SSR-ML, MM, MH 37-75 KW PDF

111507.14.
20
SSR-XFE/EPE/HPE 50 HP
SSR-XF/EP/HP 60 HP
SSR-XF/EP/HP/XP 75-100 HP
SSR-ML/MM/MH 37-75 KW
PARTS LIST
RECOMMENDED SPARES
RETAIN THIS MANUAL WITH UNIT.

This manual contains important
safety information and must be made
available to personnel who operate
and maintain this machine.
C.C.N. : 80440456
REV. : B
DATE : July 2007
111507.14.20
warranty
AIR COMPRESSOR GROUP

BONDED WARRANTY & REGISTERED START UP
Warranty
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in
material and workmanship for a period of twelve months from the date of placing the Equipment in operation or
eighteen months from the date of shipment from Davidson, NC, whichever shall first occur. The Purchaser shall
be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period,
whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment
or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed maintained
and operated such Equipment in accordance with good industry practices and has complied with specific
recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured
by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be
passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the
Equipment or any costs of labor performed by the Purchaser or others without Company’s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties
are limited to those specifically stated within the Company’s proposal. Unless responsibility for meeting such
performance warranties are limited to specified tests, the Company’s obligation shall be to correct in the manner
and for the period of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of
time provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether
based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such
Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company
in writing of its intention to do so. Any such Equipment will be at Purchaser’s sole risk and liability.
Limitation or Liability
The remedies of the Purchaser set forth herein are exclusive, and the total liability of the Company with respect
to this contract or the Equipment and services furnished hereunder, in connection with the performance or breach
thereof, or from the manufacture, sale, delivery, installation, repair or technical direction covered by or furnished
under this contract, whether passed on contract, warranty negligence, indemnity, strict liability or otherwise, shall
not exceed the purchase price of the unit of Equipment upon which such liability is based.
The Company and its suppliers shall in no event be liable to the Purchaser, any successors in interest or any
beneficiary or assignee of this contract for any consequential, incidental, indirect, special or punittive damages
arising out of this contract or any breach thereof, or any defect in, or failure of, or malfunction of the Equipment
hereunder, whether based upon loss of use, lost profits or revenue, interest, lost goodwill, work stoppage, impairment
of other goods, loss by reason of shutdown or non-operation, increased expenses of operation, cost of purchase of
replacement power or claims of Purchaser or customers of Purchaser for service interruption whether or not such
loss or damage is based on contract, warranty, negligence, indemnity, strict liability or otherwise.
SSR50E-100HP http://air.irco.com
111507.14.20
CONTENTS
1 CONTENTS This unit was purchased from:
2 SAFETY & WARNINGS ..................................................................................................................
3 INTRODUCTION ..................................................................................................................
4 CONTROLLER ASSEMBLY ..................................................................................................................
5 CONTROL PIPING (NEMA 1) - nO MODULATION Ingersoll Rand Company reserves the right to make
changes or add improvements without notice and
6 CONTROL PIPING (NEMA 1) - wITH MODULATION without incurring any obligation to make such changes
7 CONTROL PIPING (NEMA 4) - nO MODULATION or add such improvements to products sold previously.
8 CONTROL PIPING (NEMA 4) - WITH MODULATION Model: ....................................................................................................
No: ...........................................................................................................
9 ELECTRICAL COMPONENTS - ALL UNITS
Customer Order No: ..........................................................................
10 STARTER - FULL VOLTAGE (C85)
Ingersoll Rand Co. Order No: ........................................................
11 STARTER - FULL VOLTAGE (D180 & D250)
12 STARTER - STAR-DELTA (C43 w/C37) & (C60
w/C43) For ready reference:
13 STARTER - STAR-DELTA (C72 w/C60) & (C85 Record the serial number and model number of your unit
w/C60) here.
14 STARTER - STAR-DELTA (D180 w/D180) Serial Number: ..................................................................................
15 STARTER - STAR-DELTA (D250 w/D180)
16 50-60 HP MOTOR & GEAR
17 37-45 KW MOTOR & GEAR
18 50-60 HP & 37-45 KW MOTOR SUPPORT
19 75 HP MOTOR & GEAR W/MOTOR SUPPORT
20 55 KW MOTOR & GEAR W/MOTOR SUPPORT
21 100 HP MOTOR & GEAR W/MOTOR SUPPORT
23 50-60 HP (37-45 KW) AIREND PIPING AND
SUPPORT
24 75-100 HP (55-75 KW) AIREND PIPING AND
SUPPORT
25 INLET VALVE ASSEMBLY
26 50-60 HP (37-45 KW) AIR FILTER ASSEMBLY
27 75-100 HP (55-75 KW) AIR FILTER ASSEMBLY
28 50-60 HP (37-45 KW) SEPARATOR TANK
29 75-100 HP (55-75 KW) SEPARATOR TANK
31 TEMPERATURE CONTROL VALVE AND PIPING
32 COOLER FRAME
33 AIR COOLED COOLER
35 50-75 HP (37-55 KW) MOISTURE SEPARATOR
36 100 HP (75 KW) MOISTURE SEPARATOR
37 WATER COOLED (COMMON)
38 50-60 HP (37-45 KW) WATER COOLED
39 75-100 HP (55-75 KW) WATER COOLED
40 eNCLOSURE ASSEMBLY
42 INTAKE ASSEMBLY
43 RECOMMENDED SPARES parts list
http://air.irco.com SSR50E-100HP
111507.14.20
safety and warnings

