Type MVAA: Tripping and Auxiliary Relays
Type MVAA: Tripping and Auxiliary Relays
Type MVAA: Tripping and Auxiliary Relays
Service Manual
R8009D
Service Manual
Type MVAA
Tripping and Auxiliary Relays
CONTENTS
SAFETY SECTION 5
1 INSTALLATION 9
1.1 General 9
1.2 Unpacking 9
1.3 Storage 9
1.4 Site 9
2. COMMISSIONING 10
2.1 General 10
2.2 Wiring 10
2.3 Commissioning preliminaries 10
2.4 Insulation 10
3. MAINTENANCE 11
4. MECHANICAL SETTINGS 11
4.1 General 11
4.2 Contact settings 12
4.2.1 Relays with armature operated contacts. 12
4.2.2 Relays with mechanically operated contacts 13
4.2.3 Relays with mechanically latched contacts 13
4.3 Mechanical settings related to the latch for MVAA 13, 14 and 15 14
4.4 Electrical reset mechanism 14
4.5 Mechanical flag settings 15
4.5.1 Settings for self reset units 15
4.5.2 Settings for hand and self reset units 15
4.5.3 Settings for hand reset and electrically reset units: MVAA 13, 14 and 15: 15
4.6 Settings for reset levers on hand reset and hand/electrically reset units 15
5. PROBLEM ANALYSIS 15
5.1 Failure to operate/reset 15
5.2 Excessive current taken by relay: 16
5.3 Output contacts not changing state: 16
6. SPARES 16
7. COMMISSIONING TEST RECORD 17
REPAIR FORM 19
Page 4
SAFETY SECTION
This Safety Section should be read before commencing any work on the equipment.
Health and safety
The information in the Safety Section of the product documentation is intended to
ensure that products are properly installed and handled in order to maintain them in
a safe condition. It is assumed that everyone who will be associated with the
equipment will be familiar with the contents of the Safety Section.
Explanation of symbols and labels
The meaning of symbols and labels which may be used on the equipment or in the
product documentation, is given below.
*Note: The term earth used throughout the product documentation is the direct
equivalent of the North American term ground.
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Before energising the equipment it must be earthed using the protective earth
terminal, or the appropriate termination of the supply plug in the case of plug
connected equipment. Omitting or disconnecting the equipment earth may cause a
safety hazard.
The recommended minimum earth wire size is 2.5 mm2, unless otherwise stated in
the technical data section of the product documentation.
Before energising the equipment, the following should be checked:
Voltage rating and polarity;
CT circuit rating and integrity of connections;
Protective fuse rating;
Integrity of earth connection (where applicable)
Page 6
Older Products
Electrical adjustments
Equipments which require direct physical adjustments to their operating mechanism to
change current or voltage settings, should have the electrical power removed before
making the change, to avoid any risk of electric shock.
Mechanical adjustments
The electrical power to the relay contacts should be removed before checking any
mechanical settings, to avoid any risk of electric shock.
Draw out case relays
Removal of the cover on equipment incorporating electromechanical operating
elements, may expose hazardous live parts such as relay contacts.
Insertion and withdrawal of extender cards
When using an extender card, this should not be inserted or withdrawn from the
equipment whilst it is energised. This is to avoid possible shock or damage hazards.
Hazardous live voltages may be accessible on the extender card.
Insertion and withdrawal of heavy current test plugs
When using a heavy current test plug, CT shorting links must be in place before
insertion or removal, to avoid potentially lethal voltages.
Decommissioning: The auxiliary supply circuit in the relay may include capacitors
across the supply or to earth. To avoid electric shock or energy
hazards, after completely isolating the supplies to the relay
(both poles of any dc supply), the capacitors should be safely
discharged via the external terminals prior to decommissioning.
Disposal: It is recommended that incineration and disposal to water
courses is avoided. The product should be disposed of in a safe
manner. Any products containing batteries should have them
removed before disposal, taking precautions to avoid short
circuits. Particular regulations within the country of operation,
may apply to the disposal of lithium batteries.
Page 7
Technical Specifications
Protective fuse rating
The recommended maximum rating of the external protective fuse for this equipment
is 16A, Red Spot type or equivalent, unless otherwise stated in the technical data
section of the product documentation.
Page 8
Section 1 INSTALLATION
1.1 General
Protective relays, although generally of robust construction, require careful treatment
prior to installation and a wise selection of site. By observing a few simple rules the
possiblity of premature failure is eliminated and a high degree of performance can
be expected.
The relays are either despatched individually or as part of a panel/rack mounted
assembly in cartons specifically designed to protect them from damage.
