Mode! RF302 - Isometric View RFR Accessories Front Panel and Meter Detail Test SetupEFF REEFFEREREEEEn INTRODUCTION The Model RF302 isa passive, power-analyzing system designed to test electrosurgery units (ESU’s) by 1. measuring output power at the manufacturer's specified load and heavy load conditions, measuring isolation-to-ground of the electrosurgical output, 3. testing for dangerous low-frequency currents, 4. enabling verification of output waveforms, testing return electrode monitor (REM) systems, and 6. testing return fault systems. ‘The Model RF302 may be used by technical and non-technical personnel to test all ESUs for proper operation and calibration. Outputs can be recorded on the RF3R tag (see Figure 2 on page 3) and attached to the front panel of the ESU to ensure the operator that the unit outputs the proper power. An isometric view of the unit is provided in Figure 1 on the following page. The Model RF302 simulates the load experienced by the ESU during an operation. ‘The resistive loads inside the Model RF302 are non-inductive, accurate, and are not damaged by prolonged use at maximum output settings. The measuring system of the Model RF302 uses precise thermocouples that measure the electrical power for any frequencies from DC to 2 MHz. These thermocouples are connected to a precision analog meter that reads directly in power units of measure, The meter is protected by an ultrafast blow fuse. The filter switch is connected 10 precision inductive and capacitive components that act as a low pass filter. ‘The meter reads the low-frequency component of the incoming power when the filter switch is activated.Figure 1. Model RF302 - Isometric Viewii ELECTROSURGERY UNIT (ESU) PERFORMANCE RECORD Model Serial No, Tested By Date Load Output in Watts: ESU Setting cut Coag Isolation Tes LJ OK. Now Saintato Heavy Load test Output os Frequency Output = Negi Faerie se Ma TrRraTAMAriTs Figure 2. RF3R Tag SPECIFICATIONS Selectable Loads and nges (Monopolar and Bipolar) Load (Ohms) Range (Watts) 50 0 100 100 100 300 200 300 300 300 400 500 500 500Isolation ‘Test Range: ic nt Range: Return Fault: Frequ ney Response Frequency Response: Load Accuracy: Meter Accuracy: Power Output Accuracy: REM Test: Oscilloscope: Power Requireme Measuring Technique: Weight: Dimensions: 0 = 50 Watts with 200-Ohm Load from Patient Plate. Ac tive Electrode, and Chassis 0-500 mA 150 picofarads 0-5 MHz (Filter Pushed) 0 - $0 kHz 2% at 50 ohms 5% at 100 ohms 1% 200 to 500 ohms # My ie 4.5% (Calibrated in Watts) Normal 24.6 Ohm Resistance, 137.0 Ohms with REM Switch Activated Isolated (Unealibrated) None RF Thermocouples Sal kg (12 Ibs) 28 cm X 23 em X 18 em ("X91 XT)soe ACCESSORIES Quantity Bio-Tek Description Supplied Part Number Complete Set of Leads | — 3020600 Red Lead 1 — Black Lead 2 _— White Lead I — Green Lead 1 _ Large Clamp 1 7770014 Alligator 3 48009 RFSR ‘Tags 100 93008 User's Guide 1 3021005 Ground Adapter 1 48005 Fuse 5 46012 Warranty Card 1 — NOTE: Figure 3 on the following page shows the | various accessories provided with the Model RF302. INSTALLATION Operating Pre ns - Refer to the manual’s inside front cover for precautions that must be followed to ensure the safety of the RF302 operator Unpacking Instructions - Inspect the RF302 for cracks or scratches on either the panel or the case, Check the meter needle to ensure that itis intact, Carefully inspect the handle to assure that itis firmly attached to the case. If any damage is found, call BIO-TEK Instruments immediately at: | (800) 451-5172. reparations for use - [ind a relatively evel surface on which to Te RF302. Unlatch the locks on the unit and place it fa the operator so that the meter scale can be easily read.NOPE PART: ASSY aku7 200 suis 1.09 aise 00 wLs7 Lo rw 1.00 S100 Figure 3. Accessories DESCRIPTION LEAD SEP (BLACK) HEAD SEP RED) TRAD SET (GREEN) TVADSET OWT) LARGE CLAMP GROUND ADAPTER Tusk sa ALLIGATOR CHPSTORAGE AND SHIPPING The RF302 should be stored at 77°F (25° C) with a relative humidity of 50%. ‘The caver on the RF302 should always be closed and the latches snapped during storage and shipping, The storage environment should be free from vibration, WARRANTY BIO-TEK warrants the RF302 to the original purchaser for a period of one year from the original purchase date. The warranty is for normal use and