0.1 SAFETY INSTRUCTIONS Safety instructions in the operators manual are bold-faced for
emphasis. The signal words DANGER, WARNING and CAUTION
Before you install this air compressor you should take the time are used to indicate hazard seriousness levels as follows:
to carefully read all the instructions contained in this ooperators
manual APDD 696. Operator manuals may be obtained from your
local Ingersoll Rand Distributor or Air Center.
Danger is used to indicate the
Electricity and compressed air have the potential to cause severe
presence of a hazard which will
personal injury or property damage.
! DANGER cause severe personal injury, death,
Before installing, wiring, starting, operating or making any or substantial property damage if
adjustments, identify the components of the air compressor using the warning is ignored.
this manual as a guide. Warning is used to indicate the
The operator should use common sense and good working presence of a hazard which can
practices while operating and maintaining this unit. Follow all ! WARNING cause severe personal injury, death,
codes, pipe adequately, understand the starting and stopping or substantial property damage if
sequence. Check the safety devices by following the procedure the warning is ignored.
contained in this manual. Caution is used to indicate the
presence of a hazard which will or
Maintenance should be done by qualified personnel, adequately
equipped with proper tools. Follow the maintenance schedules as ! CAUTION can cause minor personal injury or
property damage if the warning is
outlined in the operators manual to ensure problem free operation
ignored.
after start up.
Notice is used to notify people
of installation, operation, or
! NOTICE maintenance information which is
important but not hazard-related.
0.2 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
BEFORE PROCEEDING, READ CAREFULLY BEFORE INSTALLING THE
COMPRESSOR OR PERFORMING ANY MAINTENANCE
WARNING
COMPRESSED AIR AND ELECTRICITY

