FLEX I/O and

FLEX EX
Selection
Guide
1794 and 1797 Series
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FLEX I/O FLEX I/O offers:

Overview

FLEX I/O complements all of our One adapter communicates with up Terminal bases can be exchanged
processor platforms and acts as local to eight I/O modules. Allows without moving other bases in your
I/O for FlexLogix controllers, creating a connection to: system.
tightly integrated control and I/O
solution. ! 256 digital input/output points, or If desired, connect individual
power supplies to each base to isolate
Flexible, low-cost, modular I/O for ! 64 analog input points/32 analog
modules.
distributed applications. FLEX I/O output points, or
offers all the functions of larger, rack- Plug the I/O module into the
! mix to meet your needs.
based I/O without the space terminal base to connect the I/O bus
requirements. Independently select the Modularity of FLEX I/O system and field devices.
I/O, termination style, and network to provides choice of network and ease of
Remove and insert modules under
meet your application needs. expansion.
power. No direct wiring to the module
Two separate connection terminals The wiring terminations are done enables you to change modules without
for field power let you daisy-chain almost entirely on the terminal base. disturbing field wiring or system power.
power connections to adjacent terminal Terminal base termination Mix and match I/O modules. Wide
bases. selection includes screw-clamp, spring- variety of digital, analog, and specialty
clamp, and cage-clamp to wire directly modules.
to 2-, 3-, or 4-wire devices.
Conformal coating available in select
Adjustable keyswitch prevents FLEX I/O products.
incorrect module insertion into a
preconfigured terminal base.

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Each FLEX I/O system contains at least one adapter, terminal base, and I/O module.
You can power the system with a FLEX power supply (1794-PS13 or -PS3) or any
other compatible power source. Use the terminal block on the terminal base to wire
your field devices directly. Wiring directly saves you:

! installation and testing time

! multiple, long wiring runs and external terminal blocks

! control cabinet panel space

FLEX I/O provides additional savings if system problems develop. Combining your
field-wiring terminations and the I/O interface into the same location saves you time
and money by making your system easier to maintain and troubleshoot. Additionally,
the full-featured FLEX I/O system lets you, in non-hazardous location, remove and
insert modules under backplane power without disrupting your system.

Your FLEX I/O system can communicate on EtherNet/IP, ControlNet, DeviceNet, and
many other open networks including, but not limited, to Remote I/O, PROFIBUS DP,
and Interbus-S. Adapters and other components are available for adding to your
system as your specific application requirements change.

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FLEX I/O General The following specifications apply to all FLEX I/O adapters, modules, and terminal
bases.
Specifications
Operating Temperature 0…55 °C (32…131 °F)
Storage Temperature -40…85 °C (-40…185 °F)
Relative Humidity 5…95% non-condensing

Shock, Operating 30 g peak acceleration, 11(±1) ms pulse width✶

Shock, Non-Operating 50 g peak acceleration, 11(±1) ms pulse width

Vibration Tested 5 g @ 10…500 Hz per IEC 68-2-6"

22…12 AWG (0.34 mm2…2.5 mm2) stranded copper wire rated at 75 °C or

Conductor Size higher
3/64 in (1.2 mm) insulation max."

✶ 1794-OW8 = 12 g peak acceleration, 11(±1) ms pulse width

" 1794-OW8 = Tested 2 g @ 10…500 Hz per IEC 68-2-6

Specifying a FLEX Follow these steps as you specify your FLEX I/O system:
I/O System # Step See Page
1 Select a communication adapter
NetLinx Architecture 5
Select a Network 6
Choose the network for your operating system.
2 Select I/O modules based on field
devices

! location of the device

Digital 13
! your application
Analog 28
! number of points needed
Counter 43
! number of points available per module
Specialty 51
! number of modules

Or use Integrated Architecture Builder available free at

www.ab.com/logix/iab.
3 Select a terminal base Cross Reference 54
Specifications 55
Choose an appropriate terminal base for your modules. Wiring Diagrams 56
4 Select power supplies and ensure
sufficient power for the communication adapter
and modules
Requirements and Sizing 68
If power consumption exceeds the maximum for a single
power supply, install additional power supplies.
Mounting 69
5 Determine mounting requirements
Extender Cables 70
Mounting Kit 70
Determine whether to panel mount or DIN Rail mount the
DIN-Rail Locks 71
FLEX I/O system and at what orientation (horizontal or
Label Kit 71
vertical).

Select Software 72
6 Select software RSLogix 5 Software 73
RSLogix 500 Software 73
Based on the system design, determine the software RSLogix 5000 Software 74
products you need to configure and program your Network Configuration 75
application. RSWire Software 75
ABECAD Software 75

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Step 1 - Select:
Selecting FLEX I/O
! a communication adapter based on
the appropriate network Communication Adapters
A FLEX I/O adapter module interfaces FLEX I/O modules to an I/O scanner port across
a communication network. The FLEX I/O adapter module contains a built-in power
supply that converts 24V dc to 5V dc for the backplane to power the FLEX I/O
modules.

Your 1794 FLEX I/O system can communicate on:

! EtherNet/IP

! ControlNet, single media or redundant

! DeviceNet

! Many other open networks including, but not limited to Remote I/O, PROFIBUS DP,
and others from Encompass partners

NetLinx NetLinx™ open network architecture is the Rockwell Automation strategy of using
open networking technology for seamless, top-floor to shop-floor integration. In the
Architecture NetLinx architecture  EtherNet/IP, ControlNet, and DeviceNet  speak a common
language and share a universal set of communication services. NetLinx architecture,
part of the Integrated Architecture, seamlessly integrates all the components in an
automation system from the simplest device to the Internet  helping you to improve
flexibility, reduce installation costs, and increase productivity.

! EtherNet/IP is an open industrial networking standard that supports implicit and

explicit messaging and uses commercial, off-the-shelf Ethernet equipment and
physical media.
! ControlNet allows intelligent, high-speed control devices to share the information
required for supervisory control, work-cell coordination, operator interface,
remote device configuration, programming, and troubleshooting.
! DeviceNet offers high-speed access to plant-floor data from a broad range of plant-
floor devices and a significant reduction in wiring.

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You can configure your system for information exchange between a range of field
Selecting a Network
devices and a specific scanner. You select the communication adapters for the
networks that meet your needs:
Application Requirements Network✶ Select
! Plant management (material handling
! Configuration, data collection, and control on a single, high-speed network
! Time-critical applications with no established schedule EtherNet/IP 1794-AENT
! Data sent regularly
! Internet/Intranet connection
! High-speed transfer of time-critical data between controllers and I/O devices
! Deterministic and repeatable data delivery ControlNet 1794-ACN15 or -ACNR15
! Media redundancy
! Connections of low-level devices to plant floor controllers
! More diagnostics for improved data collection and fault detection DeviceNet 1794-ADN
! Less wiring and reduced start-up time than a traditional, hard-wired system
! Connections to the FlexLogix system  1794-FLA
! Connections to existing Remote I/O networks Remote I/O 1794-ASB or -ASB2
! Connections to existing PROFIBUS DP networks PROFIBUS DP 1794-APB

✶ Communication adapters and other components are available for adding to your system as your specific application requirements change. For more information, go to
www.rockwellautomation.com/encompass and search for products under the platform FLEX I/O.

Conformal Coated Products

FLEX I/O conformal coated products meet or exceed the following standards:

Conformal coated versions of standard modules have the letter K in the last position
of the catalog number, before the series designation.

Conformal Coated Description

1794-ACN15K
1794-ACNR15K ANSI / ISA-S71.04-1985, Class G1, G2, and G3 environments
CEI IEC 6065A-4 Class 1 and 2 environments
1794-ADNK UL 746E
1794-ASBK

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EtherNet/IP Network
Ethernet Industrial Protocol (EtherNet/IP) is an open industrial networking standard
that supports implicit messaging (real-time I/O messaging), explicit messaging
(messaging exchange), or both and uses commercial off-the-shelf Ethernet
communication chips and physical media.
The 1794-AENT is intended for communicating between FLEX I/O and a ControlLogix
controller via EtherNet/IP.

1794-AENT
I/O Module Capacity 8
Communication Rate 10/100 Mbps
Power Consumption (W) at 24V 9.6 W
Power Dissipation, Max. 7.3 W @ 24V dc
Thermal Dissipation 24.9 BTU/hr @ 24.0V dc
Power Supply 24V Current Load (mA) 450
Power Supply Input Voltage, Nom. 24V dc
Ethernet Interface RJ-45 Cat. 5
c-UL-US Listed Industrial Control Equipment for Class I, Division
2, Groups A, B, C, D.
Certifications
CE Marked for all applicable directives
C-Tick Marked for all applicable acts

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ControlNet Network
ControlNet is a real-time control network that provides high-speed transport of both
time-critical I/O and interlocking data and messaging data, including
upload/download of programming and configuration data on a single physical media
link. The ControlNet network’s highly efficient data transfer capability significantly
enhances I/O performance and peer-to-peer communication in any system or
application where it is used.

The 1794-ACNR15 adapter is capable of accepting redundant ControlNet cable media.

The 1794-ACN15 is a non-redundant version.

The following illustration shows the FLEX I/O platform on a ControlNet network.

1794-ACN15
1794-ACNR15
I/O Module Capacity 8
Communication Rate 5 Mbps
Power Consumption (W) at 24V 7.9 W
Inrush Current at 24V 23 A for 2 ms
Power Dissipation, Max. 4.6 W @ 19.2V dc
Thermal Dissipation 15.7 BTU/hr @ 19.2V dc
Power Supply 24V Current Load (mA) 330
Power Supply Input Voltage, Nom. 24V dc
Operating Voltage Range 19.2…31.2V dc (includes 5% ac ripple)
ControlNet Cable Allen-Bradley RG-6/U Quad Shield Coax, Part No. 1786-RG6 (standard-PVC CM-CL2) or
Isolation Voltage, User Power to FlexBus Tested @ 850V dc for 1 s
UL
CSA Class I Division 2 certified
Groups A, B, C, D certified
Certifications
LCIE Class I Zone 2 Group IIC certified
CE
ControlNet

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DeviceNet Network
The DeviceNet network is an open low-level network that provides connections
between simple industrial devices (such as sensors and actuators) and higher-level
devices (such as PLCs and computers). The DeviceNet network uses the proven
Common Industrial Protocol (CIP) to provide the control, configure, and data
collection capabilities for industrial devices. The DeviceNet network is a flexible
network that works with devices from multiple vendors.

The following illustration shows the FLEX I/O platform on a DeviceNet network.

1794-ADN
I/O Module Capacity 8
125 Kbps
Communication Rate 250 Kbps
500 Kbps
Power Consumption (W) at 24V 7.9 W
Inrush Current at 24V 23 A for 2 ms
Power Dissipation, Max. 4.6 W @ 19.2V dc
Thermal Dissipation 15.7 BTU/hr @ 19.2V dc
Power Supply 24V Current Load (mA) 330
Power Supply Input Voltage, Nom. 24V dc
Operating Voltage Range 19.2…31.2V dc (includes 5% ac ripple)
DeviceNet Cable Allen-Bradley part no. 1485C-P1-Cxxx. Refer to publication DN-2.5 for more information.
Isolation Voltage, User Power to FlexBus Tested @ 850V dc for 1 s
UL
CSA Class I Division 2 certified
Groups A, B, C, D certified
Certifications
LCIE Class I Zone 2 Group IIC certified
CE
DeviceNet

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Other Networks
Communication adapters and other components are available for adding to your
system as your specific application requirements change.

The 1794-FLA is an extended-local adapter for the FlexLogix controller. For more
information, refer to the FlexLogix Selection Guide, publication 1794-SG001.

I/O Module Capacity 8

1794-FLA✶
Power Consumption (W) at 24V 6.5 W(250 mA)
Thermal Dissipation 25.6 BTU/hr @ 19.2V dc
Power Supply Input Voltage, Nom. 24V dc
Operating Voltage Range 19.2…31.2 V dc (includes 5% ac ripple)
UL Listed Industrial Control Equipment
CE marked for all applicable directives
Certifications CSA Certified Process Control Equipment for Class I, Division 2, Groups A,B,C,D or Nonhazardous
Locations
C-Tick marked for all applicable acts

✶The 1794-FLA is a bus extender and adapter.

The 1794-ASB and -ASB2 adapters provide connection to the Remote I/O network.
The 1794-ASB2 supports only two FLEX I/O modules.

DO NOT use this adapter (1794-ASB, Series E; 1794-ASBK, Series E, 1794-ASB2,

Series D; 1794-ASB2K, Series D) with the Classic PLC-5/15 or PLC-5/25 processors.
Improper operation of the remote I/O may result.

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1794-ASB 1794-ASB2
I/O Module Capacity 8 2
57.6 Kbps 57.6 Kbps
Communication Rate 115.2 Kbps 115.2 Kbps
230.4 Kbps 230.4 Kbps
Power Consumption (W) at 24V 7.9 W 4.2 W
Inrush Current at 24V 23 A for 2 ms 23 A for 2 ms
Power Dissipation, Max. 4.6 W @ 19.2V dc 3.4 W @ 19.2V dc
Thermal Dissipation 15.7 BTU/hr @ 19.2V dc 11.6 BTU/hr @ 19.2V dc
Power Supply 24V Current Load (mA) 330 175
Power Supply Input Voltage, Nom. 24V dc 24V dc
Operating Voltage Range 19.2…31.2V dc (includes 5% ac ripple) 19.2…31.2V dc (includes 5% ac ripple)
Belden 9463 or equivalent as specified in A-B Belden 9463 or equivalent as specified in A-B Approved Vendor List, publication
Remote I/O Cable Approved Vendor List, publication ICCG-2.2 ICCG-2.2
A-B pin connector part no. 942029-03 A-B pin connector part no. 942029-03
Isolation Voltage, User Power to FlexBus Tested @ 850V dc for 1 s Tested @ 850V dc for 1 s
UL UL
CSA Class I Division 2 certified CSA Class I Division 2 certified
Groups A, B, C, D certified Groups A, B, C, D certified
Certifications
LCIE Class I Zone 2 Group IIC certified LCIE Class I Zone 2 Group IIC certified
C-Tick C-Tick
CE CE

Use the 1794-APB adapter to connect to an existing PROFIBUS DP network.

1794-APB
I/O Module Capacity 8
Communication Rate 57.6 Kbps; 115.2 Kbps; 230.4 Kbps
Power Consumption (W) at 24V 7.9 W
Inrush Current at 24V 23 A for 2 ms
Power Dissipation, Max. 5.3 W @ 19.2V dc
Thermal Dissipation 17.9 BTU/hr @ 19.2V dc
Power Supply 24V Current Load (mA) 450
Power Supply Input Voltage, Nom. 24V dc
PROFIBUS Connector 9-pin D-shell
PROFIBUS Cable Standard drop cable
UL Listed Industrial Control Equipment
UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations
CSA Certified Process Control Equipment for Class I, Division 2 Group A, B, C, D
Hazardous Locations
Certifications CE European Union 89/336/EEC EMC Directive, compliant with: EN 50081-2, Industrial
Emissions; EN 50082-2, Industrial Immunity; EN 61326, Meas./Control/Lab., Industrial
Requirements; 61000-6-2, Industrial Immunity
C-Tick: Australian Radiocommunications Act, compliant with: AS/NZS 2064; Industrial
Emissions✶

✶See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.

Our Encompass partners offer adapters for connecting to RS-232/422/485,

Serial/DF1, and Modbus. For details, go to www.rockwellautomation.com/encompass
and search for products under the platform FLEX I/O.

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Step 2 - Select:
Selecting FLEX I/O Modules
! I/O modules
The FLEX I/O module plugs into the terminal base, connecting to the I/O bus and field
devices. Since there is no direct wiring to the I/O module, you can remove and insert
modules under power, enabling you to change modules without disturbing field
wiring, other I/O modules, or FLEX backplane power. This eliminates costly downtime
and the inefficiencies of restarting a system.

The choices and flexibility you have with I/O types range from digital and analog to
temperature and motion control. FLEX I/O allows you to use as many as eight terminal
bases per adapter that provides a maximum of 256 digital I/O points or 64 analog
input or 32 analog output channels per adapter. You can mix and match digital and
analog I/O with mounting and wiring options, supplying you with a successful
distributed system solution.

This flexibility gives you the following choices of I/O signal types:

! Digital: ac and dc voltage signals

! Analog: current or voltage
! Relay: normally open, 2 A capability
! Protected outputs: non-latching, latching, and with diagnostics
! Temperature: thermocouple or RTD
! Motion: high-speed counters, flow metering, and totalization
! Combo modules: combination of input and output capability
! Intrinsic Safety (IS): use FLEX Ex I/O in hazardous areas to connect to field devices

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Digital I/O Modules Digital I/O modules interface with field devices such as:

- pushbutton and limit switches

- on/off actuators such as motor starters, pilot lights, and annunciators

- relay contacts
Features
! Modules are available in different densities ranging from 8 to 32 points.
! Digital I/O modules cover a wide electrical range:
- 120V ac: Input/Output and Isolated Input/Output, 8 and 16 point
- 220V ac: Input/Output, 8 point
- 24V dc: Input/Output/Combination, Sink/Source, Protected, Electronically Fused,
Diagnostic, 8, 16, and 32 point
- 48V dc: Sink Input/Source Output, 16 point
- Relay: Sink/Source, 8 point
! Isolated inputs and outputs can be used in applications such as motor control
centers where individual control transformers are used.
! Protected outputs (P) have electronic protection which acts to shut the output
down in reaction to a short circuit, overload, or over-temperature condition.
Recovery from shutdown is automatic upon removal of the output fault. No fault
status is provided to the processor.
! Electronic Fused (EP) module acts to open the output when a fault occurs. The
"fuse" can be reset by operating a pushbutton, via software, or by cycling the input
power. Fault status is provided to the processor.
! Diagnostic (D) modules detect, indicate, and report to the processor the following
faults:
- open input or output field devices or wiring
- shorted output field devices
- shorted input or output wiring
- reverse polarity of user supply wiring
! Selectable input filter times from <1 to 60 ms.
! LED for each channel indicating status of:
- corresponding input device
- output signal

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Digital I/O Module Summary

Cat. No. Description Number of Inputs Number of Outputs Terminal Base Unit✶
AC Modules
1794-IA8 FLEX I/O 120V ac 8 Input Module 8 1794-TBN, 1794-TB2, 1794-TB3, 1794-TB3S
1794-IA8I FLEX I/O 120V ac 8 Isolated Input Module 8 1794-TBN, 1794-TB2, 1794-TB3, 1794-TB3S

1794-IA16 FLEX I/O 120V ac 16 Input Module 16 1794-TB3, 1794-TB3S, 1794-TBN"
1794-IM8 FLEX I/O 220V ac 8 Input Module 8 1794-TBN
1794-TBNF, 1794-TB2, 1794-TB3, 1794-TB3S,
1794-OA8 FLEX I/O 120V ac 8 Output Module 8
1794-TBN
1794-TBNF, 1794-TB2, 1794-TB3, 1794-TB3S,
1794-OA8I FLEX I/O 120V ac 8 Isolated Output Module  8
1794-TBN
1794-OA16 FLEX I/O 120V ac 16 Output Module 16 1794-TB3, 1794-TB2, 1794-TB3S, 1794-TBN‡
1794-OM8 FLEX I/O 220V ac 8 Output Module 8 1794-TBNF, 1794-TBN
DC Modules
1794-IB8 FLEX I/O 24V dc 8 Sink Input Module 8 1794-TB3, 1794-TB3S
1794-IB16 FLEX I/O 24V dc 16 Sink Input Module 16 1794-TB3, 1794-TB3S
1794-IB16D FLEX I/O 24V dc 16 channel digital input module with diagnostics 16  1794-TB32, 1794-TB32S
1794-IB32 FLEX I/O 24V dc 32 Input Module 32 1794-TB32, 1794-TB32S
1794-IV16 FLEX I/O 24V dc 16 Source Input Module 16 1794-TB2, 1794-TB3, 1794-TB3S
1794-IB10XOB6 FLEX I/O 24V dc 10 Input/6 2 A Output Combo Module 10 6 1794-TB3, 1794-TB3S
1794-IB16XOB16P FLEX I/O 24V dc 16 Input/16 Protected Output Module 16 16 1794-TB32, TB32S
1794-IC16 FLEX I/O 48V dc 16 Sink Input Module 16  1794-TB3, 1794-TB3S
1794-OB8 FLEX I/O 24V dc 8 Source Output Module 8 1794-TB2, 1794-TB3, 1794-TB3S
1794-OB8EP FLEX I/O 24V dc Electronically Protected 8 Output Module 8 1794-TB3, 1794-TB2, 1794-TB3S, 1794-TBN
1794-OB16 FLEX I/O 24V dc 16 Source Output Module 16 1794-TB2, 1794-TB3, 1794-TB3S
1794-OB16D FLEX I/O 24V dc 16 channel digital output module with diagnostics 16 1794-TB3, 1794-TB3S
1794-OB16P FLEX I/O 24V dc 16 Protected Source Output Module  16 1794-TB2, 1794-TB3, 1794-TB3S
1794-OB32P FLEX I/O 24V dc 32 Protected Source Output Module 32 1794-TB32, 1794-TB32S
1794-OV16 FLEX I/O 24V dc 16 Sink Output Module 16 1794-TB3, 1794-TB3S
1794-OV16P FLEX I/O 24V dc 16 Protected Sink Output Module 16 1794-TB3, 1794-TB3S
1794-OC16 FLEX I/O 48V dc 16 Source Output Module 16 1794-TB3, 1794-TB2, 1794-TB3S

✶Recommended terminal base is in bold text.

"Auxiliary terminal strips are required when using the 1794-TBN for the 1794-IA16.
‡Auxiliary terminal strips are required when using the 1794-TBN for the 1794-OA16.

Conformal coated versions of standard modules have the letter K in the last position
of the catalog number, before the series designation.

Conformal Coated Description

1794-IA8K
1794-IB16K ANSI / ISA-S71.04-1985, Class G1, G2, and G3 environments
1794-OA8K CEI IEC 6065A-4 Class 1 and 2 environments
1794-OB16PK UL 746E
1794-OB8EPK

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Selecting Input Filter Times for Digital Modules

Input filter times can be set to the following values (EtherNet I/P, ControlNet, and
DeviceNet only):

Input Filter Times - AC Modules

Maximum Times (ms)
Filter Times for OFF to ON ON to OFF
Inputs 1794-IA8, -IA8I 1794-IA16, -IM8 1794-IA8, -IA8I 1794-IA16, -IM8
Filter Time 0 (default) 8.4✶ 7.5 26.4" 26.5
1 8.6 8 26.6 27
2 9 9 27 28
3 10 10 28 29
4 12 12 30 31
5 16 16 34 35
6 24 24.5 42 44
7 40 42 58 60.5

✶OFF to ON filter is 8 ms.

"ON to OFF filter is 26 ms.

Input Filter Times - DC Modules

Maximum Times (ms)
OFF to ON and ON to OFF

Filter Times for Inputs 1794-IB8, -IB16, -IB32, -IV16, -IC16, -IB10XOB6, -IB16XOB16P
Filter Time 0 (default) 0.25
1 0.5
2 1
3 2
4 4
5 8
6 16
7 32

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FLEX I/O Digital AC 1794-IA8 accepts 8 inputs from 120V ac field input devices that can have of-state
leakage as high as 2.5 mA. For noisy input signals, all input modules can be
Input Modules programmed with filter times from 10...60 ms.

1794-IA8I provides 8 isolated inputs with the same specifications as the 1794-IA8.

1794-IA16 is the 16 input version of the 1794-IA8.

1794-IM8 is the 220V ac version of the 1794-IA8.

