLE STEP (Programmable values)


T= 240m [DIS,5,..,65350] - 240minutes after this time the charger close the actual step and will
begin the next step.

CURRENT SETTING/LIMIT (Programmable values)


I=18%Ah [DIS,1,..,99] – for every 100 Ah of the battery capacity the charger put 18 Amps.
If you have a battery of 500 Ah –> 18%Ah = 18 * 5 = 90 Ampere
If you have a battery of 750 Ah –> 25%Ah = 25 * 7.5 = 187.5 Ampere
If you have a battery of 1100 Ah –> 10%Ah = 10 *11 = 110 Ampere
In TYPE of CHARGING CURVES → (I=K) I value is the current costant during this step
In TYPE of CHARGING CURVES → (V=K) I value is the minimum limit of current before to end
this step of program.

VOLTAGE SETTING/LIMIT (Programmable values)


V=2.40 [DIS,2.20,..,2.80] V/Cell – limit voltage for single elements.
In TYPE of CHARGING CURVES → (I=K) V value is the maximum limit of battery voltage
before to end this step of program.
In TYPE of CHARGING CURVES → (V=K) V value, the charger compensation the current to
hold voltage value.

It's possible to scroll between each programs using the buttons UP/DOWN, and press ENTER
to modify or skip each single parameter.

Pag.3
CURVE: BASSI_0001 (Default PROG.Nr1)
Name: Standard IuIa – with Initial Free Voltage WarmUp
Description: Initial free voltage and low current step
Comments: Low Desulphated Battery, .., Standard battery
Program. Nr: __1____ DateTime: 01/01/2010 Operator: MANUFACTURER

notes:
_________________________________________
pr.A I=K T=20 min
I=4%Ah V=DIS. _____________________________________

_________________________________________
pr.B I=K T=220 min
I=16%Ah V=2.40V/el _________________________________________

_________________________________________
pr.C V=K T=480 min
I=5%Ah V=2.40V/el _________________________________________

pr.D I=K T=180 min Extra charging limited at 2.65 V/el


I=5%Ah V=2.65V/el _________________________________________

pr.E . T= . _________________________________________
I= . V= . _________________________________________

_________________________________________
pr.F . T= .
I= . V= . _________________________________________

notes:
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
Pag.4
CURVE: BASSI_0002 (Default PROG.Nr2)
Name: Standard IuIa
Description:
Comments: Standard battery
Program. Nr: __2____ DateTime: 01/01/2010 Operator: MANUFACTURER

notes:
_________________________________________
pr.A I=K T=240 min
I=16%Ah V=2.40V/el _____________________________________

_________________________________________
pr.B V=K T=480 min
I=5%Ah V=2.40V/el _________________________________________

Extra charging limited at 2.65 V/el


pr.C I=K T=180 min
I=5%Ah V=2.65V/el _________________________________________

pr.D . T= . _________________________________________
I= . V= . _________________________________________

pr.E . T= . _________________________________________
I= . V= . _________________________________________

_________________________________________
pr.F . T= .
I= . V= . _________________________________________

notes:
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
Pag.5
CURVE: BASSI_0003 (Default PROG.Nr3)
Name: Initial Free Voltage WarmUp + Standard IuIa + Refresh
Description:
Comments: Standard battery
Program. Nr: __3____ DateTime: 01/01/2010 Operator: MANUFACTURER

notes:
_________________________________________
pr.A I=K T=20 min
I=4%Ah V=DIS. _____________________________________

_________________________________________
pr.B I=K T=220 min
I=16%Ah V=2.40V/el _________________________________________

pr.C V=K T=480 min


I=5%Ah V=2.40V/el _________________________________________

pr.D I=K T=180 min Extra charging limited at 2.65 V/el


I=5%Ah V=2.65V/el _________________________________________

pr.E V=K T=FULL Refresh at 2.25 V/el


I=DIS V=2.25V/el _________________________________________

_________________________________________
pr.F . T= .
I= . V= . _________________________________________

notes:
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________

Pag.6
NOTES: BASSI_0004 (Default PROG.Nr4)
Name: SOFT Desulphation
Description: _____________________________________________________________
Comments:
Program. Nr: __4____ DateTime: 01/05/2012 Operator: MANUFACTURER