ARE DANGEROUS. 3. Do not operate the compressor at 8. There can be adverse effects if
higher discharge pressure than those compressor lubricants are allowed to enter
BEFORE DOING ANY WORK ON THIS specified on the Compressor Nameplate or
UNIT, BE SURE THE ELECTRICAL SUP- plant air systems.
motor overload will occur. This condition will
PLY HAS BEEN CUT OFF–LOCKED & result in compressor motor shutdown.
TAGGED AND THE ENTIRE COMPRES- Air line separators, properly selected and
SOR SYSTEM HAS BEEN VENTED OF 4. Use only safety solvent for cleaning the installed, will minimize any liquid carry-over.
ALL PRESSURE. compressor and auxiliary equipment.
5. Install a manual shut off valve (isolation The use of plastic bowls on line filters
1. Do not remove the covers, loosen or
type) in the discharge line. When a safety without metal guards can be hazardous.
remove any fittings, connections or devices
valve is installed between the isolation From a safety standpoint, metal bowls
when this unit is in operation. Hot liquid and
valve and the compressor, it must have should be used on any pressurized system.
air under pressure that are contained within
sufficient capacity to relieve the full capacity Review of your plant air line system is
this unit can cause severe injury or death.
of the compressor(s) recommended.
2. The compressor has high and 6. Whenever pressure is released 9. When a receiver is installed, it is
dangerous voltage in the motor starter through the pressure relief valve, it is due recommended that occupational safety
and control box. All installations must be to excessive pressure in the system. The
and health standards as covered in the
in accordance with recognized electrical cause for the excessive pressure should be
Federal Register, Volume 36, number 105,
codes. Before working on the electrical investigated immediately.
part 11, paragraph 1910.169 be adhered to
system, be sure to remove voltage from the
7. Before doing any mechanical work on in the installation and maintenance of this
system by use of a manual-disconnect- the compressor: receiver.
switch. A circuit breaker or fuse safety
switch must be provided in the electrical a.) Shut the unit down. 10. Before starting the compressor, its
supply line leading to the compressor. maintenance instructions should be
b.) Electrically isolate the compressor by thoroughly read and understood.
Those responsible for installation of this use of the manual disconnect switch in the
equipment must provide suitable grounds, power line to the unit. Lock and tag the 11. After maintenance functions are
maintenance clearance and lightning switch so that it cannot be operated completed, covers and guards must be
arrestors for all electrical components as replaced.
c.) Vent pressure from the compressor and
stipulated in O.S.H.A. 1910.308 through
isolate the unit from any other source of air.
1910.329.
111507.14.20
introduction
parts list optional equipment
Several optional accessories/items are available for
introduction
convenience or special application. These accessories
general have been selected as being particularly suitable for use
This manual, which contains an illustrated parts on the SSR compressor.
breakdown, has been prepared as an aid in identifying
For complete details on Optional Equipment, contact
and ordering parts in the SSR compressor. All of the
your Sales Representative.
compressor parts listed in the parts breakdown are
manufactured with the same precision as the original HOW TO USE THIS PARTS MANUAL
equipment. 1. Turn to the Parts Section to locate the desired
Ingersoll Rand Company service facilities and parts illustrations.
are available worldwide. There are Ingersoll Rand 2. Locate the part on the illustration by visual
company Branch Offices and authorized distributors identification and the reference number.
located in the principle cities of the United States. In
Canada, our customers are serviced by the Canadian 3. Find the referenced number on the Tabulated page,
Ingersoll Rand Company, Limited. There are also along with the Part Number and Description.
Ingersoll Rand Company subsidiaries and authorized how to order parts
distributors located in the principle cities throughout In order that all avoidable errors be eliminated when
the world. ordering parts, lease specify the following:
DESCRIPTION 1. The model number of the unit as shown on the
The illustrated parts breakdown illustrates the various Compressor Data Plate.
assemblies, sub-assemblies and detailed parts which
make up this particular SSR compressor. A series of 2. The serial number of the unit as shown on the
illustrations show each part clearly and in it’s correct Compressor Data Plate.
location relative to the other parts in the illustration. 3. The form number of this manual (shown on front
Each part on an illustration is referenced with a number. cover).
The number, description and quantity needed per
assembly is listed in numerical order on the following 4. The reference number, part number, description and
pages. quantity needed exactly as listed.
5. The motor data code shown on the motor data plate.
CA0000 U 07 240
OR
CK0000
manufactured in u.s.
year of manufacture.
julian date of manufacture
111507.14.20
CONTROLLER ASSEMBLY
39908439
REV 02
Item CCN Qty Description Item CCN Qty Description

