Mech Elect DSR 2019-2020
Mech Elect DSR 2019-2020
Mech Elect DSR 2019-2020
-20
9
DSR 2019-20
MAHARASHTRA JEEVAN PRADHIKARAN
ELECTRICAL & MECHANICAL CSR 2019-20
CONTENTS
Section Name of Section Page Nos.
No. From To
Notes (ii) (iii)
1 PM Pumps 01 09
2 SP Solar Pumps 10 10
3 VL & VA Glandless Valves & Valve Actuators 11 13
4 PW Pipe Work and Vessels 14 16
5 LF Lifting Equipments 17 19
6 SS H.T. Sub-station Equipments 20 28
7 TR Transformer and Voltage Stabilizer 29 36
8 LT L.T. Panel 37 46
9 CP Capacitor 47 47
10 LG LT Switchgear and Protection 48 51
11 HG HT Switchgear and Protection 52 55
12 CB LT Cable 56 60
13 HT HT Cable 61 68
14 MO LT Motors 69 70
15 MO HT Motors 71 72
16 TL Tools 73 74
17 EC Electro Chlorination System
& & 75 77
GC Fully Automatic Gas Chlorination System
18 WM Water Meter 78 102
19 SA SCADA & Automation 103 119
20 LB Removing ,Dismantling, Assembling & Re-erection 120 120
21 Cable Selection Chart & HP V/s Current 121 122
22 Recommended Height of Pump House 123 123
23 Capacitor Chart 124 124
24 Transformer Losses Chart 125 126
2. The rates in this schedule are exclusive of GST . Add 12 % GST on overall estimate.
3. The rates in the schedule are inclusive of routine tests at manufacturer’s works, packing,
forwarding, loading, transportation including head load carting upto 0.5 km., unloading,
storing and insurance and overhead charges wherever applicable.
4. The rates in this schedule do not include charges payable to M.S.E.D.Co. Ltd for power
supply.
6. The rates of items not included in this schedule shall be adopted as follows –
ii) If not included in the Civil CSR of MJP, the rates as per CSR of Electrical wing of
Public Works Department of Govt. of Maharashtra.
iv) If not included in both (i), (ii) and (iii) above, the same shall be worked out on the
basis of budgetary offer / price lists of manufacturers as given below.
7. Rate of valves shall be as per Civil CSR of MJP and makes of valves shall be as per
Elect. / Mech. approved list of MJP.
8. Erection rate mentioned in this CSR shall not be applicable for left over works for which
separate analysis covering actual expenses shall be prepared.
9. While preparing the Estimate, factor for economy of scale shall be used as below -
1) For individual items costing total amount Rs. 10 lakh to 50 lakhs, 5% less shall
be adopted on the CSR rate of that individual item.
2) For individual items costing total amount beyond Rs. 50 lakh, 10% less shall be
adopted on the CSR rates.
PM 9 Sewage Pump
PM 11 Pressure gauges
Flanged Type
Designing,Supplying,Installing,Testing and
commissioning of SPV water pumping
system with required accessories as per
following:
1.Solar panel with stand
SP 2.Controller
3.Protection
4.Battery based back up
5.Sufficient size & Length of cable
and with comprehensive contract for 5
years.
VL 3-1 50mm
VL 3 -2 65mm
VL 3 -3 80mm
VL 3 -4 100mm
VL 3 -5 125mm
VL 3 -6 150mm
VL 3 -7 200mm
As per MJP CSR
VL 3 -8 250mm
VL 3 -9 300mm
VL 3 -10 350mm
VL 3 -11 400mm
VL 3 -12 450mm
VL 3 -13 500mm
VL 3 -14 600mm
VL 4-1 50mm
VL 4-2 65mm
VL 4-3 80mm
VL 4-4 100mm
VL 4-5 125mm
VL 4-6 150mm
VL 4-7 200mm As per MJP CSR
VL 4-8 250mm
VL 4-9 300mm
VL 4-10 350mm
VL 4-11 400mm
VL 4-12 450mm
VL 4-13 500mm
VL 4-14 600mm
PW 6 Dismantling Joints
PW 8 Pressure Vessels
Providing, fabricating, erecting, testing and
commissioning pressure vessel fabricated
in M.S. plate on provided foundation
including epoxy paint.
PW 10 M.S. Flanges
Providing, fabricating, erecting, M.S.
