206 Conf Mech
206 Conf Mech
A Review of Exergy and Energy Analysis of Coal based Combined Thermal Power
Plant
Umesh kumar1, Dr.manoj kumar pal2, Subodh bahirat3
1
Research Scholar, Department of Mechanical Engg, Bhilai Institute of Technology, Durg (C.G)
2
Professor, Department of Mechanical Engg, Bhilai Institute of Technology, Durg (C.G)
3
Asst.Professor, Department of Mechanical Engg, Garv Institute of Manag. And Tech., Durg (C.G)
1
[email protected],[email protected], [email protected]
Abstract
The energy supply to demand narrowing down day by day around the world, the growing demand of power
has made the power plants of scientific interest, but most of the power plants are designed by the energetic
performance criteria based on first law of thermodynamics only. The real useful energy loss cannot be
justified by the fist law of thermodynamics, because it does not differentiate between the quality and quantity
of energy. The present study deals with the comparison of energy and exergy analyses of thermal power plants
stimulated by coal and gas. This article provides a detailed review of various studies on thermal power plants
over the years. This review would also throw light on the scope for further research and recommendations for
improvement in the existing thermal power plants.
1.Introduction
In the current Situation, most of the electricity produced throughout the world is from steam
power plants. Therefore, it is very important to ensure that the plants are working with maximum efficiency.
Thermodynamic analysis of the thermal power plant has been undertaken to enhance the efficiency and
reliability of steam power plants. Most of the power plants are designed by the energetic performance criteria
based on first law of thermodynamics only. The real useful energy loss cannot be justified by the fist law of
thermodynamics, because it does not differentiate between the quality and quantity of energy. The present
work deals with the comparison of energy and exergy analysis of thermal power plant stimulated by coal.
Generally, it is predicted that even a small improvement in any part of the plant will result in a significant
improvement in the plant efficiency. Factors affecting efficiency of the Thermal Power Plant have been
identified and analyzed for improved working of thermal power plant. The objective of this work is to use the
energy analysis and exergy analysis based on the first law of thermodynamics and second law of
thermodynamics respectively. Energy analysis helps designers to find ways to improve the performance of a
system in a many way. The energy losses from individual components in the plant are calculated based on
these operating conditions to determine the true system losses. In this, first law of thermodynamics analysis
was performed to evaluate efficiencies and various energy losses. Exergy analysis has sparked interest within
the scientific community to require a more in-depth check up on the energy conversation devices and to
develop new techniques to rise utilize the prevailing restricted resources. Exergy analysis gives entropy
generation, irreversibility percentage, Exergy loss and second law efficiency. The Exergy loss or irreversibility
is maximum at boiler. Thus to know about actual flow of Exergy in the cycle thermodynamic analysis based
on second law is desirable. In this paper Exergy analysis of operating condition of boiler has been carried out
based on mass and Exergy balance. The present paper investigates the effectiveness of the power plant to
offset the increasing demand of power. Energy and Exergy analysis has been carried out to determine the
efficiency of each component and the overall efficiency of the plant.
12 Energy and exergy analysis 2009 Science Isam H. The calculated exergy efficiency of
of a steam power plant in Direct Aljundi the power cycle was 25%, which is
Jordan (elsevier) low compared to modern power
plants
13 Effects of operational 2009 Science Nurdil The second law analysis reveals that
parameters on the Direct Eskin, the FBCC has the largest
thermodynamic performance (elsevier) Afsin irreversibility of the total system
of FBCC steam power plant Gungor exergy loss.
14 Understanding energy and 2007 Science Mehmet An understanding of energy and
National Journal where I read and analysis its methodology to help in my work.
25 Exergy Analysis Of Thermal 2014 IJESR Yamini The use of feed water heater reduces
3. Methodology:-
Methodology Case study on thermal power plant, major components of power plant
of are listed, points are selected carefully such that it measure the temperature, mass flow rate, pressure is
noted down at each inlet and outlet of components of the system. At full load condition parameter reading
is noted down. For these points enthalpy and entropy value is noted from the steam table. Individual energy
and exergy analysis is calculated for each components of the system. The Exergy destruction at each point
is calculated and the loss is determined with location and magnitude. The energy and exergy efficiency is
also calculated and to identify the loss occurring in power plant component.