1 39128533 4 nut. whiz lock .10 zinc plated 9 39256318 7 screw, knurl head .25 x 100
2 39128541 4 nut. whiz lock .25 zinc plated long
3 39186093 1 plug, 6 position 10 39256326 7 retainer, bolt .25
4 39186101 1 plug, 4 position 11 39495874 1 gasket, intellisys starter box
5 39191630 1 plug, 5 position 12 39549167 1 switch, emergency stop
6 3919648 1 plug, 11 position 13 39589007 1 gasket, conduit plate
7 39191655 1 plug, 16 position 14 39817655 1 controller/intellisys
8 39249875 1 gasket, sealing edge 130 in. 15 39894621 1 box, starter
long 16 39896634 2 angle, controller

111507.14.20
CONTROL piping nema 1 - no modulation

1 22226898 1 BRACKET, SOLENOID VALVE 7 39155577 2 elbow, .13 npt x .25 tubING
2 22228019 1 VALVE SOLENOID 3-WAY .25 INCH 8 39173927 3 GLAND, WIRE
NPT, 110V 50/60HZ ( ISV) 9 39583943 1 valve, solenoid 3-way (10SV)
3 35275494 2 HUB. MYER ELECYRIC 10 39853809 1 transducer, pressure
4 39108592 2 NIPPLE, .50 NPT X 1.19 LONG 11 96742358 4 SCREW, HEX HEAD M4-0.70 X 8.0
5 39108592 2 pLUG, .50” PUSH IN LONG
6 39155478 3 elbow, .25 npt x .25 tubING
111507.14.20
CONTROL piping nema 1 - with modulation
39907639
REV 04

1 22226898 1 BRACKET, SOLENOID VALVE 15 39181342 1 tee, branch .25 npt x .25 tube
2 22228019 1 VALVE SOLENOID 3-WAY .25 INCH 16 39530852 1 valve, solenoid 2 - way (2SV)
NPT, 110V 50/60HZ ( ISV) 17 39583943 2 valve, solenoid 3 - way (6SV &
3 35275494 4 HUB, MYER ELECTRIC 10SV)
4 37081528 1 orifice, NPT .063 18 39853809 1 transducer, pressure
5 39108592 4 nipple, .50 npt x 1 .19 LONG 19 39905542 1 valve, regulator (100 & 125
6 39127253 1 bushing, reducer .25 npt x .13 psig)
fnpt BRASS - 39905682 1 valve, regulator (140 & 165
7 39127261 1 VALVE, SHUTTLE psig)
8 39155478 2 elbow, .25 npt x .25 tubING 20 95343679 1 nipple, .13 npt x .75 long
9 39155577 4 elbow, .13 npt x .25 tubING 21 95837233 1 plug, socket .13 npt
10 39156385 1 tee, branch .13 npt x .25 tube 22 95930301 1 bushing, reducer .25 npt x .13
fnpt
11 39156393 1 connector, .13 npt x .25 tubING
23 95940672 1 tee, branch .25 fnpt x .25 npt x
12 39156435 1 connector, .25 npt x .25 tubING .25 fnpt
13 39156468 1 tee, run. .13 npt x .13 fnpt x .25 24 96742358 4 SCREW, HEX HEAD M4-0.70 X 8.0
tube LONG
14 39173927 3 gland, wire
111507.14.20
CONTROL piping nema 4 - no modulation
39907746
REV 04

1 22226898 1 BRACKET, SOLENOID VALVE 7 39173927 3 GLAND, WIRE
2 22228019 1 VALVE SOLENOID 3-WAY .25 INCH 8 39497672 1 VALVE, SOLENOID 3-WAY NEMA 4
NPT, 110V 50/60HZ ( 1SV) (10SV)
3 35275494 2 HUB. MYER ELECYRIC 9 39853809 1 transducer, pressure
4 39108592 2 NIPPLE, .50 NPT X 1.19 LONG 10 95930301 1 bushing, reducer .25 npt x .13
5 39140785 2 pLUG, .50” PUSH IN fnpt
6 39155478 5 elbow, .25 npt x .25 tubING
111507.14.20
CONTROL piping nema 4 - with modulation
39907746
REV 04