Flanges sleep on type (all tables) of
required size and thickness with both side
machined.
PW 10-1 Up to 300 NB Kg 134 0 134
PW 10-2 Above 300 NB Kg 126 0 126
LF 2 Travelling Trolley
Providing, erecting Travelling Trolley of
capacity as below with 6 m lift, tested to
50% over load
LF 2 -1 1 Tonne Capacity Each 7928 152 8080
LF 2 -2 2 Tonne Capacity Each 9938 202 10140
LF 2 -3 3 Tonne Capacity Each 13367 251 13618
SS 2 Pole Foundation
SS 3 GI Stay
SS 5 Lightening Arrestor
SS 5-3 Suitable for 33 kV Supply, Station class Each 24034 750 24784
SS 6 Disc Insulator
SS 16 Out Door CT
Providing, erecting and commissioning out
door type single phase oil filled current
transformer for metering and protection
purpose of suitable C.T. ratio and V.A.
burden duly erected on provided cross
channel.
SS 16-1 Single Core
SS 16-1-1 Suitable for 11 kV system Each 14281 547 14828
SS 16-1-2 Suitable for 22 kV system Each 19898 547 20445
SS 16-1-3 Suitable for 33 kV system Each 21035 547 21582
SS 16-2 Double Core
SS 16-2-1 Suitable for 11 kV system Each 21375 547 21922
SS 16-2-2 Suitable for 22 kV system Each 27819 547 28366
SS 16-2-3 Suitable for 33 kV system Each 27819 547 28366
SS 18 Miscellaneous items
H.T. TRANSFORMER
LT 6-1 30 X 30 X 30 mm ( T X B X H )
LT 6-2 30 X 40 X 40 mm ( T X B X H )
LT 6-3 40 X 50 X 50 mm ( T X B X H ) As per PWD CSR
LT 6-4 40 X 50 X 60 mm ( T X B X H )
LT 6-5 40 X 50 X 70 mm ( T X B X H )
LT 7-1 16 Amp
LT 7-2 32 Amp
LT 7-3 63 Amp
As per PWD CSR
LT 7-4 100 Amp
LT 7-5 200 Amp
LT 7-6 300 Amp
LT 14-1 63 Amp
LT 14-2 125 Amp
LT 14-3 200 Amp
As per PWD CSR
LT 14-4 250 Amp
LT 14-5 315 Amp
LT 14-6 400 Amp
LT 15-1 16 Amp
LT 15-2 32 Amp
LT 15-3 63 Amp As per PWD CSR
LT 15-4 100 Amp
LT 15-5 200 Amp
LT 20-5 Voltmeter
Providing, erecting Voltmeter AC 50 Hz. 0
to 500 Volts of suitable range flush type
complete erected in provided MS box and
connected to supply by PVC copper wire.
[ CAPACITOR ]
CP 3 H.T. Capacitors
LG 1 D.O.L. Starter
LG 3 F.A.S.D. Starter
Supplying and erecting Fully Automatic
Star Delta starter to operate squirrel cage
induction motor working on 380- 440 Volt,
3 phase, 50 Hz with no volt coil, over load
element, and ON - OFF push buttons, with
necessary material and connected to
supply, etc complete. Starter with original
sheet steel encloser.
7) No Volt release.
HG 4-2 C.T. for 22 /33 kV 15 VA Class 1/10-P-10 Each 15715 1245 16960
CB 1-4 3 core 6 sq mm
CB 14 MAKING TRENCH
CB 15 CABLE MARKER
CB 19-1 16 sq mm
CB 19-2 25 sq mm
CB 19-3 35 sq mm
CB 19-4 50 sq mm
CB 19-5 70 sq mm
CB 19-6 95 sq mm
As per PWD
CB 19-7 120 sq mm
CB 19-8 150 sq mm
CB 19-9 185 sq mm
CB 19-11 240 sq mm
CB 19-12 300 sq mm
CB 19-13 400 sq mm
cast covers.