service, against defective materials or workmanship. If the customer ships the Model RF302 Electrosurgery Analyzer to BIO-TEK. postage prepaid, and BIO-TEK determines the defect to be in materials or manufacturing, BIO-TEK shall either repair or replace the unit at BIO-TEK’s option, without cost to the customer ‘This warranty is void if the RF302 has been visibly damaged by accident, misuse, or has been repaired or altered by persons or stations not authorized by BIO-TEK, or which has had the serial number altered, defaced, or removed BIO-TEK reserves the right to discontinue the RF302 at any time and to change specifications, price, or design without notice and without incurring any obligation, BIO-TEK will continue to stock service parts for up to 5 years after the manufacture of the unit has been discontinued. Parts shall include all materials, charts, structions, diagrams, and accessories that are furnished with the unit The purchaser agrees to assume all liability for any damages or bodily injury which may result from the use or misuse of the unit by the purchaser, his employees, agents, or customers.EQUIPMENT CARE The RF302 must be kept clean and moisture-free at all times. The unit can be cleaned effectively as follows: After soldering, use an acid brush dipped in Fopropyl alcohol to remove flux and dirt residue. Wipe dry with a paper towel. Repeat if necessary. CAUTION: Use the isopropyl alcohol in a well ventilated area, Do not smoke or use near heat or flame. [oe roe | Panel Use compressed ait, 30 psi maximum, to blow dust off the panel. Use all-purpose spray cleaner (409 or equivalent) onthe | meter and overlay. CAUTION: Avoid using solvents that damage plastic. _ ~ Clean the outside formica surface with the all-purpose pray cleaner. Wipe dry with a paper towel. Use compressed air to blow dust out of the inside of the case. CAUTION: The inside of the case must be moisture-free to prevent corrosion of the electrical components. DESCRIPTION ‘An illustration of the Model RF302 front panel is shown in Figure ‘on the following page. ‘The components of the front panel are Geccribed starting in the upper lefthand comer of the panel and proceeding counterclockwise. (Fuse Holder - The RF302 utilizes an AGX SA ultrafast low fuse to provide circuit protection for the thermocouple and meter Banana Jacks - The Mode! RF302 can accommodate 5 electrosurgical leads (banana jacks). The 4 jacks on the left hand side of the front panel include:/ irrrraeaii.sdi.a.an Eletrosungen, Anayzer __RF3O2, — Piet PS = Q= : Figure 4. Front Panel and Meter Detail 9GROUND (gt CHASSIS (shite) PATIENT PLATE (black) ACTIVE ELECTRODE (red) BNC Connector. - The BNC connector is labeled "SCOPE Be Tonables the user to output a signal to an oscilloscope 10 verify the waveform shape, | NOTE: This output is isolated and is not calibrated. Selector Knobs - The Model RF302 has 2 select that enable the user to: tor knobs - test output power for 7 different load/range options: “leat the RE leakage between the chassis and ground. the patient plate and ground, or the active electrode and ground with or without load: - perform the return fault test RF Leakage- The RF LEAKAGE selector knob can be set to one of the five following test options - CHAS - PATIENT PLATE - ACTIVE ELECTRODE “RETURN FAULT - OUTPUT POWER © Output Power -'The OUTPUT POWER selector knob Chaibles the user to test the ESU in a given range (50 - $00 watts) with a given load (50 -500 ohms). Sliding Switches - There are 2 sliding switches found underneath the selector knobs: TURN FAULT/ACTIVE ELECTRODE Test ¢ CIRCUIT RE LEAKAGE Test §) 50 klTz Response - The blue button above the OUTPUT BOWER ranges and loads enables the user to test for the frequency response in the 0-50 kHz range, 10A EYE EE EEETEE ABA ©) Banana Jack #8 - The fifth banana jack (black) provides the user with an additional PATIENT PLATE input during RETURN ELECTRODE MONITOR testing 10) REM Test Button - The blue button in the upper right- hand corner of the Mode] RF302 front panel enables the user to perform a REM test. (TD Meter - Ra nges and loads are selected by the OUTPUT POWER knob. For each ohm load selected, there is a corresponding meter range to ensure accurate readings (refer to the chart on the following page). 