1 22226898 1 BRACKET, SOLENOID VALVE 13 39173927 3 gland, wire
2 22228019 1 VALVE SOLENOID 3-WAY .25 INCH 14 39181342 2 tee, branch .25 npt x .25 tube
NPT, 110V 50/60HZ ( ISV) 15 39497672 2 valve, solenoid 3 - way NEMA 4
3 35275494 4 HUB, MYER ELECTRIC (6SV & 10SV)
4 37081528 1 orifice, NPT .063 16 39497680 1 valve, solenoid 2 - way (2SV)
5 39108592 4 nipple, .50 npt x 1 .19 LONG 17 39853809 1 transducer, pressure
6 39127253 2 bushing, reducer .25 npt x .13 18 39905542 1 valve, regulator (100 & 125
fnpt BRASS psig)
7 39127261 1 VALVE, SHUTTLE 19 95837233 1 plug, socket .13 npt
8 39155478 4 elbow, .25 npt x .25 tubING 20 95930301 2 bushing, reducer .25 npt x .13
9 39155577 2 elbow, .13 npt x .25 tubING fnpt
10 39156393 1 connector, .13 npt x .25 tubING 21 95940672 1 tee, branch .25 fnpt x .25 npt x
.25 fnpt
11 39156435 1 connector, .25 npt x .25 tubING
12 39156468 1 tee, run. .13 npt x .13 fnpt x .25
tube
111507.14.20
electrical components, all units
13 8 6 3 2
11
12 10
5
1FU 3FU 5FU
4FU
7
2FU
22797237
REV B
Item CCN Qty Description FUSE/TRANSFORMER CHART

CCN Qty Description Comments
1 22630677 1 BACKPANEL, STARTER
2 35267202 1 BLOCK, DOUBLE ROW TERMINAL, BACKEPANEL FOR 60 HZ STARTER SIZES C43, C60 & C72
14-POSITION 39113535 3 fuse, 250 volts 2 amps
39178710 2 fuse, rejection type 600 volts 1.8 amps
3 39141999 1 JUMPER, TERMINAL 3-POSITION 39301981 1 transformer 230 va
4 39164520 1 BLOCK, TERMINAL 150 AMP BACKEPANEL FOR 50 HZ STARTER SIZES C43, C60 & C72
39113535 3 fuse, 250 volts 2 amps
5 39190939 1 LUG, GROUND 39178710 2 fuse, rejection type 600 volts 1.8 amps
6 39196225 1 LIGHT, POWER ON 39318134 1 transformer 50hz 230 va
BACKEPANEL FOR 60 HZ STARTER SIZES C85, D180 & D250
7 39325485 1 DIN RAIL 39113527 1 fuse, 250 volts 3.2 amps
8 39479035 1 HOLDER, FUSE 3 POLE 39113535 2 fuse, 250 volts 2 amps
39178728 2 fuse, rejection type 600 volts 2.5 amps
9 39480504 1 HOLDER, FUSE 2 POLE 600V. 30A. 2 39491519 1 transformer, control multi-tap 60 hz 300 va
POLE BACKEPANEL FOR 50 HZ STARTER SIZES C85, D180 & D250
10 22630925 1 CONTACT, AUXILIARY (FOR MMS) 39113527 1 fuse, 250 volts 3.2 amps
39113535 2 fuse, 250 volts 2 amps
11 SEE - fuse 39178728 2 fuse, rejection type 600 volts 2.5 amps
CHART 39318142 1 transformer, control 330 va 50hz
12 SEE - starter, fan motor
CHART FAN MOTOR STARTER CHART
13 SEE - transformer Qty CCN Description
CHART 1 22630925 CONTACT, AUXILIARY (FOR MMS)
1 22395792 STARTER, MANUAL MOTOR RANGE 2.50-4.00
1 22630933 STARTER, MANUAL MOTOR RANGE 10-16
1 22630941 STARTER, MANUAL MOTOR RANGE 14.5-20
111507.14.20
10 starter - full voltage (c85)