1794-IA8 1794-IA8I 1794-IA16 1794-IM8

Voltage, On-State Input, Nom. 120V ac 120V ac, isolated 120V ac 220V ac
1794-TBN, 1794-TB2, 1794-TB3, 1794-TBN, 1794-TB2, 1794-TB3,
Terminal Base Unit 1794-TB3, 1794-TB3S, 1794-TBN✶" 1794-TBN✶
1794-TB3S✶ 1794-TB3S✶
Current, On-State Input, Nom. 12 mA @ 120V ac, 60 Hz 12 mA @ 120V ac, 60 Hz 12 mA @ 120V ac, 60 Hz 10 mA @ 220V ac, 60 Hz
Input Impedance, Nom. 10.6 kΩ 10.6 kΩ 10 kΩ 22.3 kΩ
Voltage, On-State Input, Min. 65V ac 65V ac 74V ac 159V ac
Voltage, Off-State Input, Max. 43V ac 43V ac 20V ac 40V ac
Current, On-State Input, Min.‡ 7.1 mA§♣➤$% 7.1 mA§♣➤$% 5.5 mA @ 74V ac, 47 Hz§♣➤$% 5.3 mA @ 159V ac, 47 Hz§♣➤$%
Current, Off-State Input, Max. 2.9 mA 2.9 mA 2.9 mA 2.6 mA
Power Dissipation, Max. 4.5 W @ 132V ac 4.5 W @ 132V ac 6.4 W @ 132V ac 4.7 W @ 264V ac
Dimensions (HxWxD), Metric 46 x 94 x 53 mm 46 x 94 x 53 mm 46 x 94 x 53 mm 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in
Isolation Voltage, User Power to System Tested at 2150V dc for 1 s Tested at 2150V dc for 1 s Tested at 2150V dc for 1 s Tested at 2600V dc for 1 s

✶Recommended terminal base is in bold text.

"Auxiliary terminal strips are required when using the 1794-TBN for the 1794-IA16.
§AC inputs compatible with proximity switches with leakage ratings of I
♣leak
➤ < 2.5 mA and I
$on
% min = 5 mA.

1794-IM8 Derating Curve

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FLEX I/O Digital AC 1794-OA8 provides 8 120V ac 1/2 Amp outputs that can be used up to 1 Amp with
limitations.
Output Modules
1794-OA8I is the isolated version of the 1794-OA8.

1794-OA16 provides 16 1/4 Amp outputs with specified limitations when used at
1/2 Amp.

1794-OM8 provides 8 220V ac outputs rated at 1/2 Amp each.

1794-OA8 1794-OA8I 1794-OA16 1794-OM8

Voltage, On-State Output, Nom. 120V ac 120V ac, isolated 120V ac 220V ac
1794-TBNF, 1794-TB2, 1794-TB3, 1794-TBNF, 1794-TB2, 1794-TB3, 1794-TB3, 1794-TB2, 1794-TB3S,
Terminal Base Unit✶ 1794-TBNF, 1794-TBN
1794-TB3S, 1794-TBN 1794-TB3S, 1794-TBN 1794-TBN"
Current, On-State Output, Min. 5 mA per output 5 mA per output 5 mA per output 5 mA per output
500 mA per output @ 55 °C (sufficient 500 mA per output @ 55 °C (sufficient
to operate an A-B Bulletin 500 NEMA to operate an A-B Bulletin 500 NEMA
size 3 motor starter) size 3 motor starter)
Current, On-State Output, Max. 750 mA per output @ 35 °C 750 mA per output @ 35 °C 500 mA per output @ 55 °C♣ 500 mA @ 55 °C‡
1.0 A on 4 nonadjacent outputs and 1.0A on 4 nonadjacent outputs and 500
500 mA on the remaining 4 outputs @ mA on the remaining 4 outputs @ 30
30 °C °C
Current, On-State Output, per Module 4.0 A (8 outputs @ 500 mA) 4.0 A (8 outputs @ 500 mA) 4.0 A (16 outputs @ 250 mA)& 4.0 A (8 outputs @ 500 mA)‡
Leakage Current, Off-State Output, Max. 2.25 mA 2.25 mA 2.25 mA 2.5 mA
Voltage Drop, On-State Output, Max. 1.0V @ 0.5 A 1.0V @ 0.5 A 1.5V @ 0.5 A 1.5 V @ 0.5 A
Output Surge Current, Max. 7 A for 45 ms, repeatable every 8 s 7 A for 45 ms, repeatable every 8 s 7 A for 40 ms, repeatable every 8 s 7 A for 40 ms, repeatable every 8 s
Voltage, On-State Output, Min.% 85V ac 85V ac 85V ac 159V ac
Voltage, On-State Output, Nom.% 120V ac 120V ac 120V ac 220V ac
Voltage, On-State Output, Max.% 132V ac 132V ac 132V ac 264V ac
4.1 W @ 0.5 A 4.1 W @ 0.5 A
Power Dissipation, Max. 6.3 W @ 0.75 A 6.3 W @ 0.75 A 4.7 W @ 0.5 A 5 W @ 0.5 A
6.3 W @ 1.0 A 6.3 W @ 1.0 A
14.0 BTU/hr @ 0.5 A 14.0 BTU/hr @ 0.5 A
Thermal Dissipation 21.1 BTU/hr @ 0.75 A 21.1 BTU/hr @ 0.75 A 16.1 BTU/hr @ 0.5 A 17.1 BTU/hr @ 0.5 A
21.4 BTU/hr @ 1.0 A 21.4 BTU/hr @ 1.0 A
Dimensions (HxWxD), Metric 46 x 94 x 53 mm 46 x 94 x 53 mm 46 x 94 x 53 mm 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in
Isolation Voltage, User Power to System Tested at 2150V dc for 1 s Tested at 2150V dc for 1 s♠ Tested at 2150V dc for 1 s Tested at 2600V dc for 1 s

✶Recommended terminal base is in bold text.

"Auxiliary terminal strips are required when using the 1794-TBN for the 1794-OA16.
‡See the 1794-OM8 derating curve.
&If using 0.5 A outputs, alternate wiring so that no two 0.5 A outputs are next to each other. See the 1794-OA16 derating curve for mounting other than normal horizonal.
♠1794-OA8I also tested for isolation between channels.
§Below 50 mA the voltage drop across the module will be higher and the voltage waveform may have some small oscillation (less than 5V).
♣If using 0.5 A outputs, alternate wiring so that no two 0.5 A outputs are adjacent. See the 1794-OA16 derating curve for mounting other than normal horizontal.
➤See the 1794-OM8 derating curve.
$1794-OA8I also tested for isolation between channels.
%The external ac supply voltage must be capable of a 50 A surge for 1/2 cycle at power-up.
Note: The output signal delay, OFF to ON or ON to OFF is 1/2 cycle maximum.
Modules have a yellow status indicator for each channel. These indicators are driven from the logic-side circuitry.
Module outputs are not fused. Fusing of outputs is recommended. If applicable, the 1794-TBNF is recommended, otherwise you must provide external fusing. The following fuses are
recommended:
! 1794-OA8, -OA8I - Use 1.6 A, 250V Slow-Blow, Littelfuse pt. no. 23901.6; San-o SD6-1.6 A; AB pt. no. 94171304. The 1794-TBNF comes with SD6-1.6 A fuses installed.
! 1794-OA16 - Use 2.5 A, 150V MQ2 normal fuse.
! 1794-OM8 - Use 0.8 A, 250V MQ4 normal fuse.

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1794-OA16 Derating Curve

1794-OM8 Derating Curve

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FLEX I/O Digital DC

Input Modules
1794-IB8 & 1794-IB16 1794-IB32 1794-IV16 1794-IC16
Voltage, On-State Input, Min. 10V dc, sinking 19.2V dc, sinking 10V dc, sourcing 30V dc, sinking
Voltage, On-State Input, Nom. 24V dc 24V dc 24V dc 48V dc
Voltage, On-State Input, Max. 31.2V dc 31.2V dc 31.2V dc 60V dc
Terminal Base Unit 1794-TB3, 1794-TB3S✶ 1794-TB32, 1794-TB32S✶ 1794-TB2, 1794-TB3, 1794-TB3S✶ 1794-TB3, 1794-TB3S✶
Current, On-State Input, Nom. 8 mA @ 24V dc 4.1 mA @ 24V dc 8 mA @ 24V dc 5.0 mA at 48V dc
Current, On-State Input, Max. 11 mA 6.0 mA 11 mA 11.0 mA
Input Impedance, Max. 4.6 kΩ 6.0 kΩ 4.7 kΩ 11 kΩ
Voltage, On-State Input, Min. 10V dc 19.2V dc 10V dc 30V dc
Voltage, Off-State Input, Max. 5.0V dc 5.0V dc 5.0V dc 10.0V dc
Current, On-State Input, Min. 2.0 mA 2.0 mA 2.0 mA 2.0 mA
Current, Off-State Input, Max. 1.5 mA 1.5 mA 1.5 mA 1.5 mA
Power Dissipation, Max. 3.1 W @ 31.2V dc" 6.0 W @ 31.2V dc 5.7 W @ 31.2V dc 6.4 W @ 60V dc
Thermal Dissipation, Max. 11.9 BTU/hr @ 31.2V dc‡ 20.5 BTU/hr @ 31.2V dc 19.4 BTU/hr @ 31.2V dc 21.9 BTU/hr @ 60V dc
Dimensions (HxWxD), Metric 46 x 94 x 53 mm‡ 45.7 x 94.0 x 53.3 mm 46 x 94 x 53 mm 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in‡ 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in
Isolation Voltage, User to System Tested at 850V dc for 1 s Tested at 2150V dc for 1 s Tested at 2150V dc for 1 s Tested at 1900V dc for 1 s

✶Recommended terminal base is in bold text.

"6.1 W @ 31.2V dc for 1794-IB16.
‡20.8 BTU/hr @ 31.2V dc for 1794-IB16.
Note: Do not put the 1794-IB8 module next to an output module in 8-point compact addressing with the 1794-ASB2/C or -ASB/D.
Modules have a yellow status indicator for each channel. These indicators are driven from the customer field-side input device.

1794-IB16 Derating Curve

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1794-IB32 Derating Curve

1794-IC16 Derating Curve

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FLEX I/O Digital DC 1794-OB8 and -OB16 provide 16 sourcing 1/2 Amp outputs (8 for the 1794-OB8)
over a wide 10...31.2V dc input voltage range. External fusing is recommended for
Output Modules all non-protected output modules.

1794-OV16 is the sinking version of the 1794-OB16.

1794-OC16 is the 48V dc version of the 1794-OB16.

1794-OB8§ 1794-OB16§ 1794-OV16§ 1794-OC16§
Voltage, On-State Output, Nom. 24V dc, sourcing 24V dc, sourcing 24V dc, sinking 48V dc, sourcing
Voltage, On-State Output, Min. 10V dc 10V dc 10V dc 30V dc
60V dc @ 45 °C
Voltage, On-State Output, Max. 31.2V dc 31.2V dc 31.2V dc
55V dc @ 55 °C
Voltage Drop, On-State Output, Max. 0.5V dc 0.5V dc 0.2V dc 1.0V dc @ 0.5A
Terminal Base Unit 1794-TB2, 1794-TB3, 1794-TB3S✶ 1794-TB2, 1794-TB3, 1794-TB3S✶ 1794-TB3, 1794-TB3S✶ 1794-TB3, 1794-TB2, 1794-TB3S✶
Current, On-State Output, Min. 1.0 mA per channel 1.0 mA per channel 1.0 mA per channel 2.0 mA per channel
Current, On-State Output, Max. 500 mA per channel, 4 A per module 500 mA per channel, 8 A per module 500 mA per channel, 8 A per module 500 mA per channel, 8 A per module
Leakage Current, Off-State Output, Max. 0.5 mA 0.5 mA 0.5 mA 1.0 mA
Output Surge Current, Max. 2 A for 50 ms, repeatable every 2 s 2 A for 50 ms, repeatable every 2 s 2 A for 50 ms, repeatable every 2 s 4A for 10 ms, repeatable every 2 s
Output Delay Time, OFF to ON, Max. 0.5 ms 0.5 ms 0.5 ms 0.5 ms"
1.0 ms @ 25 °C
Output Delay Time, ON to OFF, Max. 1.0 ms 1.0 ms 1.0 ms
2.0 ms @ 55 °C‡
External DC Power Supply Voltage Range 10…31.2V dc (5% ac ripple) 10…31.2V dc (5% ac ripple) 10…31.2V dc (5% ac ripple) 30…60V dc (5% ac ripple)
13…27 mA
External DC Power Supply Current Range 10…35 mA, 25 mA @ 24V dc 20…65 mA, 49 mA @ 24V dc 20…65 mA, 49 mA @ 24V dc
21 mA @ 48V dc
Power Dissipation, Max. 3.3 W @ 31.2V dc 5.3 W @ 31.2V dc 4.2W @ 31.2V dc 3.7 W @ 60V dc
Thermal Dissipation, Max. 11.2 BTU/hr @ 31.2V dc 18.1 BTU/hr @ 31.2V dc 14.3 BTU/hr @ 31.2V dc 12.6 BTU/hr @ 60V dc
Dimensions (HxWxD), Metric 46 x 94 x 53 mm 46 x 94 x 53 mm 46 x 94 x 53 mm 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in
Isolation Voltage, User to System Tested at 850V dc for 1 s Tested at 850V dc for 1 s Tested at 850V dc for 1 s Tested at 1900V dc for 1 s

✶Recommended terminal base is in bold text.

"Off/On delay is the time from a valid output “on” signal to output energization.
‡On/Off delay is the time from a valid output “off” signal to output de-energization.§ Module outputs are not fused. Fusing of outputs is recommended. If fusing is desired, you must provide
external fusing. For 1794-OB8, -OB16, and -OV16 use SAN-O MQ4-800 mA fuse.
For 1794-OC16 use 2 A, 150V ac MQ2 normal fuse.

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Digital DC Protected 1794-OB16P provides 16 sourcing 1/2 Amp outputs self-protected against shorts,
overloads, and over temperature. The faulted output will automatically return when
Output Modules
the fault is removed. No feedback to the processor is provided.

1794-OB8EP provides 8 sourcing 2 Amp outputs with electronic fuse type of

overload protection, which opens when overloaded. The fuse can be ‘reset’ several
ways. Fault status is provided to the processor.

1794-OB32P provides 32 self-protected sourcing 1/2 Amp outputs in 2 groups of 16

outputs. Separate voltage sources can be used with each group.

1794-OV16P is the sinking version of the 1794-OB16P.

1794-OB16P 1794-OB8EP 1794-OB32P 1794-OV16P
Voltage, On-State Output, Nom. 24V dc, sourcing 24V dc, sourcing 24V dc, sourcing 24V dc, sinking
Voltage, On-State Output, Min. 10V dc 19.2V dc 10V dc 10V dc
Voltage, On-State Output, Max. 31.2V dc 31.2V dc 31.2V dc 31.2V dc
Voltage Drop, On-State Output, Max. 0.5V dc 0.2V dc 0.5V dc 0.2V dc
1794-TB3, 1794-TB2, 1794-TB3S,
Terminal Base Unit 1794-TB2, 1794-TB3, 1794-TB3S✶ 1794-TB32, 1794-TB32S✶ 1794-TB3, 1794-TB3S✶
1794-TBN✶
Current, On-State Output, Min.§ 1.0 mA per channel 1.0 mA per channel 1.0 mA per channel 1.0 mA per channel
500 mA per channel;
14 A per module (6 A total for
Current, On-State Output, Max. 500 mA per channel, 8 A per module 2.0 A per channel, 10 A per module 500 mA per channel, 8 A per module
channels 0…15; 8 A total for channels
16…31)
Leakage Current, Off-State Output, Max. 0.5 mA 0.5 mA 0.5 mA 0.5 mA
Output Surge Current, Max. 1.5 A for 50 ms, repeatable every 2 s 4 A for 10 ms, repeatable every 3 s" 2 A for 50 ms, repeatable every 2 s 2 A for 50 ms, repeatable every 2 s
External DC Power Supply Voltage Range 10…31.2V dc (5% ac ripple) 19.2…31.2V dc (5% ac ripple) 10…31.2V dc (5% ac ripple) 10…31.2V dc (5% ac ripple)
External DC Power Supply Current Range 25…75 mA, 60 mA @ 24V dc‡ 20…35 mA, 80 mA @ 24V dc 103…273 mA, 215 mA @ 24V dc‡ 20…65 mA, 49 mA @ 24V dc
Power Dissipation, Max. 5.0 W @ 31.2V dc 5.5 W @ 31.2V dc 5.3 W @ 31.2V dc 4.2 W @ 31.2V dc
Thermal Dissipation, Max. 17.0 BTU/hr @ 31.2V dc 18.8 BTU/hr @ 31.2V dc 18.1 BTU/hr @ 31.2V dc 14.3 BTU/hr @ 31.2V dc
Dimensions (HxWxD), Metric 46 x 94 x 53 mm 46 x 94 x 53 mm 45.7 x 94.0 x 53.3 mm 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in
Isolation Voltage, User to System Tested at 2121V dc for 1 s Tested at 850V dc for 1 s Tested at 2121V dc for 1 s Tested at 2121V dc for 1 s

✶Recommended terminal base is in bold text.

"See chart.
‡Refer to the Derating Curve.

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1794-OB16P Derating Curve

1794-OB8EP Output Minimum Surge

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FLEX I/O Digital DC 1794-IB16D is the diagnostic version of the 1794-IB16.

Diagnostic Modules 1794-OB16D is the diagnostic version of the 1794-OB16.

The modules can detect open wire, short circuit, and reverse polarity of external
power. When a fault is detected, the module turns on the module fault LED, the
corresponding channel's red LED, and sets the corresponding module error bit (open
wire, short circuit, or reverse power bit). The reporting function provides the results
of the diagnostics as bits in the data table.

1794-IB16D
Voltage, On-State Input, Min. 10V dc, sinking
Voltage, On-State Input, Nom. 24V dc
Voltage, On-State Input, Max. 31.2V dc
Voltage, Off-State Input, Max. 5.0V dc
Current, On-State Input, Nom. 8.2 mA at 24V dc
Current, On-State Input, Max. 12.1 mA @ 31.2V dc
Terminal Base Unit 1794-TB32, 1794-TB32S✶
Input Impedance, Max. 3.1 kΩ
Current, On-State Input, Min. 2.0 mA at 10 dc
Current, Off-State Input, Max. 1.5 mA
Power Dissipation, Max. 8.5 W @ 31.2V dc
Thermal Dissipation, Max. 29 BTU/hr @ 31.2V dc
Dimensions (HxWxD), Metric 45.7 x 94.0 x 53.3 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Isolation Voltage, User to System Tested at 2121V dc for 1 s

✶Recommended terminal base is in bold text.

1794-OB16D
Voltage, On-State Output, Min. 10V dc, sourcing
Voltage, On-State Output, Max. 31.2V dc
Voltage Drop, On-State Output, Max. 0.5V dc @ 0.5 A
Terminal Base Unit 1794-TB3, 1794-TB3S✶
Current, On-State Output, Min.§ 2.0 mA per channel
500 mA per channel
Current, On-State Output, Max.
8 A per module
Leakage Current, Off-State Output, Max. 0.5 mA
Output Surge Current, Max. 2 A for 50 ms, repeatable every 2 s
External DC Power Supply Voltage Range 10…31.2V dc (5% ac ripple)
External DC Power Supply Current Range 56…78 mA
Power Dissipation, Max. 4.8 W @ 31.2V dc
Thermal Dissipation, Max. 16.4 BTU/hr @ 31.2V dc
Dimensions (HxWxD), Metric 45.7 x 94.0 x 53.3 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Isolation Voltage, User to System 100% tested at 2121V dc for 1 s

✶Recommended terminal base is in bold text.

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FLEX I/O Digital DC

Combination
Modules
♣
1794-IB10XOB6♣ 1794-IB16XOB16P➤
Terminal Base Unit 1794-TB3, 1794-TB3S✶ 1794-TB32, TB32S✶
Isolation Voltage, User to System Tested at 2121V dc for 1 s Tested at 2121V dc for 1 s
Power Dissipation, Max. 6.0 W @ 31.2V dc 7.0 W @ 31.2V dc
Thermal Dissipation, Max. 20.3 BTU/hr @ 31.2V dc 23.9 BTU/hr @ 31.2V dc
Number of Inputs 10 16
Voltage, On-State Input, Min. 10V dc 10V dc"
Voltage, On-State Input, Nom. 24V dc 24V dc
Voltage, On-State Input, Max. 31.2V dc 31.2V dc"
Current, On-State Input, Min. 2.0 mA 2.0 mA
Current, On-State Input, Nom. 8.0 mA @ 24V dc 8.8 mA @ 24V dc
Current, On-State Input, Max. 11.0 mA 12.1 mA
Voltage, Off-State Input, Max. 5.0V dc 5.0V dc
Current, Off-State Input, Max. 1.5 mA 1.5 mA
Input Impedance, Max. 4.8 kΩ 2.5 kΩ
Number of Outputs 6 16
Voltage, On-State Output, Min. 10V dc 10V dc‡
Voltage, On-State Output, Nom. 24V dc 24V dc
Voltage, On-State Output, Max. 31.2V dc 31.2V dc‡
1V dc @ 2 A
Voltage Drop, On-State Output, Max. 0.5V dc @ 0.5 A
0.5V dc @ 1 A
Current, On-State Output, Min. 1.0 mA per channel 1.0 mA per channel
2.0 A per channel 0.5 A per channel
Current, On-State Output, Max.
10 A per module 8 A per module
Voltage, Off-State Output, Max. 31.2V dc 31.2V dc
Leakage Current, Off-State Output, Max. 0.5 mA 0.5 mA
2 A per output 0.5 A per output
Output Current Rating, Max.
10 A per module 8 A per module
Output Delay Time, OFF to ON, Max. 0.5 ms§ 0.5 ms
Output Delay Time, ON to OFF, Max. 1.0 ms§ 1.0 ms
Output Surge Current, Max. 4 A for 50 ms, repeatable every 2 s 1.5 A for 50 ms, repeatable every 2 s
Dimensions (HxWxD), Metric 46 x 94 x 53 mm 45.7 x 94.0 x 53.3 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in 1.8 x 3.7 x 2.1 in
External DC Power Supply Voltage Range 10…31.2V dc (includes 5% ac ripple) 10…31.2V dc (includes 5% ac ripple)
8 mA @ 10V dc
15 mA @ 19.2V dc
External DC Power Supply Current Range 78 mA @ 10V dc
19 mA @ 24V dc
25 mA @ 31.2V dc

✶Recommended terminal base is in bold text.

"Refer to derating curve.
‡Refer to the Derating Curve.
§Output off-to-on or on-to-off delay is the time from the module issuing an output on or off until the output actually turns on or off.♣ Module outputs are not fused. Fusing is recommended. If fusing
is desired, you must supply external fusing. Use SAN-O MQ4-3A or Littelfuse 235-003.
➤ Outputs are electronically protected against overloads and shorts.

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FLEX I/O Digital The 1794-OW8 module provides 8 isolated Form A (normally open) contacts capable
of switching up to 2 A at up to 230V ac and 125V dc.
Contact Output
Do not attempt to increase load current or wattage capability beyond the maximum
Module (Relay) 
rating by connecting two or more outputs in parallel. The slightest variation in relay
1794-OW8 switching time may cause one relay to momentarily switch the total load current. Apply
only +24V dc power to the power terminals on the terminal base. Make certain that all
relay wiring is properly connected before applying any power to the module.

Total current draw through the terminal base unit is limited to 10 A. Separate power
connections to the terminal base unit may be necessary.

Simplified Schematic of Relay Module

Load power can be obtained from a variety of sources, and can range from +5V dc to
240V ac. Make certain that only 24V dc is applied to the module power terminals on
the module terminal base.

