Feasibility Study

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Feasibility Study of Economics

and Performance of Wind


Turbine Generators at the
Newport Indiana Chemical
Depot Site
Joseph Owen Roberts and Gail Mosey
Produced under direction of U.S. Environmental Protection Agency
(EPA) by the National Renewable Energy Laboratory (NREL) under
Interagency Agreement IAG-09-1750 and Task No. WFD3.1001.

NREL is a national laboratory of the U.S. Department of Energy


Office of Energy Efficiency & Renewable Energy
Operated by the Alliance for Sustainable Energy, LLC.
This report is available at no cost from the National Renewable Energy
Laboratory (NREL) at www.nrel.gov/publications.

Technical Report
NREL/TP-5000-58900
November 2013

Contract No. DE-AC36-08GO28308


Feasibility Study of Economics
and Performance of Wind
Turbine Generators at the
Newport Indiana Chemical
Depot Site
Joseph Owen Roberts and Gail Mosey
Prepared under Task No. WFD3.1001

NREL is a national laboratory of the U.S. Department of Energy


Office of Energy Efficiency & Renewable Energy
Operated by the Alliance for Sustainable Energy, LLC.
This report is available at no cost from the National Renewable Energy
Laboratory (NREL) at www.nrel.gov/publications.

National Renewable Energy Laboratory Technical Report


15013 Denver West Parkway NREL/TP-5000-58900
Golden, CO 80401 November 2013
303-275-3000 • www.nrel.gov
Contract No. DE-AC36-08GO28308
NOTICE

This report was prepared as an account of work sponsored by an agency of the United States government.
Neither the United States government nor any agency thereof, nor any of their employees, makes any warranty,
express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of
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trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation,
or favoring by the United States government or any agency thereof. The views and opinions of authors
expressed herein do not necessarily state or reflect those of the United States government or any agency thereof.

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Cover Photos: (left to right) photo by Pat Corkery, NREL 16416, photo from SunEdison, NREL 17423, photo by Pat Corkery, NREL
16560, photo by Dennis Schroeder, NREL 17613, photo by Dean Armstrong, NREL 17436, photo by Pat Corkery, NREL 17721.

Printed on paper containing at least 50% wastepaper, including 10% post consumer waste.
Acknowledgments
The National Renewable Energy Laboratory (NREL) thanks the U.S. Environmental
Protection Agency (EPA) for its interest in securing NREL’s technical expertise. In
particular, NREL and the assessment team for this project are grateful to the Newport
Indiana Chemical Depot facility managers, engineers, and operators for their generous
assistance and cooperation.

Special thanks go to Steve Aker from the Newport Chemical Depot Reuse Authority and
to Katie Brown, AAAS Science & Technology Policy fellow hosted by EPA, for hosting
the site visit. Thanks also go to Lura Matthews, Jessica Trice, and Shea Jones of EPA.
The authors would also like to thank everyone who participated in the site visit for
sharing the rich history of the Newport Chemical Depot and allowing NREL and EPA to
assist in the potential reuse of the land.

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National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Executive Summary
The U.S. Environmental Protection Agency (EPA), in accordance with the RE-Powering
America’s Land initiative, selected the Newport Indiana Chemical Depot site in Newport,
Indiana, for a feasibility study of renewable energy production. The National Renewable
Energy Laboratory (NREL) was contacted to provide technical assistance for this project.
The purpose of this report is to assess the site for possible wind turbine electrical
generator installation and estimate the cost, performance, and site impacts of different
wind energy options. In addition, the report recommends financing options that could
assist in the implementation of a wind system at the site.

The feasibility of wind systems installed at this site is highly impacted by the available
area for a project, wind resource, operating status, ground conditions and restrictions,
distance to electrical infrastructure, future uses, and distance to major roads. The
Newport Indiana Chemical Depot is suitable in area to have a large-scale wind farm, and
the wind resource is also appropriate.

The site is approximately 22,000 acres with approximately 7,200 acres appropriate for
installation of a wind farm. While this entire area does not need to be developed at one
time due to the feasibility of staging installation as land or funding becomes available,
calculations for this analysis reflect the wind potential if the restricted area only is used.

The economic feasibility of a potential wind farm on the site depends greatly on the
purchase price of the electricity produced. The economics of the potential systems were
analyzed using the current Midwest Independent Transmission System Operator (MISO)
wholesale electric rate of $69/MWh and incentives available to the site. It is also assumed
that the production tax credit incentive would be captured for the system.

