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: T- 957/1475/2015

COMMERCIAL TEST REPORT (Initial ) ekg/Month : March, 2015

INTERNATIONAL TRACTORS LIMITED, SONALIKA

INTERNATIONAL DI-47 RX HEAVY DUTY TRACTOR

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GOVERNMENT OF INDIA
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Ministry Of Agriculture (Deptt. of Agri. & Co-op, Mechanization & Technology Division)

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CENTRAL FARM MACHINERY TRAINING & TESTING
INSTITUTE
(An ISO: 9001-2008 Certified Institute)

V~zSDVj uxj] cqnuh ¼e-iz-½466 445 TRACTOR NAGAR, BUDNI (M.P.) 466 445
Phone: 07564-234729 FAX: 07564-234743 E-mail: [email protected] Website: http://cfmtti.dacnet.nic.in

Page 1 of 47
 INTERNATIONAL TRACTORS LIMITED, SONALIKA INTERNATIONAL
T- 957/1475/2015
DI-47 RX HEAVY DUTY TRACTOR- Commercial (Initial)

Manufacturer : M/s. International Tractors Limited,

Vill. Chak Gujran, P.O. Piplanwala,
Jalandhar Road,
HOSHIARPUR – 146 022 (Pb),India

Month: March Test Report No. T-957/1475/2015 Year : 2015

GOVERNMENT OF INDIA
CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE
TRACTOR NAGAR, BUDNI (MADHYA PRADESH) 466445, INDIA
Email: [email protected]
Web site: http://cfmtti.dacnet.nic.in

Telephone: 07564-234729 FAX: 07564-234743

Type of Test : COMMERCIAL (initial)

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Test code/Procedure : IS: 5994-1998 (Reaffirmed in 2009)

IS: 9253-2001(Reaffirmed in 2012)
and IS: 12207-2014.
Period of Test : April, 2013 to January ,2015

Test Report No. : T-957/1475/2015

Month/Year : March, 2015

i) The results reported in this report are observed values and no corrections have been applied
for atmospheric and site conditions.

ii) The data given in this report pertain to the particular machine submitted by the applicant for
test.

iii) The results presented in this report do not in any way attribute to the durability of the
machine.

iv) This report should not be reproduced in part or full without prior permission of the Director,
Central Farm Machinery Training and Testing Institute, Budni (M.P.).

SELECTED CONVERSIONS

SELECTED CONVERSIONS ABBREVIATIONS

Sl.
Units Conversion Factor
No
1 Force: As per applicant apa
1 kgf 9.80665 N Top Dead Centre TDC
2.20462 lbf Indian Standard IS
2 Power: Left Hand Side/ LHS/RHS
Right Hand Side
1 hp 1.01387metric hp (Ps) Mercury Hg.
745.7 W Temperature Temp.
1 Ps 735.5 W Not recorded N.R.
1 kW 1.35962 Ps Revolutions per minute rpm
3 Pressure: Outer diameter/ O.D/I.D
Inner diameter
1 psi 6.895 kPa Not available/ N.A.
Not applicable
2
1 kgf/cm 98.067 kPa = 735.56 Power take-off PTO
mm of Hg
2
1 bar 100 kPa = 10 N/cm Relative Humidity R.H.
1 mm of Hg 1.3332 m-bar