A. B.
notes:
_________________________________________
pr.A I=K T=360 min
I=4%Ah V=DIS _____________________________________

_________________________________________
pr.B I=K T=360 min
I=6%Ah V=2.8V/el _________________________________________

_________________________________________
pr.C . T=
I= . V= _________________________________________

pr.D . T= _________________________________________
I= . V= _________________________________________

pr.E . T= . _________________________________________
I= . V= . _________________________________________

_________________________________________
pr.F . T= .
I= . V= . _________________________________________

notes:

In case that the battery is very sulphated, you need also set the parameter:

MAX VOLTAGE ------->


2.80 V/el MAX VOLTAGE
DISABLED

Pag.7
NOTES: BASSI_0005 (Default PROG.Nr5)
Name: MEDIUM Desulphation
Description: _____________________________________________________________
Comments:
Program. Nr: __5____ DateTime: 01/05/2012 Operator: MANUFACTURER

A. B.
notes:

_________________________________________
pr.A I=K T=360 min
I=4%Ah V=DIS _____________________________________

_________________________________________
pr.B I=K T=720 min
I=6%Ah V=2.8V/el _________________________________________

_________________________________________
pr.C . T=
I= . V= _________________________________________

pr.D . T= _________________________________________
I= . V= _________________________________________

pr.E . T= . _________________________________________
I= . V= . _________________________________________

_________________________________________
pr.F . T= .
I= . V= . _________________________________________

notes:

In case that the battery is very sulphated, you need also set the parameter:

MAX VOLTAGE -------> MAX VOLTAGE


2.80 V/el DISABLED

Pag.8
NOTES: BASSI_0006 (Default PROG.Nr6)
Name: HARD Desulphation
Description: _____________________________________________________________
Comments:
Program. Nr: __6____ DateTime: 01/05/2012 Operator: MANUFACTURER

A. B.
notes:

_________________________________________
pr.A I=K T=360 min
I=4%Ah V=DIS _____________________________________

_________________________________________
pr.B I=K T=1080 min
I=6%Ah V=2.8V/el _________________________________________

_________________________________________
pr.C . T=
I= . V= _________________________________________

pr.D . T= _________________________________________
I= . V= _________________________________________

pr.E . T= . _________________________________________
I= . V= . _________________________________________

_________________________________________
pr.F . T= .
I= . V= . _________________________________________

notes:

In case that the battery is very sulphated, you need also set the parameter:

MAX VOLTAGE -------> MAX VOLTAGE


2.80 V/el DISABLED

Pag.9
NOTES: BASSI_0007 (Default PROG.Nr7)
Name: MEDIUM Desulphation + Cooling + Standard Charging
Description: _____________________________________________________________
Comments:
Program. Nr: __7____ DateTime: 01/05/2012 Operator: MANUFACTURER

C D E
notes:

_________________________________________
pr.A I=K T=360 min
I=4%Ah V=DIS _____________________________________

_________________________________________
pr.B I=K T=720 min
I=6%Ah V=2.8V/el _________________________________________

cooling_4 hours
pr.C PAU T=240 min _________________________________________
I=DIS V=DIS
_________________________________________
pr.D I=K T=220 min
_________________________________________
I=15%Ah V=2.4V/el
_________________________________________
pr.E V=K T=240 min _________________________________________
I=5%Ah V=2.4V/el
_________________________________________

pr.F . T= . _________________________________________
I= . V= .
notes:

In case that the battery is very sulphated, you need also set the parameter:

MAX VOLTAGE -------> MAX VOLTAGE


2.80 V/el DISABLED

Pag.10
NOTES:
Name: _________________________________________________________________
Description: _____________________________________________________________
Comments: _____________________________________________________________
Program. Nr: ______ DateTime: _____________Operator: ____________________

notes:

_________________________________________
pr.A . T= .
I= . V= . _____________________________________

_________________________________________
pr.B . T= .
I= . V= . _________________________________________

_________________________________________
pr.C . T= .
I= . V= . _________________________________________

pr.D . T= . _________________________________________
I= . V= . _________________________________________

pr.E . T= . _________________________________________
I= . V= . _________________________________________

_________________________________________
pr.F . T= .
I= . V= . _________________________________________

notes:
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________

Pag.11

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