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National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Table of Contents
1 Site Background .................................................................................................................................... 1
2 Wind Energy .......................................................................................................................................... 2
2.1 Wind Characteristics ...................................................................................................................... 2
2.2 Wind Turbines ............................................................................................................................... 4
3 Potential Turbine Locations ................................................................................................................. 7
3.1 Site-Specific Considerations .......................................................................................................... 7
3.2 Permitting and Setbacks................................................................................................................. 9
3.3 Environmental Siting Considerations .......................................................................................... 10
3.4 Local Wind Resource Characteristics .......................................................................................... 15
3.5 Estimated Power Production and Cost of Energy From a Potential Wind Facility at
Newport Chemical Depot ............................................................................................................ 21
3.6 Newport Indiana Chemical Depot Energy Usage ........................................................................ 21
3.6.1 Ownership ....................................................................................................................... 22
4 Project Financial Performance .......................................................................................................... 23
5 Conclusions and Recommendations ................................................................................................ 25

This report is available at no cost from the v


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
List of Figures
Figure 1. U.S. national wind resource map ................................................................................................... 3
Figure 2. Indiana 80-m annual average wind speed map .............................................................................. 4
Figure 3. Modern utility-scale wind turbines ................................................................................................ 5
Figure 4. Newport Chemical Depot property extent ..................................................................................... 8
Figure 5. Long-range radar impact potential ................................................................................................. 9
Figure 6. NEXRAD radar impact potential ................................................................................................. 10
Figure 7. Potentially developable areas ....................................................................................................... 11
Figure 8. Levelized cost of energy comparison of modern turbines with historical performance,.............. 16
Figure 9. Wind rose at Newport Chemical Depot ....................................................................................... 17
Figure 10. Frequency of wind speeds at the Newport site........................................................................... 18
Figure 11. Monthly long-term wind speed averages ................................................................................... 18
Figure 12. Long-term modeled diurnal wind speed profile ......................................................................... 19
Figure 13. Average wind shear.................................................................................................................... 20
Figure 14. Installed wind power project costs by region: 2012 projects ..................................................... 24

List of Tables
Table 1. Turbine Production Estimates With Increased Cut in Speeds ....................................................... 14
Table 2. Newport Chemical Depot Wind Farm Financial Assumptions ..................................................... 23

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at www.nrel.gov/publications.
1 Site Background
The Newport Indiana Chemical Depot is located south of Newport, Indiana and is being
developed as an industrial site and is called the Vermilion Rise Mega Park. 1 The site has
many possible development options, but many of these options will consume large
amounts of electricity. Currently, there is a 20-MW substation on site, but there are plans
to expand this to as large as 500 MW. 2 The developable area for wind allows for roughly
ten to fourteen 100-m rotor diameter wind turbines (16–35 MW), depending on setbacks
from potential bat habitats.

Under the RE-Powering America’s Land Initiative, the U.S. Environmental Protection
Agency (EPA) provided funding to the National Renewable Energy Laboratory (NREL)
to support a feasibility study of wind renewable energy generation at the site. The site
was used for heavy water production, chemical weapons manufacturing, storage, and
decommissioning as well as explosives manufacturing and was in operation from 1942
to 2010.

The site concluded all remediation and weapons decommissioning verification in 2010.
Currently, there are no large areas of contamination that pose any risk to earth movement
as appropriate for wind farm construction. The site has a large network of paved access
roads and the topography is flat to rolling hills, which should facilitate typical
construction practices.

Feasibility assessment team members from NREL, the Newport Chemical Depot Reuse
Authority, and EPA conducted a site assessment visit to gather information integral to
this economic feasibility study. Information, including wind resource, transmission
availability, community acceptance, and ground conditions, were considered.

1
Vermillion Rise Mega Park. Accessed November 20, 2013: http://vermillionrise.com/.
2
Aker, S., phone conversation, executive deputy director of Vermilion Rise Mega Park, April 9, 2012.

This report is available at no cost from the 1


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
2 Wind Energy
Uneven heating of the earth’s surface creates motion of the atmosphere and thus kinetic
energy in this movement. Variation in heating and factors, such as surface orientation or
slope and rate of reflectivity, absorptivity, and transmissivity also affect the wind
resource. In addition, the wind resource can be affected (accelerated, decelerated, or
made turbulent) by factors such as terrain, bodies of water, buildings, and vegetative
cover.

Wind is air with kinetic energy that can be transformed into useful work via wind turbine
blades and a generator. Overall, wind is a diffuse resource that can generate electricity
cost effectively and competitively in regions with a good wind resource, high cost of
electricity, or both.

2.1 Wind Characteristics


Winds vary with the season, time of day, and weather events. Analysis of wind data
focuses on several critical aspects of the data—average annual wind speed, frequency
distribution of the wind at various speeds, turbulence, vertical wind shear, and maximum
gusts. These parameters allow for estimation of available energy in the wind and the
suitability of turbine technology for the site.

The wind speed at any given time determines the amount of power available in the wind.
The power available in the wind is given by:

P = (A ρV3)/2

where

P = power of the wind [W]

A = windswept area of the rotor (blades) [m2] = πD2/4 = πr2

ρ = density of the air [kg/m3] (at sea level at 15°C)

V = velocity of the wind [m/s].