3
2 1
22769723
REV B

STARTER, C85 FULL VOLTAGE IEC 3 39203443 1 arc suppressor
1 39251020 1 contactor, 85 amp 4 23053770 1 relay, over load eege 18-90a
2 39251335 1 coil, contactor (not shown) 5 39251129 1 contact, auxiliary (4) NO
111507.14.20
starter - full voltage (D180 & D250) 11
3 2 1 7
3 2 1
7
6
4
4
22768337 5
REV A
22856967
REV A

STARTER, D180 FULL VOLTAGE IEC STARTER, D250 FULL VOLTAGE IEC
1 22264899 1 CONTACTOR, 180 AMP W/ 1 NO & 1 1 22630867 1 CONTACTOR, 250 AMP W/ 1 NO & 1
NC AUX CONTACT NC AUX CONTACT
2 22630784 1 COIL, CONTACTOR (NOT SHOWN) 2 22707137 1 COIL, CONTACTOR (NOT SHOWN)
3 22630768 1 KIT, CONTACT (NOT SHOWN) 3 22630834 1 KIT, CONTACT (NOT SHOWN)
4 22630776 1 ARC SUPPRESSOR 4 22630842 1 ARC SUPPRESSOR
5 22630974 1 RELAY, OVERLOAD EEJF (D180) 5 22630982 1 RELAY, OVERLOAD EEKG (D250)
6 22264857 1 CONTACT, AUX. (2 NO) 6 22264857 2 CONTACT, AUX. (2 NO)
7 22630727 2 KIT, TERMINAL LUG (SET OF 3) 7 22630792 2 KIT, TERMINAL LUG (SET OF 3)
111507.14.20
12 starter - STAR-DELTA (c43 W/C37) & (C60 W/C43)
7 5 8 10
3 4
2 1
4 3 5 8 10 1 2
9
7
22768345
REV B
22769566
REV B

STARTER, C43 W/C37 IS STAR-DELTA IEC STARTER, C60 W/C43 IS STAR-DELTA IEC
1 39250998 2 CONTACTOR, 43 AMP 1 39250998 1 CONTACTOR, 43 AMP
2 39251327 2 COIL, CONTACTOR 2 39251327 1 COIL, CONTACTOR
3 39251061 1 CONTACTOR, 37 AMP 3 39251004 2 CONTACTOR, 60 AMP
5 39203443 2 ARC SUPPRESSOR 5 39203443 2 ARC SUPPRESSOR
6 23053754 1 RELAY, OVER LOAD 6 23053770 1 RELAY, OVER LOAD
7 39251129 1 contact, AUXILIARY (4) NO 7 39251129 1 contact, AUXILIARY (4) NO
8 39251137 1 contact, AUXILIARY (1) NO (1) NC 8 39251137 1 contact, AUXILIARY (1) NO (1)NC
9 39251145 1 contact, AUXILIARY (2) NO (2) NC 9 39251145 1 contact, AUXILIARY (2) NO (2) NC
10 39251186 1 INTERLOCK, MECHANICAL 10 39251186 1 INTERLOCK, MECHANICAL
111507.14.20
starter - STAR-DELTA (c72 W/C60) & (C85 W/C60) 13
4 7 9 1 8
6
3 2
4 7 9 1
6 8
3 2
5
22769567
REV B
5 22769673
REV B

STARTER, C72 W/C60 IS STAR-DELTA IEC STARTER, C85 W/C60 IS STAR-DELTA IEC
1 39251004 1 contactor, 60 amp 1 39251004 1 contactor, 60 amP
2 39251012 2 contactor, 72 amp 2 39251020 2 contactor, 85 amP
4 39203443 2 ARC SUPPRESSOR 4 39203443 2 arc suppressor
5 23053770 1 relay, over load 5 23053770 1 RELAY, OVER LOAD
6 39251129 1 contact, auxiliary (4) NO 6 39251129 1 contact, auxiliary (4) NO
7 39251137 1 contact, auxiliary (1) NO (1) nC 7 39251137 1 contact, auxiliary (1) NO (1) nC
8 39251137 1 contact, auxiliary (2) NO (2) nC 8 39251137 1 contact, auxiliary (2) NO (2) nC
9 39251186 1 INTERLOCK, MECHANICAL 9 39251186 1 INTERLOCK, MECHANICAL
111507.14.20
14 starter - STAR-DELTA (D180 W/D180)
1 2 3 4
8 5
22769681
REV A