2) Front Panel Screws - There are 4 screws that hold the front panel in place. When these screws are removed from the 4 corners of the front panel, the internal components of the Model RF302 are exposed, WARNING: Never open the unit when the ESU is con- nected to the RF302. THEORY OF OPERATION The Model RF302 is a precise instrument for measuring the output power of ESU's, The Model RF302 simulates the load seen by the electrosurgery machine during operation, The resis- tive loads inside the Model RF302 are non-inductive, accurate, and are not affected by prolonged use at the maximum electrosur- gery machine output. The measuring sytem is a precise thermo- couple that measures the electrical power for any frequency from DC to3 MHz. ‘The thermocouples are connected to a precision analog meter that directly reads ESU power. The meter is pro- tected by a fast-blow instrument fuse, The filter switch is con nected to precision inductive /capacitive components that act as a ow pass filter. The meter will read the low frequency compo- nent of incoming power when the filter switch is activated "OPERATION WARNING: ESUs emit high frequency currents at volt= ages from 100 to 500 volts. The operator must De certain that the electrosurgery unit is OFF or non-active when making the necessary connections to the Model RFS02, Load/range Sele For each load in Ohms (selected by the Fight selector switch) there is @ corresponding meter range for accurate measurements. EACH RANGE LOAD DIVISION Wat Ohms) (Watts) 0-500 500 10 0-500 400 10 0 - 300 300 6 0 - 300 200 6 0-300 100 6 0-100 100 2 0-50 50 1 IRF leakage tests are indicated on the red "mA" range on the me ter face of the'"S0 W" range for readings in watts. SETUP “attach the 4 color-coded leads (provided as accessories) to the corresponding colored jacks on the Model RF302 front panel. NOTE: The extra black lead on the right of the meter is used to test REM features only. The connection is ex- plained under "REM TESTING".Black & Red Leads: 1) Attach a small alligator clip to one end of each black and red lead. 2) Connect the red lead (alligator clip) to the ACTIVE elec- trode of the ESL aa (XX - ==WHITE LEAD so SCREW RED LEAD BLACK LEAD RF302 Figure $, Test Setup3) Connect the black lead (alligator clip) to the PATIENT PLATE electrode (the return electrode on bipolar units) of the E 1) Attach the large clamp tthe end of the white lead 2) Connect the white lead (clamp) 1o the chassis of the ESU NOTE: Be sure to attach the clamp (0 # bare screw connected to the chassis. Green lead: 1) Attach the ground adapter '0 the green lead. 2) Plug the ground adapter into a ground pin of a grounded receptacle. 3) Plug the ESU into an appropriate power receptacle. OUTPUT MEASUREMENTS 1) Consult the ESU manufacturer's manual for load impedance for power specifications 2) Set the Model RF302 left selector knob to OUTPUT POWER. 3) Set the Model RF302 right selector knob (QUTPUT POWER) to the load specified in the ESU operator's manual 4EEE EE RS UE ETAL 4) Fill in the data on the top of the ESU performance record tag (see Figure 2 for RF3R tag) and indicate the load setting used. 5) Turn the ESU ON. 6) Set the power setting on the ESU on the first setting or partial power 7) Activate the CUT and then the COAG switch on the ESU. Record the power setting, CUT power, and COAG power on the Model RF302 performance record tag, 8) Repeat Step 7, preceding, for 4 more power settings up to and including full power. HEAVY LOAD TEST 1) Set the Model RF302 left selector knob to OUTPUT POWER. 2) Set the range switch to 2 100 ohm load (either 100 or 300 watt range can be chosen), units, the 50 ohm load 50 watt range ESU toa power setting already used for output power. 4) Turn the ESU on and activate the CUT switch. 5) Compare the output on the Model RF302 with the output obtained with the manufacturer's recommended test load.8) 9) 1) Activate the COAG switch on the ESU and compare the reading to the corresponding output using the manufac- turer's recommended test load. Test the other power settings in the same manner, including full power. If the output power for this test is less than half of the output obtained with the manufacturer-specified load, the ESU should be checked by the user's service department, Record the output power at maximum setting on the RE3R performance tag (see Figure 2 on page 3). LOW FREQUENCY OUTPUT TEST Set the OUTPUT POWER switch of the Model RF302 to the ESU manufacturer's recommended test load. Set the Mode! RF302 left selector knob to OUTPUT POWER. Set the power setting of the ESU to the maximum setting, ‘Turn the ESU ON, Activate the CUT switch on the ESU. Push the switch on the RF302 labeled: PUSH FOR 0 -50 kHz RESPONSE.SEE TE EERE ERERRERR 7) The Model RF302 should read zero or less than 10 watts, 8) Activate the coag switch on the ESL 9) The Model RF302 should read zero or less than 10 watts. 