TL 18 25 mm dia heavy duty 1.2 m long crow bar Each 197 0 197
B - GC - [ AUTOMATIC GAS
CHLORINATION SYSTEM ]
Providing.Erecting,commissioning and g
giving test and trial of gas chlorination
system confirmation to all applicable
compressed Gas Association
recommendations and comprising of
following :
Vacuum operated chlorinator unit of
capacity as mentioned below :
Two set of Rota meter assembly and
control valve assembly,two sets of
Remote injector assembly(1W + 1SB),10
RMT of vacuum tubing ,10 meters of
uPVC piping for chlorine solution &
suitable booster pumps (1W + 1SB) with
10 meters water inlet piping
,valves,fittings etc.
Automatic switchover type vacuum
regulators(2 nos) or with vacuum
operated switchover system.
Control panel of suitable capacity wall
mounted industrial type with
voltmeter,ammeter,starter,MCB indicating
lamps.
Preventive maintenance kit for
injector,Rotameter & vacuum regulator
including erection.
A) Domestic Meters
a) I S I mark as per IS 779/1994
b) Multijet meters
B) Bulk Meters.
General Specifications
1. Meter should be battery operated with
no moving parts, low pressure loss, dry
type as per ISO 4064/OIML R49 and
certification as per FCRI / MID.
2. Display : 9 digits LCD
3. Enclusure : Protection class IP 68
4. Temperature : Ambient 50 deg.C
5. Pressure : PN-16
Mandatory Accessories:
1) Integrated signal converter transmitter
enclosed in die cast aluminum case / any
anticorrosive material confirming to IP-68
- 1 No.
Optional Accessories:
1) Pressure transducer, which should be
connected to the pressure lead of dual
cannel data loggers, compatible with the
dual channel loggers of appropriate type
Each 13913 0 13913
with a pressure range of 5m to 150 m with
an accuracy of not less than +/-1% to be
supplied and installed at the upstream of
the flow meters.
A) Mandatory Accessories:
1) The sensor should be as per IP-68
protection & with flanges of PN 10 rating
from CS-1 No.
B) Optional Accessories:
1) Pressure transducer, which should be
connected to the pressure lead of dual
channel data loggers & should be
compatible with the dual channel loggers.
The pressure transducer should be of Each 13913 0 13913
appropriate type with a pressure range of
5 m to 300 m with an accuracy of not less
than 1% to be supplied and installed at
the upstream of the flow meters.
A) General Specifications
Sensor
Output-4-20 mA
Power supply - 24V DC ext.
Display - 4" LED
Range- 0 to …………... mtrs
Accuracy - +/- 0.25% of Full Scale or better
Enclosure- IP 67
Mounting - On PLC panel
Output 4-20 mA
Power supply - 24V DC ext.
Display - 4" LED
Accuracy - +/- 0.1 % of full scale or better
Enclosure- IP 67
1.3 Power Analyser Each 26535 1871 28406
Designing, Supplying, Installing,
commissioning & testing of Power Analyser
interfacing to PLC Panel with modbus
communicatuion port , as per IEC 62053
and in the prescribed format including
mounting arrangement.
Desiging,supplying,installing,commissioning
& testing of CCTV IR water proof camera
suitable for upto 100ft.with IR Dome
Each 22767 1701 24468
camera,control key board,DVR,Hard
Disk,cables,UPT transreceivers
etc.complete.
Aeration Fountain
Open channel type ultrasonic flowmeter
2.1 Each 42119 2833 44952
with FIT
Design, Supply, Installation, Testing &
calibration of open chanel type ultrasonic
flow Transmitter CE marked with following
technical parameters at Raw Water channel
and Interfacing with PLC panel including
mounting arrangement.
Range- 0 - 5 mtrs
Output-4-20 mA
Power supply - 24V DC ext.
Display - 4" LED
Accuracy - +/- 0.25% of Full Scale or better
Enclosure- IP 68
2.2 PH analyser
Design, Supply, Installation, Testing of pH
analyser as per IUPAC( International Union
for Pure & Applied Chemistry)at A.F. and
Interfacing with PLC panel including
mounting arrangement.
Range : 0 ‐14 , Each 80409 5667 86076
pH Accuracy : Better than 0.1% of full scale
,
Supply Voltage : 24V dc,
Output : 4‐20 mA
As per IEC 61000-6-2 & IEC 61000-6-3
Range- 0 - 5 mtrs
Output-4-20 mA
Power supply - 24V DC ext.
Display - 4" LED
Accuracy - +/- 0.25% of Full Scale or better
Enclosure- IP 65
3 Cable Trays
Designing, Supplying, Installing Bending,
3.1 Cutting Perforated GI tray 80 x 20 mm x3
mm thk for laying of cable etc.