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1794-OW8
Number of Outputs 8
Terminal Base Unit 1794-TBNF, 1794-TBN, 1794-TB2, 1794-TB3, 1794-TB3S✶
External DC Power Supply Voltage Range 19.2…31.2V dc (includes 5% ac ripple)
External DC Power Supply Current, Max. 125 mA
Leakage Current, Off-State Output, Max. 1 mA @ 240V ac (through a snubber)
Output Delay Time, OFF to ON, Max. 10 ms"
Output Delay Time, ON to OFF 10 ms‡
2.0 A @ 5…30V dc (at rated power)
0.5 A @ 48V dc (at rated power)
Relay Output Current Rating, Resistive 0.25 A @ 125V dc (at rated power)
2.0 A @ 125V ac (at rated power)
2.0 A @ 240V ac (at rated power)
2.0 A @ 5…30V dc; L/R = 7 ms (at rated power)
0.5 A @ 48V dc; L/R = 7 ms (at rated power)
Relay Output Current Rating, Inductive 0.25 A @ 125V dc; L/R = 7 ms (at rated power)
2.0 A @ 125V ac; 15 A make; PF = cos Θ = 0.4 (at rated power)
2.0 A @ 240V ac; 15 A make; PF = cos Θ = 0.4 (at rated power)
Contact Resistance, Initial 30 mΩ
Switching Frequency 0.3 Hz, (1 operation every 3 s)
Bounce Time, Mean 1.2 ms
Contact Load, Min. 100 µA @ 100 mV dc
Expected Contact Life 100,000 operations at rated loads
Power Dissipation, Max. 5.5 W @ 31.2V dc
Thermal Dissipation, Max. 18.8 BTU/hr @ 31.2V dc
Dimensions (HxWxD), Metric 69 x 55 x 80 mm
Dimensions (HxWxD), Imperial 2.72 x 2.17 x 3.15 in
Fusing 3.0 A, 250V ac slow blow fuse (Littelfuse part number 239003)

✶Recommended terminal base is in bold text.

"Time from valid output on signal to relay energization by module.
‡Time from valid output off signal to relay deenergization by module.

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Analog, Choose analog, thermocouple, and/or RTD I/O modules when you need:
Thermocouple, and ! Individually configurable channels allow the module to be used with a variety
of sensors.
RTD I/O Modules
! On-line configuration. Modules can be configured in the RUN mode using the
programming software or the control program. This allows you to change
configuration while the system is operating.
! Selectable input filters on many modules allow you to select from several
different filter frequencies for each channel that best meets the performance needs
of your application. Lower filter settings provide greater noise rejection and
resolution. Higher filter settings provide faster performance. Note: Isolated analog
modules have four filter selections; the thermocouple module has ten; and the
combined RTD/thermocouple module has eight.
! Ability to direct output device operation during an abnormal condition.
Each channel of the output module can be individually configured to hold its last
value or assume a user-defined value on either a run-to-program or run-to-fault
condition. This feature allows you to set the condition of your analog devices, and
therefore your control process, which may help to ensure a reliable shutdown.
! Selectable response to broken input sensor. This feature provides feedback to
the controller that a field device is not connected or operating properly. This allows
you to specify corrective action based on the channel condition.
! Single-ended or differential inputs depending on module. Analog modules
have single-ended inputs while isolated analog and temperature modules have
differential inputs. Single-ended voltage sensors reduce costs. Differential inputs are
more expensive, but are typically more noise immune.
! Over- and under-range detections and indication is available with most
modules. This eliminates the need to test values in the control program. While
standard analog modules have limited diagnostics, temperature and isolated analog
modules provide over-range, under-range, and wire-off diagnostics with alarm bits.
! On-board scaling is performed by the temperature modules and is user
configurable for either °C, °F, or mV. This eliminates the need to scale the data in
the user program.
! Accuracy and resolution varies by module and the associated application.
Specifications are given for each module and conditions.
! Internal calibration is performed in the analog modules (1794-IE8, -OE4, and -
IE4XOE2). User calibration is required for isolated analog and temperature
modules. All modules come factory calibrated.

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Analog Module Summary

Cat. No. Description Number of Inputs Number of Outputs Terminal Base Unit✶
FLEX I/O 24V dc Selectable Analog 8 Input 1794-TB3, 1794-TB2, 1794-TB3S, 1794-
1794-IE8 8
Module TB3T, 1794-TB3TS
FLEX I/O 24V dc Source Isolated Analog 4 1794-TB3, 1794-TB2, 1794-TB3S, 1794-
1794-IF4I 4
Input Module TB3T, 1794-TB3TS, 1794-TBN
1794-TB3, 1794-TB2, 1794-TB3S, 1794-
1794-IR8 FLEX I/O 24V dc RTD Input Module 8 
TB3T, 1794-TB3TS
FLEX I/O 24V dc Thermocouple/RTD Input
1794-IRT8 8 1794-TB3G, 1794-TB3GS
Module
FLEX I/O 24V dc Thermocouple/mV Input 1794-TB3T, 1794-TB2, 1794-TB3, 1794-
1794-IT8 8
Module TB3S, 1794-TB3TS"
FLEX I/O 24V dc 4 Input/2 Output Analog 2 single-ended with selectable channel 1794-TB3, 1794-TB2, 1794-TB3S, 1794-
1794-IE4XOE2 4
Combo Module configuration TB3T, 1794-TB3TS
FLEX I/O 24V dc 2 Input/2 Output Isolated 2 isolated with selectable channel 1794-TB3, 1794-TB2, 1794-TB3S, 1794-
1794-IF2XOF2I 2
Analog Combo Module configuration TB3T, 1794-TB3TS, 1794-TBN
FLEX I/O 24V dc Selectable Analog 4 Output 1794-TB3, 1794-TB2, 1794-TB3S, 1794-
1794-OE4 4
Module TB3T, 1794-TB3TS, 1794-TBN

FLEX I/O 24V dc Source Isolated Analog 4 1794-TB3, 1794-TB2, 1794-TB3S, 1794-
1794-OF4I 4
Output Module TB3T, 1794-TB3TS, 1794-TBN

✶Recommended terminal base is in bold text.

"You can use a 1794-TB2, 1794-TB3, or 1794-TB3S for mV inputs only.

Conformal coated versions of standard modules have the letter K in the last position
of the catalog number, before the series designation.

Conformal Coated Description

1794-IE8K ANSI / ISA-S71.04-1985, Class G1, G2, and G3 environments
1794-IRT8K CEI IEC 6065A-4 Class 1 and 2 environments
1794-OE4K UL 746E

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FLEX I/O Analog

Input Modules
Accuracy Drift Accuracy Drift
w/Temp., Voltage w/Temp., Current External DC Power Power Dissipation, Thermal Dissipation,
Cat. No. Input Signal Range Input Input Supply Current Max. Max.
4…20 mA
0…20 mA
1794-IE8✶ 0.00428% Full Scale/°C 0.00407% Full Scale/°C 60 mA @ 24V dc 3 W @ 31.2V dc 10.2 BTU/hr @ 31.2V dc
±10V
0…10V
4…20 mA
0…20 mA
±10V
1794-IF4I✶ 0.0028% Full Scale/°C 0.0038% Full Scale/°C 80 mA @ 24V dc 2.0 W @ 31.2V dc 6.9 BTU/hr @ 31.2V dc
0…10V
±5V
0…5V
1794-IR8✶" 1…433 Ω" 140 mA @ 24V dc 3 W @ 31.2V dc 10.2 BTU/hr @ 31.2V dc
-40…+100 mV dc for thermocouples
1794-IRT8✶" 0…325 mV dc for RTDs   85 mA @ 24V dc 3 W @ 31.2V dc 10.2 BTU/hr @ 31.2V dc
0…500 Ω for resistance range"
1794-IT8✶" ±76.5 mV" 150 mA @ 24V dc 3 W @ 31.2V dc 10.2 BTU/hr @ 31.2V dc
4…20 mA
0…20 mA
1794-IE4XOE2✶ 0.00428% Full Scale/°C 0.00407% Full Scale/°C 70 mA @ 24V dc 4.0 W @ 31.2V dc 13.6 BTU/hr @ 31.2V dc
±10V
0…10V
4…20 mA
0…20 mA
1794- ±10V
0.0028% Full Scale/°C 0.0038% Full Scale/°C 150 mA @ 24V dc 3.3 W @ 31.2V dc 11 BTU/hr @ 31.2V dc
IF2XOF2I✶ 0…10V
±5V
0…5V

✶ Each module's channel is individually selectable.

" For the accuracy calculation, refer to the module's user manual.

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 31

1794-IE8 24V dc Selectable Analog 8 Input

Module
The 1794-IE8 is a voltage/current measurement module that works with a variety of
input sensors to measure input voltage in ±10V range or input current in the 0 to 20
mA range. Each channel is individually configurable for the desired input range. Use
the 1794-IE8 with 2-, 3-, and 4-wire input sensor field devices.

Only connect either a voltage input or a current input per channel, not both.

Use caution to prevent ground loops when using a common ground, since the
channels are not isolated.
1794-IE8
Current Input, Maximum Overload 32 mA, single channel, continuous
Voltage Input, Maximum Overload 30V, single channel, continuous
2.56 mV - Unipolar
Input Resolution, Voltage/Cnt
5.13 mV - Bipolar
Input Resolution, Current/Cnt 5.13 µA/cnt
Impedance, Voltage Input 100 kΩ
Impedance, Current Input 238 Ω
Input Resistance, Voltage Input 200 kΩ
Input Resistance, Current Input 238 Ω
Input Data Format 16-bit 2’s complement, left-justified
Conversion Type, Inputs Successive approximation
Input Conversion Rate 256 µs all channels
-3 dB @ 17 Hz; -20 dB/decade
Normal Mode Rejection Ratio, Voltage Input -10 dB @ 50 Hz
-11.4 dB @ 60 Hz
-3 dB @ 9 Hz; -20 dB/decade
Normal Mode Rejection Ratio, Current Input -15.3 dB @ 50 Hz
-16.8 dB @ 60 Hz
Calibration None required
Step Response to 63% of FS, Voltage Input 9.4 ms
Step Response to 63% of FS, Current Input 18.2 ms
Dimensions (HxWxD), Metric 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Absolute Accuracy, Voltage Input 0.20% Full Scale @ 25 °C✶
Absolute Accuracy, Current Input 0.20% Full Scale @ 25 °C✶

✶Includes offset, gain, non-linearity and repeatability error terms.

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1794-IF4I 24V dc Source Isolated Analog 4 Input

Module
The 1794-IF4I is an input module with channel-to-channel isolation that works with a
variety of input sensors to measure input voltage in ±10V range or input current in
the 0 to 20 mA range. Each channel is individually configurable for the desired input
range. Use the 1794-IF4I with 2-, 3-, and 4-wire input sensor field devices.

Only connect either a voltage input or a current input per channel, not both.
1794-IF4I
Voltage Input, Maximum Overload 30V, single channel, continuous
Current Input, Maximum Overload 32 mA, single channel, continuous
Isolation Voltage, Channel to Channel
Isolation Voltage, Channel to System
2550V dc for 1 s
Isolation Voltage, User Power to Channel
Isolation Voltage, User Power to System
120V ac continuous (when used with 1794-TB2, 1794-TB3, 1794-TB3S, 1794-TB3T,
Isolation Voltage, Continuous and 1794-TB3TS)
250V ac continuous (when used with 1794-TBN)
0.156 mV/cnt - Unipolar
Input Resolution, Voltage/Cnt
0.313 mV/cnt - Bipolar
0.320 µA/cnt unipolar
Input Resolution, Current/Cnt
0.640 µA/cnt bipolar
Input Resistance, Voltage Input > 10 MΩ
Input Resistance, Current Input < 100 Ω✶
2’s complement
2’s complement percent
Input Data Format
binary
offset binary
Conversion Type, Inputs Sigma Delta
Input Conversion Rate 2.5/5.0/7.5 ms all channels
Normal Mode Rejection Ratio, Voltage Input -3 dB @ 12 Hz (300 Hz conversion rate)
Normal Mode Rejection Ratio, Current Input -80.0 dB @ 50 Hz (300 Hz conversion rate)
Step Response to 63% of FS, Voltage Input 1200 Hz conversion rate = 0.6 ms
600 Hz conversion rate = 6.7 ms
Step Response to 63% of FS, Current Input 300 Hz conversion rate = 13.4 ms
150 Hz conversion rate = 26.7 ms
Calibration Factory calibrated
Dimensions (HxWxD), Metric 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Absolute Accuracy, Voltage Input
0.1% Full Scale @ 25 °C"
Absolute Accuracy, Current Input

✶If 24V dc is removed from the module, input resistance = 10 kΩ.

"Includes offset, gain, non-linearity and repeatability error terms.

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1794-IR8 24V dc RTD Input Module

The 1794-IR8 is a temperature-measuring module that accepts 2-, 3-, and 4-wire
RTDs. Use the 1794-IR8 in applications where channel fast-update rate is not
required. If you need channel fast-update rates, use the 1794-IRT8 module.
Belden Cables for Connecting the RTD to the Terminal Base Unit
RTD Type Length of Run/Humidity Level Belden Cable Number
2-Wire Not applicable 9501
Less than 100 ft (30.5 m)
9533
with normal humidity
3-Wire
Over 100 ft (30.5 m) or
83503
high humidity✶
✶Greater than 55% for more than 8 hours.

1794-IR8
Input Resolution, Bits 16 bits across 435 Ω
Normal Mode Rejection Ratio 60 dB @ 60 Hz for A/D filter cutoff @ 15 Hz
Resistance:
100 Ω Pt µ = 0.00385 Euro (-200…+870 °C)
100 Ω Pt µ = 0.003916 U.S. (-200…+630 °C)
200 Ω Pt µ = 0.00385 Euro (-200…+630 °C)
500 Ω Pt µ = 0.00385 U.S. (-200…+630 °C)
Sensors Supported
100 Ω Nickel µ = 0.00618 (-60…+250 °C)
120 Ω Nickel µ = 0.00672 (-60…+250 °C)
200 Ω Nickel µ = 0.00618 (-60…+250 °C)
500 Ω Nickel µ = 0.00618 (-60…+250 °C)
10 Ω Copper µ = 0.00427 (-200…+260 °C)
Input Data Format Left justified 16-bit 2’s complement or offset binary
Settling Time to 100% of Final Value Available at system throughput rate
Accuracy without Calibration, Normal Mode, Max.✶ 0.05% Full Scale (low humidity)
Accuracy without Calibration, Enhanced Mode, Typical 0.01% Full Scale (low humidity)
-120 db @ 60 Hz
Common Mode Rejection Ratio
-100 db @ 50 Hz with A/D filter cutoff @ 10 Hz
Common Mode Voltage 0V between channels (common return)
Programmable from 28 ms/channel to 325 ms/channel
System Throughput, Normal Mode 325 ms (1 channel scanned)
2.6 s (8 channels scanned)
Programmable from 56 ms/channel to 650 ms/channel
System Throughput, Enhanced Mode 650 ms (1 channel scanned)
2.925 s (8 channels scanned)
Settling Time to 100% of Final Value Available at system throughput rate
Open RTD Detection Out of range reading (upscale)
Open Circuit Detection Type Available at system throughput rate
35V dc, 25V ac continuous @ 25 °C
Overvoltage Capability
250V peak transient
Channel Bandwidth dc to 2.62 Hz (-3 dB)
RTD Excitation Current 718.39 µA
RFI Immunity Error of <1% of range at 10V/m, 27…1000 MHz
Dimensions (HxWxD), Metric 49 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Input Offset Drift with Temperature, Max. 1.5 mΩ /°C
Normal mode: 20 ppm/ °C max.
Gain Drift with Temperature, Max.
Enhanced mode: 10 ppm/ °C max.

✶ This number is based on the hardware of the module only. Additional errors are introduced depending on the sensor used,
environment, and other factors. Contact tecnical support for more information.

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1794-IR8 Derating Curve

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 35

1794-IRT8 24V dc Thermocouple/RTD Input

Module
The 1794-IRT8 is a high-speed, high-accuracy temperature/mV measuring module
that accepts thermcouple inputs, 2-, 3-, and 4-wire RTD inputs, and mV source
inputs. The 1794-IRT8 also offers wire-off, over-range, and under-range detection.
Use cold junction compensators (cat. no. 1794-CJC2) in thermocouple mode. Two
cold junction compensators are shipped with the 1794-IRT8.
1794-IRT8
Input Resolution, Bits 14 bits
Resistance:
100 Ω Pt µ = 0.00385 Euro (-200…+870 °C)
100 Ω Pt µ = 0.003916 U.S. (-200…+630 °C)
200 Ω Pt µ = 0.00385 Euro (-200…+400 °C)
Supported RTD Types 200 Ω Pt µ = 0.003916 U.S. (-200…+400 °C)
100 Ω Nickel µ = 0.00618 (-60…+250 °C)
120 Ω Nickel µ = 0.00672 (-80…+320 °C)
200 Ω Nickel µ = 0.00618 (-60…+200 °C)
10 Ω Copper µ = 0.00427 (-200…+260 °C)
Type B: 300…1800 °C (572…3272 °F)
Type E: -270…1000 °C (-454…1832 °F)
Type J: -210…1200 °C (-346…2192 °F)
Type K: -270…1372 °C (-454…2502 °F)
Supported Thermocouple Types Type TXK/XK (L):-200…800 °C (-328…1472 °F)
Type N: -270…1300 °C (-454…2372 °F)
Type R: -50…1768 °C (-58…3214 °F)
Type S: -50…1768 °C (-58…3214 °F)
Type T: -270…400 °C (-454…752 °F)
0.05% of full range in mV mode with filtering selected
Accuracy vs. Filter Cutoff
Hardware only = 0.10% of full range in mV mode
Common Mode Rejection Ratio -80 dB @ 5V peak-to-peak 50-60 Hz
Series A: ±4V
Common Mode Input Range, Min.
Series B: ±15V
7.4 ms - mV
8.0 ms - Ω - 2-wire
10.0 ms - Ω - 3-wire
10.4 ms - Ω - 4-wire
8.0 ms - 2-wire RTD ( °F)
10.4 ms - 4-wire RTD ( °F)
System Throughput
8.8 ms - 2-wire RTD ( °C), ( °K)
10.8 ms - 4-wire RTD ( °C), ( °K)
9.8 ms - 3-wire RTD ( °F)
10.0 ms - 3-wire RTD ( °C), ( °K)
8.0 ms - Thermocouples ( °F)
8.8 ms - Thermocouples ( °C), ( °K)✶
Series A: RTD and TC modes - Open Input - Module defaults to max
value
Open Circuit Detection Type
Series B: RTD mode - Open Input - Module defaults to max value
Series B: TC mode - Open Input - Module defaults to min value
Excitation Current 630 µA
Series A: 7V dc continuous @ 25 °C
Overvoltage Capability
Series B: 15V dc continuous @ 25 °C
0…3.8 s for Series A revision D or earlier
Open Input Detection Time Immediate detection (max 2 scans) for Series A revision E or later
immediate detection (max 2 scans) for Series B

✶For max throughput short circuit all unused channels.

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1794-IRT8
0…70 °C for firmware Series A revision D or earlier
Cold Junction Compensation Range -20…100 °C for firmware Series A revision E or later
-20…100 °C for firmware Series B
Cold Junction Compensation A-B Cold Junction Compensator Kit, 1794-CJC2✶
°C (implied decimal point XXX.X)
°F (implied decimal point XXX.X)
°K (implied decimal point XXX.X)
-32767…+32767
Input Data Format
0…65535
0…5000 (Ω mode) (implied decimal point XXX.X)
-4000…+10000 (mV mode) (implied decimal
point XXX.XX)
RFI Immunity Error of <1% of range at 10V/m, 27…1000 MHz
Dimensions (HxWxD), Metric 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Series A: 150 ppm/°C of span
Overall Drift with Temperature, Max.
Series B: 50 ppm/°C of span

✶Kit supplied with the module and contains 2 compensators.

Publication 1794-SG002B-EN-P — March 2005

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1794-IT8 24V dc Thermocouple/mV Input Module

The 1794-IT8 is a temperature/mV measuring module that accepts inputs from a
variety of thermcouples and from the mV source in the range of ±76.5 mV. Use cold
junction compensators (cat. no. 1794-CJC2) in thermocouple mode. Two cold
junction compensators are shipped with the 1794-IT8.

The FLEX I/O cold junction compensator kit, containing two compensators, is
included with the 1794-IRT8 and -IT8 modules. You can order additional
compensators using the above catalog number.
1794-IT8
Input Resolution, Bits 16 bits (2.384 µV typical)
Type B: 300…1800 °C (572…3272 °F)
Type C: 0…2315 °C (32…4199 °F)
Type E: -270…1000 °C (-454…1832 °F)
Type J: -210…1200 °C (-346…2192 °F)
Type K: -270…1372 °C (-454…2502 °F)
Supported Thermocouple Types
Type N: -270…1300 °C (-454…2372 °F)
Type R: -50…1768 °C (-58…3214 °F)
Type S: -50…1768 °C (-58…3214 °F)
Type T: -270…400 °C (-454…752 °F)
Type TXK/XK (L): -200…800 °C (-328…1472 °F)
Input Data Format 16-bit 2’s complement or offset binary (unipolar)
0.025% Full Scale Range,
Accuracy with Filter, Max.✶

0.05% Full Scale Range,

Accuracy without Filter, Max.✶

Common Mode Rejection Ratio -115 dB @ 60 Hz; -100 dB @ 50 Hz

Normal Mode Rejection Ratio 60 dB @ 60 Hz
Common Mode Input Range, Max. ±10V
325 ms (1 channel scanned), programmable to 28 ms
System Throughput
2.6 s (8 channels scanned), programmable to 224 ms
Settling Time to 100% of Final Value Available at system throughput rate
Open Circuit Detection Type Out of range reading (upscale)
Open Thermocouple Detection Time Available at system throughput rate
35V dc, 25V ac continuous @ 25 °C
Overvoltage Capability
250V peak transient
Channel Bandwidth 0…2.62 Hz (-3 dB)
RFI Immunity Error of <1% of range at 10V/m, 27…1000 MHz
Input Offset Drift with Temperature +6 µV/°C
Gain Drift with Temperature 10 ppm/°C
Overall Drift with Temperature, Max. 50 ppm/°C of span
Dimensions (HxWxD), Metric 1.8 x 3.7 x 2.1 mm
Dimensions (HxWxD), Imperial 46 x 94 x 53 in
Cold Junction Compensation Range 0…70 °C
Cold Junction Compensation A-B Cold Junction Compensation Kit, 1794-CJC2"

✶ This accuracy is based on the hardware of the module only. Refer to the user manual for the complete error calculation
procedure.
"Kit supplied with the module and contains 2 compensators.

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1794-IT8 Derating Curve

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 39

1794-IE4XOE2 24V dc 4 Input/2 Output Analog

Combo Module
The 1794-IE4XOE2 is a combination module with 4 inputs and 2 outputs. Inputs can
be configured individually for different modes. Inputs accept signals from a variety of
inputs sensors (2-, 3-, and 4-wire) in the range of ±10V or 0 to 20 mA. Outputs are
also individually configurable for different modes. Outputs produce signals in the
range of ±10V or 0 to 20 mA.

Calibration None required

Conversion Type, Inputs Successive approximation
Input Conversion Rate 256 µs all channels
Input Resolution, Bits 12 bits - unipolar; 11-bit plus sign - bipolar
2.56 mV - Unipolar
Input Resolution, Voltage/Cnt
5.13 mV - Bipolar
Input Resolution, Current/Cnt 5.13 µA/cnt
Input Data Format 16-bit 2’s complement, left-justified
Step Response to 63% of FS, Voltage Input 9.4 ms
Step Response to 63% of FS, Current Input 18.2 ms
Absolute Accuracy, Voltage Input 0.20% Full Scale @ 25 °C✶
Absolute Accuracy, Current Input 0.20% Full Scale @ 25 °C✶
Accuracy Drift w/Temp., Voltage Input 0.00428% Full Scale/°C
Accuracy Drift w/Temp., Current Input 0.00407% Full Scale/°C
-3 dB @ 17 Hz; -20 dB/decade
Normal Mode Rejection Ratio, Voltage Input -10 dB @ 50 Hz
-11.4 dB @ 60 Hz
-3 dB @ 9 Hz; -20 dB/decade
Normal Mode Rejection Ratio, Current Input -15.3 dB @ 50 Hz
-16.8 dB @ 60 Hz
Impedance, Voltage Input 100 kΩ
Impedance, Current Input 238 Ω
Voltage Input, Maximum Overload 30V, single channel, continuous
Output Resolution, Voltage/Cnt 2.56 mV/cnt
Output Resolution, Current/Cnt 5.13 µA/cnt
Output Data Format 16-bit 2’s complement, left-justified
Conversion Type, Outputs Pulse Width Modulation
Output Conversion Rate 1.024 ms all channels
Step Response to 63% of FS, Voltage Output 24 ms
Absolute Accuracy, Voltage Output 0.133% Full Scale @ 25 °C✶
Absolute Accuracy, Current Output 0.425% Full Scale @ 25 °C✶
Accuracy Drift w/Temp., Voltage Output 0.0045% Full Scale/°C
Accuracy Drift w/Temp., Current Output 0.0069% Full Scale/°C
Current Load on Voltage Output, Max. 3 mA
Resistive Load on Current Output 15…750 Ω

✶Includes offset, gain, non-linearity and repeatability error terms.

