Wilden P200M
Wilden P200M
Wilden P200M
Engineering
Operation &
Advanced™ Series METAL Pumps Maintenance
CAUTION: Do not apply compressed air to the CAUTION: Do not exceed 82°C (180°F) air inlet
exhaust port — pump will not function. temperature for Pro-Flo V™ models.
CAUTION: Do not over-lubricate air supply — CAUTION: Pumps should be thoroughly flushed
excess lubrication will reduce pump performance. before installing into process lines. FDA and
Pump is pre-lubed. USDA approved pumps should be cleaned and/
or sanitized before being used.
TEMPERATURE LIMITS:
Neoprene –18°C to 93°C 0°F to 200°F CAUTION: Always wear safety glasses when
Buna-N –12°C to 82°C 10°F to 180°F operating pump. If diaphragm rupture occurs,
Nordel® –51°C to 138°C –60°F to 280°F material being pumped may be forced out air
Viton® –40°C to 177°C –40°F to 350°F exhaust.
Saniflex™ –29°C to 104°C –20°F to 220°F
Polytetrafluoroethylene (PTFE) CAUTION: Before any maintenance or repair is
4°C to 104°C 40°F to 220°F attempted, the compressed air line to the pump
Polyurethane –12°C to 66°C 10°F to 150°F should be disconnected and all air pressure
allowed to bleed from pump. Disconnect all
intake, discharge and air lines. Drain the pump
NOTE: Not all materials are available for all
by turning it upside down and allowing any fluid
models. Refer to Section 2 for material options
to flow into a suitable container.
for your pump.
CAUTION: When choosing pump materials, be CAUTION: Blow out air line for 10 to 20 seconds
sure to check the temperature limits for all wetted before attaching to pump to make sure all pipeline
components. Example: Viton® has a maximum debris is clear. Use an in-line air filter. A 5µ (micron)
limit of 177°C (350°F) but polypropylene has a air filter is recommended.
maximum limit of only 79°C (175°F).
NOTE: When installing Teflon® diaphragms, it is
CAUTION: Maximum temperature limits are important to tighten outer pistons simultaneously
based upon mechanical stress only. Certain (turning in opposite directions) to ensure tight fit.
chemicals will significantly reduce maximum (See torque specifications in Section 7.)
safe operating temperatures. Consult Chemical
Resistance Guide (E4) for chemical compatibility NOTE: Cast Iron Teflon® -fitted pumps come
and temperature limits. standard from the factory with expanded Teflon®
gaskets installed in the diaphragm bead of the
WARNING: Prevention of static sparking — If liquid chamber. Teflon® gaskets cannot be re-
static sparking occurs, fire or explosion could used. Consult PS-TG for installation instructions
result. Pump, valves, and containers must be during reassembly. This excludes Pro-Flo® P200
grounded to a proper grounding point when Advanced™ metal pumps.
handling flammable fluids and whenever
discharge of static electricity is a hazard. NOTE: Before starting disassembly, mark a line
from each liquid chamber to its corresponding air
CAUTION: Do not exceed 8.6 bar (125 psig) air chamber. This line will assist in proper alignment
supply pressure. during reassembly.
CAUTION: The process fluid and cleaning fluids CAUTION: Pro-Flo® pumps cannot be used in
must be chemically compatible with all wetted submersible applications. Pro-Flo V™ is available
pump components. Consult Chemical Resistance in both submersible and non-submersible options.
Guide (E4). Do not use non-submersible Pro-Flo V™ models
in submersible applications. Turbo-Flo® pumps
can also be used in submersible applications.