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16. SUMMARY OF OBSERVATIONS, COMMENTS & RECOMMENDATIONS

16.1 Evaluative (mandatory) / Non-evaluation (Non-mandatory) parameter applicable for
qualifying Minimum Performance criteria as per Clause-4 (Table-1) of IS: 12207-2014 for
acceptance of the tractor for the purpose of subsidies/NABARD financing are
summarized as under:
Values Whether
Category declared by meets the
S. No. Characteristic (Evaluative / Requirements the applicant As require-
Non as per IS: 12207-2014 (D)/ observed ments
Evaluative) Requirement (Yes/No.)
(R)
1 2 3 4 5 6 7
16.1.1 PTO Performance :
a) Maximum power Evaluative Declared value to be
under 2 h test, achieved with a tolerance
(kW ) of: -5 / +10% for PTO
(Natural ambient power >26 kW. –7.5/+10%
for PTO power  26 kW 30.52 32.2
condition) Yes
or-5 / +10% for Engine (D)
power >26 kW. –7.5/+10%
for Engine power  26 kW
b) Power at rated Non
engine speed, (kW) Evaluative
-do- 30.52 (D) 32.2 Yes
c) Specific fuel Non
consumption Evaluative
corresponding to
 5% 272 (D) 247 No
maximum power,
(g/kWh)
d) Maximum Non
equivalent Evaluative  8% 168 (D) 171.5 Yes
crankshaft torque,
(Nm)
e) Back-up torque, Non 7 percent, min. 7 percent,
percent Evaluative 17.1 Yes
min (D)
O
f) Maximum operating temperature, ( C)
1) Engine oil The declared value
Non should not exceed the
Evaluative max. value specified by
the oil company and the 130 (D) 116 Yes
observed value under
high ambient condition
should not exceed the
declaration.
1 2 3 4 5 6 7
2) Coolant The declared value should
(water) Evaluative not exceed the boiling
temperature of coolant under
the pressurized or otherwise
and the observed value under 118 (D) 103 Yes
high ambient condition should
not exceed the declaration.
g) Engine oil Not exceeding 1% of SFC at
consumption, Evaluative max. power under High 1% of SFC 0.47 Yes
(g/kWh) ambient conditions
h) Smoke level Maximum light absorption
Evaluative coefficient of 3.25 per metre 3.25 per 0.19 Yes
or equivalent BOSCH No. 5.2
metre
or 75 Hatridge value (As per
CMVR)

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16.1.2 Drawbar performance :

a) Max. drawbar pull
with ballast Non Minimum 65% of static 16.76 (D)
Yes
corresponding to Evaluative mass with ballast 22.67
15 percent wheel 16.45(R)
slip, (kN)
b) Max. drawbar pull
without ballast Evaluative Minimum 65% of static Yes
corresponding to mass of tractor without
12.94 (D)
16.77
15 percent wheel ballast 12.56(R)
slip, (kN)
c) Maximum drawbar Minimum 80 % of PTO power
power without Evaluative as referred in Sl No. i) a) of
PTO performance in case of
ballast, (kW).
tractors having total static mass
> 1500 kg Minimum 75 % of 24.9 (D)
PTO power as referred in Sl
No. i) a) of PTO performance in
case of light weight tractors
having 1500 kg total static 29.1 Yes
mass of tractor Minimum 75 %
of the engine power as referred
in Sl No. i) a) of engine 25.7(R)
performance in case of tractors
which do not have a PTO shaft.
d) Max. transmission Non The declared value should
oil temperature Evaluative not exceed the maximum 132 (D) 80 Yes
o value specified by oil
( C)
company
16.1.3 Power lift and hydraulic pump performance :
a) Maximum lifting capacity throughout the range of lift, (kN):
1) At hitch points Non [Tolerance of minus 10%] 10.82 (D) Yes
Evaluative 13.47
2) With the Evaluative The lift capacity should at
standard least be 24 kg/PTO kW. and 7.48 (D)
frame it should be 21.5 kg/engine
kW where the tractor is not 10.93 Yes
provided with a PTO shaft 7.91 (R)
b) Maximum drop in the The observed value
height of the point of should not exceed 50 mm
application of the Non
force after each 5 50 (D) 50 Yes
Evaluative
minutes interval for a
total duration of 30
Minutes, (mm)

1 2 3 4 5 6 7
16.1.4 Brake performance at 25 kmph:
a) Maximum stopping distance at a force, equal to or less than 600 N on brake pedal with
road ballast, (m):
1) Cold brake Evaluative 10 10 (R) 8.21 Yes
2) Hot brake Evaluative 10 10 (R) 8.32 Yes
b) Maximum force
exerted on the Evaluative 600 600 (R) 275 Yes
brake pedal to to
achieve a
289
deceleration of 2.5
2
m/s (N)