As shown, wind power is proportional to velocity cubed (V3). This matters because, if
wind velocity is doubled, wind power increases by a factor of eight (23 = 8).
Consequently, a small difference (e.g., increase) in average speed causes significant
differences (e.g., increases) in energy production. Examining ways to increase the wind
velocity at a particular turbine location should be considered through modeling the terrain
and micro-siting the turbines. Normally, the easiest way to accomplish this is to increase
the height of the tower. The wind industry has been moving toward higher towers, and
the industry norm has increased from 30 m to 80 m over the last 15–20 years.

The map of the national wind resource can be seen in Figure 1. Wind maps can give a
visual approximation of the wind resource in an area but do not provide enough data for

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at www.nrel.gov/publications.
estimating annual electricity output at a particular site. On-site wind data is typically
collected for a period of 1–3 years and is necessary to estimate wind turbine performance.

3
Figure 1. U.S. national wind resource map

Figure 2 shows the Indiana state wind resource at 80 m above ground level. The Newport
Chemical Depot is shown on the western edge of the state.

3
DOE. “Utility-Scale Land-Based 80-Meter Wind Maps. Accessed November 20, 2013:
http://www.windpoweringamerica.gov/wind_maps.asp.

This report is available at no cost from the 3


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Newport
Chemical
Depot

4
Figure 2. Indiana 80-m annual average wind speed map

2.2 Wind Turbines


Wind turbines consist of rotating blades that convert the kinetic energy of the wind to
electric power. They have a number of moving parts and require regularly scheduled and
unscheduled maintenance. Manufacturer warranties cover the first 2–10 years.
Professional wind turbine maintenance contractors are recommended after the warranty
period. Figure 3 shows large wind turbines that are of the scale and general size that
might be considered at Newport.

4
DOE. “Indiana 80-Meter Wind Map and Wind Resource Potential.” Accessed November 20, 2013:
http://www.windpoweringamerica.gov/wind_resource_maps.asp?stateab=in.

This report is available at no cost from the 4


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Figure 3. Modern utility-scale wind turbines. Photo by Joseph Owen Roberts
Wind farms are typically cost effective where the average wind speed is high, where the
competing energy costs are high, or a combination of both. Large wind farms of
100–500 MW are commonly deployed because of lower installed costs largely due to
economies of scale and improved low wind speed turbine technology which result in an
overall lower cost of energy.

In the United States, about 60,000 MW of wind power have been installed. 5 Turbines are
available from as small as 250 W to as large as 5 MW. For the size of the wind plants
considered here, large turbines in the range of 1,000 kW to 3,000 kW per turbine would
be appropriate.

Wind power became a commercial-scale industry more than 30 years ago. Over that time,
wind power has moved from the fringes of the electric power sector to a mainstream
resource responsible for 35% of U.S. new power capacity from 2007 through 2011; it is
second in new capacity additions only to new natural gas power. 6 In the best resource
areas or localities with exceptionally high electricity costs, wind power can be cost
effective even in the absence of direct financial incentives or subsidies. Recent

5
Wiser, R.; Bollinger, M. 2012 Wind Technologies Market Report. Washington, D.C.: Department of
Energy, 2012. http://www1.eere.energy.gov/wind/pdfs/2012_wind_technologies_market_report.pdf
6
Williams, E.; Hensley, J. AWEA U.S. Wind Industry Annual Market Report 2012. 2013.

This report is available at no cost from the 5


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
technological improvements 7 are expected to significantly lower the life cycle cost of
wind energy. Initial investment costs for wind power are relatively high compared to
natural gas or other forms of generation 8; however, with zero fuel costs and relatively
modest fixed annual operations expenditures, wind-generated electricity is often a
favorable generation resource over the long term.

7
Wiser, R.; Lantz, E.; Bolinger, M.; Hand, M. (February 2012). Recent Developments in the Levelized Cost
of Energy from U.S. Wind Power Projects. http://eetd.lbl.gov/ea/ems/reports/wind-energy-costs-2-
2012.pdf.
8
U.S. EIA. Updated Capital Cost Estimates for Utility Scale Electricity Generation Plants. April 2013.
Accessed November 20, 2013: http://www.eia.gov/forecasts/capitalcost/pdf/updated_capcost.pdf.

This report is available at no cost from the 6


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
3 Potential Turbine Locations
3.1 Site-Specific Considerations
The site has sufficient space to allow for the installation of several utility-scale turbines,
as shown in Figure 4, with the white outline representing the site property boundaries,
with the maximum nameplate capacity of approximately 50MW if more turbines are
added to the proposed layouts in this report. There is an on-site 69-kV substation that
would need to be rebuilt to be usable (estimated 20-MW capacity), with the possibility of
a new 500-MW substation depending on the new tenants of the industrial park. There are
also two 345-kV transmission circuits less than 1 mile west of the western edge of
the site.

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National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Figure 4. Newport Chemical Depot property extent
Illustration done in Google Earth

This report is available at no cost from the 8


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
3.2 Permitting and Setbacks
One of the largest constraints to permitting large wind turbines can be avoiding
interference with air traffic, weather radar, and military operations. The Newport site is
not within any direct flight paths that would automatically preclude it from the possibility
of installing a utility-scale turbine with the closest airspace approximately 8 miles to the
Southeast outside of Clinton, IN, at the Clinton li-7 airport.