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1794-IF2XOF2I 24V dc 2 Input/2 Output Isolated

Analog Combo Module
The 1794-IF2XOF2I is a combination module with 2 inputs and 2 outputs with
isolated, individually-configurable channels. Inputs accept signals from a variety of
input sensors (2-, 3-, and 4-wire) in the range of ±10V or ±20 mA. Outputs
produce signals in the range of ±10V or 0 to 20 mA.

Only connect either a voltage input or a current input per channel, not both.

Calibration Factory calibration

Conversion Type, Inputs Sigma Delta
Input Conversion Rate 2.5/5.0/7.5 ms all channels
Input Resolution, Bits 16 bits - unipolar; 15-bit plus sign - bipolar
0.156 mV/cnt - Unipolar
Input Resolution, Voltage/Cnt
0.313 mV/cnt - Bipolar
0.320 µA/cnt unipolar
Input Resolution, Current/Cnt
0.640 µA/cnt bipolar
2’s complement
2’s complement percent
Input Data Format
binary
offset binary
Step Response to 63% of FS, Voltage Input 1200 Hz conversion rate = 0.6 ms
600 Hz conversion rate = 6.7 ms
Step Response to 63% of FS, Current Input 300 Hz conversion rate = 13.4 ms
150 Hz conversion rate = 26.7 ms
Absolute Accuracy, Voltage Input 0.1% Full Scale @ 25 °C✶
Absolute Accuracy, Current Input 0.1% Full Scale @ 25 °C✶
Accuracy Drift w/Temp., Voltage Input 0.0028% Full Scale/°C
Accuracy Drift w/Temp., Current Input 0.0038% Full Scale/°C
-3 dB @ 12 Hz (300 Hz conversion rate)
Normal Mode Rejection Ratio, Voltage Input
-80.0 dB @ 50 Hz (300 Hz conversion rate)
-3 dB @ 12 Hz (300 Hz conversion rate)
Normal Mode Rejection Ratio, Current Input
-80.0 dB @ 50 Hz (300 Hz conversion rate)
Voltage Input, Maximum Overload 30V, single channel, continuous
Output Resolution, Voltage/Cnt 0.320 mV/cnt
Output Resolution, Current/Cnt 0.656 µA/cnt
2’s complement
2’s complement%
Output Data Format
binary
offset binary
Conversion Type, Outputs Digital to analog converter
Output Conversion Rate 2.5/5.0 ms
Absolute Accuracy, Voltage Output 0.1% Full Scale @ 25 °C✶
Absolute Accuracy, Current Output 0.1% Full Scale @ 25 °C✶
Accuracy Drift w/Temp., Voltage Output 0.0012% Full Scale/°C
Accuracy Drift w/Temp., Current Output 0.0025% Full Scale/°C
Current Load on Voltage Output, Max. 3 mA
Resistive Load on Current Output 0…750 Ω

✶Includes offset, gain, non-linearity and repeatability error terms.

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FLEX I/O Analog Output Signal

External DC Power
Power Supply Dissipation,
Thermal
Dissipation,
Cat. No. Number of Outputs Range Current Max. Max.
Output Modules 4…20 mA
4 single-ended with selectable 0…20 mA 70 mA @ 24V 4.5 W @ 31.2V 15.3 BTU/hr @
1794-OE4
channel configuration ±10V dc✶ dc 31.2V dc
0…10V
4…20 mA
0…20 mA
4 isolated with selectable channel ±10V 210 mA @ 24V 4.7 W @ 31.2V 16 BTU/hr @
1794-OF4I
configuration 0…10V dc dc 31.2V dc
±5V
0…5V
4…20 mA
1794- 2 single-ended with selectable 0…20 mA 4.0 W @ 31.2V 13.6 BTU/hr @
70 mA @ 24V dc
IE4XOE2 channel configuration ±10V dc 31.2V dc
0…10V
4…20 mA
0…20 mA
1794- 2 isolated with selectable channel ±10V 150 mA @ 24V 3.3 W @ 31.2V 11 BTU/hr @
IF2XOF2I configuration 0…10V dc dc 31.2V dc
±5V
0…5V

✶Not including outputs.

1794-OE4 24V dc Selectable Analog 4 Output

Module
The 1794-OE4 module has 4 output, non-isolated, individually-configurable channels.
Outputs are capable of driving the field devices that require a voltage of ±10V or a
current of 0 to 20 mA.

1794-OE4
Output Resolution, Bits 12-bits plus sign
Output Resolution, Voltage/Cnt 2.56 mV/cnt
Output Resolution, Current/Cnt 5.13 µA/cnt
Output Data Format 16-bit 2’s complement, left-justified
Conversion Type, Outputs Pulse Width Modulation
Output Conversion Rate 1.024 ms all channels
Step Response to 63% of FS, Voltage Output 24 ms
Current Load on Voltage Output, Max. 3 mA
Resistive Load on Current Output 15…750 Ω
Absolute Accuracy, Voltage Output 0.133% Full Scale @ 25 °C✶
Absolute Accuracy, Current Output 0.425% Full Scale @ 25 °C✶
Accuracy Drift w/Temp., Voltage Output 0.0045% Full Scale/°C
Accuracy Drift w/Temp., Current Output 0.0069% Full Scale/°C
Calibration None required
Isolation Voltage, Channel to Channel None
Isolation Voltage, User Power to System 850V dc for 1 s
Power Dissipation, Max. 4.5 W @ 31.2V dc
Thermal Dissipation, Max. 15.3 BTU/hr @ 31.2V dc
Dimensions (HxWxD), Metric 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
22…12 AWG (0.34 mm2…2.5 mm2) stranded copper wire rated at 75
Conductor Size °C or higher
3/64 in (1.2 mm) insulation max.
Conductor Category 2"

✶Includes offset, gain, non-linearity and repeatability error terms.

"Use this conductor category information for planning conductor routing. Refer to publication 1770-4.1, Industrial Automation
Wiring and Grounding Guidelines.

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1794-OF4I 24V dc Source Isolated Analog 4

Output Module
The 1794-OF4I modules provides 4 isolated outputs for 2-, 3-, and 4-wire output
devices that use voltage in the range of ±10V or 0 to 20 mA current.
1794-OF4I
Output Resolution, Bits 15 bits plus sign
Output Resolution, Voltage/Cnt 0.320 mV/cnt
Output Resolution, Current/Cnt 0.656 µA/cnt
Isolation Voltage, Channel to Channel
Isolation Voltage, Channel to System
2550V dc for 1 s
Isolation Voltage, User Power to Channel
Isolation Voltage, User Power to System
120V ac continuous when used with 1794-TB3, 1794-TB3S, 1794-TB2,
Isolation Voltage, Continuous 1794-TB3T, and 1794-TB3TS
250V ac continuous when used with 1794-TBN
4…20 mA
0…20 mA
±10V
Output Signal Range
0…10V
±5V
0…5V
2’s complement
2’s complement percent
Output Data Format
binary
offset binary
Conversion Type, Outputs Digital to analog converter
Output Conversion Rate 2.5/5.0 ms
Step Response to 63% of FS, Voltage Output < 25 µs
Current Load on Voltage Output, Max. 3 mA
Resistive Load on Current Output 0…750 Ω
Absolute Accuracy, Voltage Output
0.1% Full Scale @ 25 °C✶
Absolute Accuracy, Current Output
Accuracy Drift w/Temp., Voltage Output 0.0012% Full Scale/°C
Accuracy Drift w/Temp., Current Output 0.0025% Full Scale/°C
Calibration Factory calibrated
Power Dissipation, Max. 4.7 W @ 31.2V dc
Thermal Dissipation, Max. 16 BTU/hr @ 31.2V dc
Dimensions (HxWxD), Metric 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
22…12 AWG (0.34 mm2…2.5 mm2) stranded copper wire rated at 75
Conductor Size °C or higher
3/64 in (1.2 mm) insulation max.
Conductor Category 2"

✶Includes offset, gain, non-linearity and repeatability error terms.

"Use this conductor category information for planning conductor routing. Refer to publication 1770-4.1, Industrial Automation
Wiring and Grounding Guidelines.

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FLEX I/O Counter Ask these three questions when deciding on which counter module would best fit
your application:
Modules
What is the application?

What field devices, signal levels, and signal type are being connected to the counter
module?

What is the desired counter module?

Choosing the Correct Counter Module for Your Application
Number of
Inputs  External DC Power Thermal
Network Number of Power Supply Dissipation, Dissipation,
Cat. No. Description Applications Compatibility Outputs Current Max. Max.
220 mA @ 19.2V
Any application requiring rotational All networks
FLEX I/O 24V dc 2 Input dc; 180 mA @ 24V 15.6 BTU/hr @
1794-IJ2 control including turbine generators, supported by FLEX 22 4.6 W @ 31.2V dc
Frequency Module dc; 140 mA @ 31.2V dc
motors, drives, gears, shafts, etc. I/O
31.2V dc
Supported on
ControlNet (1794-
Typical applications include packaging, ACN15, -ACNR15)
FLEX I/O 24V dc 2 Channel Very material handling, flow monitoring, cut- or EtherNet I/P 100 mA @ 24V 17.1 BTU/hr @
1794-VHSC 22 5 W @ 31.2V dc
High Speed Counter Module to-length, motor speed control and (1794-AENT) dc✶ 31.2V dc
monitoring. networks only. Also
supported on
FlexLogix.
Typical applications include quantity
FLEX I/O 24V dc 2 Input Pulse 150 mA @ 12V dc 17.1 BTU/hr @
1794-ID2 counting, positioning, and speed 2 Inputs Only 5 W @ 26.4V dc
Counter Module 75 mA @ 24V dc 26.4V dc
calculations.
All networks
Typical applications include counting supported by FLEX
pulses from flow meters and density I/O
FLEX I/O 12/24V dc 4 Input 150 mA @ 12V dc 17.1 BTU/hr @
1794-IP4 meters. Quantity counting and speed 4 Inputs Only 5 W @ 26.4V dc
Pulse Counter Module 75 mA @ 24V dc 26.4V dc
calculations are examples of other
applications.

✶Does not represent power required to supply the inputs or outputs.

Conformal coated versions of standard modules have the letter K in the last position
of the catalog number, before the series designation.

Conformal Coated Description

ANSI / ISA-S71.04-1985, Class G1, G2, and G3 environments
1794-IJ2K CEI IEC 6065A-4 Class 1 and 2 environments
UL 746E

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1794-IJ2 24V dc 2 Input Frequency Module

The 1794-IJ2 is essentially a tachometer with the capability of reporting frequency,
acceleration, and direction. Outputs are activated by alarms. Input devices range
from magnetic pickup to flowmeters, to incremental encoders to proximity detectors.
This intelligent I/O module is designed to perform high-speed frequency algorithms.
The module provides 2 frequency inputs, 2 gate inputs, and 2 outputs. The frequency
inputs are capable of accepting frequencies up to 32KHz. The module accepts and
returns binary data.
The 1794-IJ2 measures frequency over a user-specified time interval. A frequency
calculation can start before the time interval has elapsed, if a user-specified number
of frequency input pulses have occurred.
The module’s primary target is high-speed, accurate frequency measurement. As
such, a high-speed internal clock is synchronized with the frequency input to count
over a user-selected sampling time or a user-defined number of frequency input
pulses. Power to the module is supplied from the external power supply. All power
for input devices (24V dc) is supplied by the I/O module.
The 1794-IJ2 module accepts the following frequency inputs:

! 24V dc IEC1+ proximity as defined by standard IEC 1131-2 (RET not used on 2-
wire devices)

! 24V dc contact switch with an added external resistor from 24V to F or G for wire-
off detection (0.4 mA)

! 500 mV ac magnetic pickup

! 50 mV ac magnetic pickup with an added jumper between 50 mV and RET

(frequency - channel 0=4 to 3; channel 1=11 to 12 gate - channel 0=21 to 20;
channel 1=29 to 29)

! 6V ac vortex
! 3V ac vortex

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The 1794-IJ2 module accepts the following gate inputs:

! 24V dc IEC1+ proximity as defined by standard IEC 1131-2 (RET not used on 2-
wire devices)

! 24V dc contact switch with an added external resistor from 24V to F or G for wire-
off detection (0.4 mA)

! 500 mV ac magnetic pickup

! 50 mV ac magnetic pickup with an added jumper between 50 mV and RET

(frequency - channel 0=4 to 3; channel 1=11 to 12 gate - channel 0=21 to 20;
channel 1=29 to 29)

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1794-IJ2
Processing Time ≤4 ms
Input Frequency, Max. 1…32 kHz w/sine wave; 1…32 kHz w/square wave input
Frequency Value, Max. 32,767 or 3,276.7 (dependent on range)
Input Pulse Width, Min. 20 µs
Voltage, On-State Input, Min. 10V (24V IEC+1 proximity, encoder input or switch inputs)
Voltage, On-State Input, Nom. 24V dc
Voltage, On-State Input, Max. Limited to isolated 24V dc power supply
Current, On-State Input, Min. 2.0 mA
Current, On-State Input, Nom. 9.0 mA
Current, On-State Input, Max. 10.0 mA
Voltage, Off-State Input, Max. 5.0V dc on 24V dc IEC1+ Terminal
Current, Off-State Input, Max. 1.5 mA into 24V dc IEC1+ Terminal
Wire-Off Detection 0.4 mA for proximity, encoder, or contact switch with 50 kW shunt resistor
>5 kΩ for 50 mV extended magnetic pickup
>5 kΩ for 500 mV magnetic pickup
>10 kΩ for 3V vortex flowmeter
Impedance, Frequency Input
>10 kΩ for 6V vortex flowmeter
>2.5 kΩ for 24V dc IEC1+ proximity or encoder input
>2.5 kΩ for 24V dc contact switch input
>5 kΩ for 50 mV extended magnetic pickup
>5 kΩ for 500 mV magnetic pickup
Impedance, Gate Input
>2.5 kΩ for 24V dc IEC1+ proximity or encoder input
>2.5 kΩ for 24V dc contact switch input
Output Voltage Source Customer supplied
Voltage, On-State Output, Min. 10V dc
Voltage, On-State Output, Nom. 24V dc
Voltage, On-State Output, Max. 31.2V dc
Current, On-State Output, Min. 1.0 mA per output
Current, On-State Output, Max. 1.0 A per channel sourced out of module✶
Output Surge Current, Max. 2 A for 50 ms, repeatable every 2 s
Voltage Drop, On-State Output, Max. 0.9V dc @ 1 A
Dimensions (HxWxD), Metric 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Outputs individually assignable to:
Output Control
Frequency,% full scale, or acceleration alarm
Triggered by frequency alarm or acceleration alarm
Output Switching Time Turn On: < 0.5 ms
Turn Off: < 1 ms

✶Current Limited: All outputs can be on simultaneously without derating.

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1794-VHSC 24V dc 2 Channel Very High Speed

Counter Module
A counter module has two incremental quadrature encoder interfaces each with
three inputs (A, B, and Z). Each input module has ± inputs for connection to pulse
transmitters with complementary or non-complementary signals.
The counter can count pulses of one or two pulse trains for up/down counting and
detection of a selectable number of edges (X1, X2, X4). Each of the two counters has
an upper limit of 1MHz, a 24-bit counter register, a preset register, and a latch
register.
Power to the module is supplied from an external 24V power supply. The 1794-VHSC
has two outputs that can be configured for overlapping, multiple windows, and/or
pulse width modulation.

This module must be used with 1794-ACN15 or -ACNR15 Series B or later ControlNet
adapters in ControlNet systems.
1794-VHSC
Input Groups 2 groups of A/A, B/B, and Z/Z pairs with 5V dc or 15…24V dc terminations
1.0 MHz counter and encoder X1 (no filters)
Input Frequency, Max. 500 kHz encoder X2 (no filters)
250 kHz encoder X4 (no filters)
5V dc terminations: >2.6V dc
Voltage, On-State Input, Min.
15…24V dc terminations: >12.5V dc
5V dc terminations: ±6V
Voltage, On-State Input, Max.
15…24V dc terminations: Refer to derating curve
5V dc terminations: ≤1.25V dc
Voltage, Off-State Input, Min.
15…24V dc terminations: ≤1.8V dc
Current, On-State Input, Min. >5 mA
Current, Off-State Input, Max. ≤0.250 mA
Input Filter Selections 5: Off, 10 µs, 100 µs, 1.0 ms, 10.0 ms per A/B/Z group
Output Control Outputs can be tied to 8 compare windows
5…7V dc
Output Supply Voltage Range
10…31V dc
Leakage Current, Off-State Output, Max. ≤0.3 mA
5V operation - 0.5 A
Voltage Drop, On-State Output, Max.
12…24V operation - 1.0 A
5V operation - 0.5 A
Current, On-State Output, Max.
12…24V operation - 1.0 A
5V operation - 0.9 A
Current per Output Pair, Max.
12…24V operation - 4.0 A
5V operation - 0.9V dc @ 0.5 A✶
Short Circuit Current
12…24V operation - 0.9V dc @ 1.0 A
Dimensions (HxWxD), Metric 45.7 x 94.0 x 53.3 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Output Delay Time, OFF to ON 25 µs (load dependent)
Output Delay Time, ON to OFF 150 µs (load dependent)

✶Outputs are short circuit protected and turned off until power is cycled.

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1794-VHSC Derating Curve

1794-ID2 24V dc 2 Input Pulse Counter Module

The 1794-ID2 module is a 2-channel counter used in applications where pulse
counting is required. Typical input devices include quadrature incremental encoders
with or without reference and/or gate function and pulse transmitters. You can use one
or two pulse trains.

1794-ID2
Input Pulse Width, Min. Each signal condition must be stable for at least 2 ms to be recognized
Input Groups 2 groups of A, B, Z, G inputs
Counting Frequency (kHz), Max. 100 kHz
Conductors Wire Size, Input Belden 8761
Conductor Category 2✶
Conductors Length, Input, Max. 1000 ft (304.8 m)
Dimensions (HxWxD), Metric 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
3 mA @ 6V dc
Input Signal Range 9 mA @ 12V dc
15 mA @ 24V dc

✶Use this conductor category information for planning conductor routing. Refer to publication 1770-4.1, Industrial Automation
Wiring and Grounding Guidelines.

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1794-IP4 12/24V dc 4 Input Pulse Counter Module

The pulse counter modules perform high-speed scaling, calculation operations for
various industrial applications. Some sample applications include:

! quantity counting

! speed calculation

! flow monitoring

All the input devices for the pulse counter module should be able to provide the input
signal of 6V amplitude. The 1794-IP4 has a 6V minimum threshold for an input ON
condition and a maximum 3V threshold for an input OFF condition. The region
between 3V and 6V is a transitional one and therefore requires input signals to pass
cleanly through that region, otherwise module operation cannot be guaranteed.
1794-IP4
Counting Frequency (kHz), Max. 100 kHz✶
Input Frequency, Max. 100
3 mA @ 6V dc
Input Signal Range 9 mA @ 12V dc
15 mA @ 24V dc
Dimensions (HxWxD), Metric 46 x 94 x 53 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.1 in
Max. period is 65 ms when 1 MHz internal clock selected; Max. period = 6.5 ms when 10 MHz
Overflow
internal clock selected

✶Each signal condition must be stable for at least 2 ms to be recognized.

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FLEX I/O Specialty 1203-FM1 24V dc SCANport Module

Module The SCANport communication module interfaces 2 SCANport communication ports to
the flexbus backplane. You can install a maximum of 4 SCANport communication
modules in a FLEX I/O assembly for a maximum of 8 ports. Each port can interface a
SCANport-enabled drive or power product through an I/O adapter module to a
ControlNet, DeviceNet, or Remote I/O link. SCANport communication provides data for
logic command/feedback, analog reference/feedback, and channel enable/status. For
each module, you also need a 1203-FB1 terminal base. For each port, you also need
to select a cable kit. SCANport-enabled products include: 1305 AC Drives, 1336 PLUS
AC Drives, 1336 PLUS II AC Drives, 1336 IMPACT AC Drives, 1336 FORCE AC Drives,
1336 SPIDER AC Drives, 1336 REGEN package, 1397 DC Drives, 1557 Medium
Voltage AC Drives, 1394 Motion Systems, SMC Dialog Plus, SMP Smart Motor
Protector, and 2364 Regenerative DC Bus Supply Unit.
The 1203-FM1 may require up to twice the adapter power supply current of standard
FLEX I/O modules. When installing FLEX I/O modules, you can use a maximum of four
1203-FM1 modules can be used with any FLEX I/O adapter. As a general rule, each
1203-FM1 requires the power capacity of two of the standard FLEX I/O modules, so
you cannot install as many standard modules as you normally would when using the
1203-FM1. Refer to the following chart to determine the number of 1203 and
standard modules that may be installed together in your system.

Remove field-side power before removing or inserting this module. This module is
designed so you can remove and insert it under backplane power. When you remove
or insert a module with field-side power applied, an electrical arc may occur. An
electrical arc can cause personal injury or property damage by:

! sending an erroneous signal to your system’s field devices causing unintended

machine motion

! causing an explosion in a hazardous environment

Repeated electrical arcing causes excessive wear to contacts on both the module and
its mating connector. Worn contacts may create electrical resistance.

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Determining the Number of 1203 and Standard Modules in a System

If you are using this number of Then, the maximum number of 1203 The number of SCANport
standard (1794) modules: modules that you can use is: connections provided is:
7 or 8 0 0
5 or 6 1 2
3 or 4 2 4
1 or 2 3 6
0 4 8

To wire the 1203 base used by this module, connect a SCANport cable from the
SCANport device to the desired channel. SCANport cables are available in either male-
to-male or male-to-female configurations. You can connect cables of up to 33ft (10m)
between a SCANport device and any SCANport peripheral.
If you use a port expander, you must subtract the cable length between any device and
the expander from the maximum cable length used to connect a peripheral.
Typical 1203-FM1 Network Configuration

Input Voltage Rating 5V supplied from flexbus

Flexbus Current 160mA maximum
Power Consumption 0.8W

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Step 3 - Select:
Selecting a Terminal Base
! the appropriate terminal base unit
for your module and system Unit
Each FLEX I/O module requires a terminal base unit that snaps onto the DIN Rail to
the right of the I/O adapter. The terminal bases provide terminal connection points for
I/O wiring and plug together to form the backplane. They are available with screw or
spring terminations.