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c) Whether parking
brake is effective at Evaluative Yes / No Yes (R) Yes Yes
a force of 600 N at
foot pedal(s) or 400
N at hand lever
16.1.5 Noise measurement :
a) Maximum ambient Evaluative
noise emitted by As per CMVR 88 (R) 85 Yes
the tractor, dB(A)
b) Maximum noise at Evaluative
operator’s ear level As per CMVR 98 (R) 93 Yes
dB(A)
16.1.6 Amplitude of mechanical vibrations at :
1) Left foot rest 100 (R) 100 Yes
2) Right foot rest 100 (R) 70 Yes
Non 100 microns
3) Seat (with Evaluative 100 (R) 90 Yes
driver seated) (max)
4) Steering wheel 100 (R) 90 Yes
16.1.7 Haulage requirements :
a) Gross mass of the trailers, (tones):
1) Two wheel Non -- 4.5 (D) 4.5 Yes
2) Four wheel Evaluative -- 5.5 (D) 5.5 Yes
b) Distance travelled / litre of fuel consumption, (km/l):
1) Two wheel Non -- 4.5 to 6.0 (D) 5.03 to 5.05 Yes
2) Four wheel Evaluative -- 4.5 to 6.0 (D) 4.83 to 4.90 Yes
c) Fuel consumption (ml/km/tonne):
1) Two wheel Non -- 28 to 38 (D) 43.99 to 44.16 No
2) Four wheel Evaluative -- 28 to 38 (D) 37.09 to 37.64 Yes
16.1.8 Wetland cultivation :
Sealing for the Evaluative The identified assemblies
following should essentially meet There No ingress of Yes
the requirement of IS:
assemblies: 11082. No water ingress should mud and /or
1) Clutch -do- in the identified assembly be no water was
assembly given in column-2. ingress observed
If tractor does not meet of
2) Brake -do- the requirements of
housings wetland cultivation, it may water
be recommended for dry and/or
3) Front axle -do-
land operation only. mud
hubs
(R)

1 2 3 4 5 6 7
16.1.9 Safety features :
a) Guards against Belt drives, pulleys, At Provided Yes
moving and hot parts Evaluative silencer, hydraulic pipes present
(As per IS 12239 (Part2) no
require
ments
b) Lighting arrangement Evaluative As per CMVR -- Provided Yes
c) Seating requirements Should meet the -- Does not No
(Tractors having more Non requirements of IS: 12343 Meet the
than 1150 mm rear Evaluative (As amended from time to requirements
track width) time)

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d) Technical Non Should meet the -- Does not No

requirements for PTO Evaluative requirements of IS: 4931 Meet the
shaft (As amended from time to requirements
time)
e) Dimensions of three Non Should meet the -- Does not No
point linkage Evaluative requirements of IS: 4468 Meet the
(Part-I) (As amended from requirements
time to time)
f) Specifications of Non Should meet the -- Does not No
linkage Evaluative requirements of IS 12953 Meet the
and IS 12362 (Part 3) (As requirements
amended from time to
time)
Remark:- Guards against moving & hot parts are not fully guarded as per code requirement .
The year of manufacturing of the test sample is before the date of implementation of relevant
IS: 12204-2014 (July). Therefore for prospective effects of implementation of code this
conforms to IS:12239(Part-2)-1999(re-affirmed in March,2009).
16.1.10 Labelling of tractors (Provision of labelling plate):
1) Make Evaluative -- International Tractors Ltd. Yes
2) Model Evaluative Should -- Sonalika International DI- Yes
conform to 47 RX Heavy Duty
the
3) Year of Evaluative -- 2013 Yes
requirements
manufacture
of CMVR
4) Engine serial Evaluative -- Yes
number
along-with 31021L33A327145F5
declared
5) Chassis Evaluative -- BZVSV329300S3 Yes
value of PTO
number
HP
6) Declaration of Evaluative -- Yes
PTO power, kW 30.52 (40.92)
(hp)
16.1.11 Discard limit for:
(a) Cylinder bore Evaluative To be Yes
diameter, (mm) specified by
102.35 102.04 to 102.06
(b) Clearance between Non the
piston & cylinder Evaluative manufacturer 0.45 0.161 to 0.178 Yes
liner at skirt, (mm)
(c) Ring end gap (mm):
- Top comp. ring. -do- 2.00 0.60 Yes
nd
- 2 comp. ring. Evaluative -do- 2.00 0.80 to 0.90 Yes
- Oil ring. -do- 2.00 0.60 to 0.65 Yes
(d) Ring groove clearance (mm):
- Top comp. ring. -do- 0.20 Taper rings --
nd
- 2 comp. ring. Evaluative -do- 0.20 0.093 to 0.094 Yes
- Oil ring. -do- 0.20 0.053 to 0.058 Yes
1 2 3 4 5 6 7
(e) Clearance of main bearings (mm):
- Diametrical 0.35 0.106 to 0.124 Yes
Evaluative -do-
clearance
- Crankshaft end 0.70 0.20 Yes
Evaluative -do-
float
(f) Clearance of big end bearings, (mm):
- Diametrical Evaluative -do- 0.35 0.086 to 0.104 Yes
- Axial Evaluative -do- 1.00 0.35 Yes