Local ordinances might also apply to a potential turbine at the site and should be
investigated further, as some local governments have regulations that constrain the
overall height of structures for viewshed reasons.

Long-range radar can also be affected by the movement of the turbines’ blades and can
cause interference for air traffic control if not mitigated. Figure 5 shows that there is
some likelihood of interference with long-range radar at the site and contacting the FAA
should be one of the first steps. The red area in the image below represents a severe
impact on local radar and the yellow area represents a potentially tolerable impact on the
local radar. Many turbines have been installed in both potential impact zones, and
mitigation measures can vary from ignoring the interference to upgrading the software of
the radar to filter this interference.

9
Figure 5. Long-range radar impact potential
Figure 6 shows that the site has a very low probability of interfering with local weather
radar as if the centrally located black figure does not coincide with any of the semi-
circular areas which represent local weather radar.

9
FAA. “DoD Preliminary Screening Tool.” Accessed November 20, 2013:
https://oeaaa.faa.gov/oeaaa/external/gisTools/gisAction.jsp?action=showLongRangeRadarToolForm.

This report is available at no cost from the 9


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
10
Figure 6. NEXRAD radar impact potential

3.3 Environmental Siting Considerations


The Newport Chemical Depot site has the potential for significant Indiana bat presence.
The Indiana bat is currently an endangered species and is protected under the Endangered
Species Act. Wind turbines have been shown to kill bats in their operation, and some
consideration should be taken when placing turbines in an area that has a potential
Indiana bat population. Currently, the U.S. Fish and Wildlife Service (USFWS) is only
making recommendations to specific projects, such as wind farms, but these are not yet
stipulated for specific technologies, species, and other factors. Each site is very specific
to each species, wind regime, and turbine height and model. As such, the local USFWS
office recommends a setback of 1,000 feet for any turbine from any body of water or
forested area but recommends any developer pursuing a project at this site work with the
USFWS through its tiered approach of discovery and study. Figure 7 shows the areas of
bat zones, where bats have been identified to exist, as well as suitable habitat, where bats
may be able to use these areas in the future for feeding and nesting. The red outline
shows a 1,000-foot setback from both the bat zones and suitable habitat as this setback
has been used by the Forrest Service in the past for siting wind turbines near bat
populations to decrease bat mortality at wind farms.

10
FAA. “Notice Criteria Tool.” Accessed November 20, 2013:
https://oeaaa.faa.gov/oeaaa/external/gisTools/gisAction.jsp?action=showNoNoticeRequiredToolForm.

This report is available at no cost from the 10


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Figure 7. Potentially developable areas
Illustration done in Google Earth

The Vermilion Rise Mega Park has over 7,200 acres of land potentially suitable for
placement of wind turbines. Some of these areas which are not excluded due to bat
habitat may be excluded for potential bat migration paths as well as business
development and infrastructure and further work with the development of the industrial
park planners is recommended. Figure 7 shows the suitable bat habitat is shown shaded in
red as designated by the Forrest Service. The green place marks represent potential
turbine locations considering a 1,000-foot setback for the bat habitat. If a mitigation
strategy is approved by the Forrest Service, such as curtailing the turbines to a higher cut
in wind speed, place marks shown in red represent turbine locations where turbines may
be deployed.

Taking into consideration recommendations developed within a Federal Advisory


Committee process, the USFWS developed voluntary land-based wind energy guidelines.

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Released in March 2012, the guidelines can be found at the USFWS website 11 or in a fact
sheet that summarizes this process. 12

The guidelines describe a tiered approach, where each tier can provide a developer with
information that can then be used to make decisions on how to move forward with a wind
project at a particular site. As stated previously, the USFWS only provides
recommendations, and it is up to the developer to choose to follow the recommendation.
Tier 1 is a preliminary site evaluation typically conducted as a desktop study. The
developer should utilize all available information for this initial screening, but no site
visit is needed. Tier 2 is frequently referred to as “boots on the ground,” where a site visit
is needed and a site characterization can be done. Tier 3 is typically where pre-
construction site assessments are conducted and are focused on species or habitat
considerations that were identified during Tier 2. Tier 4 focuses on post-construction
monitoring to coincide with whatever species of importance were identified and assessed
during Tier 3. Finally, if the site has a major species issue but the developer is still
interested in going forward with the project, more complex studies or research would be
conducted under Tier 5. The need for Tier 5 research is likely to be determined during
Tier 3, so these two activities should align.

Summary of tier activities:

• Tier 1 – Preliminary site evaluation (landscape-scale screening of possible


project sites)
• Tier 2 – Site characterization (broad characterization of one or more potential
project sites)
• Tier 3 – Field studies to document site wildlife and habitat and predict
project impacts
• Tier 4 – Post-construction studies to estimate impacts
• Tier 5 – Other post-construction studies and research.