Relays should be examined immediately they are received to ensure that no damage
has been sustained in transit. If damage due to rough handling is evident, a claim
should be made to the transport company concerned immediately, and the nearest
AREVA T&D representative should be promptly notified.
Relays which are supplied unmounted and not intended for immediate installation
should be returned to their protective polythene bags.
1.2 Unpacking
Care must be taken when unpacking and installing the relays so that none of the
parts are damaged or their settings altered, and must only be handled by skilled
persons.
Relays should be examined for any wedges, clamps, or rubber bands necessary to
secure moving parts to prevent damage during transit and these should be removed
after installation and before commissioning.
Relays which have been removed from their cases should not be left in situations
where they are exposed to dust or damp. This particularly applies to installations
which are being carried out at the same time as constructional work.
1.3 Storage
If relays are not installed immediately upon receipt they should be stored in a place
free from dust and moisture in their original cartons and where de-humidifier bags
have been included in the packing they should be retained. The action of the de-
humidifier crystals will be impaired if the bag has been exposed to ambient
conditions and may be restored by gently heating the bag for about an hour, prior to
replacing it in the carton.
Dust which collects on a carton may, on subsequent unpacking, find its way into the
relay; in damp conditions the carton and packing may become impregnated with
moisture and the de-humidifying agent will lose its efficiency.
The storage temperature range is –25°C to +70°C.
1.4 Site
The installation should be clean, dry and reasonably free from dust and excessive
vibration. The site should preferably be well illuminated to facilitate inspection.
An outline diagram is normally supplied showing panel cut-outs and hole centres.
For individually mounted relays these dimensions will also be found in Publication
R6009.
Publication R7012 is a Parts Catalogue and Assembly Instructions. This document will
be useful when individual relays are to be assembled as a composite rack or panel
mounted assembly.
Page 9
Publication R6001 is a leaflet on the MIDOS modular integrated drawout system of
protective relays.
Publication R6014 is a list of recommended suppliers for the pre-insulated
connectors.
Section 2. COMMISSIONING
2.1 General
Before leaving the factory all relays are accurately adjusted, tested and carefully
packed. Hence there should be no need for any re-adjustment on commissioning.
Moving parts are held in position during transit by rubber bands and packing.
These should be removed carefully.
2.2 Wiring
Check that the rating information is correct for the system.
Check all wiring connections to the relay, including the case earthing connection
above the terminal block. It is especially important that dc supplies and magnetic
blowout contacts are wired with the correct polarity. The relay diagram number
appears inside the case.
2.3 Commissioning preliminaries
To gain access to the relay first loosen the captive cover screws. Then carefully
remove the cover from the case.
The module can then be removed from the case by grasping the handles at the top
and bottom of the front plate and pulling forwards.
Care must be taken to ensure that mechanical settings of the element are not
disturbed.
Carefully remove the rubber band securing the flag mechanism.
Check that the bottom end of the contact operating card has not been dislodged from
the slot in the armature extension and that the ends of the push rods are located in
the holes in the contact springs.
Carefully actuate the armature of each unit in turn with a small screwdriver/probe.
Note: Immediately after the point where any make contacts just close there is a
further small movement of the armature. This ensures that contact follow
through and wiping action is present. Repeat similarly with break contacts on
armature release.
On units fitted with hand reset flag indicators, check that the flag is free to fall before,
or just as, any make contacts close.
Replace the module in the case and refit the cover. Make sure that the reset
mechanism in the cover is correctly located with respect to the relay element, and that
the flag (or mechanism) can be reset.
2.4 Insulation
The relay, and its associated wiring, may be insulation tested between:
– all electrically isolated circuits
– all circuits and earth.
Page 10
An electronic or brushless insulation tester should be used, having a dc voltage not
exceeding 1000V. Accessible terminals of the same circuit should first be strapped
together. Deliberate circuit earthing links, removed for the tests, subsequently must be
replaced.
Check operation of electrical reset by energising the relay with 80% of the rated
supply voltage. The appropriate terminals should be identified from the internal
wiring diagram normally supplied.
Disconnect external wiring from these terminals to allow application of the test
supply.
The relays should switch cleanly with one movement.
The rated voltages are marked on either the lower hand strip or front plate.
Restore any external wiring connections that may have been disturbed during the
above tests.
Section 3. MAINTENANCE
4.1 General
Armature gap measurements should be made with the top of the feeler gauge level
with the centre line of the core.
Contact pressures are measured with a gramme gauge at the contact tips.