General Specifications
"
Cat. No." Description Purpose
FLEX I/O 2-Wire
1794-TB2 Cage-Clamp Terminal A generic version of the 1794-TB3 below
Base Unit
FLEX I/O 3-Wire
Primarily intended for use with input modules when using 3-wire input proximity switches
1794-TB3 Cage-Clamp Terminal
 can also be used with output modules
Base Unit
FLEX I/O 3-Wire
A spring clamp version of the cage clamp 1794-TB3 above  provides faster, simpler wire
1794-TB3S Spring-Clamp
installation
Terminal Base Unit
FLEX I/O 32-Point
A 32-point version of the 1794-TB3 to be used with 32-point digital modules and 1794-
1794-TB32 Cage-Clamp Terminal
IB16D
Base Unit
FLEX I/O 32-Point
1794-TB32S Spring-Clamp A spring clamp version of the 1794-TB32
Terminal Base Unit
FLEX I/O 3-Wire
Grounded Cage- A screw clamp terminal base unit with individual grounding used with certain analog
1794-TB3G
Clamp Terminal Base modules
Unit
FLEX I/O 3-Wire
Grounded Spring-
1794-TB3GS A spring clamp version of the 1794-TB3G
Clamp Terminal Base
Unit
FLEX I/O Cage-Clamp
Required with the 1794-IT8 module (when used in thermocouple mode)  also provides
1794-TB3T Temperature
chassis ground connections for the 1794-IR8 and analog modules
Terminal Base Unit
FLEX I/O Spring-
1794-TB3TS Clamp Temperature A spring clamp version of the 1794-TB3T
Terminal Base Unit
FLEX I/O Screw-
1794-TBN Clamp Terminal Base Provides screw terminals to accept larger gauge wires plus cover for I/O wiring
Unit
FLEX I/O Screw- Provides eight 5 x 20 mm fuses, screw terminals, plus a cover for I/O wiring  shipped
1794-TBNF✶ Clamp Fused with fuses for the 1794-OA8 module; can be used to fuse the 1794-OM8 and -OW8
Terminal Base Unit modules with a replacement fuse (see the installation instructions)

✶Contains eight 5x20 mm fuses (one for each even-numbered terminal - 0 through 14 on row B). Shipped with 1.6 A, 250V
ac Slow Blow fuses suitable for 1794-OA8 ac output module. Refer to individual installation instructions for fusing
recommendations for other modules. Littelfuse PN23901.6, A-B PN94171304, SAN-O PNSD6-1.6A.
"Isolation Voltage, Channel to Channel is determined by the inserted module.

Conformal coated versions of standard modules have the letter K in the last position
of the catalog number, before the series designation.

Conformal Coated Description

1794-TB3K ANSI / ISA-S71.04-1985, Class G1, G2, and G3 environments
1794-TB3GK CEI IEC 6065A-4 Class 1 and 2 environments
1794-TBNK UL 746E

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The following table illustrates the recommended FLEX I/O terminal base unit(s) for
each module. Many terminal base units can be used with most modules, but auxiliary
terminal strips may be required.
FLEX I/O Product Cat. No. Terminal Base Unit✶
1794-IA8 1794-TBN, 1794-TB2, 1794-TB3, 1794-TB3S
120V ac Input Modules 1794-IA8I 1794-TBN, 1794-TB2, 1794-TB3, 1794-TB3S
1794-IA16 1794-TB3, 1794-TB3S, 1794-TBN"
220V ac Input Module 1794-IM8 1794-TBN
1794-TBNF, 1794-TB2, 1794-TB3, 1794-TB3S,
1794-OA8
1794-TBN
120V ac Output Modules 1794-TBNF, 1794-TB2, 1794-TB3, 1794-TB3S,
1794-OA8I
1794-TBN
1794-OA16 1794-TB3, 1794-TB2, 1794-TB3S, 1794-TBN‡
220V ac Output Module 1794-OM8 1794-TBNF, 1794-TBN
1794-IB8 1794-TB3, 1794-TB3S
1794-IB16 1794-TB3, 1794-TB3S
24V dc Input Modules 1794-IB16D 1794-TB32, 1794-TB32S
1794-IB32 1794-TB32, 1794-TB32S
1794-IV16 1794-TB2, 1794-TB3, 1794-TB3S
1794-IB10XOB6 1794-TB3, 1794-TB3S
24V dc Input/Output Modules
1794-IB16XOB16P 1794-TB32, TB32S
48V dc Input Module 1794-IC16 1794-TB3, 1794-TB3S
1794-OB8 1794-TB2, 1794-TB3, 1794-TB3S
1794-OB8EP 1794-TB3, 1794-TB2, 1794-TB3S, 1794-TBN
1794-OB16 1794-TB2, 1794-TB3, 1794-TB3S
1794-OB16D 1794-TB3, 1794-TB3S
24V dc Output Modules
1794-OB16P 1794-TB2, 1794-TB3, 1794-TB3S
1794-OB32P 1794-TB32, 1794-TB32S
1794-OV16 1794-TB3, 1794-TB3S
1794-OV16P 1794-TB3, 1794-TB3S
48V dc Output Module 1794-OC16 1794-TB3, 1794-TB2, 1794-TB3S
1794-TBNF, 1794-TBN, 1794-TB2, 1794-TB3, 1794-
Relay Module 1794-OW8
TB3S
1794-TB3, 1794-TB2, 1794-TB3S, 1794-TB3T, 1794-
1794-IE8
TB3TS
1794-TB3, 1794-TB2, 1794-TB3S, 1794-TB3T, 1794-
1794-IF4I
TB3TS, 1794-TBN
24V dc Analog Input Modules 1794-TB3, 1794-TB2, 1794-TB3S, 1794-TB3T, 1794-
1794-IR8
TB3TS
1794-IRT8 1794-TB3G, 1794-TB3GS
1794-TB3T, 1794-TB2, 1794-TB3, 1794-TB3S,
1794-IT8
1794-TB3TS§
1794-TB3, 1794-TB2, 1794-TB3S, 1794-TB3T, 1794-
1794-IE4XOE2
TB3TS
24V dc Analog Input/Output Modules
1794-TB3, 1794-TB2, 1794-TB3S, 1794-TB3T, 1794-
1794-IF2XOF2I
TB3TS, 1794-TBN
1794-TB3, 1794-TB2, 1794-TB3S, 1794-TB3T, 1794-
1794-OE4
TB3TS, 1794-TBN
24V dc Analog Output Modules
1794-TB3, 1794-TB2, 1794-TB3S, 1794-TB3T, 1794-
1794-OF4I
TB3TS, 1794-TBN
1794-IJ2 1794-TB3G, 1794-TB3GS
1794-VHSC 1794-TB3G, 1794-TB3GS♣
Counter Modules
1794-ID2 1794-TB3, 1794-TB3S, 1794-TBN, 1794-TBNF➤
1794-IP4 1794-TB3, 1794-TB3S, 1794-TBN, 1794-TBNF➤
SCANport Module 1203-FB1 1203-FB1

✶Recommended terminal base is in bold text.

"Auxiliary terminal strips are required when using the 1794-TBN for the 1794-IA16.
‡Auxiliary terminal strips are required when using the 1794-TBN for the 1794-OA16.
§You can use a 1794-TB2, 1794-TB3, or 1794-TB3S for mV inputs only.
♣For use with 1794-ACN15, 1794-ANCR15, and 1794-AENT only.
➤Auxiliary terminal strips are required when using the 1794-TBN or 1794-TBNF for this catalog number.

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General Specifications
Dimensions
(HxWxD), Metric
Used in Current Dimensions Conductor
"
Cat. No." Connections Applications Capacity, Max. (HxWxD), Imperial Conductor Size Category Certifications
1794-TB2 16 I/O; 18 common; 2 +V
2‡
1794-TB3 Up to 132V ac/156V dc
16 I/O; 18 common; 18 +V
1794-TB3S
1794-TB32 Module UL, CSA, CE:
32 I/O; 8 common; 8 +V 22…12 AWG
1794-TB32S dependent‡ Class I Division
(0.34 mm2…2.5
Up to 31.2V dc 2 certified
1794-TB3G 36 I/O; 2 common; 2 +V; 10 mm2) stranded
94 x 94 x 69 mm Groups A, B, C,
chassis ground 10 copper wire rated
1794-TB3GS 3.7 x 3.7 x 2.7 in 2‡ D certified
at 75 °C or higher
16 I/O; 10 common; 4 +V; 8 Module Class I Zone 2
1794-TB3T 3/64 in (1.2 mm)
chassis ground; 2 sets of CJC dependent‡ Group IIC
Up to 132V ac/156V dc insulation max.
to be used with temperature certified
1794-TB3TS modules 2‡
1794-TBN Module
16 I/O; 2 common; 2 +V" 264V ac/dc
1794-TBNF✶ dependent‡

✶Contains eight 5x20 mm fuses (one for each even-numbered terminal - 0 through 14 on row B). Shipped with 1.6 A, 250V ac Slow Blow fuses suitable for 1794-OA8 ac
output module. Refer to individual installation instructions for fusing recommendations for other modules. Littelfuse PN23901.6, A-B PN94171304, SAN-O PNSD6-1.6A.
"Isolation Voltage, Channel to Channel is determined by the inserted module.‡Use this conductor category information for planning conductor routing. Refer to
publication 1770-4.1, "Industrial Automation Wiring and Grounding Guidelines."

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Wiring Diagrams 1794-TB2, -TB3, and -TB3S

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1794-TB3T and -TB3TS

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1794-TB3G and -TB3GS

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1734-TB32 and -TB32S

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1794-TBN and -TBNF

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1794-TBN and -TBNF Alternate Wiring

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Step 4 - Select:
Selecting a Power Supply
! if power consumption exceeds the
maximum for a single power supply, The I/O modules are interfaced to the I/O link through an I/O adapter module with a
install additional power supplies built-in 24V dc input power supply. The I/O modules receive power from the
adapter/power supply through the backplane. The 120V ac to 24V dc power supply
(1794-PS13 or -PS3) is also available for powering the adapter/power supply. (When
providing power for the 1794-FLA extended-local I/O FlexLogix adapter, treat the
adapter as a communication adapter, not as an I/O module.)

Power
Supply Apparent
Input Input Transforme Output Dimension Dimension Output
Voltage, Input Power, r Load, Current, s (HxWxD), s (HxWxD), Voltage,
Cat. No. Nom. Power Max. Max. Max. Metric Imperial Nom.
120V/220V 87 x 94 x 69 3.4 x 3.7 x
1794-PS3 86 W 205 VA 250 VA 3.0 A✶ +24V dc
ac mm 2.7 in
120V/220V 87 x 68 x 69 3.4 x 2.7 x
1794-PS13 36 W 53 VA 90 VA 1.3 A +24V dc
ac mm 2.7 in

✶Horizontal mount; 2.8 A all other mounting.

Power Supply Definitions

Module Supply Voltage  This is typically either 120V ac or 24V dc nominal
voltage that is supplied from an external power source wired to the module terminal
base.

FLEXBus Current  This is the logic current consumed by the module. The FLEX
adapter provides a 5V dc supply via it's internal connector through the successive
module terminal base connectors to which it is attached. FLEXBus current consumed
by a module has NO affect on the sizing of the FLEX I/O power supply.

FLEX I/O chassis FLEXBus current is limited by what current the adapter 5V dc can
support across the terminal base internal FLEXBus connectors. FLEX I/O 1794-ASB, -
ACN15, and -ACNR15 adapters can supply a maximum of 640 mA at 5V dc. Since no
more than eight FLEX I/O modules can be connected to an adapter, no combination
of eight FLEX I/O modules will ever draw more than the adapter can supply.

The 1794-PS13 power supply is capable of supplying a maximum of 1.3 A at 24V dc.
The output surge current is sufficient to drive four adapters with a surge of 23 A for 2
ms each operating at 24V dc.

The 1794-PS3 power supply is capable of supplying a maximum of 3 A✶ at 24V dc.

The output surge current is sufficient to drive six adapters with a surge of 23 A for 2
ms each operating at 24V dc.

Non-Allen-Bradley dc power supplies can also be used, but should operate within the
specifications for the devices they are powering. Size the power supply by calculating
the total current consumed by summing the currents for each of the modules used for
the power supply operating voltage applied.

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Digital Input Modules require supplied 24V dc (19.2…3.12V dc) and consume
the currents listed in the module specifications.

Digital Output Module require supplied 24V dc (19.2…3.12V dc) and consume
the currents listed in the module specifications plus the total current consumed by
their loads. The load current is limited by the maximum load current and surge
listed.

Combination Digital Modules have a combination of inputs and outputs. The

current load should be determined as described for the combined input and output
specifications listed.

Analog Input Modules require supplied 24V dc (19.2…3.12V dc) and consume
the currents listed in the module specifications. In addition, adequate power must be
supplied to the 1794-IE8 and -IF4I transmitters to deliver input terminal voltage or
drive 20 mA into the input impedance listed. This power source may be the same as
the module power and can be included in the power supply calculation.

Analog Output Modules require supplied 24V dc (19.2…3.12V dc) and consume
the currents listed plus the total current consumed by their loads. The load current is
limited by maximum current or resistive load permitted per channel.

Combination Analog Modules have a combination of analog inputs and outputs.

The current load should be determined as described previously for the combined
module and output specifications listed. The output load current is limited by the
maximum current or resistive load permitted per channel. In addition, adequate
power must be supplied to the 1794-IE8 and -IF4I transmitters to deliver input
terminal voltage or drive 20 mA into the input impedance listed. This power source
may be the same as the module power and can be included in the power supply
calculation.

Counter Modules require module power, transmitter input power, and in some
cases output load power. If output load power is required, use a separate power
supply for output load power for noise immunity.

✶This refers to horizontal mounting: 2.8 A maximum for all other mountings. Refer to
the derating current in the installation instructions for that module.

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Power Requirements and Transformer Sizing

! Use the real power value in watts for determining the amount of heat dissipation
you will have inside the enclosure.
! Use the apparent power value in VA for estimating power distribution sizing.
! Use the transformer load value in VA of each power supply plus all other loads on a
transformer to determine the required transformer size.

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Step 5 - Select:
Mounting the FLEX I/O
! panel mount or DIN Rail mount
! appropriate number of panels or System
DIN Rails based on the number of
You can horizontally or vertically mount the FLEX I/O or FLEX Ex system on a standard
modules and the physical
35 mm DIN Rail. The adapter and terminal base easily snap on the DIN Rail by hand.
requirements
Use a flat-blade screwdriver to remove components from the DIN Rail.
! one end cap per controller system
Screw holes allow you to horizontally or vertically panel-mount your system in an
enclosure.

When properly installed, FLEX I/O and FLEX Ex are grounded through the DIN Rail to
chassis ground. Use zinc-plated, yellow-chromated steel DIN Rail to assure proper
grounding. Using other DIN Rail materials (e.g. aluminum, plastic, etc.) which can
corrode, oxidize, or are poor conductors can result in improper or intermittent
platform grounding.

If installing FLEX I/O or FLEX Ex on non-recommended DIN Rail materials, use the
mounting holes provided in each terminal base or a 1794-NM1 mounting kit with
approved mounting bracket. Use mounting screws with star washers to provide the
FLEX I/O or FLEX Ex platform with a chassis ground connection that is not likely to be
affected by shock, vibration, or oxidation over time.

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The hook (on the terminal base) and adjacent connection point (on the
communication adapter) keep the terminal bases tight together. These components
are capable of maintaining a reliable connection in case of shock and/or vibration.
Refer to the environmental conditions informations in each module’s specifications.

1794-CE1 and -CE3 Extender Cables

Use the optional 1794-CE1 (0.3m, 1ft) or 1794-CE3 (0.9m, 3ft) extender cable (one
per system) to arrange your system in two rows or split your system into horizontal
and vertical orientation. The cable can be used between any module or between
adapters and modules.

These cables are also used to connect the 1794-FLA to a FlexLogix controller for an
extended loacl FLEX rail.

1794-NM1 FLEX I/O Mounting Kit

Use the optional 1794-NM1 FLEX I/O mounting kit to mount your FLEX I/O system on
a panel without a DIN Rail.

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1492-EA35 DIN Rail Locks

When you use FLEX I/O modules in a high-vibration installation, and particularly
when mounting the modules vertically, we recommend using DIN-rail locks. (AB pt.
no. 1492-EA35).

1794-LBL FLEX I/O Label Kit

Use the label kit to tailor the label on your FLEX I/O terminal base unit to meet your
needs. The label kit includes a diecut drawing and label sheet with five labels.

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Step 6 - Select:
Selecting Software
! the appropriate bundle of RSLogix5,
RSLogix500, or RSLogix 5000 Your selection of modules and network configuration determines what software
Enterprise series software packages you need to configure and program your system.
! other software packages for your If you have a: With this scanner: You need: Order this catalog number:
ControlLogix 9357-ENETL3 individually
application FlexLogix RSLinx 9357-ANETL3 combined
1794-AENT
CompactLogix RSLogix 5000 9355-WAB100ENE
9324-RLD300ENE✶
RSNetWorx for ControlNet 9357-CNETL3
PLC-5 RSLinx 9355-WAB100ENE
RSLogix5 9324-RL5300ENE
RSNetWorx for ControlNet 9357-CNETL3
ControlLogix
1794-ACN15 or -ACNR15 RSLinx 9355-WAB100ENE
FlexLogix
RSLogix 5000 9324-RLD300ENE✶
RSNetWorx for ControlNet 9357-CNETL3
SLC RSLinx 9355-WAB100ENE
RSLogix500 9324-RL0300ENE
RSNetWorx for DeviceNet 9357-DNETL3
PLC-5 RSLinx 9355-WAB100ENE
RSLogix5 9324-RL5300ENE
ControlLogix RSNetWorx for DeviceNet 9357-DNETL3
1794-ADN FlexLogix RSLinx 9355-WAB100ENE
CompactLogix RSLogix 5000 9324-RLD300ENE✶
RSNetWorx for DeviceNet 9357-DNETL3
SLC RSLinx 9355-WAB100ENE
RSLogix500 9324-RL0300ENE
RSLinx 9355-WAB100ENE
PLC-5
RSLogix5 9324-RL5300ENE
RSLinx 9355-WAB100ENE
1794-ASB or -ASB2 ControlLogix
RSLogix 5000 9324-RLD300ENE✶
RSLinx 9355-WAB100ENE
SLC
RSLogix500 9324-RL0300ENE
PLC-5
1794-APB ControlLogix Available through third party (SST Woodhead).
SLC

✶Order RSLogix 5000 bundled with RSNetWorx and RSLinx with cat. no. 9324-RLD300NXENE.

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RSLogix 5 programming software is designed to work with PLC-5 family of controllers.

RSLogix 5
RSLogix 5 software is an IEC 61131-3 compliant software package that offers relay
Programming ladder, structured text, function block diagram, and sequential function chart editors
Software for you to develop application programs.
RSLogix 500 Software Requirements
Description Value
Personal Computer Pentium 100 MHz minimum
Microsoft Windows 98, Microsoft Windows NT (version 4.0 or later SP5), or Windows
Software Requirements
XP
RAM 64 Mbytes of RAM minimum
Hard Disk Space 43 Mbytes of free hard disk space (or more based on application requirements)
Video Requirements VGA or higher-resolution
Microsoft Internet Explorer 6.0
Other
Windows 2000 ready

RSLogix 500 The RSLogix 500 ladder logic programming package helps you maximize
performance, save project development time, and improve productivity. Supporting
Programming Allen-Bradley's MicroLogix families of processors and SLC 500, RSLogix 500 was the
Software first FLEX programming software to offer unbeatable productivity with an industry-
leading user interface.
RSLogix 500 Software Requirements
Description Value
Personal Computer Pentium 100 MHz minimum
Microsoft Windows 98, Microsoft Windows NT (version 4.0 or later SP5), or Windows
Software Requirements
XP
RAM 64 Mbytes of RAM minimum
Hard Disk Space 43 Mbytes of free hard disk space (or more based on application requirements)
Video Requirements VGA or higher-resolution
Microsoft Internet Explorer 3.0
Other
Windows 2000 ready

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RSLogix 5000 RSLogix 5000 Enterprise series software is designed to work with Rockwell
Automation’s Logix platforms and the Logix5000 family of controllers. RSLogix 5000
Programming Enterprise series software is an IEC 61131-3 compliant software package that offers
Software relay ladder, structured text, function block diagram, and sequential function chart
editors for you to develop application programs. RSLogix 5000 Enterprise series
software also includes axis configuration and programming support for motion
control.
RSLogix 5000 Software Requirements
Description Value
Pentium II 450 MHz minimum
Personal Computer
733 MHz recommended
Microsoft Windows NT version 4.0 with Service Pack 6A or greater
Software Requirements
Microsoft Windows 2000 with Service Pack 1 recommended
128 Mbytes of RAM minimum
RAM
256 Mbytes of RAM recommended
Hard Disk Space 100 Mbytes of free hard disk space (or more based on application requirements)
256-color VGA graphics adapter
Video Requirements
800 x 600 minimum resolution (1024 x 768 recommended)
Microsoft Internet Explorer 6.0
Other
Windows 2000 ready

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Network RSNetWorx software for DeviceNet or ControlNet is the configuration tool for your
chosen network. RSNetWorx software lets you create a graphical representation of
Configuration your network configuration and configure the parameters that define your network.
Software
Each network scanner has its own scan list and memory mapping. This information is
stored in the configuration files in the scanner. When changes are made to the scan
lists, RSNetWorx software automatically calculates network bandwidth for the entire
network, as well as the bandwidth used by each network component.

RSLinx software is the communication package that provides the link between the
scanner and the application software (RSNetWorx and RSLogix).
RSNetWorx Software Requirements
Description Value
IBM compatible 120 MHz minimum
Personal Computer
Pentium recommended
Microsoft Windows 98, or Windows NT version 6.0 with Service Pack 2 or greater, or
Software Requirements
Microsoft Windows 2000 with Service Pack 1 or greater
32 Mbytes of RAM minimum
RAM
48 Mbytes of RAM recommended
65 ... 460 Mbytes of free hard disk space (or more based on application
Hard Disk Space
requirements)
16-color VGA graphics adapter
Video Requirements 640 x 480 or greater resolution (256-color 800 x 600 minimum for optimal
resolution)

RSWire Software RSWire software is an application that runs on top of AutoCAD software to produce
schematics with simultaneous manufacturing and support documentation. Use this
software to help you integrate project schematics and panel layouts.

ABECAD Software ABECAD software is a library of AutoCAD drawings of Allen-Bradley products. It

includes many product drawings and an easy to use selection utility. You can
download ABECAD software from www.ab.com or install it from the RAISE cd-rom. To
obtain the RAISE cd-rom, request publication 6219-NP from your local salesperson or
distributor.

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Summary
As you select devices for your FLEX I/O system, keep in mind:
# Step Remember to Select
1 Select a communication adapter
! the appropriate communication network and related adapter
Choose the network for your operating system.
2 Select I/O devices based on field devices

! location of the device

! number of points needed ! I/O modules
! appropriate catalog number
! number of points available per module
! number of modules
3 Select a terminal base
! the appropriate terminal base unit(s) for your modules
Choose an appropriate terminal base for your modules.
4 Select power supplies and ensure sufficient
power for the communication adapter and modules
! additional power supplies as necessary
If power consumption exceeds the maximum for a single power
supply, install additional power supplies.
5 Determine mounting requirement ! panel mount or DIN Rail mount
! appropriate number of panels or DIN Rail based on the
Determine whether to panel mount or DIN Rail mount the FLEX number of modules and the physical locations of those
I/O system. modules
6 Select software
! software necessary to configure and program your I/O
Based on the system design, determine the software products modules
you need to configure and program your application.

