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PM For Bottom Ash Wet System System

1. The document outlines preventive maintenance procedures for equipment used in a power plant's dry fly ash evacuation system, including a grinder, jet pump, and gearbox. 2. Checklists are provided to inspect components like fasteners, oil levels, chains, sprockets, shafts, bearings, couplings, seals, and crusher teeth. 3. The maintenance work requires permits, isolating equipment, inspection, maintenance tasks, cleanup, testing, and returning equipment to normal operations.

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142 views7 pages

PM For Bottom Ash Wet System System

1. The document outlines preventive maintenance procedures for equipment used in a power plant's dry fly ash evacuation system, including a grinder, jet pump, and gearbox. 2. Checklists are provided to inspect components like fasteners, oil levels, chains, sprockets, shafts, bearings, couplings, seals, and crusher teeth. 3. The maintenance work requires permits, isolating equipment, inspection, maintenance tasks, cleanup, testing, and returning equipment to normal operations.

Uploaded by

Sonrat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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KSK Mahanadi Power Company Ltd.

KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant


Power from knowledge
SMP FOR FLUIDIZING BLOWER OF FLY ASH SILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 1 of 27

PREVENTIVE MAINTENANCE

FOR

BOTTOM ASH WET SYSTEM

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 2 of 114
No: 1

FLOWCHART OF SMP:
APPLY PTW

ISOLATION OF EQUIPMENT

ISSUING PTW

INSPECTION OF WORK
AREA/EQUIPMENT

CARRYING OUT WORK AS PER


CHECKLIST

EQUIPMENT BOX-UP AREA


HOUSEKEEPING

SURRENDER OF PTW AND TRIAL RUN

NORMALIZATION OF EQUIPMENT

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
CANCELLATION OF PTW

KSK Mahanadi Power Company Ltd.


KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 3 of 114
No: 1

PREVENTIVE MAINTANENCE

FOR

GRINDER (CRUSHER)/ JET PUMP/GEAR


BOX

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 4 of 114
No: 1

CHECK LIST:
ACTIVITY TO BE DONE:-
1. Gland adjustment and setting.
2. Checking of Fasteners/ Mounting
tightness etc.
3. Oil Level/Leakage Inspection of
Gear Box.
4. Inspection of Chain.
5. Inspection of Sprocket.
Prepared by: Reviewed by: Approved by:
Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
6. Inspection of Shaft Sleeve.
7. Inspection of Roller Assy.
8. Greasing of Bearings DE/NDE.
9. Oil Level Checking Fluid Coupling.
10. Inspection of Coupling (Rubber
Star Pad).
11. Inspection Seal Water Line
Pressure/Leakage.
12. Inspection of Feed Gate Shaft.
13. Inspection of Crusher Teeth.
14. Remarks/Observation.
15. Inspection of nozzle.

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 6 of 114
No: 1

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 7 of 114
No: 1

Prepared by: Reviewed by: Approved by:


Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:

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