In general contact gaps and follow through are defined by quoting an armature gap
at which the tips should be just closed or just open.
The relay contact state is always defined with the relay in the unenergised position,
unless otherwise specified on the appropriate circuit diagram.
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4.1.1 With the armature closed the clearance between the back of the armature and the
back stop should be 0.003"/0.008".
4.1.2 Nominal armature gap open 0.050"/0.060" for all types except MVAA 16 which
has a nominal armature gap of 0.025".
4.2 Contact settings
4.2.1 Relays with armature operated contacts.
Types MVAA 11 self reset, MVAA 12 self reset contacts only. For hand reset
contacts, refer to Section 4.2.2.
4.2.1.1 Contact settings for:
Normal/heavy duty make and break contacts.
With the armature closed onto a 0.011" feeler gauge the make contacts should be
closed, but should be open using a 0.013" feeler gauge.
With the armature closed onto a 0.027" feeler gauge the break contact should be
open, but should be closed using a 0.029" feeler gauge.
Force to just close the make contacts: 20/25 grams.
Force to just open the break contacts: 18/23 grams.
4.2.1.2 Contact settings for:
Normal duty break before make contacts.
With the armature closed onto a 0.011" feeler gauge the make contact should be
closed, but should be open using a 0.013" feeler gauge.
With the armature closed onto a 0.028" feeler gauge the break contact should be
open, but should be closed using a 0.031" feeler gauge.
Force to just close the make contacts: 20/25 grams.
The force is measured at the outer tip.
The force to just open the break contacts: 18/23 grams.
The force is measured at the inner tip.
4.2.1.3 Contact settings for:
MVAA 16 normal duty make and break contacts.
With the armature closed onto a 0.012" feeler gauge, the make contacts should be
closed, but should be open with a 0.015" feeler gauge.
With the armature closed onto a 0.012" feeler gauge the break contacts should be
open, but should be closed with a 0.015" feeler gauge.
With the armature closed onto a 0.007" feeler gauge the internal economising break
contact (top left hand) should be open, but should be closed with a 0.009" feeler
gauge.
Contact gap: 0.020"/0.025" output contacts
0.010"/0.015" internal economising contact
Force to just close the make contacts: 18/22 grams.
Force to just open the break contacts: 13/16 grams.
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4.2.2 Relays with mechanically operated contacts
Types MVAA 12 hand reset contacts only. For self reset contacts refer to Section
4.2.1.
4.2.2.1 Contact settings for:
Normal duty make and break long hand reset contacts.
The following settings are with the mechanism operated (flag down).
Contact gap: (make) 0.07"/0.1"
(break) 0.07"/0.08" – with mechanism operated (flag down)
with the mechanism operated:
Force to just open the make contact: 25/35 grams
Force to just close the break contact: 35/40 grams
The gap between the top of the armature and the make moving contact should be
0.130" minimum when the flag is down.
Relays with four pairs of hand reset contacts:
It will be necessary to remove the force of the upper contacts from the lower set. This
is carried out by carefully lifting the pushrod upwards and then measuring the
appropriate contact force.
Also with the flag down the force to just move the armature off the backstop should
be 60/80 grams. This force is measured at the end of the armature and is adjusted
by the screw which is located between the contact blades near to the contact blocks.
4.2.2.2 Contact setting for:
Normal duty make and break short hand reset contacts.
The following settings are with the mechanism operated (flag down).
Contact gaps 0.070"/0.080"
Force to just close the make contacts: 18/23 grams.
Force to just open the break contacts: 20/25 grams.
4.2.3 Relays with mechanically latched contacts
Types MVAA 13, 14 and 15.
4.2.3.1 Contact settings for:
Normal/heavy duty make and break contacts with the armature closed onto a
0.018" feeler gauge, the make contacts should be closed, but should be open with a
0.022" feeler gauge.
When the armature has settled back on the catch the break contact gap should be
0.060"/0.070".
Force to just close the make contacts: 20/25 grams.
Force to just open the break contacts: 18/23 grams.
4.2.3.2 Contact settings for:
Normal duty break before make contacts.
With the armature closed onto a 0.018" feeler gauge the make contact should be
closed, but should be open with a 0.022" feeler gauge.
Page 13
With the armature closed onto a 0.021" feeler gauge the break contact should be
open, but should be closed using a 0.025" feeler gauge.
Force to just close the make contact : 20/25 grams.
The force is measured at the outer tip.
Force to just open the break contact : 18/23 grams.
The force is measured at the inner tip.
4.2.3.3 Contact setting for:
Cut -off contact - lower left hand contact.