It is assumed that at least Tier 1 and Tier 2 studies will be recommended for the Newport
Chemical Depot, with those findings determining if further study will be recommended.

The National Wind Coordinating Collaborative published the “Comprehensive Guide to


Studying Wind Energy/Wildlife Interactions” in 2011. 13 This document is a resource

11
USFWS. “Wind Energy Development Information.” Accessed November 20, 2013:
http://www.fws.gov/windenergy/.
12
USFWS. “Fact Sheet: Final Voluntary Land-Based Wind Energy Guidelines.” Accessed November 20,
2013: http://www.fws.gov/windenergy/docs/DOI_FWS_Final_Wind_Guidelines_FactSheet_final.pdf.
13
National Wind Coordinating Collaborative. “Comprehensive Guide to Studying Wind Energy/Wildlife
Interactions.” Accessed November 20, 2013:
http://www.nationalwind.org/assets/publications/Comprehensive_Guide_to_Studying_Wind_Energy_Wildl
ife_Interactions_2011_Updated.pdf.

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describing methods and metrics for conducting wildlife studies at wind facilities and is
referenced in the USFWS guidelines.

The BWEC has focused on mitigation for reducing bat fatalities at wind facilities. NREL
has learned that bats are more active when winds are lower—and during this time, the
wind facility may generate little if any kilowatt energy. By changing the cut in speed (i.e.,
raising the speed at which the turbine will produce power for the grid), the opportunity
for bat/turbine interaction is significantly reduced; thus, the fatalities are reduced. Results
of these research trials (which can be found on the BWEC website) have proved
promising. The economic impacts to the project appear to be minimal and certainly, if
considered during the risk assessment phase of the project development, could be better
understood. Bat-use patterns (time of year, time of day) should be understood to
optimally design this operational curtailment strategy.

Research on land-based wind/wildlife interactions has been conducted beginning with the
first wind facilities in California. As wind development has moved across the country,
various species- and habitat-specific issues have been raised. Research is now being
conducted or supported by a wide range of sectors and stakeholders including the federal
government (e.g., DOE, DOI), states (including AFWA), trade industry, academia, non-
governmental organizations (e.g., The Nature Conservancy, Union of Concerned
Scientists, Audubon Society, Defenders of Wildlife), individual wind developers, and
virtually all other sectors and stakeholders.

Those species currently of most interest include eagles, greater sage grouse, greater and
lesser prairie chickens, bats, whooping cranes, condors, and marbled murrelet. Habitat
fragmentation and disturbance is also an issue—it is not just about collision with a wind
turbine but how the species could be affected by the presence of the wind turbines and the
effects on the landscape due to the building of the facility. Other species, such as
federally threatened and endangered bird and bat species, candidate species, state species
of concern, and various other raptor species, including several hawk and owl species, for
example, should also to be considered. Our understanding (or lack thereof) of cumulative
impacts, species-specific populations, and uncertainties with how climate change will
affect species complicates all of this.

There are a number of species-specific research activities that are currently supported by
DOE/NREL through collaborative agreements. Research to determine what, if any,
impacts wind development has on greater sage grouse is being conducted through the
Sage Grouse Collaborative. 14 Under the Grassland Community Collaborative, a
6-year research project to assess what, if any, impacts wind development has on greater
prairie chickens is concluding. 15 Reports and manuscripts are in various stages of
completion, but it is anticipated that much will be published over the next year. The
Wildlife Workgroup of the National Wind Coordinating Collaborative (NWCC) has been

14
NWCC. “Sage-Grouse Research Collaborative.” Accessed November 20, 2013:
http://www.nationalwind.org/sagegrouse.aspx.
15
NWCC. “Grassland Community Collaborative.” Accessed November 20, 2013:
http://www.nationalwind.org//issues/wildlife/oversightcommittee.aspx.

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National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
focused on wind/wildlife impact issues since 1994. Bat fatalities have occurred at wind
facilities across the country. The Bats and Wind Energy Cooperative (BWEC) was
formed in 2004 to address this issue. The BWEC website 16 contains information on
results of research activities conducted over the last decade. Several mitigation strategies
have been developed and are proving successful.

The NWCC 17 has hosted nine research workshops between 1994 and 2012, and the
proceedings of all (except the November 2012 meeting) can be found on the NWCC
website. These proceedings contain a wealth of information on research conducted on
this topic.

Although the USFWS guidelines are voluntary, there is a discussion of adherence in the
guidelines, which says “Adherence to the Guidelines is voluntary and does not relieve
any individual, company or agency of the responsibility to comply with laws and
regulations. However, if a violation occurs the Service will consider a developer’s
documented efforts to communicate with the Service and adhere to the Guidelines”
(p. vii).

Work has also been done on developing an acoustic deterrent. A reduction in fatalities
has been shown; however, more work is needed to develop a commercially
viable product.