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(g) Clearance between

Non
king pin and bush,
Evaluative
-do- 1.00 0.109 to 0.127 Yes
(mm)
(h) Clearance between
Non
centre pin and
Evaluative
-do- 1.00 0.124 to 0.133 Yes
bush, (mm)
16.1.12 Literature (Submission to test agency)
(a) Operator manual Evaluative As per Provided Yes
Provided/Not relevant
Provided IS Code
(IS 8132)
(b) Parts Catalogue Evaluative As per Provided Yes
Provided/Not relevant
Provided IS Code
(IS 8132)
(c) Workshop/ Evaluative As per Provided Yes
Service manual Provided/Not relevant
Provided IS Code
(IS 8132)
16.1.13 CATEGORY OF BREAKDOWNS / DEFECTS :
Category Whether
S. No. Category of (Evaluative / Requirements As observed meets the
breakdowns Non as per IS: 12207-2014 requirements
Evaluative) (Yes/No.)
1. Critical Evaluative No critical breakdown None Yes
2. Major Not more than two and
Evaluative neither of them should None Yes
be repetitive in nature
3. Minor Not more than five and
frequency of each
Evaluative None Yes
should not be more than
two.
4. Total In no case, the total
breakdowns number of breakdowns
Evaluative should exceed five, that None Yes
is, (2 major + 3 minor) or
5 minor breakdowns.

1 2 3 4 5
16.2 Optional requirements as per Clause-4 (Table-2) of IS:12207-2014:
Whether meets
Requirements the
S. No. Characteristic As observed requirements
as per IS: 12207-2014
(Yes/No.)
1 Air cleaner oil pull over, 0.25% (max.) NA(Dry type) --
max. Oil pull over (%)
2. Seating requirements Should meet the requirements Does not meet No
of IS: 12343-1998 the requirement

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3. Fitment of ROPS With a provision for fitment of Not provided --

ROPS.
If ROPS fitted it should meet ROPS not fitted --
the requirement of IS: 11821-
1992
4. Technical requirements Should meet the requirements Does not meet No
for PTO shaft of IS: 4931 -1995 the requirement
5. Dimensions of three Should meet the requirements Does not meet No
point linkage of IS: 4468 (Part-I)-1997 the requirement
6. Specifications of linkage Should meet the requirements Does not meet No
drawbar of IS: 12953-1990. the requirement
Specification of Should meet the requirements Not provided Not
swinging drawbar of IS: 12362 Part 3-1994. applicable
7. Accessories Trailer hitch, front tow hook, Provided Yes
linkage drawbar may be
provided.

16.3 Conformity with following IS:

i) Guidelines for declaration of power and specific :
fuel consumption and labeling of agricultural
tractors (First revision) [IS 10273:1987 (Reaffirmed Conforms
in March, 2009)]
ii) Agricultural tractors – Rear mounted power take-off :
- Types 1, 2 and 3 (third revision)[IS: 4931-1995 Does not conform
(Reaffirmed in March, 2009)]
iii) Agricultural wheeled tractors - Rear mounted :
three-point linkage: Part 1 Categories 1, 2, 3 & 4 Does not conform
(fourth revision) [IS 4468(Part-I):1997 (Reaffirmed
in March, 2007)]
iv) Drawbar for agricultural tractors – Link type [IS : Does not conform
12953:1990 (Reaffirmed in March, 2007)]
v) Agricultural tractors - Operator’s seat technical : Does not conform
requirement (First revision) [IS 12343:1998
(Reaffirmed in March, 2009)]
vi) Guide for safety & comfort of operator of : Does not Conform
agricultural tractors: Part 1 General requirements
(first revision) :[IS 12239 (PT-1)-1996 (Reaffirmed
in March, 2007)]/ISO 4254-1:1989]
vii) Tractors and machinery for agriculture and forestry : Does not Conform
– Technical means for ensuring safety Part 2:
Tractors (first revision) [(IS : 12239 (PT-2)-1999
(Reaffirmed in March, 2009)]
viii) Tractors and machinery for agriculture and forestry, : Conforms
powered lawn and garden equipment – Symbols for
operator controls and other displays [IS: 6283
(Part-1)-2006 (Reaffirmed in March, 2009) and
IS:6283 (Part-2)-2007 (Reaffirmed in March, 2009)]
ix) Guide lines for location and operation of operator : Does not Conform
controls on agricultural tractors and machinery (first
revision) (IS: 8133 – 1983 (Reaffirmed in March,
2009)]
x) Agricultural Tractor & Machinery Lighting device for : Conforms

