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Compressor: On - Vehicle Inspection

The document provides instructions for inspecting and repairing an air conditioning compressor on a vehicle. Key steps include: 1. Checking compressor operation and magnetic clutch function with a manifold gauge set at idle. 2. Removing the compressor by disconnecting hoses and wires, loosening the drive belt, and removing mounting bolts. 3. Disassembling and inspecting the magnetic clutch, replacing damaged or out of specification parts as needed. 4. Reassembling the magnetic clutch and installing it and the compressor, reconnecting all lines and wires.

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Maximoxtremo Corazónde Campeon
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59 views7 pages

Compressor: On - Vehicle Inspection

The document provides instructions for inspecting and repairing an air conditioning compressor on a vehicle. Key steps include: 1. Checking compressor operation and magnetic clutch function with a manifold gauge set at idle. 2. Removing the compressor by disconnecting hoses and wires, loosening the drive belt, and removing mounting bolts. 3. Disassembling and inspecting the magnetic clutch, replacing damaged or out of specification parts as needed. 4. Reassembling the magnetic clutch and installing it and the compressor, reconnecting all lines and wires.

Uploaded by

Maximoxtremo Corazónde Campeon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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AC–30

AIR CONDITIONING – COMPRESSOR

COMPRESSOR
ON – VEHICLE INSPECTION
1. INSTALL MANIFOLD GAUGE SET
2. RUN ENGINE AT APPROX. 1,500 RPM
3. CHECK COMPRESSOR FOR THESE:
• High pressure gauge reading is not low and low
pressure gauge reading is not higher than normal.
• Metallic sound
• Leakage from shaft seal
• If defects are found, repair the compressor.

4. CHECK MAGNETIC CLUTCH


(a) Inspect the pressure plate and the rotor for sings of
oil.
(b) Check the clutch bearing for noise and grease leak–
age.
(c) Using an ohmmeter, measure the resistance of the
stator coil between the clutch lead wire and ground.
Standard resistance:
3.6 ± 0.2  at 20 ° C (88°F)
If resistance value is not as specified, replace the coil.

(d) Connect the positive (+) lead from the battery to termi-
nal, check that the magnetic clutch is energized.
If magnetic clutch is not energized, replace the oil.
NOTICE: Do not short the positive (+) lead wire on the
vehicle by applying battery positive voltage.
AC–31
AIR CONDITIONING – COMPRESSOR

COMPRESSOR REMOVAL

1. RUN ENGINE AT IDLE SPEED FOR 10 MINUTES


WITH AIR CONDITIONING ON
2. STOP ENGINE
3. DISCONNECT NEGATIVE (–) TERMINAL CABLE
FROM BATTERY
4. 3VZ–E Engine Models:
REMOVE POWER STEERING PUMP
5. DISCONNECT CLUTCH LEAD WIRE FROM WIRING
HARNESS
6. DISCHARGE REFRIGERANT FROM REFRIGERA–
TION SYSTEM
7. DISCONNECT 2 HOSE FROM COMPRESSOR SER–
VICE VALVES
HINT: Cap the open fitting immediately to keep moisture
out of the system.
8. REMOVE COMPRESSOR
(a) Remove the fan shroud.
(b) Loosen the drive belt.
(c) Remove the compressor mounting bolts and the com-
pressor.
AC–32
AIR CONDITIONING – COMPRESSOR

MAGNETIC CLUTCH DISASSEMBLY

1. REMOVE PRESSURE PLATE


(a) Using SST and socket wrench, remove the shaft bolt.
SST 07112–76060

(b) install a SST on the pressure plate.


SST 07112–66040
AC–33
AIR CONDITIONING – COMPRESSOR

(c) Using SST and socket wrench, remove the pressure


plate.
SST 07112–76060

(d) Remove the shims from the pressure plate.

2. REMOVE ROTOR
(a) Using SST, remove the snap ring.
SST 07114– 84020

(b) Using a plastic hammer, tap the rotor oft the shaft.
NOTICE: Be careful not to damage the pulley when
tapping on the rotor.

3. REMOVE STARTER
(a) Disconnect the stator lead wire from the compressor
housing.
AC–34
AIR CONDITIONING – COMPRESSOR

(b) Using SST, remove the snap ring.


SST 07114 – 84020

(c) Remove the stator.

MAGNETIC CLUTCH ASSEMBLY


1. INSTALL STATOR
(a) Install the stator on the compressor.

(b) Using SST, install the new snap ring.


SST 07114–84020

NOTICE: The snap ring should be installed :o


that its beveled side faces up.
AC–35
AIR CONDITIONING – COMPRESSOR

(c) Connect the stator lead wire to the compressor housing.

2. INSTALL ROTOR
(a) Install the rotor on the compressor shaft.
(b) Using SST, install the new snap ring.
SST 07114–84020
NOTICE: Do not spread the point of SST widely.
Max width: 23.1 mm (0.909 in.)

3. INSTALL PRESSURE PLATE


(a) Adjust the clearance between the pressure plate and
rotor by putting shims on the compressor shaft.

(b) Using SST and torque wrench, install the shaft bolt.
SST 07112–76060
Torque: 14 N–m (140 kgf–cm, 10 ft–lbf)
AC–36
AIR CONDITIONING – COMPRESSOR

4. CHECK CLEARANCE OF MAGNETIC CLUTCH


(a) Set the dial indicator to the pressure plate of the mag-
netic clutch.
(b) Connect the magnetic clutch lead wire to the positive
(+) terminal of the battery.
(c) Check the clearance between the pressure plate and
rotor, when connect the negative (–) terminal of the
battery.
Standard clearance:
0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
If the clearance is not within standard clearance, adjust
the clearance using shims to obtain the standard clear-
ance.
Shim Thickness:
0.1 mm (0.004 in.)
0.3 mm (0.012 in.)
0.5 mm (0.020 in.)

COMPRESSOR INSTALLATION
1. INSTALL COMPRESSOR WITH 3 MOUNTING
BOLTS
Torque: 27 N–m (280 kgf–cm, 20 ft–lbf)
2. INSTALL DRIVE BELT
3. INSPECT DRIVE BELT TENSION
(See page AC–23)
4. CONNECT 2 HOSES TO COMPRESSOR SERVICE
VALVES
Torque: 25 N–m (250 kgf–cm, 18 ft–lbf)
5. CONNECT CLUTCH LEAD WIRE TO WIRING HAR–
NESS
6. CONNECT NEGATIVE (–) TERMINAL CABLE TO
BATTERY
7. EVACUATE AIR IN REFRIGERATION SYSTEM AND
CHARGE WITH REFRIGERANT
Specified amount:
700 ± 50 g (24.69 ± 1.76 oz.)

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