Table 1 shows the impact on annual energy production for several Class 3 turbines that
are applicable to this site. These reductions in energy production may seem small, but
they are certainly significant.

Table 1. Turbine Production Estimates With Increased Cut in Speeds

Hub
Reduction in
Height
Net Electricity
Average
Turbine Capacity Production With
Wind
Factor (%) 5.75 m/s Cut in
Speed
Speed
(m/s)
Alstom ECO 122/2700 Class III Curtailed
(89m) 7.0 37.3 4.5%
Alstom ECO 122/2700 Class III (89m) 7.0 39.0
GE 1.6-100 curtailed (80m) 6.9 36.7 4.1%
GE 1.6-100 (80m) 6.9 38.3
Vestas V100 - 1.8 MW 60Hz Curtailed (80m) 6.9 33.7 6.8%
Vestas V100 - 1.8 MW 60Hz (80m) 6.9 36.2

16
BWEC. Accessed November 20, 2013: http://www.batsandwind.org/.
17
NWCC. Accessed November 20, 2013:http://www.nationalwind.org/default.aspx.

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at www.nrel.gov/publications.
3.4 Local Wind Resource Characteristics
This study assumed the use of utility-scale wind turbines with 80 m or greater hub
heights. Modern turbine technology as well as improvements in modeling wind resources
in North America has changed what wind resources are cost effective to develop for
utility-scale wind energy. NREL and AWS Truepower previously partnered to determine
the potential for wind development in all U.S. states. 18 These potential state-installed
capacities were developed assuming some older turbine technologies that now
underestimate the total potential for installed capacity.

As no on-site observations were performed for this study, typical meteorological year
data from AWS Truepower was used to estimate various turbine outputs at the site. This
data is created from numerical weather models and is adjusted using surface observations
such as airport weather stations. The data is then compiled to create a typical year of
hourly data that should be representative of an average year at the site.

Advancements in modern, commercially available turbine technology have drastically


changed the energy yield from turbines, especially for lower wind speed sites. The
industry trend for utility-scale wind turbines is larger rotor diameters and smaller
electrical nameplate capacities for lower wind speed regimes. This has been shown to be
cost effective, especially for lower wind speed sites as shown in Figure 8. 19

18
DOE. “Wind Resource Maps and Anemometer Loan Program Data.” Accessed November 20, 2013:
http://www.windpoweringamerica.gov/windmaps/.
19
Wiser, R.; Lantz, E.; Bolinger, M.; Hand, M. (February 2012). Recent Developments in the Levelized
Cost of Energy from U.S. Wind Power Projects. http://eetd.lbl.gov/ea/ems/reports/wind-energy-costs-2-
2012.pdf.

This report is available at no cost from the 15


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
$140

$120

Levelized Cost of Energy ($/MWh)


31% Cost Reduction
$100 6 m/s

No Incentives
$80 7 m/s

$60 8 m/s
17% Cost Reduction
$40

$20

$0
2002-03 Current, 2012-13
Standard Technology Technology Choice

Figure 8. Levelized cost of energy comparison of modern turbines with


20,21
historical performance

These data show that for turbines currently being produced and installed in North
America, the cost of energy, especially for lower wind speed sites such as the Newport
Chemical Depot site, now have a much better chance at producing cost-effective
electricity, depending on incentives and project and turbine costs, for example. It appears
that the industry is continuing in this direction, and the next generation of turbines
already being tested and installed may have a similar impact on the cost of energy as their
rotors are even larger. It is yet to be seen where turbine pricing for these new machines
will fall, but recent industry trends indicate that prices will continue to decrease. 22 It is
also worth noting that modern IEC Class III turbines with larger rotor to nameplate
electrical capacity typically reduce the volatility of annual variations in the wind
resource. As the datasets used are focused on temporally longer periods, turbulence
intensity is not included as part of either dataset. As such, standard industry practice or
discussions with a financier or turbine manufacturer who has confidence in the wind
regime in the area are recommended to any developer.

20
Wiser, R.; Lantz, E.; Bolinger, M.; Hand, M. (February 2012). Recent Developments in the Levelized
Cost of Energy from U.S. Wind Power Projects. http://eetd.lbl.gov/ea/ems/reports/wind-energy-costs-2-
2012.pdf.
21
This model assumes current turbine and installation pricing, reduced operation and maintenance (O&M)
costs, production tax credits (PTC) and modified accelerated cost-recovery system (MACRS) tax
incentives, increased turbine availability, and the comparative capacity factors for the current and previous
generation turbine technologies.
22
Wiser, R.; Lantz, E.; Bolinger, M.; Hand, M. (February 2012). Recent Developments in the Levelized
Cost of Energy from U.S. Wind Power Projects. http://eetd.lbl.gov/ea/ems/reports/wind-energy-costs-2-
2012.pdf.