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travel on public roads [(IS: 14683-1999 (Reaffirmed

in March, 2009)]
16.4 Salient Observations:
16.4.1 Laboratory tests:
16.4.1.1 PTO Performance:
i) The backup torque was observed as 17.1%.
ii) The specific fuel consumption corresponding to maximum power in case of
previous and present sample was measured as 247 g/kWh respectively against
the declaration of 272 g/kWh and which does not meet the requirements of IS:
12207-2014 with regard to tolerance. This should be looked into for necessary
corrective action
16.4.1.2 Drawbar performance:
i) During ten hours drawbar test, creeping of LHS & RHS rear tyre over the rims was
observed as 55 mm & 60 mm respectively. This should be looked into for
necessary corrective action.
16.4.1.3 Mechanical Vibration:
The amplitude of mechanical vibration on various assemblies marked as (*) in Chapter-
9 of this test report are on higher side. This calls for dampening down of vibrations to
improve the operational comfort and service life of components.
16.4.1.4 Three point linkage:
The diameter of lower hitch pin hole ,width of ball of upper hitch and lower hitch points
does not meets the requirement of IS: 4468 (Part-1)-1997. This should be looked into
for necessary corrective action.
16.4.2 Field performance test:
16.4.2.1 Wetland cultivation (pudding operation) :
No ingress of mud/or water was noticed during puddling operation of the tractor.
Hence, It meets the requirements of IS: 11082-1984 (Technical requirements of
agricultural tractors for wetland operation). The tractor is suitable for wetland operation
(Puddling).
16.5 Maintenance / Service Problems:
No noticeable maintenance or service problem was observed during the test.

16.6 Recommendation with regard to safety on tractor:

The following requirements, inter-alia, may be considered for incorporation on the
tractor:
i) Provision for safety against accidental start of the engine.
ii) Provision of spark arresting device in exhaust system.
iii) Provision of differential lock.
iv) Master shield for PTO shaft has not been provided..
v) Fuel shut-off knob does not remain in “STOP” position.
16.7 Adequacy of Literature supplied with machine:
16.7.1 The following literature was supplied with the tractor for reference during the test.
a) Operator’s Manual (for Sonalika International DI-47 RX Heavy duty tractors)
b) Spare Parts Catalogue for Sonalika International DI-35 RX, DI-39 RX ,DI-42 RX, DI-
745III RX, DI-47RX, DI-45 RX TURBO, DI-52 RX, DI-55 RX,DI-55 RX TURBO, DI-60
RX MM, DI-60 RX MM SUPER, DI-60 RX TURBO, DI-750III RX 4-CYL, DI-60 RX 4-
CYL,WORLDTRAC (DI–60,DI-75,DI – 90) AND GARDENTRAC DI – 20(4X4)
tractors.
c) Service Manual (for Sonalika International DI-47 RX Heavy duty tractors)
16.7.2 The literature should be brought out in national as well as other regional languages of

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India for guidance of users.

