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Weightage Factors For EPC Projects

The document outlines weightage factors for engineering, procurement, and construction (EPC) projects. It assigns the following weightages: - Engineering: 10% - Procurement: 40% - Construction: 45% - Commissioning: 5% It then provides more detailed breakdowns of weightages for tasks within each project phase, such as assigning 20% weightage to civil and structural engineering design documents requiring approval.

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0% found this document useful (0 votes)
1K views10 pages

Weightage Factors For EPC Projects

The document outlines weightage factors for engineering, procurement, and construction (EPC) projects. It assigns the following weightages: - Engineering: 10% - Procurement: 40% - Construction: 45% - Commissioning: 5% It then provides more detailed breakdowns of weightages for tasks within each project phase, such as assigning 20% weightage to civil and structural engineering design documents requiring approval.

Uploaded by

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Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Weightage Factors

For
Engineering, Procurement, Construction
Projects

Project Baseline Consultants


C-11, C-Wing, Ground Floor,
Satyam Shopping Complex,
M.G.Road, Ghatkopar-East
Mumbai-400089, India
www.projectbaseline.in
Revision 0


tĞŝŐŚƚĂŐĞ&ĂĐƚŽƌ&ŽƌWWƌŽũĞĐƚƐ 


/ŶĚĞdž
A. Overall .................................................................................................................. 4
B. Engineering .......................................................................................................... 4
1. Disciplines ....................................................................................................................... 4
2. Documents for Approval .................................................................................................. 4
3. Documents for Information .............................................................................................. 4
4. Preparation of Enquiry Document .................................................................................... 4
C. Procurement ........................................................................................................ 5
1. Disciplines ....................................................................................................................... 5
2. Tender ............................................................................................................................. 5
D. Construction ........................................................................................................ 5
1. Disciplines ....................................................................................................................... 5
2. Civil ................................................................................................................................. 5
I. Site Grading ................................................................................................................. 5
II. Roads .......................................................................................................................... 5
III. RCC Structure .......................................................................................................... 6
IV. Piling and Pile Caps ................................................................................................. 6
V. Single Storey Structure ................................................................................................ 6
VI. Foundation ............................................................................................................... 6
VII. Steel Structure.......................................................................................................... 6
VIII. Reservoirs (Under Ground) ...................................................................................... 6
IX. Boundary Wall / Fence ............................................................................................. 7
X. Pavement .................................................................................................................... 7
3. Mechanical ...................................................................................................................... 7
I. Non Pressure Piping (Under Ground) .......................................................................... 7
II. Pressure Piping (Under Ground) .................................................................................. 7
III. Columns / Vessels.................................................................................................... 7
IV. Heat Exchangers ...................................................................................................... 7

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V. Site Fabricated Storage Tanks ..................................................................................... 8


VI. Horton Spheres ........................................................................................................ 8
VII. Horton Spheres ........................................................................................................ 8
VIII. Heaters .................................................................................................................... 8
IX. Erection Of Machinery .............................................................................................. 8
X. Piping Above Ground ................................................................................................... 8
4. Electrical.......................................................................................................................... 9
I. Electrical Equipment Installation .................................................................................. 9
II. Electrical Cabling ......................................................................................................... 9
III. Electrical Fittings ...................................................................................................... 9
IV. Control panel ............................................................................................................ 9
5. Instrumentation................................................................................................................ 9
I. Field Instruments ......................................................................................................... 9
6. Insulation ......................................................................................................................... 9
7. Painting ..........................................................................................................................10
8. Refractory.......................................................................................................................10


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A. Overall
a. Engineering - 10%
b. Procurement - 40%
c. Construction - 45%
d. Commissioning - 5%

B. Engineering

1. Disciplines
a. Process - 10%
b. Civil and Structural - 20%
c. Piping - 15%
d. Mechanical - 30%
e. Electrical - 10%
f. Instrumentation - 15%

2. Documents for Approval


a. Start Of Activity - 20%
b. Submit For Approval - 50%
c. Comments From Client - 60%
d. Incorporate Comments - 75%
e. Final Submission - 90%
f. Issued For Design / Construction - 100%

3. Documents for Information


a. Start Of Activity - 20%
b. Final Submission - 90%
c. Issued For Design / Construction - 100%

4. Preparation of Enquiry Document


a. Preparation of Purchase Requisition - 40%
b. Issue of PR for Client Review - 60%
c. Comments From Client - 70%
d. Incorporate Comments - 90%
e. Issue For Purchase Department for
Enquiry - 100%

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C. Procurement

1. Disciplines
a. Civil - 10%
b. Structural - 10%
c. Piping - 25%
d. Mechanical - 35%
e. Electrical - 10%
f. Instrumentation - 10%

2. Tender
a. Issue Of Enquiry - 10%
b. Issue Of Technical Bid Analysis (TBA) - 20%
c. Issue Of PO - 30%
d. Manufacturing - 90%
e. Dispatch - 95%
f. Receipt at Site - 100%

