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How To Install Universal Fit Lambda Sensors: Installation Steps

This document provides instructions for installing a universal fit lambda sensor, including: 1. Cut the new and old sensor wires to the same length as the original. 2. Strip the wire ends to 7mm and crimp butt-splices to connect the new and old wires. 3. Shrink the insulation on the butt-splices using a hot air tool to seal them. It also explains how to match the cable colors between the old sensor and replacement DENSO universal fit sensor.

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lucian carstea
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254 views2 pages

How To Install Universal Fit Lambda Sensors: Installation Steps

This document provides instructions for installing a universal fit lambda sensor, including: 1. Cut the new and old sensor wires to the same length as the original. 2. Strip the wire ends to 7mm and crimp butt-splices to connect the new and old wires. 3. Shrink the insulation on the butt-splices using a hot air tool to seal them. It also explains how to match the cable colors between the old sensor and replacement DENSO universal fit sensor.

Uploaded by

lucian carstea
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Technical Info

Lambda Sensor

How to install
Universal Fit Lambda Sensors
Installation Steps
1. Cut the new Sensor wires to length.

IMPORTANT: The new Sensor with the old connector must be the
same length as the old Sensor and connector originally.

2. Cut the old Sensor wire to length.

3. Strip the wire ends to a length of 7mm.

4. Crimp the butt-splices with a ratchet crimping tool with red die (size
22 - 16).

5. Shrink the insulation of the butt-splices with the hot air until they are
sealed.
1 2 3 4 5

www.denso-am.eu
Technical Info | Lambda Sensor

How to match cable colours?


1. Identify the colour combination of the old sensor connector.
2. Identify the type of DENSO After Market Universal Fit sensor you need to install
thanks to its cable colours: 2 options, depending on the part number.
3. Match the cables together according to the tables below:

Old (OE) Sensor DENSO


Sensor
DOX-010…
DOX-011...
OE Lambda OE Lambda OE Lambda OE Lambda OE Lambda DOX-015…
DOX-012…
Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 DOX-013…

Heater +
Black Purple White Brown Black Black Purple

Heater -
Black White White Brown Black Black White

Sensor +
Blue Black Black Purple Green Blue Black

Sensor -
White Grey Grey Beige White White Grey

Example:
OE lambda sensor 3 has following cable colours: white, white, black and gray.
The DENSO Aftermarket Lambda sensor for the vehicle is DOX-0107.
Consequently, the wiring cables should be linked like on the picture below:

Connector from DENSO


OE sensor 3 Lambda Sensor
DOX-0107

DENSO Europe B.V.


Hogeweyselaan 165 | 1382 JL Weesp | The Netherlands
Tel. +31 (0)294 - 493 493 | Fax. +31 (0)294 - 417 122

www.denso-am.eu

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