4. Thermodynamic Analysis
Engineers and scientists have been traditionally applying the First law of
thermodynamics to calculate the enthalpy balances for more than a century to quantify the loss of
efficiency in a process due to the loss of energy. The exergy concept has gained considerable interest in the
thermodynamic analysis of thermal processes and plant systems since it has been observed that the First
law analysis has been insufficient from an energy performance standpoint. Energy analysis is based on the
first law of thermodynamics, which is related to the conservation of energy. Second law analysis is a
method that uses the conservation of mass and conservation of energy principles together with the entropy
for the analysis, design and improvement of energy systems. Second law analysis is a useful method to
complement, but not to replace energy analysis.
In an open flow system, there are three types of energy transfer across the control surface, namely
working transfer, heat transfer and energy associated with mass transfer or flow. The temperature from the
heat source and the work developed by the system are used for the analysis of open flow systems and to
analyze plant performance whilst kinetic and potential energy changes are ignored. The energy or first law
efficiency of a system is defined as the ratio of energy output to the energy input to the system.
5. Energy analysis
Exergy is the maximum theoretical useful work attainable from an energy carrier
under the conditions imposed by an environment at given pressure Po and temperature to, and with given
amounts of chemical elements. The purpose of an EA is generally to identify the location, source, and
magnitude of true thermodynamic inefficiencies in process plants such as power plants (Chao and Yan,
2006). Disregarding kinetic and potential energy changes, the specific flow Exergy of a fluid at any cycle
state is given by
The reversible work as a fluid goes from an inlet state to an exit state is given by the Exergy change
between these two states, as follows (Kotas, 1995; Kwak, 2003):
The SPP consists of two major components: one is the heat transfer system and the other is the turbine
system. The chemical energy in the fuel provides the total Exergy for the plant, which is the original
exergy source (Rosen and Dincer, 2003). Part of the exergy from the fuel is lost in the heat transfer system,
including the boiler, the bleeds heat exchangers, the economizer and the condenser. The rest of the exergy
goes into the turbine system as the exergy input for generating power. Some of the exergy input is lost in
running the turbines and pumps. The amounts of these losses are defined by their machine efficiency. Also,
a certain amount of the exergy is lost with the exhausted gas. The remaining exergy gives the shaft work,
which is received by the electrical generators, which become the final exergy sink (Sanjay et al., 2007). the
exergy loss and exergy efficiency for each of the Rankine cycle components can be calculated as follows:
5.1 Boiler
The Exergy loss in the boiler can be calculated as follows (Kotas,1995)
EIN is the sum of the fuel Exergy and air Exergy that is input to the boiler. EOUT is Exergy of the
combustion that produces in the boiler.
Where, WOUT is the actual produced shaft work.The maximum shaft work of the steam turbine is equal to
the difference of the input and output steam enthalpies. Accordingly, the exergetic efficiency of the turbine
is defined as the ratio of the
𝑊 𝑜𝑢𝑡
€ = ∑ 𝑚𝑒 𝑖𝑛 −∑ 𝑚𝑒 𝑜𝑢𝑡
The exergetic efficiency of a heat exchanger (HEX) is defined as the ratio of the increase in the exergy of
the cold fluid to the decrease in the exergy of the hot fluid.
5.4 Pump
The Exergy loss in the pump can be expressed as follows (Chao, 2006)
Win is the actual power consumed in the pump, as shown in Figure 1. The Exergetic efficiency of the pump
can be defined as the ratio of the minimum work input to the actual work input, using
the following equation:
∑ me out −∑ me in
€= Win
(9)
requirement and optimizing the Rankine cycle in SPPs. The Exergy Composite Curve (ECC) and Exergy
Grand Composite Curve (EGCC) concepts have been introduced by Feng and Zhu (1997) for this purpose.
For each linear segment in the CC, the heat Exergy delivered (e) by a stream delivering a heat load (Q)
from the inlet temperature (Tin) to the outlet temperature (Tout) is computed by Equation 12 (Feng and
Zhu, 1997):
𝑇0
℮ = Q(1 - ) (12)
𝑇𝑙𝑚
Where, Tlm is the logarithmic mean of temperatures computed by Equation 13 (Polley et al., 1990):
𝑇𝐼𝑁−𝑇𝑂𝑈𝑇
Tlm = 𝑇𝐼𝑁 (13)
𝐼𝑁( )
𝑇𝑂𝑈𝑇
When considering the hot CC, the heat delivered is represented by the T-H diagram; the exergy delivered is
computed by replacing the temperature axis by the Carnot factor, as expressed in Equation 14. It then
corresponds to the area between the CC and the enthalpy axis (Feng and Zhu, 1997). The same procedure
is followed for the cold streams, to define the Exergy required by the cold streams (Kotas, 1995).