This report is available at no cost from the 16


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
The modeled data provide significant additional insights regarding the wind resource at
the site. Figure 9 shows the directionality of the wind resource at the Newport. The blue
area of the figure plots the total wind energy from a given direction.
Proportion of Total Wind Energy vs. DIR80 BIN 0.360

WS140 BIN 0.360 WPD
337.5° 22.5° WS110 BIN 0.360 WPD
Synthesized 89 m WPD
WS80 BIN 0.360 WPD
Synthesized 78 m WPD
WS50 BIN 0.360 WPD

315° 45°

292.5° 67.5°

270° 90°

0%

112.5°
247.5°

12%

225° 135°

24%

202.5° 157.5°

180°

Figure 9. Wind rose at Newport Chemical Depot

Figure 10 shows the frequency of occurrence on the y-axis and the wind speed on the x-
axis. This histogram illustrates the frequency of different wind speeds at the site, which is
critical to turbine selection and energy production.

This report is available at no cost from the 17


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Probability Distribution Function
7

4
Frequency (%)

0
0 5 10 15 20 25
WS80 BIN 0.360 (m/s)
Actual data Best-fit Weibull distribution (k=2.32, c=7.74 m/s)

Figure 10. Frequency of wind speeds at the Newport site


Figure 11 indicate that the strongest winds occur in the winter. Such variability is not
expected to have a significant impact on the economic viability of wind power on the
local utility.

Figure 11. Monthly long-term wind speed averages

Figure 12 shows how the average wind speed varies over an average day. The x-axis is
measured in hours with the beginning of the day starting at 0 Coordinated Universal
Time, not local time.

This report is available at no cost from the 18


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
23
Figure 12. Long-term modeled diurnal wind speed profile

Figure 13 shows the average wind shear, or how the average wind speed as height above
the ground increases, at the site. The shear is of a high enough value to consider taller
turbines as the increased energy productions from the higher wind speeds for taller
turbines may be cost effective.

23
Times in the plot are Universal Time. To adjust for local time, subtract 6 hours for standard time.

This report is available at no cost from the 19


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Figure 13. Average wind shear

The average annual wind shear at the Newport Chemical Depot site is characterized by a
power law equation exponent of 0.203. This value is consistent with what is expected in
this area of the country and could suggest that higher hub-height turbines may be cost
effective. This is because, as hub height of a given turbine increases, the cost for
construction in materials and labor also increases, but the return on investment from the
increased turbine production outweighs this cost.

This report is available at no cost from the 20


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
3.5 Estimated Power Production and Cost of Energy From a
Potential Wind Facility at Newport Chemical Depot
There are four key elements that are necessary to estimate power production from a
wind facility:

1. Wind resource potential

2. Project size or capacity (in MW)

3. The respective wind turbine power curve, a function that demonstrates the energy
produced at a given wind speed

4. Estimated losses likely associated with a given project.

The potential project size at the Newport Chemical Depot is highly constrained by
industry standard setbacks from adjacent landowners, bat habitat and buffer, and future
use areas for the industrial park development. Figure 7 shows two separate possible
turbine layouts depending on the setback requirement for bat habitats. The green markers
show possible turbine locations if a 1,000-foot setback from all bat habitats is required.
This scenario results in roughly 10 suitable turbine sites with adequate turbine spacing. If
the bat setback constraint is removed (e.g., by increasing cut in speed or if detailed
surveys do not reveal any bats living in these possible habitats), then roughly 14 suitable
turbine sites are possible given adequate turbine spacing (shown as red markers).

Modern utility-scale turbines, especially turbines designed for the lower wind resource
areas, are reducing the cost differential between lesser wind resource sites and sites where
the wind resource is stronger. This trend is illustrated in Figure 8. Energy production
estimates are based on inputs of wind resource potential derived from the AWS-modeled
data, turbine-specific power curves extracted from manufacturer data by NREL, and
estimated losses. Energy production estimates were then used to estimate the average
capacity factor for the respective hypothetical facilities noted in Table 1.

3.6 Newport Indiana Chemical Depot Energy Usage


The site may have some large electrical loads from industrial customers in the future.
However, currently the electrical loads are small and this study focuses on the possibility
of a utility-scale wind farm. It is highly unlikely that any state policy, Renewable
Portfolio Standard (RPS), or other legislation would allow connection of a utility-scale
project behind the meter at this scale. Indiana does have an RPS that escalates into 2025,
which requires 10% renewable energy from all utilities. 24 Indiana also has a net-metering
policy, but the capacity for any net-metered facility is capped at 1 MW. 25As such, a
conventional third-party ownership model may be the most likely scenario for a utility-
scale project at Newport. If a third-party PPA is to be pursued, the first step would be to

24
DSIRE. “Indiana.” Accessed November 20, 2013:
http://www.dsireusa.org/incentives/incentive.cfm?Incentive_Code=IN12R.
25
DSIRE. “Indiana.” Accessed November 20, 2013:
http://www.dsireusa.org/incentives/incentive.cfm?Incentive_Code=IN05R&re=0&ee=0

This report is available at no cost from the 21


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
finalize what areas of the site can be set aside for wind development. Integral to this land
allocation a final ruling by USFW should be in place to ensure the bat habitat is
protected. The site also needs an electrical interconnection capable of handling the
capacity of the wind farm. As previously noted the current electrical interconnection on
site is inadequate for the size of project in this report but there are preliminary plans that
industrial customers will require a large electrical service on the site. After these critical
steps are taken a request for proposal can be generated by the Vermilion Rise Mega Park
and be made public to gauge interest by third-party developers and owners to own and
operate a wind farm on the site.