10) If the Mode! RF302 reads below 10 on both tests, record "NEGLIGIBLE" on the inspection tag. If there is a sub- stantial reading when the filter button is activated: ie., more than 10 watts, record "NOT SATISFACTORY” on the RF3R tag. The ESU must than be checked further by the user's service department before use. ISOLATION TEST The Model RF302 can measure RF leakage to ground from: 1. the chassis, 2. the active electrode, 3. the patient electrode, | CAUTION: Do not measure leakage from ACTIVE, ELECTRODE to GROUND on non-isolated electrosurgery units. ‘This may damage the Model RF302. PATIENT ELECTRODE to GROUND and CHASSIS to GROUND leakage may be measured without risk of damage. High frequency leakage to ground from the Model RF302 electrosurgery analyzer is measured as follows:1) Remove all test leads except for the et being performed (i.e. ‘Chass lead and ground lead for chassis test set the Model RF302 right selector knob (OU TPUT POWER) to the load recommended by the manufacturer. 2) Set the power setting of the FSU t0 the maximum, setting. 3) Set the Model RF302 left selector knob (RF LEAKAGE) to CHASSIS. Remove all test leads except the chassis lead and the ground lead. 4) Turn the ESU ON: 5) Activate the CUT ‘on the red mA St RF302. jtch on the ESU. Read the leakage Te or the 50 W scale of the Model 6) With the CUT switch on the ES! activated, slide the OPEN CIRCUIT switeh on the Model RF302 10 test RF Jeakage under open circuit conditions 7) Activate the COAG gwitch on the ESU. Read the leakage fon the red mA scale or the 50 W scale of the Model RF302. 8) With the COAG switch on the ESU activated, slide the OPEN CIRCUIT switch on the Model RF302 (0 test RE Teakage under open circuit conditions 9) Set the Mode! RF302 left selector knob (RF LEAKAGE) to PATIENT PLATE. Remove the chassis lead and conmect the patient plate leac 18SEE EER EER ERERER 10) Repeat the preceding Steps 4 through 8 CAUTION: Do not perform the following Steps 11 through 15 unless the ESU has an isolated output. Proceed to Step 16 for non-isolated ESU’s. 11) Set the Model RF302 left selector knob (RF LEAKAGE) to ACTIVE ELECTRODE, Remove the patient plate lead and connect the active elec trode lead, 12) Activate the CUT switch on the ESU. 13) Slide the OPEN CIRCUIT and ACTIVE ELECTRODE switches on the Model RF302 simultaneously. Read the leakage on the red mA scale or the 50 W scale. 14) Activate the COAG switch on the E: Step 14, preceding, and again perform 15) Ifthe maximum RF leakage is less than the manufacturer's specifications (or less than a preestablished limit), check OK on the RF3R tag. Ifnot, the ESU needs to be serviced, MEASURING OUTPUT CURRENT. The Model RF302 reads power output in watts of ESU's. If the root mean square (rms) current is desired, it can be calculated as described in the following paragraphs. The current I is equal to the square root of the power P divided by the load impedance Z such that:1 = (PZ For example, given a power reading of 410 watts on the S00 ohm range. the current in Amperes is: i 410/500 1 = 082 1 = 0.906A,,, isa quick reference of many current levels Table 1 on pagk MEASURING OUTPUT VOLTAGE The AC.,, voltage of ESU’s can be ealeulated. Table 2 on page > ssa quick reference of many voltages. The output voltage is equ to the square root of the product of the power "P” and the load impedance "2." such that V =VPXZ For example, for a given power reading of 410 W on the 500 oft range, the voltage is: Vv = 410x500 205,000 V = 4528V,,,FEF ERESEREERBERERAAR MEASURING RF LEAKAGE-TO-GROUND CURRENT The AC,,, current flow to ground during RF isolation testing can be approximated in the Model RF302 meter red mA scale. To achieve more accurate numbers, calculate current using Ohm's law with current equal to the square root of the power "P" divided by the resistance load "Z" such that: l= PZ Given a power reading of 4 watts, for example, the current is: 1 = 4200 1 = 0.02 I= Mima Table 3 on pa peres. is quick reference for any currents in milliam- OSCILLOSCOPE OUTPUT ‘The Model RF302 is equipped with the BNC connection that is inductively coupled to a conductor inside the unit. ‘This permits viewing of the waveform to verify proper operation of the ESU. ‘The oscilloscope output is not calibrated for amplitude; however, precise frequency measurements can be made. ‘To use the oscillo- scope output: 1) Connect an oscilloscope to the output connector. 