First set the lower lug on the armature extension so that the top of the roller is level
with the top of the plastic catch when the relay is in the operated position.
Remove the operating wire from the plastic block on the moving contact.
Set the contact gap to 0.045"/0.055".
Force to just close the make contact 12/15 grams.
Reposition the operating wire which should locate freely in the hole in the plastic
block on the moving contact blade. If necessary bend the wire to suit.
4.3 Mechanical settings related to the latch for MVAA 13, 14 and 15
The upper limiting lug should be clear of the cross roller and armature backstop in all
positions.
Care should be taken to ensure that the upper lug still prevents the cross roller from
riding up and over the armature extension.
With the armature closed the force to lift the cross roller above the latch should be
40/50 grams.
With the armature closed onto a 0.003" feeler gauge the cross roller should pass
clear of the plastic catch, but with a 0.006" feeler gauge the roller should not clear
the catch. To achieve this the armature extension should be bent. The upper face of
the plastic catch should remain tangential to a circle centred on the armature hinge.
The armature should return freely to the fully open position when partly closed and
released and the reset arm should fall freely to the fully operated position when partly
reset and released.
4.4 Electrical reset mechanism
MVAA 14 and 15
With the unit de-energised the lever arm should rest on the frame with the control
spring just touching.
When the reset armature is closed onto a 0.01" feeler gauge it should reset the main
element, but not reset with a 0.02" feeler gauge.
If the reset mechanism has been moved or changed, it may be necessary to adjust
the position of the reset electromagnet by means of the mounting screws which are
located in slotted holes.
Page 14
4.5 Mechanical flag settings
4.5.1 Settings for self reset units
MVAA 11
With the armature closed onto a 0.013" feeler gauge the flag should be free to fall,
but should not fall using a 0.018" feeler gauge. Adjustment is made to the catch
spring on the flag.
4.5.2 Settings for hand and self reset units
MVAA 12
With the armature closed onto a 0.005" feeler gauge the flag should be free to fall,
but should remain unoperated with a 0.01" feeler gauge. Adjustment should be
made equally to both flag catch springs on the flag.
With the armature held closed the force to raise the flag, such that the roller just
touches the long contacts is between 60 - 80 grams. This force is measured at the
reset tab on the flag and adjustment is by means of the spring on flag side arms.
4.5.3 Settings for hand reset and electrically reset units: MVAA 13, 14 and 15:
With the armature closed onto a 0.023" feeler gauge the flag shall be free to fall,
but should remain unoperated with a 0.028" feeler gauge. Adjustment is made to the
flag catch spring on the flag.
4.6 Settings for reset levers on hand reset and hand/electrically reset units
MVAA 13, 15
The distance between the reset lever and the top of the reset arm should be 0.250".
This is measured above the roller pivot and is adjusted by bending the reset lever.
Page 15
Check continuity - result short circuit:
– diode bridge damaged - relay takes excessive current.
5.2 Excessive current taken by relay:
Diode bridge damaged.
Incorrect voltage applied.
External resistors not connected.
Internal resistors short circuited.
5.3 Output contacts not changing state:
Operating card/push rod not in position.
Check output terminals with reference to diagram.
Internal wiring damaged.
Contamination of contacts.
Contacts should be cleaned with the burnishing tool, supplied in relay tool kits.
On no account should knives, files or abrasive materials be used.
Check mechanical settings as per Section 4.
Section 6. SPARES
When ordering spares, quote the full relay model number and any component
references numbers, or briefly describe the parts required.
Repairs
Should the need arise for the equipment to be returned to AREVA T&D
for repair, then the form at the back of this manual should be completed
and sent with the equipment together with a copy of any commissioning test results.
Page 16
Section 7. COMMISSIONING TEST RECORD
4. Electrical operation
Operation (tick)
(delete as
Electrical reset
necessary)
(delete if not
6. Hand reset mechanism Yes
applicable)
The following functions satisfactorily with the cover in position:-
Page 17
7. Remarks
___________________________________ ____________________________________
Commissioning Engineer Customer Witness
______________________________________ _______________________________________
Date Date
Page 18
REPAIR FORM
Please complete this form and return it to AREVA T&D with the equipment to be repaired.
This form may also be used in the case of application queries.
AREVA T&D
St. Leonards Works
Stafford
ST17 4LX,
England
For: After Sales Service Department
continued overleaf
Page 19
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6. What did happen?
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
______________________________________ _______________________________________
Signature Title
______________________________________ _______________________________________
Name (in capitals) Company name
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Publication: R8009D