𝑇𝑂
Ƞ = 1- 𝑇
(14)
Figure 3 shows how the CC (T-H diagram) for a heat transfer system can be converted into the ECC and
the EGCC. The shaded areas in Figure 3 indicate the Exergy loss associated with the heat transfer process.
The graphical representation of process units involving energy in terms of heat and power has been made
possible with the introduction of a variable referred to as energy level (Ω) defined as follows (Feng and
Zhu, 1997):
𝐸𝑋𝐸𝑅𝐺𝑌
Ω= (15)
𝐸𝑁𝐸𝑅𝐺𝑌
6. Diagram
attained from the system. The work potential derived from the system is often referred to as useful work
“Exergy”.
Table1. Exergy destruction rate and exergy efficiency formula used for Exergy analysis
In Table 1, it is seen that the percentage of excess air used in the data [13] is in the range of 18%. If the
percentage of moisture content is high, the net efficiency is low. The reason is that the presence of the
moisture will reduce the amount of energy released during coal combustion. As a result of this, there is a
reduction in the temperature of the combustion products. Increasing the temperature of the air used in the
air pre-heater can increase the net efficiency of the power plant. This external air supplied will raise the
temperature of the coal combustion; As a result, the net efficiency of the system increases. The main steam
temperature was maintained in the range between 600 to 650 0C for the plant operating in the Ultra super
critical condition. An increase in the main steam temperature will increase the enthalpy of the steam used
inside the steam cycle. This will result in the additional work done which enhances the net efficiency of the
power plant.
S.N Components Exergy destruction Exergy destruction Exergy efficiency Exergy effici.
(MW) Reference (MW) This model Refer. This model
1 Boiler 120 115 43.8 % 46 %
2 HPT 32 29 73.5 % 77 %
3 IPT 13.5 12 63 % 61 %
4 LPT 15.6 13.5 86 % 87 %
5 Condenser 13.7 11.3 26.5 % 29 %
6 LPHX1 11.21 10.1 45 % 49 %
7 LPHX2 12.15 10.9 54 % 57 %
8 Dearator 9.35 8.2 90.4 % 96 %
9 HPHX1 8.35 7.3 85.3 % 81 %
10 HPHX2 7.41 6.76 80.3 % 75 %
After validation, the developed model was used for simulating the performance of an ultra supercritical
plant under conditions listed in Table 1. The simulation results can be found in Table 3. The distribution of
exergy destruction across the power plant was plotted in. Apparently, furnace is the major source of exergy
losses followed by the turbines.
6. Conclusion:-
Energy analysis of a thermal power plant is reported in this paper. It provides the basis to
understand the performance of fluidized bed coal fired boiler, feed pump, turbine and condenser. The
energy balance sheet shows that theoretical losses in various component of boiler. It provides information
for selection of the components which has maximum losses so, that optimization techniques could be used
to make it more efficient. The various energy losses of plant, through different components are calculated
which indicates that maximum energy losses occur in turbine.
Following conclusions can be drawn from this study:
1. The coal type affects the first law efficiency of the system considerably.
2. It has been also analyzed that a part of energy loss occurs through flue gases.
3. The presence of moisture has an effect on overall efficiency.
4. If we use the heat recovery system to recover the heat losses through flue gases then it will be more
useful for us.
The efficiency of components in the power plant is found out by using energy and exergy
calculation. From the above table we can see that the efficiency loss in boiler and turbine is more. Hence,
we should improve the efficiency of boiler and turbine by proper maintenance. There are many factors,
which influence the efficiency of the thermal power plant. The fuel used for combustion, type of boiler,
varying load, power plant age, they lose the efficiency. Most of the loss in efficiency due to mechanical
wear on variety of components, resulting heat losses. Therefore, it is necessary to check all the equipments
periodically. Moreover, it is noticed that the overall efficiency of any thermal power plant depends upon
the technical difficulties under unpredictable conditions. So that efficiency of the thermal power plant is
increased by 3 to 5 %.
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