In the case where a center section is used instead of a center block and air chambers,
the designation will be as follows: Polypropylene = PP
MATERIAL CODES
WETTED PARTS DIAPHRAGMS VALVE SEAT
A = ALUMINUM BN = BUNA-N (Red Dot) A = ALUMINUM
S = STAINLESS STEEL FG = SANIFLEX™ (Cream) M = MILD STEEL
W = CAST IRON ND = NORDEL® (Blue Dot) S = STAINLESS STEEL
NE = NEOPRENE (Green Dot)
CENTER SECTION PU = POLYURETHANE (Clear) VALVE SEAT O-RING
A = ACETAL TE = PTFE W/ EPDM BN = BUNA-N
J = CONDUCTIVE TS = PTFE W/ SANIFLEX™ FG = SANIFLEX™
POLYPROPYLENE VT = VITON® (Silver NE = NEOPRENE
P = POLYPROPYLENE or White Dot) ND = NORDEL®
WF = WIL-FLEX™ (Orange) PU = POLYURETHANE
AIR VALVE TF = PTFE
A = ACETAL VALVE BALL VT = VITON®
J = CONDUCTIVE BN = BUNA-N (Red Dot) WF = WIL-FLEX™
POLYPROPYLENE FG = SANIFLEX™ (Cream)
P = POLYPROPYLENE ND = NORDEL® (Blue Dot)
NE = NEOPRENE (Green Dot)
PU = POLYURETHANE (Brown)
TF = TEFLON® PTFE (White)
VT = VITON® (Silver
or White Dot)
WF = WIL-FLEX™ (Orange)
SPECIALTY CODES
014 = Side Ported, BSP
504 = DIN
677 = Center Ported, 1" NPT
678 = Center Ported, 1" BSPT
697 = Center Ported, 3/4" NPT
698 = Center Ported, 3/4" BSPT
730 = Side Ported, 1" NPT
FIGURE 1 The air valve directs pressurized FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke,
air to the back side of diaphragm A. The diaphragm A, reaches the limit of its discharge the air valve again redirects air to the
compressed air is applied directly to the stroke, the air valve redirects pressurized back side of diaphragm A, which starts
liquid column separated by elastomeric air to the back side of diaphragm B. The diaphragm B on its suction stroke. As
diaphragms. The diaphragm acts as pressurized air forces diaphragm B away the pump reaches its original starting
a separation membrane between the from the center while pulling diaphragm A point, each diaphragm has gone through
compressed air and liquid, balancing the to the center. Diaphragm B is now on its one suction and one discharge stroke.
load and removing mechanical stress discharge stroke. Diaphragm B forces the This constitutes one complete pumping
from the diaphragm. The compressed inlet valve ball onto its seat due to the cycle. The pump may take several cycles
air moves the diaphragm away from hydraulic forces developed in the liquid to completely prime depending on the
the center of the pump. The opposite chamber and manifold of the pump. These conditions of the application.
diaphragm is pulled in by the shaft same hydraulic forces lift the discharge
connected to the pressurized diaphragm. valve ball off its seat, while the opposite
Diaphragm B is on its suction stroke; air discharge valve ball is forced onto its seat,
behind the diaphragm has been forced forcing fluid to flow through the pump
out to atmosphere through the exhaust discharge. The movement of diaphragm A
port of the pump. The movement of toward the center of the pump creates a
diaphragm B toward the center of the vacuum within liquid chamber A. Atmos-
pump creates a vacuum within chamber B. pheric pressure forces fluid into the inlet
Atmospheric pressure forces fluid into manifold of the pump. The inlet valve ball
the inlet manifold forcing the inlet valve is forced off its seat allowing the fluid being
ball off its seat. Liquid is free to move pumped to fill the liquid chamber.
past the inlet valve ball and fill the liquid
chamber (see shaded area).
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P2 0 0 Ad vanc e d ™ M e t a l — T h re a d e d DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 363 14.3
B 36 1.4
C 163 6.4
D 257 10.1
E 290 11.4
F 56 2.2
G 229 9.0
H 71 2.8
J 122 4.8
K 163 6.4
L 208 8.2
M 173 6.8
N 104 4.1
P 127 5.0
R 10 0.4
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 386 15.2
B 36 1.4
C 163 6.4
D 257 10.1
E 290 11.4
F 56 2.2
G 229 9.0
H 71 2.8
J 122 4.8
K 163 6.4
L 208 8.2
M 173 6.8
N 104 4.1
P 127 5.0
R 10 0.4
ME TA L SUC T ION L IF T
CAPABILIT Y
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