D. Construction

1. Disciplines
a. Civil - 15%
b. Structural - 10%
c. Piping - 25%
d. Mechanical - 30%
e. Electrical - 10%
f. Instrumentation - 10%

2. Civil

I. Site Grading
a. Clear Site - 5%
b. Cutting and Filling - 100%

II. Roads
a. Leveling - 20%
b. Soling - 50%
c. B.M. - 70%
d. Premix - 100%

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III. RCC Structure


a. Excavation/PCC - 10%
b. Raft Concrete - 25%
c. Super Structure Wall - 65%
d. Slab and Back Filling - 100%

IV. Piling and Pile Caps


a. Rig Erection - 10%
b. Pile Driving - 60%
c. Testing - 80%
d. Pile Cap - 100%

V. Single Storey Structure


a. Upto Plinth - 15%
b. Super Structure - 50%
c. Brick work - 65%
d. Plastering - 75%
e. Flooring - 80%
f. Finishing - 100%

VI. Foundation
a. Excavation - 10%
b. Reinforcement - 35%
c. Shuttering - 75%
d. Concreting - 95%
e. Back Filling - 100%

VII. Steel Structure


a. Fabrication
(Including Surface Preparation and
Primer Coating) - 50%
b. Erection - 80%
c. Alignment & Grouting - 95%
d. Final Painting - 100%

VIII. Reservoirs (Under Ground)


a. Excavation PCC - 20%
b. Raft Construction - 40%
c. Wall Concerting - 65%
d. Slab Construction - 90%
e. Misc. Works - 100%

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IX. Boundary Wall / Fence


a. Excavation PCC - 5%
b. Brick Work - 60%
c. Back Filling - 80%
d. Fix Holes - 90%
e. Wire / Painting - 100%

X. Pavement
a. Leveling - 5%
b. PCC - 10%
c. Paving - 100%

3. Mechanical

I. Non Pressure Piping (Under Ground)


a. Excavation - 25%
b. Manholes - 40%
c. Laying & Joining - 85%
d. Testing - 90%
e. Back Filling - 100%

II. Pressure Piping (Under Ground)


a. Pre-Fabrication - 15%
b. Welding and Testing - 50%
c. Wrapping - 60%
d. Excavation & Towering - 85%
e. Testing - 90%
f. Back Filling - 100%

III. Columns / Vessels


a. Positioning - 50%
b. Aligning & Grouting - 60%
c. Fixing Internal - 95%
d. Inspection - 100%

IV. Heat Exchangers


a. Positioning - 50%
b. Aligning & Grouting - 60%
c. Testing - 100%

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V. Site Fabricated Storage Tanks


a. Bottom Plating - 10%
b. Welding Shell - 55%
c. Roof Erection - 85%
d. Ladder and Platforms - 90%
e. Hydro Testing - 95%
f. Calibration - 100%

VI. Horton Spheres


a. Column Erection - 10%
b. Patel Aligning - 50%
c. Welding and Radiography - 80%
d. Hydro Testing - 85%
e. Finishing - 100%

VII. Horton Spheres


a. Column Erection - 10%
b. Patel Aligning - 50%
c. Welding and Radiography - 80%
d. Hydro Testing - 85%
e. Finishing - 100%

VIII. Heaters
a. Structure Fabrication - 30%
b. Structure Erection - 50%
c. Refractory Lining - 60%
d. Coil Erection - 75%
e. Stack Erection - 85%
f. Miscellaneous Work - 100%

IX. Erection Of Machinery


a. Positioning - 20%
b. Alignment & Grouting - 65%
c. Cleaning and Flushing - 85%
d. Final Aligning - 100%

X. Piping Above Ground


a. Pre-Fabrication - 30%
b. Erection / Welding - 70%
c. Fixing valves - 80%
d. Supporting - 90%
e. Testing - 100%

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4. Electrical

I. Electrical Equipment Installation


a. Transportation to Site - 10%
b. Fix Base Frame - 45%
c. Aligning and Grouting - 70%
d. Cable Connection - 90%
e. Testing - 100%

II. Electrical Cabling


a. Transportation to Site - 10%
b. Tray Erection - 40%
c. Cable Laying - 80%
d. Cable Connection - 90%
e. Testing - 100%

III. Electrical Fittings


a. Installation - 50%
b. Cable Connection - 40%
c. Testing - 100%

IV. Control panel


a. Transportation to Site - 10%
b. Welding and Installation - 25%
c. Aligning and Grouting - 50%
d. Mounting Instruments - 70%
e. Cabling - 90%
f. Testing - 100%

5. Instrumentation

I. Field Instruments
a. Support Erection - 20%
b. Mounting - 50%
c. Cabling - 85%
d. Loop Checking - 100%

6. Insulation
a. Surface Preparation - 15%
b. Lagging - 50%
c. Cladding - 100%

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7. Painting
a. Surface Preparation - 15%
b. Primer Application - 50%
c. Final Coating - 100%

8. Refractory
a. Lining Preparation - 25%
b. Castable - 90%
c. Cure & Dry - 100%

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