3.6.1 Ownership
In the case where a third party would own and operate a wind farm on the Newport
Chemical Depot lands, the owner would lease land and the rights to install turbines and
electrical components from the industrial park. The magnitude of this payment may be on
the order of $5,000–$10,000 per turbine, which is typical for agricultural areas.

This report is available at no cost from the 22


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
4 Project Financial Performance
The NREL System Advisor Model (SAM) 26 was used to model the financial performance
of one possible project scenario at the Newport Chemical Depot. Assuming a
conventional third-party ownership and utilization of the production tax credit, this
project may be financially viable in the Midwest Independent Transmission System
Operator, given the assumptions below. The assumptions in Table 2 use turbine prices
and installed costs from 2011 and do not reflect any advantages or disadvantages of
economies of scale, existing or planned substations, or current construction costs and
turbine prices. This financial model is not meant to be representative of an actual project
cost but to indicate what a project may cost in this terrain, region, and general state of
the industry.

Table 2. Newport Chemical Depot Wind Farm Financial Assumptions


Annual energy 52,055,256 kWh
Turbine capacity 1.62 MW
Wind farm capacity (MW) 16.20 MW
Capacity factor 36.70%
Losses (including bat curtailment) 19.10%
Installed cost $1,850/kW
Land lease cost (annually) $100,000
Project life 20 years
PPA price 65.0 $/MWh
LCOE nominal 77.5 $/MWh
LCOE real 63.4 $/MWh
Internal rate of return (%) 30.39%
Minimum DSCR 1.01
Net present value ($) $7,791,893.50
Calculated PPA escalation (%) 2.50%
Calculated debt fraction (%) 70.00%
Loan rate 9%
Loan term 20 years
Fed income tax rate 35%
State income tax rate 3.90%
Inflation rate 2.50%
Nominal discount rate 9%
Production tax credit value (non-
$0.02
escalating)
Accelerated depreciation 5 years

26
SAM. Accessed June 5, 2013: https://sam.nrel.gov/.

This report is available at no cost from the 23


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
Figure 14 shows that for projects built in the interior region in 2012, the average cost of
installation was $1,760/kW. It is also worth noting that this region has the lowest average
cost as well as the most project cost data points and fewest outliers of project costs.

27
Figure 14. Installed wind power project costs by region: 2012 projects

27
Wiser, R.; Bollinger, M. 2012 Wind Technologies Market Report. Washington, D.C.: Department of
Energy, August 2013. Accessed November 19, 2013: http://www.nrel.gov/docs/fy13osti/58784.pdf.

This report is available at no cost from the 24


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.
5 Conclusions and Recommendations
The site locations considered for a wind system in this report are suitable areas in which
to implement wind systems. Using land that cannot be used for other purposes would
minimize the environmental impact of a wind generation plant or collocating turbines
with agricultural lands. The site also has the following attributes, which greatly increase
the viability of a potential wind project at the Newport Chemical Depot site:

• Unlikely radar and FAA interference


• Adequate wind resource
• Low potential for public opposition due to land use
• Provides access to multiple transmission lines
• Potential for wind to co-exist with future uses of site
• Constructible site with flat terrain.
Further investigation into bat impact and mitigation measures should be undertaken as the
amount of developable area is significantly increased if the 1,000-foot setbacks can be
reduced with increased turbine cut in speeds.

Multiple customers on site may be interested in paying for portions of the wind energy, a
more local example of consumers paying for renewable energy credits or local energy.
Further development of ownership and investment options should be explored.

It is recommended that the Newport Chemical Depot Reuse Authority further pursue
opportunities for a wind system installation on the Newport Indiana Chemical Depot site.
It is recommended that a public request for intent be issued to gauge interest from
developers in the location and site. For multiple reasons—a combination of acceptable
resource, potential developable area, utilization of contaminated lands, on-site loads, on-
site electrical infrastructure, and low impact to surrounding neighbors—this report shows
that a wind system is a reasonable use for the site. A third-party ownership PPA is the
most feasible way for a system to be financed and installed on this site; as ownership of
the wind farm would require substantial financing, transaction costs for production tax
credits, and renewable energy credits. There is also the risk of turbine failure and
potential future environmental issues (e.g., bat conflicts) which may be easier for a larger
developer/owner to manage, should they arise.

This report is available at no cost from the 25


National Renewable Energy Laboratory (NREL)
at www.nrel.gov/publications.

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