2) Set the amplitude selector of the oscilloscope on 1 V/em, 3) Set the time sweep selector on the oscilloscope on 1 microsecond/cm,4) Adjust the signal to maximum amplitude and time for an effective analysis while using the maximum output power c the ESU. 5) Set the Model RF302 left selector knob (RF LEAKAGE) OUTPUT POWER and the right selector knob (OUTPU™ POWER) to the 500 ohm load for best resolution. MEASURING CREST FACTORS The oscilloscope output on the Model RF302 can be used to calculate Crest Factors. The following equipment should be assembled before beginning the procedure: 1) Oscilloscope: 1 MHz, VDC, and 2) Digital voltmeter (DVM): | MHz, VDC (true rms). (The DVM can be a unit such as the Fluke 8920A.) “The following equation is used to calculate the Crest Factor: Crest Factor = Vi Vere where: Va = peak voltage obtained on the oscilloscope coltage root mean square measured as VAC. 1) Connect the oscilloscope to the BNC output connector (SCOPE) on the Mode! RF302 and then set the oscillosco) amplitude of | V/cm and the sweep speed of | microsecon: cm. 2) Connect the ESU to the Model RF302 as instructed in the section titled OUTPUT POWER MEASUREMENTS. 3) Adjust the signal on the oscilloscope to the maximum amp tude and time to effectively analyze the output power. 22ji 5 ; Tawi 71 NOTE: Maximum amplitude can be obtained with the maximum output power from the E: 4) Record the peak voltage obtained on the oscilloscope as V... 5) Connect the DVM to the BNC output of the Mode! RF302 to measure the VAC with the DVM. Record the readings displayed on the DVM as V,, NOTE: Maintain the same output power level as in the preceding steps. Le en 6) Substitute the test values into the Crest Factor equation given at the beginning of this section and calculate the Crest Factor. 7) For additional information on determining Crest Factors for the Mode! RF302, please call BIO-TEK toll free at: 1 (800) 451-5172 RETURN FAULT TEST. ‘The Model RF302 tests ESUs equipped with return fault inter- Tupters. It does this by simulating a capacitance from active-to- ground and when activated, the ESU should alarm and disable. The Return Fault System is tested as follows !2 as instructed in the S 1) Set up the ESU and Model RF: titled SETUP. 2) Turn the Model RF302 left selector knob (RF LEAKAGE) to RETURN FAULT. 3)_ Switch the ESU to ON and apply 100 watts of power. 4) Slide the RETURN FAULT and OPEN FAULT slide switches to the TEST position; the ESU should alarm and disable. 23REM TEST The Model RF302 is able to verify proper operation of Return Electrode Monitor (REM) systems. ‘Typically, there are two Patient plate electrode inputs on ESUs instead of one. This Citcuit should alarm only ifthe patient electrode loses sufficient Patient contact (sce Figure 6 on the following page). To test this system, the Model RF302 increases the resistance between the ‘wo return plates thereby simulating a loose patient plate |) Set up the ESU and the Model RF302 as instructed in the Section titled SETUP Use an actual REM patient plate connected to the ESU, Cut Off the plate and expose the two wires, Connect the first black lead to either exposed wire with an alligator clip. 4) Connect the second black lead to the black banana jack marked PATIENT PLATE on the upper right hand corner of the Model RF302 front panel, ‘Attach a small alligator clip to the end of the black lead, 8) Connect this alligator clip (black lead) to the other exposed wire. 7) Switch the ESU power ON and apply 100 watts of power. 8) To test, press the REM TEST button,REM CIRCUIT* SPLIT rota 3 ELECTRODE | TEST SIGNAL 2 mA, 140 kHz SINUSOIDAL CURRENT RESISTANCE 5 RF RETURN CURRENT * SPECIFIC TO VALLEYLAB UNITS Figure 6. REM Circuit (Specific to Valleylab)