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Related Documentation
Additional user documentation presents information according to the tasks you
perform and the programming environment you use. Refer to the table below for
information on 1794 FLEX I/O publications.
FLEX I/O Related Publications✶
Installation
Cat. No. Description Instructions User Manual
1794-AENT FLEX I/O 24V dc EtherNet/IP Adapter 1794-5.14
1794-ACN15 FLEX I/O 24V dc ControlNet Media Adapter 
1794-IN101
1794-ACNR15 FLEX I/O 24V dc ControlNet Redundant Media Adapter
Adapters
1794-ADN FLEX I/O 24V dc DeviceNet Media Adapter 1794-IN099 1794-6.5.5
1794-ASB2 FLEX I/O 24V dc Remote I/O Adapter"
1794-IN098 1794-6.5.9
1794-ASB FLEX I/O 24V dc Remote I/O Adapter‡
1794-TB3 FLEX I/O 3-Wire Cage-Clamp Terminal Base Unit
1794-TB3S FLEX I/O 3-Wire Spring-Clamp Terminal Base Unit
1794-TB3T FLEX I/O Cage-Clamp Temperature Terminal Base Unit
1794-TB3TS FLEX I/O Spring-Clamp Temperature Terminal Base Unit
1794-IN092
Bases 1794-TB3G FLEX I/O 3-Wire Grounded Cage-Clamp Terminal Base Unit
1794-TB3GS FLEX I/O 3-Wire Grounded Spring-Clamp Terminal Base Unit
1794-TBN FLEX I/O Screw-Clamp Terminal Base Unit
1794-TBNF FLEX I/O Screw-Clamp Fused Terminal Base Unit
1203-FB1 FLEX I/O SCANport Terminal Base 1203-5.7
1794-IA8 FLEX I/O 120V ac 8 Input Module 
1794-IA8I FLEX I/O 120V ac 8 Isolated Input Module 1794-IN102
1794-IA16 FLEX I/O 120V ac 16 Input Module
1794-IM8 FLEX I/O 220V ac 8 Input Module 1794-5.57
AC
1794-OA8 FLEX I/O 120V ac 8 Output Module
1794-OA8I FLEX I/O 120V ac 8 Isolated Output Module 1794-IN103
1794-OA16 FLEX I/O 120V ac 16 Output Module
1794-OM8 FLEX I/O 220V ac 8 Output Module 1794-5.10
1794-IB8 FLEX I/O 24V dc 8 Sink Input Module
1794-IN093
1794-IB16 FLEX I/O 24V dc 16 Sink Input Module
1794-IB16D FLEX I/O 24V dc 16 channel digital input module with diagnostics 1794-IN096 1794-UM061
1794-IB32 FLEX I/O 24V dc 32 Input Module 1794-IN093
1794-IV16 FLEX I/O 24V dc 16 Source Input Module 1794-IN095
1794-IB10XOB6 FLEX I/O 24V dc 10 Input/6 2 A Output Combo Module
1794-IN083
1794-IB16XOB16P FLEX I/O 24V dc 16 Input/16 Protected Output Module

1794-IC16 FLEX I/O 48V dc 16 Sink Input Module
DC 1794-OB8 FLEX I/O 24V dc 8 Source Output Module
1794-OB8EP FLEX I/O 24V dc Electronically Protected 8 Output Module
1794-OB16 FLEX I/O 24V dc 16 Source Output Module 1794-IN094
1794-OB16D FLEX I/O 24V dc 16 channel digital output module with diagnostics 1794-UM061
1794-OB16P FLEX I/O 24V dc 16 Protected Source Output Module
1794-OB32P FLEX I/O 24V dc 32 Protected Source Output Module
1794-OV16 FLEX I/O 24V dc 16 Sink Output Module 
1794-IN095
1794-OV16P FLEX I/O 24V dc 16 Protected Sink Output Module
1794-OC16 FLEX I/O 48V dc 16 Source Output Module 1794-5.54

✶Contact your local A-B distributor for information on ordering any of the above publications.
For electronic copies of these publications, go to http://www.ab.com/literature
"Up to 2 modules.
‡Up to 8 modules.

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FLEX I/O Related Publications (Continued)✶

Installation
Cat. No. Description Instructions User Manual
1794-IE8 FLEX I/O 24V dc Selectable Analog 8 Input Module
Analog 1794-OE4 FLEX I/O 24V dc Selectable Analog 4 Output Module 1794-IN100 1794-6.5.2
1794-IE4XOE2 FLEX I/O 24V dc 4 Input/2 Output Analog Combo Module
1794-IF4I FLEX I/O 24V dc Source Isolated Analog 4 Input Module 1794-IN038
Isolated Analog 1794-OF4I FLEX I/O 24V dc Source Isolated Analog 4 Output Module 1794-IN037 1794-6.5.8
1794-IF2XOF2I FLEX I/O 24V dc 2 Input/2 Output Isolated Analog Combo Module 1794-IN039
Relay 1794-OW8 FLEX I/O 24V dc 8 Relay Sink/Source Output Module 1794-IN019 
1794-IR8 FLEX I/O 24V dc RTD Input Module 1794-IN021 1794-6.5.4
1794-IRT8 FLEX I/O 24V dc Thermocouple/RTD Input Module 1794-IN050 1794-6.5.12
Specialty
1794-IT8 FLEX I/O 24V dc Thermocouple/mV Input Module 1794-IN021 1794-6.5.7
1203-FM1 FLEX I/O SCANport Module 1203-5.8ML 
1794-IJ2 FLEX I/O 24V dc 2 Input Frequency Module 1794-IN049 1794-6.5.11
1794-VHSC FLEX I/O 24V dc 2 Channel Very High Speed Counter Module 1794-5.67 1794-UM010
Counters
1794-ID2 FLEX I/O 24V dc 2 Input Pulse Counter Module 1794-IN063 1794-6.5.15
1794-IP4 FLEX I/O 12/24V dc 4 Input Pulse Counter Module 1794-IN064 1794-6.5.16
Power Supply 1794-PS13 FLEX I/O Power Supply Module 1794-IN069
1794-CE1 FLEX I/O 1 ft Extender Cable
1794-5.12 
Accessories 1794-CE3 FLEX I/O 3 ft Extender Cable
1794-NM1 FLEX I/O Panel Mounting Kit 1794-2.13

✶Contact your local A-B distributor for information on ordering any of the above publications.
For electronic copies of these publications, go to http://www.ab.com/literature
"Up to 2 modules.
‡Up to 8 modules.

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About FLEX Ex FLEX Ex offers:

FLEX Ex leverages advanced Redundant media ControlNet Remove and insert modules under
technologies allowing the application adapter communicates with up to eight power. No direct wiring to the module
to move to a distributed architecture in I/O modules and can be mounted in the enables you to change modules without
the hazardous area. We have taken our hazardous area. disturbing field wiring or system power.
experience gained with the standard
Adjust the keyswitch to prevent Mix and match I/O modules. Wide
FLEX I/O system and used it to create an
incorrect module insertion into a variety of digital, analog, temperature,
intrinsically safe system with the same
preconfigured terminal base. frequency, and HART modules.
look, feel, and ease of use.
Exchange terminal bases without FLEXbus Isolator allows connection
Mounts without purged or to standard FLEX I/O adapters and I/O
moving other bases in your system.
explosion-proof enclosures in the thus providing a choice of other
hazardous area. FLEX Ex is a modular Connect FLEX Ex power supplies to networks.
I/O system that eliminates the need for the terminal base that provides power to
Intrinsic Safety (IS) barriers/isolators or the I/O modules and field devices. No Conformal coating on all modules
long wiring runs to the control cabinet. additional power supplies are needed. meets the noxious gas requirement of
ISA-S71.04-1985 severity level G3 for
One adapter communicates with up Plug the I/O module into the hydrogen sulfide, sulfur dioxide,
to eight I/O modules. Allows terminal base. Use the module to chlorine, nitrogen dioxide, hydrogen
connection to: connect to the I/O bus and field devices. flouride, ammonia, and ozone.
! 128 digital inputs/outputs, or

! 64 analog inputs, or

! mix to meet your needs.

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FLEX Ex combines a terminal strip and intrinsic-safety isolation with an I/O interface.
Use the terminal strip on the terminal base to wire your field devices directly. The FLEX
Ex design also offers these features:

! modularity for distributed IS systems

! all of the features of a larger, rack-based system
! installation near the field devices to reduce wiring costs and complexity
! terminations for field wiring eliminating the need for marshalling or extra terminal
strips
! ControlNet-based networking solution with ControlNet Ex products
! DIN-rail mounting

FLEX Ex provides additional value if system problems develop. The terminal base lets
you remove and insert modules under power without rewiring or disrupting your
system. Combining your field-wiring terminations, IS isolation, and the I/O interface
into the same location saves you time, money, and makes your system easier to
maintain and troubleshoot. Additional benefits include:

! dual-fault protection IS circuits provide the highest fault tolerance

! I/O circuitry provides full IS field-device protection
! the modules themselves are IS protected for installation in hazardous environments

FLEX Ex modules may be removed and inserted while operating under power.
Network module maintenance and cable connections can be made in the hazardous
area while the system is in operation and the area is hazardous.

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Typical The following are typical configurations of FLEX Ex I/O in an intrinsically safe
system:
Configurations
! FLEX Ex I/O modules are interfaced through a ControlNet Ex I/O adapter module to
a coax ControlNet segment that is confined to the hazardous area. This coax
ControlNet Ex segment is interfaced through a ControlNet Ex coax drop repeater
module and ControlNet Ex fiber media port adapter to a fiber-optic ControlNet
segment, which is fed through from the safe area. A FLEX Ex power supply powers
the repeater module, fiber media port adapter, ControlNet Ex I/O adapter module,
and I/O modules individually. This configuration is best for long distances and a
large number of nodes.
! The FLEX Ex ControlNet barrier allows connection to a ControlNet Ex I/O adapter
module in the hazardous area via coax directly from the safe area. The barrier is
mounted in the safe area. This is more economical for intermediate distances and
nodes.
! Sensors and actuators in a hazardous area can be connected to FLEX Ex I/O
modules, which are connected through a bus isolator module and connector to a
FLEX I/O adapter in a safe area thus allowing connectivity to DeviceNet, ControlNet,
Universal Remote I/O, and EtherNet/IP. This configuration may be most economical
for low-point applications or when networks other than ControlNet are required.
! FLEX Ex I/O modules in a hazardous area can be connected through an extender
cable to a FLEXBus feed-through connector in an explosion-proof enclosure. Inside
the enclosure, the feed-through connector is connected through a FLEX Ex extender
cable, and then a bus isolator module and connector, to a FLEX I/O adapter.

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Entity-Based Entity parameters provide a system of quantifying and matching safe levels for voltage,
current, inductance, and capacitance when connecting intrinsically safe field devices
Architecture and system devices together.

Configuration of the FLEX Ex system is based on the entity parameter method. Using
entity parameters allows high system flexibility in matching field and system devices.
This provides maximum utility to the IS system designer and installer. For more
information, refer to the FLEX Ex System Certification Reference Manual, publication
1797-6.5.6.

Hazardous Area A hazardous area is designated as any location in which a combustible material is or
may be present in the atmosphere in sufficient concentration to produce an ignitable
Designation mixture.

The North American method identifies these areas by Class, Division, and Group while
the IEC (CENELEC) designates these areas by Zone and Gas Group.

Recently, North America has adopted the Zone method of identifying hazardous
locations as an option to the Division method.

Class Designation
Class identifies the type of hazardous atmosphere.
Class I Gas or vapor
Class II Dust
Class III Fiber or flying (no group designation)

Division/Zone Designations
Division/Zone identifies the likelihood of a hazardous atmosphere being present.
Division Method (North
America) IEC Standard Zone Method
Ignitable mixture present continuously (long periods) Zone 0 (Zone 20-Dust)
Division 1
Ignitable mixture present intermittently Zone 1 (Zone 21-Dust)
Ignitable mixture is not normally present Division 2 Zone 2 (Zone 22-Dust)

Gas/Dust Groups
Hazardous locations are grouped according to their ignition properties.
Typical North American
Gas Gas Group IEC Gas Group
Acetylene A
IIC
Hydrogen B
Ethylene C IIB
Propane D IIA
Methane✶ D✶ I
Metal Dust E
Coal Dust F 
Grain Dust G

✶Mining applications under jurisdiction of MSHA.

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Use in North American Hazardous Locations

FLEX Ex modules are rated for installation in Class I Division 1 & 2, Groups A-D
hazardous areas. They are also rated to connect to field devices that are located in
Class I, II, or III, Groups A-G hazardous areas.

If FLEX Ex components are to be installed in a Class II or III location in your

application, you must mount them in a suitable, dust-proof enclosure with the
appropriate connectors, glans, and seals. For example, a NEMA 9 enclosure may be
appropriate. The FLEX Ex modules are rated to connect to devices located in Class II
or III locations.

FLEX Ex modules are rated for installation in North American Class I Zone 1 & 2,
Groups IIC, IIB, & IIA hazardous areas. They are also rated to connect to field devices
that are located in North American Class I Zone 0, 1, & 2, Groups IIC, IIB, & IIA
hazardous areas.

As always, observe local code requirements when applying your FLEX Ex application.
For more information, refer to the FLEX Ex System Certification Reference Manual,
publication 1797-6.5.6.

Use in CENELEC Hazardous Locations

FLEX Ex modules are rated for installation in European Zones 1, 2 and 22. They are
also rated to connect to field devices that are located in European Zones 0, 1, 2, 21
and 22 hazardous areas. The FLEX Ex power supplies (1797-PS1E and -PS2E2) are
rated for use in Zone 1 and 22.
If FLEX Ex components are to be installed in a European Zone method dust or fiber
location in your application, you must mount them in an approved, dust-proof
enclosure with the appropriate connectors, glans, and seals. Pepperl+Fuchs have
three cabinets that are approved for use with FLEX Ex components in Zone 22
applications: IVK2-ISRPI-V8LC; IVK2-ISRPI-V8HYW; and IVK2-ISRPI-V16LC. P+F has
offices in Twinsburg, Ohio, USA, and Mannheim, Germany. See their website at
www.pepperl-fuchs.com.

As always, observe local code requirements when applying your FLEX Ex application.
For more information, refer to the FLEX Ex System Certification Reference Manual,
publication 1797-6.5.6.

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Certifications and Certificate Numbers

Cat. No. Certifications Certificates
CENELEC: II 2G EEx ib IIB/IIC T4
UL, C-UL: Class I Division 1 Groups A...D;
CENELEC DMT 99 ATEX E 008 X
Class II Division 1 Groups E...G;
1797-ACNR15 UL, C-UL 99.19699
Class III Division 1
FM 3009806
Class I Zone 1 AEx ib IIC T4,
Ex ib IIC T4
CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL: Class I Division 1 Groups A...D;
CENELEC DMT 99 ATEX E 011 X
Class II Division 1 Groups E...G;
1797-RPA UL, C-UL 99.19699
Class III Division 1
FM 3009806
Class I Zone 1 AEx ib IIC T4,
Ex ib IIC T4
CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL: Class I Division 1 Groups A...D;
CENELEC DMT 99 ATEX E 011 X
Class II Division 1 Groups E...G;
1797-RPFM UL, C-UL 99.19699
Class III Division 1
FM 3009806
Class I Zone 0 AEx ib[ia] IIC T4,
Ex ib[ia] IIC T4
CENELEC: II (2)G [EEx ib] IIC
DMT 00 ATEX E056
FM: Nonincendure, use for Class I,
Declaration of Conformity
Division 2 Groups A…D or Class I,
Directive 94/9 EC
1797-BIC Zone 2 Group IIC
Zone 2
Provides intrinsically safe outputs to
II 3G EEx nA IIC T4 X
Class I, Division 1 Groups A…D or
FM 3010810
Class I, Zone 1 Group IIC
Declaration of Conformity Directive 94/9 EC
FM: Nonincendure, use for Class I, Division 2 Groups
1797-CEC Zone 2, II 3G EEx nA IIC T4 X
A…D or Class I, Zone 2 Group IIC
FM 3010810
CENELEC: II (2)G [EEx ib] IIC
Associated apparatus, CENELEC DMT99 ATEX E065X
1797-BCNR Class I Division 1 Groups A...D or II (2) G(EEx ib) IIC
Class II Groups E...G II 3G EEx nA IIC T4 X
Class III

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Cat. No. Certifications Certificates

CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G;
CENELEC DMT 98 ATEX E 013 X
Class III Division 1
1797-IBN16 UL, C-UL 99.19699
Class I Zone 0 AEx ib[ia] IIC T4,
FM 3009806
Ex ib[ia] IIC T4
FM: Class I, Division 1 Groups A...D T4,
Class I Zone 1 AEx ib[ia] IIC T4
CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G;
CENELEC DMT 98 ATEX E 040 X
Class III Division 1
1797-OB4D UL, C-UL 99.19699
Class I Zone 0 AEx ib[ia] IIC T4,
FM 3009806
Ex ib[ia] IIC T4
FM: Class I Division 1 Groups A...D T4,
Class I Zone 1 AEx ib[ia] IIC T4
CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
II (1D)(2D)
UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G; CENELEC DMT 98 ATEX E 020 X
1797-IE8 Class III Division 1 UL, C-UL 99.19699, Class I Division 1 Hazardous
Class I Zone 0 AEx ib[ia] IIC T4, FM 3009806
Ex ib[ia] IIC T4
FM: Class I Division 1 Groups A...D T4,
Class I Zone 1 AEx ib[ia] IIC T4
CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL: Class I Division 1 & 2 Groups A…D T4 CENELEC DMT 98 ATEX E 020 X
1797-IE8H Class I Zone 1 & 2 AEx ib/[ia] IIC T4 UL, C-UL 99.19699
FM: Class I Division 1 Groups A…D T4 FM 3009806
Class I Zone 1 AEx ib/[ia] IIC T4
CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
II (1D)(2D)
UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G; CENELEC DMT 98 ATEX E 020 X
1797-IE8NF Class III Division 1 UL, C-UL 99.19699, Class I Division 1 Hazardous
Class I Zone 0 AEx ib[ia] IIC T4, FM 3009806 1797-IE8NF
Ex ib[ia] IIC T4
FM: Class I Division 1 Groups A...D T4,
Class I Zone 1 AEx ib[ia] IIC T4
CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G;
CENELEC DMT 98 ATEX E 023 X
Class III Division 1
1797-IRT8 UL, C-UL 99.19699
Class I Zone 0 AEx ib[ia] IIC T4,
FM 3009806
Ex ib[ia] IIC T4
FM: Class I Division 1 Groups A...D T4,
Class I Zone 1 AEx ib[ia] IIC T4
CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G;
CENELEC DMT 00 ATEX E 042 X
Class III Division 1
1797-OE8 UL, C-UL 99.19699, Class I Division 1 Hazardous
Class I Zone 0 AEx ib[ia] IIC T4,
FM 3009806
Ex ib[ia] IIC T4
FM: Class I Division 1 Groups A...D T4,
Class I Zone 1 AEx ib[ia] IIC T4
CENELEC DMT 00 ATEX E 042 X
1797-OE8H CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4, II (1D)(2D)

CENELEC: II (1) 2G EEx ia/ib IIB/IIC T4

UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G;
CENELEC DMT 98 ATEX E 033 X
Class III Division 1
1797-IJ2 UL, C-UL 99.19699
Class I Zone 0 AEx ib[ia] IIC T4,
FM 3009806
Ex ib[ia] IIC T4
FM: Class I Division 1 Groups A...D T4,
Class I Zone 1 AEx ib[ia] IIC T4

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Cat. No. Certifications Certificates

CENELEC: II 2G EEx ia IIC T4
UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G;
CENELEC DMT 98
Class III Division 1
ATEX E 012 X
1797-TB3 Class I Zone 0 AEx ia IIC T4,
UL, C-UL 99.19699
Ex ia IIC T4ps A…D T4
FM 3009806
Class I Zone 1 & 2 AEx ia IIC T4
FM: Auxiliary equipment with IS connections for Class I
Division 1 Groups A...D
CENELEC: II 2G EEx ia IIC T4
UL, C-UL: Class I Division 1 Groups A...D T4;
Class II Division 1 Groups E...G;
CENELEC DMT 98 ATEX E 012 X
Class III Division 1
1797-TB3S UL, C-UL 99.19699
Class I Zone 0 AEx ia IIC T4,
FM 3009806
Ex ia IIC T4
FM: Auxiliary equipment with IS connections for Class I
Division 1 Groups A...D
UL, C-UL: Class I Division 1 Groups A...D;
Class II Division 1 Groups E...G;
Class III Division 1
Class I Zone 1 AEx ib IIC T4, UL, C-UL
1797-PS1N Ex ib IIC T4 UL File Number E197983
FM: Class I, Division 1 Groups B...D Supplies C-UL-US
IS Circuits for Class I, II, III, Division 1
Groups A...G
Class I Zone 1 AEx [ib] IIC
CENELEC EEx de [ib] IIC T4
When product is marked:✶
1797-PS1E —
CE, Ex
C-Tick
UL, C-UL: Class I Division 1 Groups B…D T4
Class I Division 2 Groups A…D T4
FM: Mounting - Class I Division 1
Groups B…D T4, Class I Division 2, UL, C-UL 99.19699
1797-PS2N2
Groups A…D, T4, Class I Zone 1 IIC FM 3009806
IS Power - Class I Division 1&2
Groups A…G T4
Class I Zone 1 AEx [ib] IIC
1797-PS2E2 CENELEC EEx de [ib] IIC T4 BVS 98.D.2055X

✶See the Product Certification link at www.ab.com for declarations of Conformity, Certificates, and other certification details.

FLEX Ex I/O The following environmental specifications apply to all FLEX Ex I/O adapters, modules,
and terminal bases.
Environmental
Specifications Operating Temperature -20…70 °C (-4…158 °F)
Storage Temperature -40…85 °C (-40…185 °F)
Relative Humidity 5…95% non-condensing
Shock, Operating 15 g peak acceleration, 11 (±1) ms pulse width
Shock, Non-Operating 15 g peak acceleration, 11 (±1) ms pulse width
Vibration 2 g @ 10…500 Hz per IEC 68-2-6

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Specifying a FLEX Ex Follow these steps as you specify your FLEX Ex I/O system:
I/O System # Step See Page
1 Select an adapter and distribution
method Selecting an Adapter 89
Selecting a Fiber Hub 91
Choose an adapter and fiber hub or coax barrier to Selecting a Coax Barrier 93
distribute FLEX Ex into the hazardous area. Or, choose a Selecting a Bus Isolator 94
bus isolator pair to connect to various networks.
2 Determine the I/O devices
Digital I/O Modules 98
! location of the device
Analog I/O Modules 102
! number of points needed
Temperature I/O Module 105
! appropriate catalog number
Counter I/O Module 109
! number of points available per module
! number of modules
3 Select a terminal base
Specifications 112
Choose an appropriate terminal base for your modules.
4 Select power supplies and ensure
Selecting a Supply 113
sufficient power for the communication adapter
Understanding System Planning 114
and modules
Assigning Power Supplies 116
Hazardous Area Installation 117
If power consumption exceeds the maximum for a single
Specifications 119
power supply, install additional power supplies.
Extender Cables 120
5 Select optional accessories
ControlNet BNC Boot 121
Trunk Insulator & Marker Kit 121
Choose appropriate accessories to enhance your system.
ControlNet Ex Taps 122
6 Determine mounting requirement
Mounting Requirements 124
Determine whether to panel mount or DIN Rail mount the
FLEX Ex I/O system.
7 Select software
Software Products 126
Based on the system design, determine the software Programming Software 127
products you need to configure and program your Network Configuration Software 127
application.

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Step 1 - Select:
Selecting a Communication
! the communication adapter for the
ControlNet Ex network Adapter and Distribution
the coax barrier to distribute into
hazardous areas Method
The diagnostic capabilities and determinism of the ControlNet network make it an
ideal choice for distributing I/O into hazardous area applications.

The redundant media ControlNet Ex communications adapter (1797-ACNR15) is high-

speed and capable of communicating with as many a 8 I/O modules for up to 128 I/O
points.