As per PWD CSR
Designing, Supplying, Installing, Bending,
3.2 Cutting Perforated GI tray 200 x 20 x 3mm
thk for for laying of cable etc.
4 Blower
Enclosure- IP 65 weatherproof
Mounting - In Line
Range- 0 - 5 mtrs
Output-4-20 mA
Power supply - 24V DC ext.
Display - 4" LED
Accuracy - +/- 0.25% of Full Scale or better
Enclosure- IP 65
Desidning,supplying,installing,commissioning
& testing with complete priming
arrangements for centrifugal pumps as
Each 69075 11106 80181
applicable & as required shall be done with
interface with PLC panels & further to
SCADA system.
Desiging,supplying,installing,commissioning
& testing of CCTV IR water proof camera
suitable for upto 100ft.with IR Dome
Each 22767 1701 24468
camera,control key board,DVR,Hard
Disk,cables,UPT transreceivers
etc.complete.
Designing,Supplying,Installing,commissionin
g & testing with operation, controlling &
Monitoring of Flash Mixer and Clarifloccutor Each 20460 1417 21877
mechanism interfaced with Master PLC of
WTP
Output 4-20 mA
Enclosure- IP 67
Desiging,supplying,installing,commissioning
& testing of CCTV IR water proof camera
suitable for upto 100ft.with IR Dome
Each 22767 1701 24468
camera,control key board,DVR,Hard
Disk,cables,UPT transreceivers
etc.complete.
SA 6 SCADA Software
Medium- Water
Range- 0 - 5 mtrs
Output-4-20 mA
Enclosure- IP 65
Designing.supplying, Installing
commissioning & testing of following
equipments with satisfactory test and trial of
PLC Panel control, monitoring and Each 136712 9917 146629
communication system along with PLC
Panel at Central monitoring system.
The makes other than approved list shall be got approved from The
NOTE -
Superintending Engineer (Mech.)
Sr. Conductor Aluminium Conductor PVC insulated cable Plain Copper Conductor PVC
No. Size insulated flexible cable
in Sq.mm. (Maximum) in Ground (Minimum) in Duct Current Carrying Capacity in
Amp
no. no. Single Core Multi Core Single Core Multi Core Single Core Multi Core
1 1.5 18 16 16 14 15 14
2 2.5 25 21 21 18 20 19
3 4 32 28 27 23 27 26
4 6 40 35 34 30 46 42
5 10 55 46 45 39 46 42
6 16 70 60 58 50 62 57
7 25 90 76 76 63 80 71
8 35 110 982 92 77 102 91
9 50 135 110 115 95 138 120
10 70 160 135 140 115 214 165
11 95 190 165 170 140 254 200
12 120 210 185 190 155 300 225
13 150 240 210 210 175 340 -
14 185 275 235 240 200 390 -
15 240 320 275 275 235 460 -
16 300 355 305 305 260 - -
17 400 385 335 345 290 - -
HP Vs Current
Approximate full load current for submersible pump motor, 3 phase, 50 cycles, 415-425 V.
HP AMP HP AMP
5.0 7.5 25.0 35.6
7.5 11.0 30.0 42.3
10.0 14.9 35.0 50.4
12.5 18.9 40.0 62.1
15.0 22.5 50.0 67.5
17.5 25.2 55.0 73.8
20.0 28.4
Note Standard current carrying capacities are mentioned in the table for fixed basic assumptions,
however for actual field conditions necessary de-rating factor should be applied for ambient
temperature method of laying, etc.
Std. weight and overall dimensions are given in the table and the same should be considered for
designing width and size of trench / duct / cable tray for PVC and XLPE cables.
Sr. No. HP of Pump Pump Floor Corbel top Pump floor to Lifting
to corbel top to roof slab bottom of Equipments
bottom roof slab Total
Generally double floor arrangement shall be provided for the delivery pipes of ;diameter 350 mm or above
The height of pump house shall be as below
Sr. No. HP of Pump Pump Floor Corbel top Pump floor to Lifting
to corbel top to roof slab bottom of Equipments
bottom roof slab Total
eg. : 100 KW load to be improved from 0.77 to 0.95 power factor from table is 0.500 i.e. capacitor (KVAR) = 100x0.5 = 50 KVAR