17. CITIZEN CHARTER

Time frame for Testing & Duration of Test Whether the Test Remarks
Evaluation as per Citizen Report is released
Charter within the time frame
given in Citizen Charter
Delayed during
batch testing
8 Months
engine model is
10 Months (April, 2013 to Yes
different ,so
February, 2015)
converted to ICT
test

TESTING AUTHORITY:

H.L.YADAV C.R.LOHI
SENIOR AGRICULTURAL ENGINEER DIRECTOR

Test Report compiled by: Shri. Chanchlesh Singh Raghuwanshi, Senior Technical Assistant

18. APPLICANT’S COMMENTS

Para No. Our Reference Applicant’s comments
1.13.2.1(i,ii,iii),1.13.4.1,1.14.1,1,16. We will look into for corrective action.
18.1 1.7(c), 16.2(2,4,5 &6),16.3
(ii,iii.iv,v & ix) &16.4.1.4
These are minor non conformance and will not
18.2 16.4.1.1 (ii),16.4.1.2 & 16.4.1.4 affect the tractor performance; however we will
look into for corrective action.
We will look into for implementation of these
1.20.3, 1.20.1, 1.20.5, 16.1.9(c,d,e safety features.
18.3
& f),16.3 (vi & vii) & 16.6.

ANNEXURE- I
TRACTOR RUN HOURS DURING TEST

A. LABORATORY AND TRACK TESTS: HOURS

1. Running-in 35
2. PTO performance test 10.0
3. Power lift and hydraulic pump performance test 2.0
4. Drawbar performance test 14.6

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5. Turning ability 0.2

6. Location of centre of gravity 0.2
7. Operator’s field of vision 0.2
8. Brake test 1.9
9. Noise measurement 2.2
10. Air Cleaner oil pullover test --
11. Mechanical vibration test 1.0
12. Nominal speed test 0.6
B. FIELD TEST:
1. Disc plough 12.0
2. Rotavation 11.1
3. Puddling (including five hours water proof test) 16.0
C. HAULAGE TEST: 9.6
D. Miscellaneous test and other run hours including idle run, 8.4
transportation, trials and preparation for test
TOTAL: 125.0

ANNEXURE- II
BRIEF SPECIFICATION OF IMPLEMENTS USED DURING FIELD TEST

S. Paddy
Item Disc Plough Rotavator
No puddler
1. Make Sonalika Shaktimaan Sonalika
2. Type Mounted Mounted Mounted
2 42, in 9 10 (5x5)
3. No. of Disc/blades
flanges
Boron Steel Hatchet Notched
4. Type of Disc/blades
concave
660 mm diameter 130 x 70 x 5 460
5. Size of bottoms/blades, (mm)
x 6mm thickness
6. Spacing of bottoms/flanges, (mm) 555 245 165
7. Lower hitch point span, (mm) 760 835 680
8. Mast height, (mm) 600 610 460
9. Overall dimensions, (mm):
- Length 1940 1115 1190
- Width 1040 2040 2425
- Height 1220 1130 1335
10. Gross mass, (kg) 280 Kg. 525 245

ANNEXURE-III
BRIEF SPECIFICATION OF HALF CAGE WHEEL

S. Items Specification
No.
1 Type Half cage wheel
2 Outer dia. (mm) 1055
3 Width (mm) 350

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4 No. & Type of Lugs 12, straight lugs made of MS angle

section welded to angle iron frame
5 Size of angle section, (mm) 50 x 50 x5
6 Length of lug, (mm) 350
7 Spacing of lug, (mm) 280
8 Weight of each cage wheel (kg) 50

ANNEXURE-IV

After complete the batch testing converted to initial commercial test, applicant following
parts were replaced with new ones for required dry & wet land field test operation.

S.No Part code Description Quantity

1. 04000635062AA Thrust bearing 51207 02
2. 1000751AA O-Ring for thrust pad 02
3. 10004338AA Felt ring (stub axle) 04
4. 10009179AA O-ring holder 02
5. 2003513AB Mud block (50 x 80x 10.5) 02
6. 10002664AA Wear ring 02
7. 10002668AA Felt ring (stub axle) 02
8. 10004241AA Gasket (front hub cap) 02
9. 10001070AA Gasket for brake housing 02
10. 10024346AC Gasket for bell housing 02
11. 10009496AA Gasket for bell housing front side 02
12. 10007082AA Gasket shifter housing 01
13. 10006285AA Gasket for housing of shifter 01
14. 20002805AA Oil seal(35 x 50.2 x7) 02
15. 703002017B Oil pan gasket 01
16. 703405057F Head gasket No changed
17. 10008709AA Gasket for rear cover 01

CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE - BUDNI Page 13 of 13