The ControlNet Ex segment in the hazardous area must be protected from other
ControlNet segments in safe areas. Isolation can be achieved via two approaches: by
converting coax to fiber with a pair of fiber hubs/repeaters or by using a coax barrier.
The combination of a ControlNet fiber hub (1786-RPA and -RPFM) and a ControlNet
Ex fiber hub (1797-RPA and -RPFM) allows for flawless, high-speed, deterministic
data flow and messaging between hazardous and safe areas. This combination
functions as an intrinsically safe isolator between hazardous and safe areas and can
provide long-distance communication up to three kilometers. It is best for longer
distance and largest number of adapters and I/O points.
An intrinsically safe network and I/O system installed in the hazardous area allows
your data to be gathered at its origin and transported out of the area with the
minimum amount of wiring. Cable penetrations into the hazardous area, cable trays,
and conduit are all drastically reduced.
Intrinsically Safe Module Intrinsically Safe Media Intrinsically Safe Output Intrinsically Safe Power
Cat. No. Description Type Type Characteristics Supply (V, -V) See page:
16 pin male and female
FlexBus connector: Ui ≤ 9.5V dc
EEx ib IIB/IIC T4, EEx ib IIB/IIC T4,
Uo ≤ 5.8V dc Ii ≤ 1 A
Dual Media ControlNet Ex 1.5 AEx ib IIC T4, AEx ib IIC T4,
1797-ACNR15 Io ≤ 400 mA Pi ≤ 9.5 W 90
Adapter Class I Division 1 Groups Class I, Division 1 Groups
Po ≤ 2.16W Li = Negligible
A…D T4 A…G T4
Lo ≤ 10 µH Ci ≤ 120 nF
Co ≤ 65 µF
16 pin male and female
FlexBus connector: Ui ≤ 9.5V dc
EEx ib IIB/IIC T4, EEx ib IIB/IIC T4,
Uo ≤ 5.8V dc Ii ≤ 1A
ControlNet Ex Coax Drop AEx ib IIC T4, AEx ib IIC T4,
1797-RPA Io ≤ 400 mA Pi ≤ 9.5W 91
Repeater Module Class I Division 1 Groups Class I, Division 1 Groups
Po ≤ 2.16W Li = Negligible
A…D T4 A…G T4
Lo ≤ 10 µH Ci ≤ 120 nF
Co ≤ 65 µF
30 pin male TTL bus
connector
EEx ib IIB/IIC T4, EEx ia IIB/IIC T4,
Uo ≤ 5.4V
ControlNet Ex 3 km Fiber AEx ib IIC T4, AEx ia IIC T4,
1797-RPFM Io ≤ 201 mA — 92
Media Port Adapter Class I Division 1 & 2 Groups Class I, II, III Division 1 & 2
Po ≤ 1.1 W
A…D T4 Groups A…G T4
Lo ≤ 0.45 mH
Co ≤ 71 µF
Redundant ControlNet Barrier
1797-BCNR — — — — 93
Module
1797-BIC Bus Isolator Module — — — — 94
1797-CEC Flexbus Connector Module — — — — 94

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1797-ACNR15 Dual Media ControlNet Ex 1.5

Adapter
The 1797-ACNR15 interfaces FLEX Ex I/O modules to a coax segment of a ControlNet
Ex I/O link. It provides power to the backplane to run bus interface circuitry aboard
I/O modules and is capable of dual ControlNet Ex cable media.

1797-ACNR15
I/O Module Capacity 8
Communication Interface Quad-shield RG-6 coax
Communication Rate 5 Mbps
Noxious Gas Exposure Tested to severity level G3, ISA-S71.04-1985
Power Dissipation 8.5 W
Dimensions (HxWxD), Metric 94 x 94 x 91 mm
Dimensions (HxWxD), Imperial 3.7 x 3.7 x 3.58 in
Weight, Metric 0.2 kg
Thermal Dissipation 29 BTU/hr

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1797-RPA ControlNet Ex Coax Drop Repeater

Module
The 1797-RPA functions as part of the fiber repeater hub within the hazardous area to
extend the length of the ControlNet Ex segments to interlink systems all operating
within the area. It functions as the intelligent starter block for a multiport repeater
and is configured with at least one media adapter.

1797-RPA
Fiber Media Port Adapter Capacity 2
ControlNet Cable Quad-shield RG-6 coax
Communication Rate 5 Mbps
Tested to severity level G3,
Noxious Gas Exposure
ISA-S71.04-1985
Power Dissipation 8.5 W
Dimensions (HxWxD), Metric 94 x 94 x 91 mm
Dimensions (HxWxD), Imperial 3.7 x 3.7 x 3.58 in
Weight, Metric 0.2 kg
Thermal Dissipation 29 BTU/hr

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1797-RPFM ControlNet The 1797-RPFM (part of the fiber repeater hub) functions as a non-intelligent fiber to
Ex 3 km Fiber Media backplane conversion device and converts glass fiber infrared LED media signals to
backplane signals for use by the 1797-RPA repeater module.
Port Adapter

1797-RPFM
Communication Interface Fiber optic cable
Fiber Type 62.5/125 mm
Fiber Termination Type ST (plastic or ceramic)
Communication Rate 5 Mbps
Tested to severity level G3,
Noxious Gas Exposure
ISA-S71.04-1985
Power Dissipation Included in 1797-RPA
Dimensions (HxWxD), Metric 94 x 94 x 91 mm
Dimensions (HxWxD), Imperial 3.7 x 3.7 x 3.58 in
Weight, Metric 0.1 kg
Thermal Dissipation Included in 1797-RPA

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1797-BCNR Coax Barrier Module

The redundant media ControlNet coax barrier (1797-BCNR) isolates the ControlNet
segment in the safe area from that in the hazardous area. It allows connection into the
hazardous area without converting to/from fiber media. The barrier can support up to
20 adapters and distances up to 500 meters. Thus, it addresses intermediate size
applications in a highly cost-effective manner. The barrier can be mounted in safe,
Division 2 or Zone 2 areas.
When using a 1797-BCNR, the total allowable length of a segment containing standard
RG-6 quad-shield cable depends on the number of taps in your segment. There is no
minimum trunk-cable section length requirement. The maximum allowable length of
a segment that contains a 1797-BCNR is 500m (1640 ft) with two taps connected.
Each additional tap decreases the maximum length of the segment according to the
chart. The maximum number of taps allowed on a segment is 20 with a maximum
length of 250m (820 ft).

1797-BCNR
Uo = 7 V
ControlNet Ex System Characteristics Io = 55 mA @ 52 KHz
Po = negligible
Un = 5V
Um = 253V ac
Non Ex ControlNet Characteristics
I = not defined
P = not defined
ControlNet Communication Rate 5 M bit/s5 Mbps
Transmission Attenuation -7.84 dB
Noxious Gas Exposure —
Dimensions (HxWxD), Metric 7 x 10 x 9 cm
Dimensions (HxWxD), Imperial 2.76 x 3.94 x 3.55 in
Weight, Metric 200 g
IS Module Type EEx [ib] IIC

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1797-BIC Bus Isolator Module and 1797-CEC

Flexbus Connector
The bus isolator modules, 1797-BIC and -CEC, allow you to configure FLEX Ex
modules and FLEX I/O modules on the DIN Rail when attached to the same adapter
and grouped together on appropriate sides of the bus isolator module. This highly
flexible, cost-effective solution combines intrinsically safe and non-intrinsically safe
systems.
Intermixed system can be configured for use in the:

! safe area much like traditional IS and I/O systems

! hazardous and safe control equipment where the distance of physical separation is
short

! FLEX Ex I/O with communication adapters that are not intrinsically safe

! for use with FlexLogix on its local rail, however, cannot be used with the 1794-FLA
adapter (secondary rail)

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The 1797-BIC and -CEC modules provide an IS-compatible mechanism to separate two
sections of the backplane, allowing IS and non-IS field-device wiring to the same I/O
group. It converts hazardous power to IS-safe power to run one side of the bus
receiver/transmitter circuitry and IS-safe power to slave side modules. A total of eight
I/O modules (1794 FLEX or 1797 FLEX Ex) may be attached to the adapter.

When combining 1794 FLEX and 1797 FLEX Ex I/O, the 1794 FLEX I/O modules are
placed to the left of the 1797-BIC and -CEC modules while the 1797 FLEX Ex I/O
modules are placed on the right. A FLEX Ex power supply must be used to power the
1797 FLEX Ex I/O module to provide IS power to the FLEX EX modules.

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1797-BIC
I/O Module Capacity 8✶
FLEXBus to FLEXBus - Galvanic to DIN EN 50020
Isolation Path/Type
FLEXbus Slave Side to Power Supply - Galvanic to DIN EN 50020
Power Consumption, Max. 0.15 A @ 18…32V dc
Power Source Failure, Maximum Input Um = 253V ac
Noxious Gas Exposure Tested to severity level G3, ISA-S71.04-1985
Power Dissipation 2.1 W
Thermal Dissipation 7.2 BTU/hr
Dimensions (HxWxD), Metric 87 x 94 x 75 mm
Dimensions (HxWxD), Imperial 3.4 x 3.7 x 2.95 in
Weight, Metric 0.2 kg
IS Module Type [EEx ib] IIC

✶8 FLEX Ex modules. Note that a total of eight I/O modules can be attached to a 1794 FLEX I/O adapter. The 1797-BIC and
1797-CEC are not included in this number. In intermixed systems, the number of 1797 FLEX Ex I/O modules (attached onto
the 1797-BIC) plus the number of 1794 FLEX I/O modules (connected between the adapter and the 1797-CEC) cannot
exceed eight.

Use the optional Bus Isolator 1797-CE1S (0.3m, 1 ft) or 1797-CE3S (0.9m, 3 ft)
extender cable to mix systems in the hazardous area.

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FLEXBus Feed Throughs

For Metric Threads on the Connector

Part Number Manufacturer
RS-FEED.M Pepperl+Fuchs
For NPT Threads on the Connector
Part Number Manufacturer
RS-FEED.NPT Pepperl+Fuchs
CENELEC: EEx d IIC T6IBEx U 98 ATEX
Agency Certification 1033U
FM: Approved per J.I. 3002937

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Step 2 - Select:
Selecting FLEX Ex I/O
! I/O modules
Modules
FLEX Ex follows a producer/consumer model for remote I/O. Input modules produce
data for the system. Controllers, output modules, and intelligent modules produce and
consume data. The producer/consumer model multicasts data. This means that
multiple nodes can consume the same data at the same time from a single device.

FLEX Ex I/O modules offer 4 through 16 I/O each. You can plug together a maximum
of eight FLEX Ex I/O modules with a FLEX Ex I/O adapter, for a maximum of 128 I/O
per assembly.

Mix and match digital and analog I/O to meet your application needs.
For
information
on: See page:
digital modules this page
analog modules 102

Digital I/O Modules Digital I/O modules have digital I/O circuits that interface to on/off sensors
(pushbottons and limit switches) and actuators (motor starters, pilot lights, and
annunciators).

These outputs are controlled by the PLC controller while the inputs control the state
of corresponding bits in the PLC.

Features
! Modules detect, indicate, and report the following faults:
- open input or output field devices or wiring
- shorted output field devices
- shorted input or output wiring
! Selectable input filter times from <1 to 33 ms.
! LED for each channel indicating status of:
- corresponding input device
- output signal

Cat. No. Description Number of Inputs Number of Outputs Terminal Base Unit
16 pt Non-Isolated NAMUR
1797-IBN16 16 
Input Module
1797-TB3, 1797-TB3S
24V dc 4 pt Non-Isolated
1797-OB4D  4
Source Output Module

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1797-IBN16 16 pt Non-Isolated NAMUR Input

Module
! Fault detection, fault bits in data table and LED (per channel) blinking red (1 Hz)
! Lead brekage defeat on four-channel group basis via module DIP switch selection
! Fault detection can be disabled via data table
! Programmable digital input filtering 1...33 ms (OFF to ON and ON to OFF)
! All modules updated to flexbus ≤ 500 µs

1797-IBN16
Number of Inputs 16
Input Type DIN19234, NAMUR compatible
Current, On-State Input, Min. 2.1 mA
Current, Off-State Input, Max. 1.2 mA
Hysteresis 0.2 mA
Input Frequency, Max. 1000 Hz
Input Pulse Width > 500 µs, on or off
Load Voltage, Max. U/V = 7.5V dc
Short Circuit Current 7.5 mA
Current, Short Circuit Threshold > 6 mA
Current, Lead Breakage Threshold < 0.35 mA
Input Delay Time, OFF to ON 1 ms, 2 ms, 3 ms, 5 ms, 9 ms, 17 ms, 33 ms✶
Input Delay Time, ON to OFF 1 ms, 2 ms, 3 ms, 5 ms, 9 ms, 17 ms, 33 ms"
EEx ia IIB/IIC T4, AEx ia IIC T4, Class I, II, III Division 1
Intrinsically Safe Input Type
Groups A…G T4
16 pin male and female FlexBus connector:
Ui ≤ 5.8V dc
Intrinsically Safe Input Characteristics Ii ≤ 400 mA
Li = Negligible
Ci = Negligible
Noxious Gas Exposure Tested to severity level G3, ISA-S71.04-1985
FLEX Ex Power Consumption (W) at 24V 2.8
Power Dissipation 2.8 W
Dimensions (HxWxD), Metric 46 x 94 x 75 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.95 in
Weight, Metric 0.2 kg
Thermal Dissipation, Max. 9.6 BTU/hr

✶1 ms default - selectable through output image table (see "Setting Input Filter Times").
"1 ms default - selectable through output image table.

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1797-OB4D 24V DC 4 pt Non-Isolated Source

Output Module
! 4 output channels referenced to a single supply
! Yellow LED to indicate output state, output ON = LED ON
! Fault indication, signal to the backplane and LED (per channel) blinking red for
fault
! Output wire-off detection
! Output wire-off detection on per channel basis via module data bit
! Electronically short-circuit protected, fault reported to controller
! All channels updated from the backplane every 2 ms
! Output fault state programmable

1797-OB4D
Number of Outputs 4
Output Load Range 30…5000 Ω
Fault Detection Fault bits in data table and LED (per channel) blinking red (1 Hz)
Protection Lead break, overload, short circuit
Output Delay Time, OFF to ON, Max. ≤ 1.2 ms
Output Delay Time, ON to OFF, Max. ≤1.2 ms
EEx ia IIB/IIC T4,
Intrinsically Safe Output Type AEx ia IIC T4,
Class I, II, III Division 1 & 2 Groups A…G T4
16 pin male and female FlexBus connector:
Ui ≤ 5.8V dc
Intrinsically Safe Output Characteristics Ii ≤ 400 mA
Li = Negligible
Ci ≤ 1.35 µF
Noxious Gas Exposure Tested to severity level G3, ISA-S71.04-1985
FLEX Ex Power Consumption (W) at 24V 7.5
Power Dissipation 5W
Dimensions (HxWxD), Metric 46 x 94 x 75 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.95 in
Weight, Metric 0.2 kg
Thermal Dissipation, Max. 17.07 BTU/hr

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1797-OB4D Output Voltage/Current Capability

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Analog I/O Modules Choose analog I/O modules when you need:
! Configurable channels allow the module to be used with a variety of sensors.
! On-board scaling eliminates the need to scale the data in the controller.
Controller processing time and power are preserved for more important tasks, such
as I/O control, communications, or other user-driven functions.
! On-line configuration. Modules can be configured in the RUN mode using the
programming software or the control program. This allows you to change
configuration while the system is operating. For example, the input filter for a
particular channel could be changed, or a channel could be disabled based on a
batch condition.
! Over- and under-range detections and indications eliminates the need to test
values in the control program, saving valuable processing power of the controller.
In addition, since alarms are handled by the module, the response is faster and
only a single bit needs to be monitored to determine if an error condition has
occurred.
! Ability to direct output device operation during an abnormal condition.
Each channel of the output module can be individually configured to hold its last
value or assume a user-defined value on either a run-to-program or run-to-fault
condition. This feature allows you to set the condition of your analog devices, and
therefore your control process, which may help to ensure a reliable shutdown.
! Selectable input filters allows you to select from several different filter
frequencies for each channel that best meets the performance needs of your
application based on environmental limitations. Lower filter settings provide greater
noise rejection and resolution. Higher filter settings provide faster performance.
! Selectable response to broken input sensor. This feature provides feedback to
the controller that a field device is not connected or operating properly. This allows
you to specify corrective action based on the bit or channel condition.

Cat. No. Description Number of Inputs Number of Outputs Terminal Base Unit
8 pt 16 bit Single-Ended
1797-IE8 Non-Isolated Analog Input
Module
8 pt 16 bit Single-Ended
Non-Isolated Analog Input
1797-IE8H
Module with HART
capability 8 
8 pt 16 bit Single-Ended
1797-IE8NF Non-Isolated Analog Input
Module with Noise Filter
1797-TB3, 1797-TB3S
8 pt 16 bit Non-Isolated RTD
1797-IRT8 Thermocouple/mV Input
Module
8 pt 13 bit Single-Ended
1797-OE8 Non-Isolated Analog Output
Module
8 pt 16 bit Single-Ended  8
Non-Isolated Analog Input
1797-OE8H
Module with HART
capability

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FLEX Ex I/O Analog 1797-IE8, -IE8H (HART), and -IE8NF (With Noise
Input Modules Filter) 8 pt 16 Bit Single-Ended Non-Isolated
Analog Input Modules
! Eight single-ended input channels referenced to a single common
! 3-wire input for 2- and 3-wire transmitters
! Functional data: normal input
input current = 4...20 mA, full-current range
0...22 mA to allow for over and underrange indication
! Wire-off detection, signal to the backplane and LED (per channel) blinking red for
fault
! Wire-off detection on per channel basis via module data bits
! Input filter cutoff programmable
! Resolution: 16 bits
! Accuracy: 0.1%
! The 1797-IE8 is typically used to act on change-of-state and high-speed applications.
It is not compatible with HART handheld devices.
! The 1797-IE8NF has additional hardware filtering that damps out spurious signals
and can be used for slower changing, steady-state processes. It has slower sampling
than the 1797-IE8 (100 ms versus 1 ms). It is compatible with HART handheld
devices.
! The 1797-IE8H is similar to the 1797-IE8NF with real time data table updates. It
also supports pass-through of HART commands as unscheduled ControlNet
messages. It is compatible with FDT software packages.

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1797-IE8 1797-IE8H 1797-IE8NF

Input Resolution, Bits 16 bits 16 bits 16 bits
Input Signal Range 0…20 mA 0…20 mA 0…20 mA
0.1% of output signal range 0.1% of output signal range 0.1% of output signal range
Transfer Characteristics, Accuracy
at 20 °C (68 °F) at 20 °C (68 °F) at 20 °C (68 °F)
0.005%/°C of output signal 0.05%/°C of output signal 0.005%/°C of output signal
Transfer Characteristics, Temperature Drift
range range range
> 15V @ 22 mA > 17V @ 22 mA > 15V @ 22 mA
Functional Data Range
> 21.5V @ 0 mA > 23V @ 0 mA > 21.5V @ 0 mA
Data Format Configurable Configurable Configurable
Step Response to 99% of Full Scale 4 ms 80 ms 80 ms
Update Time, Module from Adapter, Min. 200 µs 200 µs 200 µs
Update Time, Module from Adapter, Max. 1600 µs 1600 µs 1600 µs
Tested to severity level G3, Tested to severity level G3, Tested to severity level G3,
Noxious Gas Exposure
ISA-S71.04-1985 ISA-S71.04-1985 ISA-S71.04-1985
FLEX Ex Power Consumption (W) at 24V 7.5 7.1 7.5
Power Dissipation 5.2 W 5.2 W 5.2 W
Thermal Dissipation, Max. 17.75 BTU/hr 17.75 BTU/hr 17.75 BTU/hr
Dimensions (HxWxD), Metric 46 x 94 x 75 mm 46 x 94 x 75 mm 46 x 94 x 75 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.95 in 1.8 x 3.7 x 2.95 in 1.8 x 3.7 x 2.95 in
Weight, Metric 0.2 kg 0.2 kg 0.2 kg
Uo ≤ 23.7V Uo ≤ 23.7V
Io ≤ 93.5 mA Io ≤ 93.5 mA
Po ≤ 555 mW Po ≤ 555 mW
EEx ia IIB/IIC (CENELEC) EEx ia IIB/IIC (CENELEC)
AEx ia IIC (US) AEx ia IIC (US)
Uo ≤ 24.4V
Ex ia IIC (Canada) Ex ia IIC (Canada)
Io ≤ 92.5 mA
Intrinsically Safe Input Type Class I, Zone 0, Groups IIC, Class I, Zone 0, Groups IIC,
Po ≤ 565 mW
IIB, IIA IIB, IIA
EEx ia IIB/IIC T4
Class I, Division 1, Groups Class I, Division 1, Groups
A, B, C, D A, B, C, D
Class II, Division 1, Groups Class II, Division 1, Groups
E, F, G E, F, G
Class III, Division 1 Class III, Division 11
16 pin male and female 16 pin male and female 16 pin male and female
FlexBus connector: FlexBus connector: FlexBus connector:
Ui ≤ 5.8V dc Ui ≤ 5.8V dc Ui ≤ 5.8V dc
Intrinsically Safe Input Characteristics
Ii ≤ 400 mA Ii ≤ 400 mA Ii ≤ 400 mA
Li = Negligible Li = Negligible Li = Negligible
Ci ≤ 1.35 µF Ci ≤ 1.35 µF Ci ≤ 1.35 µF

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1797-IRT8 8 pt 16 Bit Non-Isolated RTD

Thermocouple/mV Input Module
! input channels referenced to a single common
! RTD mode
 2-, 3-, and 4-wire connection
 sensor lead breakage and short circuit detection all 4 leads
 measuring resistance 0 to 500Ω
 accuracy: 0.1% of span at 20°C, filter cutoff < 1 Hz
! mV mode
 input voltage -40 to 100 mV differential sensing
 sensor breakage detection
! thermocouple mode
 types B, E, J, K, TXK/XK (L), N, R, S, T
 cold junction compensation (CJC)
 external reference junction (programmable)
 sensor breakage detection
 accuracy: 0.1% of span, filter cutoff < 1 Hz
 accuracy of CJC: ± 1 C/K

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1797-IRT8
Suitable for Pt 100, Pt200, Ni 100, Ni120, Ni200, 10Cu
Input Type RTD, Thermocouple Type B, E, J, K, N, R, S, T, XK/XK (L)
Configuration via internal bus
0…500Ω
-40…100 mV
Input Signal Range
TC
RTD
Settling Time to 99% of Final Value 8 ms (mV mode, °F thermocouple)
Open RTD Detection Out of range upscale reading
Lead Resistance Compensation <15 Ω total
RTDs: 0.1% of span @ 20 °C, filter cutoff < 1 Hz
Transfer Characteristics, Accuracy
Thermocouples: 0.1% of span @ 20 °C, filter cutoff < 1 Hz
Cold junction compensation = +1 °C
Transfer Characteristics, Temperature Drift
150ppm/ °C (primary range)
Overrange Alarm - Individually for each channel
Lead Breakage Alarm - Individually for each channel
Fault State - Individually for each channel (includes overrange, lead breakage and short
circuit)
Data Organization Sensor Mode RTD 2, 3, or 4-wire - Common to groups of 4 channels (ch 0-3, ch 4-7)
TC Sensor Type (e.g. TC, Type B, E, J..., RTD or mV) - Common to groups of 4 channels
(ch 0-3, ch 4-7)
Internal Reference Junction (TC mode) - Common to all channels (0 °C, 20 °C, 25 °C, 30
°C, 40 °C, 50 °C, 60 °C, 70 °C selectable
Noxious Gas Exposure Tested to severity level G3, ISA-S71.04-1985
FLEX Ex Power Consumption (W) at 24V 1.6
Power Dissipation 1.6 W
Thermal Dissipation, Max. 5.46 BTU/hr
Dimensions (HxWxD), Metric 46 x 94 x 75 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.95 in
Weight, Metric 0.2 kg
16 pin male and female FlexBus connector:
Ui ≤ 5.8V dc
Intrinsically Safe Input Characteristics Ii ≤ 400 mA
Li = Negligible
Ci ≤ 1.35 µF

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FLEX Ex I/O Analog 1797-OE8 and -OE8H (HART) 8 pt 13 Bit Single-

Output Modules Ended Non-Isolated Analog 4 Output Module
! Eight dual-ended output channels referenced over sense resistors to a single
common
! Functional data:
normal output
current = 4...20 mA, full current
range = 0...22 mA to allow for over- and under-range indication
! Output wire-off detection, LED (per channel) blinking red for fault, threshold < 2
mA
! Output wire-off detection on per channel basis via module data bits
! All channels updated to the backplane every ≤ 4 ms
! Resolution: 13 bits
! Accuracy: 0.1%
! One power supply loop for one module
! Output fault state programmable
! The 1797-OE8 can be used in digital mode for low energy digital field devices.
! The 1797-OE8H is similar to the 1797-OE8 with real time data table updates. It also
supports pass-through of HART commands as unscheduled ControlNet messages. It
is compatible with FDT software packages.

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1797-OE8 1797-OE8H
Output Resolution, Bits 13 bits 13 bits
Transfer Characteristics, Accuracy 0.1% of output signal at 20 °C (68 °F) 0.1% of output signal at 20 °C (68 °F)
Transfer Characteristics, Temperature Drift 0.010%/C of output signal range 0.010%/C of output signal range
Output Load Range 0…500 Ω @ 22 mA 0…500 Ω @ 22 mA
Output Load Range, Voltage Available >11V @ 22 mA >11V @ 22 mA
Step Response to 99% of Full Scale 4 ms 4 ms
EEx ia IIB/IIC T4, (CENELEC)
AEx ia IIC T4 (US),
Class I, II, III Division 1 Groups A…G T4
(Canada)
Intrinsically Safe Output Type EEx ia IIB/IIC T4
Class I, Zone 0, Groups IIC, IIB, IIA
Class I, Division 1, Groups A, B, C, D
Class II, Division 1, Groups E, F, G
Class III, Division 1
Ch 0…7 Ch 0…7
Terminals: 0…1; 4…5; 8…9; 12…13; Terminals: 0…1; 4…5; 8…9; 12…13;
17…18; 21…22; 25…26; 29…30 17…18; 21…22; 25…26; 29…30
Intrinsically Safe Output Characteristics
Uo ≤ 21V Uo ≤ 21.6V
Io ≤ 100 mA Io ≤ 92 mA
Po ≤ 520 mW Po ≤ 500 mW
Noxious Gas Exposure Tested to severity level G3, ISA-S71.04-1985 Tested to severity level G3, ISA-S71.04-1985
FLEX Ex Power Consumption (W) at 24V 6.3 6.1
Power Dissipation 5.4 W 6.1 W
Dimensions (HxWxD), Metric 46 x 94 x 75 mm 46 x 94 x 75 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.95 in 1.8 x 3.7 x 2.95 in
Weight, Metric 0.2 kg 0.2 kg
Thermal Dissipation, Max. 18.4 BTU/hr 20.8 BTU/hr

1797-OE8 and -OE8H Output Voltage/Current Capability

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Counter I/O Module Ideal for applications requiring rotational control, the FLEX Ex counter is essentially a
tachometer with the capability of reporting frequency, acceleration, and direction.
Outputs are activated by alarms. Input devices range from magnetic pickup to
flowmeters, to incremental encoders to proximity detectors.

This intelligent I/O module is designed to perform high-speed frequency algorithms.

The module provides two frequency inputs, two gate inputs, and two outputs. The
frequency inputs are capable of accepting frequencies up to 32 KHz. The module
accepts and returns binary data.

The counter measures frequency over a user-specified time interval. A frequency

calculation can start before the time interval clock is synchronized with the
frequency input to count over a user-selected sampling time or a user-defined number
of frequency input pulses. All power for input devices (24V dc) is supplied by the
module.

1797-IJ2 2 Input Frequency Counter Module

! Software configurable frequency operating mode, with independent selections per
frequency input
! Frequency inputs, two gate inputs, and two outputs
! Functional data: four selectable ranges: 50 mV; 500 mV (magnetic pickup);
flowmeter; and NAMUR
! Provides IS power to drive up to two NAMUR and two flowmeter frequency inputs
and/or contact switches and NAMUR gate inputs
! NAMUR lead breakage indication for any lead, signal to the backplane and LED (per
channel) blinking red for fault
! NAMUR lead breakage defeat on per channel basis via module data table (NAMUR
inputs only)
! Frequency count range up to 32 kHz
! Calculate frequency on time interval or input count
! Programmable scaling
! Acceleration value calculated
! Maximum frequency or acceleration alarms
! All channels updated to the backplane every ≤4 ms (according to sampling time)

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1797-IJ2
Number of Inputs 2
Flowmeter Input Signal Threshold 3V or 6V selectable
Flowmeter Input Voltage Available > 15V @ 20 mA
Magnetic Pickup Input Signal 50 mV or 500 mV, selectable
Processing Time ≤ 4 ms
Input Frequency Range 1.0…32,767 Hz
Sampling Time - Accuracy
2 ms - 0.043%
4 ms - 0.033%
5 ms - 0.031%
10 ms - 0.027%
Frequency Resolution, Min. 20 ms - 0.025%
50 ms - 0.023%
100 ms - 0.023%
200 ms - 0.023%
500 ms - 0.023%
1000 ms - 0.023%
Magnetic pickup: 50 mV, 500 mV
Frequency Input, Characteristics NAMUR: 8V, 8 mA
Flowmeter: low ≥ 3V, high ≤ 6V
> 5 kΩ magnetic pickup
Frequency Input, Impedance Rating
> 10 kΩ flowmeter
EEx ia IIB/IIC T4,
Intrinsically Safe Input Type AEx ia IIC T4,
Class I, II, III Division 1 Groups A…G T4
Intrinsically Safe Input Characteristics DIN19234 (NAMUR)
Number of Outputs 2
Noxious Gas Exposure Tested to severity level G3, ISA-S71.04-1985
FLEX Ex Power Consumption (W) at 24V 4.25
Power Dissipation 4.25 W
Dimensions (HxWxD), Metric 46 x 94 x 75 mm
Dimensions (HxWxD), Imperial 1.8 x 3.7 x 2.95 in
Weight, Metric 0.2 kg
Thermal Dissipation, Max. 14.5 BTU/hr

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Step 3 - Select:
Selecting a Terminal Base
! the appropriate terminal base unit
for your module and system Unit
Each FLEX Ex I/O module requires a FLEX Ex terminal base unit that snaps onto the
DIN Rail to the right of the I/O adapter. The terminal bases provide terminal
connection points for I/O wiring and plug together to form the backplane. They are
available with screw and spring terminations.

Dimensions Dimensions Terminal Base

Number of (HxWxD), (HxWxD), Screw Torque,
Cat. No. Terminals Conductor Size Metric Imperial Weight, Metric Imperial
1797-TB3 22…12 AWG 7…9 lb•in
(0.34 mm2…2.5
mm2) stranded
1 row of 16 3.7 x 3.7 x 2.7
copper wire rated 94 x 94 x 69 mm 0.2 kg
1797-TB3S 2 rows of 18 at 75 °C or higher
in✶ 
1.2 mm (3/64 in)
insulation max.

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Step 4 - Select:
Selecting a Power Supply
! if power consumption exceeds the
maximum for a single power supply, The power supply is an essential component in the operation of an intrinsically safe
install additional power supplies system. It must isolate the unsafe incoming power from the control system and limit
the available energy to IS-safe levels.

FLEX Ex power supplies provide power for the FLEX Ex ControlNet network,
communication adapter, I/O modules, fiber hub, and IS field devices. No other power
sources are needed to operate any components attached to the FLEX Ex system in the
hazardous area. Power for valves, actuators, or transmitters come from the FLEX Ex
modules.

No other power sources are needed to operate any components attached to the FLEX
Ex system in the hazardous area. Power for valves, actuators, and transmitters come
from the FLEX Ex modules.

There are two types of enclosures: (N-Type) explosion-proof with 1 in. conduit pipe
thread input/output terminations and (E-Type) flame-proof with increased safety
input/output terminations. Each type is available in 24V dc or 85...253V ac for supply
sources.

Common features include:

! four channels, 8.5W output each channel

! dual power feeds for source input redundancy

! outputs are IS galvanically isolated from the source

! all channels are independently IS limited

Power Supply Output Power Dimensions (HxWxD),

Cat. No. Description Input Voltage, Max. (W) Metric/Imperial Weight, Metric/Imperial
FLEX Ex 85-250V AC In/Quad-Ex DC 174 x 174 x 128 mm 7.3 kg
1797-PS1N 250V ac 34 W✶
Out Power Supply 6.9 x 6.9 x 5.04 in 16 lb
FLEX Ex 85-253V AC In/Quad-Ex DC 174 x 174 x 280 mm 7.7 kg
1797-PS1E 253V ac 34 W✶
Out Power Supply 6.9 x 6.9 x 11.0 in 17 lb
FLEX Ex Power Supply in explosion 174 x 174 x 128 mm 7.3 kg
1797-PS2N2 40V dc 34 W✶
proof enclosure 6.9 x 6.9 x 5.04 in 16 lb
FLEX Ex Power Supply in explosion 174 x 174 x 280 mm 7.7 kg
1797-PS2E2 40V dc 34 W✶
proof enclosure 6.9 x 6.9 x 11.0 in 17 lb

✶8.5 W at each of 4 outputs.

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Understanding System Planning

Part of system planning is determining what modules are needed for the application,
how many power supplies are needed, how to best partition the system, and where to
locate the system cabinets.
A key task in the development cycle is determining the number of power supply
outputs (thus power supplies) you will need.
Each power supply has four independent IS power outputs capable of 8.5W each. In
this example, we required eleven IS power outputs so three power supplies were
sufficient.
Modules Requires
Fiber Hub 8.5W
Two ControlNet Adapters 8.5W each
Two Analog Inputs 7.5W each
Two Analog Outputs 6.3W each
Two Thermocouple Inputs 1.6W each
Two Digital Outputs 7.5W each
Three NAMUR Digital Inputs 2.8W each
Two Counter Inputs 4.25W each

The total number of power supplies needed depends on the modules used and the
total system configuration. The following illustration shows how this example may be
configured.

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Assigning Power Supplies

Note the amount of power each module requires and assign it to a power supply
output. Continue to assign modules to the power supply output until the supply’s
output power rating is consumed.

Each power supply output in the FLEX Ex system is rated for 8.5W. Modules can be
attached to the output until their combined power equals that number. Do not
exceed the power supply maximum of 8.5W.

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Hazardous Area Installation

The following illustration provides an example of how power supplies are arranged
within the FLEX Ex system when using fiber hubs.

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1797-PS1N and -PS1E 24V DC In/Quad-Ex DC Out

Power Supplies

1797-PS2N2 and -PS2E2 24V DC In/Quad-Ex DC

Out Power Supplies

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1797-PS1N 1797-PS1E 1797-PS2N2 1797-PS2E2

Class I, Division 1, Groups A…D T4 (UL Class I Division 1 Groups A…D T4 (UL,
and C-UL) C-UL and FM) Zone 1: II 2G EEx de [ib] IIC T4 (DMT
Intrinsically Safe Module Type Class II, Division 1 Groups E…G (UL EEx de [ib] IIC T4 Class II Division 1 Groups E…G (UL, C- 02 ATEX E253 X)
and C-UL) UL) Zone 22: II 3D IP54 T90C
Class III (UL and C-UL) Class III
Class I, II, III, Division 1 & 2, Groups Class I, II, III Division 1 & 2
Intrinsically Safe Output Type EEx ib IIC EEx ib IIC
A…G (UL and C-UL) Groups A…G (UL, C-UL, and FM)
Input Connector Terminals Terminals 1, 2, 4, 5 Terminals 1, 2, 4, 5 (earth symbol) Terminals 1, 2, 4, 5 Terminals 1, 2, 4, 5
85…250V ac
Operating Voltage Range 85…253V ac 19…32V dc 18…32V dc
120…250V dc
Current Consumption 0.35…0.9 A 0.9 A 3.1 A 1.3…1.6 A
Ripple — — 5% ac 5% ac
1 in NPT, 6 in conduit allowed between
1 in NPT, ≤ 6 in conduit allowed
power supply and seal (UL and C-UL)
Input Power Entry between power supply and seal (UL and Increased safety Increased safety
1 in NPT, 0 in conduit allowed between
C-UL)
power supply and seal (FM)
Output Connector Terminals Terminals 10…17 Terminals 10…17 Terminals 10…17 Terminals 10…17
Power Supply Output Power (W) 34 W✶ 34 W✶ 34 W✶ 34 W✶
Input Voltage, Max. 250V ac 253V ac 40V dc 40V dc
Voltage UO ≤ 9.5V ≤ 9.5V ≤ 9.5V ≤ 9.5V
Current IO ≤1A ≤1A ≤1A ≤1 A
CO (IIC) ≤ 500 nF ≤ 500 nF ≤ 500 nF ≤ 500 nF
LO (IIC) ≤ 8 µH ≤ 8 µH ≤ 8 µH ≤ 8 µH
Output Cable Resistance, Max. ≤ 0.1 Ω (both directions) ≤ 0.1 Ω (both directions) ≤ 0.1 Ω (both directions) ≤ 0.1 Ω
Input Power 55 W 55 W 55 W 55 W
Power Dissipation 21 W 21 W 21 W 21 W
Thermal Dissipation, Max. 71.67 BTU/hr 71.67 BTU/hr 71.67 BTU/hr 71.67 BTU/hr
Dimensions (HxWxD), Metric 174 x 174 x 128 mm 174 x 174 x 280 mm 174 x 174 x 128 mm 174 x 174 x 280 mm
Dimensions (HxWxD), Imperial 6.9 x 6.9 x 5.04 in 6.9 x 6.9 x 11.0 in 6.9 x 6.9 x 5.04 in 6.9 x 6.9 x 11.0 in
Weight, Metric 7.3 kg 7.7 kg 7.3 kg 7.7 kg
Protections Class IP 66/NEMA 7B IP 65/NEMA 7B IP 66/NEMA 7B IP 65/NEMA 7B

✶8.5 W at each of 4 outputs.

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Step 5 - Select:
Selecting FLEX Ex
! optional FLEX Ex accessories
Accessories
1794-CE1 and -CE3 Extender Cables
Use the optional 1794-CE1 (0.3m, 1ft) or 1794-CE3 (0.9m, 3ft) extender cable (one
per system) to arrange your system in two rows or split your system into horizontal
and vertical orientation. The cable can be used between any module or adapter.

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1797-BOOT ControlNet BNC Boot

Use the ControlNet BNC boot, trunk isolator, and marking kit in your cable
connections.

The 1797-BOOT covers the BNC connector on the ControlNet Ex trunk cable. The kit
contains 50 pieces.

1797-INS Trunk Insulator and 1797-EXMK

Marking Kit
The 1797-INS is a bag of 50 assorted insulators that you can use to replace those
shipped with the product. The 1797-EXMK is a marking kit for FLEX Ex cable,
containing 100 pieces.

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ControlNet Ex Taps
1797-TPS ControlNet Ex Straight T-Tap

1797-TPR ControlNet Ex Right-Angle T-Tap

1797-TPYS ControlNet Ex Straight Y-Tap

1797-TPYR ControlNet Ex Right-Angle Y-Tap

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1797-XT ControlNet Ex 75Ω Terminator

The terminator is sold in lots of 50.

1797-TCAP ControlNet Tap Terminator

This kit contains five pieces.

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Step 6 - Select:
Mounting the FLEX Ex
! panel mount or DIN Rail mount
! appropriate number of panels or System
DIN Rails based on the number of
You can horizontally or vertically mount the FLEX Ex system on a standard 35 mm DIN
modules and the physical
Rail. The adapter and terminal base easily snap on the DIN Rail by hand. Use a flat-
requirements
blade screwdriver to remove components from the DIN Rail.
! one end cap per controller system
Screw holes allow you to horizontally or vertically panel-mount your system in an
enclosure. An example of a FLEX Ex DIN-Rail mounted system is shown in 30239.

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When properly installed, FLEX Ex is grounded through the DIN Rail to chassis ground.
Use zinc-plated, yellow-chromated steel DIN Rail to assure proper grounding. Using
other DIN Rail materials (e.g. aluminum, plastic, etc.) which can corrode, oxidize, or
are poor conductors can result in improper or intermittent platform grounding.
If installing FLEX Ex on non-recommended DIN Rail materials, use the mounting holes
provided in each terminal base or a 1794-NM1 mounting kit with approved mounting
bracket. Use mounting screws with star washers to provide the FLEX Ex platform with
a chassis ground connection that is not likely to be affected by shock, vibration, or
oxidation over time.

The hook (on the terminal base) and adjacent connection point (on the
communication adapter) keep the terminal bases tight together. These components
are capable of maintaining a reliable connection in case of shock and/or vibration.
Refer to the environmental conditions information in each module’s specifications.

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Step 7 - Select:
Selecting Software
! the ControlNet Ex network
Your selection of modules and network configuration determines what software
packages you need to configure and program your system.

If you have a: Use this network: You need: Order this catalog number:
RSNetWorx for ControlNet 9357-CNETL3
ControlNet Ex
1797-ACNR15 RSLinx 9355-WAB100ENE
RSLogix 5000 9324-RL5300ENE
RSNetWorx for EtherNet/IP 9357-ENETL3 individually
9357-ANETL3 combined
EtherNet/IP
RSLinx 9355-WAB100ENE
RSLogix 5000 9324-RLD300ENE✶
1797-BIC and -CEC RSNetWorx for DeviceNet 9357-DNETL3
DeviceNet RSLinx 9355-WAB100ENE
RSLogix 5000 9324-RLD300ENE✶
RSLinx 9355-WAB100ENE
Remote I/O
RSLogix 5000 9324-RLD300ENE✶

✶Order RSLogix 5000 bundled with RSNetWorx and RSLinx with catalog number 9324-RLD300NXENE.

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RSLogix 5000 Programming Software

RSLogix 5000 Enterprise series software is designed to work with Rockwell
Automation’s Logix platforms and the Logix5000 family of controllers. RSLogix 5000
Enterprise series software is an IEC 61131-3 compliant software package that offers
relay ladder, structured text, function block diagram, and sequential function chart
editors for you to develop application programs. RSLogix 5000 Enterprise series
software also includes axis configuration and programming support for motion
control.
RSLogix 5000 Software Requirements
Description Value
Pentium II 450 MHz minimum
Personal Computer
733 MHz recommended
Microsoft Windows NT version 4.0 with Service Pack 6A or
Software Requirements greater
Microsoft Windows 2000 with Service Pack 1 recommended
128 Mbytes of RAM minimum
RAM
256 Mbytes of RAM recommended
100 Mbytes of free hard disk space (or more based on
Hard Disk Space
application requirements)
256-color VGA graphics adapter
Video Requirements
800 x 600 minimum resolution (1024 x 768 recommended)

Network RSNetWorx software for ControlNet (9357-CNETxx) is the configuration tool for your
ControlNet Ex networks. RSNetWorx software lets you create a graphical
Configuration representation of your network configuration and configure the parameters that
Software define your network.

Each network scanner has its own scan list and memory mapping. This information is
stored in the configuration files in the scanner. When changes are made to the scan
lists, RSNetWorx software automatically calculates network bandwidth for the entire
network, as well as the bandwidth used by each network component.

RSNetWorx Software Requirements

Description Value
IBM compatible 120 MHz minimum
Personal Computer
Pentium recommended

Microsoft Windows 98 or Windows NT version 6.0 or greater, or

Software Requirements
Microsoft Windows 2000 with Service Pack 1 or greater

32 Mbytes of RAM minimum

RAM
48 Mbytes of RAM recommended
65 ... 460 Mbytes of free hard disk space (or more based on
Hard Disk Space
application requirements)
16-color VGA graphics adapter
Video Requirements 640 x 480 or greater resolution (256-color 800 x 600 minimum
for optimal resolution)

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Summary
As you select devices for your FLEX Ex system, keep in mind:
# Step Remember to Select
1 Select a communication adapter and fiber
hub
! the appropriate communication network and related adapter
Choose the adapter and optional fiber hub to extend the length
of the ControlNet Ex segments.
2 Select devices for an intermixed system
! the appropriate devices to create a system with 1794 and
Choose the proper devices to create an intermixed system using 1797 I/O modules
the same communication adapter.
3 Select I/O devices based on field devices

! location of the device

! number of points needed ! I/O modules
! appropriate catalog number
! number of points available per module
! number of modules
4 Select a terminal base
! the appropriate terminal base unit(s) for your modules
Choose an appropriate terminal base for your modules.
5 Select power supplies and ensure sufficient
power for the communication adapter and modules
! additional power supplies as necessary
If power consumption exceeds the maximum for a single power
supply, install additional power supplies.
6 Select optional accessories
! optional accessories as necessary
Choose appropriate accessories to enhance your system.
7 Determine mounting requirements ! panel mount or DIN Rail mount
! appropriate number of panels or DIN Rail based on the
Determine whether to panel mount or DIN Rail mount the FLEX number of modules and the physical locations of those
Ex system. modules
8 Select software
! software necessary to configure and program your I/O
Based on the system design, determine the software products modules
you need to configure and program your application.

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Related Documenation
Additional user documentation presents information according to the tasks you
perform and the programming environment you use. Refer to the table below for
information on 1794 FLEX I/O publications.
FLEX Ex Related Publications✶
Cat. No. Description Pub.No.
FLEX Ex System Certification
FLEX Ex System 1797 Series 1797-6.5.6
Reference Manual
Dual Media ControlNet Ex 1.5
1797-ACNR15 1797-5.14
Adapter
ControlNet Ex Coax Drop Repeater
Communication 1797-RPA
Module
1797-5.15
ControlNet Ex 3 km Fiber Media Port
1797-RPFM
Adapter
1797-BIC Bus Isolator Module
1797-5.13
1797-CEC Flexbus Connector Module
Intermixed
Redundant ControlNet Barrier
1797-BCNR 1797-5.35
Module
3-Tier Screw Clamp Terminal Base
1797-TB3
Unit
Bases 1797-5.1
3-Tier Spring-Clamp Terminal Base
1797-TB3S
Unit
16 pt Non-Isolated NAMUR Input
1797-IBN16 1797-5.7
Module
Digital
24V dc 4 pt Non-Isolated Source
1797-OB4D 1797-5.6
Output Module
8 pt 16 bit Single-Ended Non-
1797-IE8
Isolated Analog Input Module
8 pt 16 bit Single-Ended Non-
1797-IE8H Isolated Analog Input Module with 1797-5.5
HART capability 1797-6.5.1
8 pt 16 bit Single-Ended Non-
1797-IE8NF Isolated Analog Input Module with
Analog Noise Filter
8 pt 16 bit Non-Isolated RTD
1797-IRT8 1797-5.4
Thermocouple/mV Input Module
8 pt 13 bit Single-Ended Non-
1797-OE8
Isolated Analog Output Module
1797-5.3
8 pt 16 bit Single-Ended Non- 1797-6.5.1
1797-OE8H Isolated Analog Input Module with
HART capability
Counter 1797-IJ2 2 Input Frequency Module 1797-5.9
FLEX Ex 85-250V AC In/Quad-Ex DC
1797-PS1N 1797-5.34
Out Power Supply
FLEX Ex 85-253V AC In/Quad-Ex DC
1797-PS1E 1797-5.33
Out Power Supply
Power Supplies
FLEX Ex Power Supply in explosion
1797-PS2N2 1797-5.12
proof enclosure
FLEX Ex Power Supply in explosion
1797-PS2E2 1797-5.8
proof enclosure
FLEX Ex Bus Isolator Extender Cable,
1797-CE1S
0.3 m (1 ft)
1797-5.20
FLEX Ex Bus Isolator Extender Cable,
Accessories 1797-CE3S
0.9 m (3 ft)
1797-EXMK FLEX Ex Cable Marking Kit 1797-5.23
1797-TCAP ControlNet Tap Terminator 1797-5.30

✶Contact your local A-B distributor for information on ordering any of the above publications.
For electronic copies of these publications, go to http://www.ab.com/literature

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The following are trademarks of Rockwell Automation: A-B, FLEX I/O, FLEX Ex,
FlexLogix, NetLinx, RSLogix, RSWire, RSNetWorx, RSLinx, CompactLogix, ABECAD,
Integrated Architecture, ControlLogix, PLC, SLC, CompactBlock, ArmorBlock MaXum,
DeviceNetManager, 1336 IMPACT, 1336 FORCE, SCANport, Encompass, and
ProcessLogix.

Trademarks not belonging to Rockwell Automation are property of their respective

companies.

Publication 1794-SG002B-EN-P — March 2005

www.rockwellautomation.com

Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric Products

Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433
Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774
Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733

Part Number 957928-65

Publication 1794-SG002B-EN-P — March 2005
Supercedes Publication 1794-SG002A-EN-P — March 2004 Copyright © 2005 Rockwell Automation, Inc. All rights reserved. Printed in USA.