STARTER, D180 W/D180 IS STAR-DELTA IEC 4 22713812 1 KIT, TERMINAL LUG (SET OF 3)
1 22264899 3 CONTACTOR, 180 AMP W/1 NO & 1 5 22630727 2 KIT, TERMINAL LUG (SET OF 3)
NC AUX CONTACT 6 22665855 1 INTERLOCK, ELECT/MECH W/ 2 NC
2 22630784 3 COIL, CONTACTOR AUX CONTACTS
(NOT SHOWN) 7 22630776 2 ARC SUPPRESSOR
3 22630768 3 KIT, CONTACT 8 22630974 1 RELAY, OVERLOAD EEJF (D180)
(NOT SHOWN) 9 22264857 2 CONTACT, AUX. (2 NO)
111507.14.20
starter - STAR-DELTA (D250 W/D180) 15
1 2 3 11 10
4 5 6
8
13
12
22769699
REV A

STARTER, D250 W/D180 IS STAR-DELTA IEC 7 22630776 2 ARC SUPPRESSOR
1 22630867 2 CONTACTOR, 250 AMP W/ 1 NO & 1 8 22264857 1 CONTACT, AUX. (2 NO)
NC AUX CONTACT 9 22665830 1 CONTACT, AUX (1-NO & 1-NC)
2 22707137 2 COIL, CONTACTOR (NOT SHOWN) 10 22665855 1 INTERLOCK, ELECT/MECH W/ 2 NC
3 22630834 2 KIT, CONTACT (NOT SHOWN) AUX CONTACTS
4 22264899 1 CONTACTOR, 180 AMP W/1 NO & 1 11 22630792 3 KIT, TERMINAL LUG (SET OF 3)
NC AUX CONTACT 12 22630982 1 RELAY, OVERLOAD EEKG (D250)
5 22630784 1 COIL, CONTACTOR (NOT SHOWN) 13 22630727 1 KIT, TERMINAL LUG (SET OF 3)
6 22630768 1 KIT, CONTACT (NOT SHOWN)
111507.14.20
16 50 - 60 HP MOTOR AND GEAR
54431622
REV B

ASSEMBLY, 50 - 60 HP MOTOR/GEAR 16 54396122 1 RING, GEAR RETAINER
1 39860846 1 ADAPTER, MOTOR 17 95234519 2 SCREW, CAP HEX HEAD
2 39111893 1 BREATHER, FILTER 18 96702246 4 SCREW, HEX HEAD
3 39156435 1 CONNECTOR 19 95929170 1 SCREW, SOCKET HEAD CAP
4 39457411 1 GASKET, MOTOR 20 54396114 1 SLEEVE, SHAFT
5 88142427 1 HOUSING, SEAL 21 54420385 2 STANDOFF, MOTOR ADAPTER
6 88142450 1 HOUSING, SEAL 22 96705645 2 WASHER, PRODUCT
7 95410734 1 KEY, SQUARE BOTH ENDS GEAR SETS
8 - 1 MOTOR, DRIVE - 54403837 1 GEAR SET 1.167 RATIO HPE50
9 88143664 1 NUT - 54403829 1 GEAR SET 1.213 RATIO EP50
10 95923355 2 NUT, HEX LIGHT SELF - LOCKING - 54403811 1 GEAR SET 1.311 RATIO XFE50
11 95061024 1 O-RING, STANDARD - 032 - 54403902 1 GEAR SET 1.364 RATIO HP60
12 95023107 1 O-RING, STANDARD - 032 - 54403894 1 GEAR SET 1.419 RATIO EP60
13 95656294 1 O-RING, STANDARD - 156 - 54403886 1 GEAR SET 1.537 RATIO XF60
14 95481859 2 PIN, DOWeL HARDENED GROUND
MACHINE
15 95239927 2 PIN, PARALLEL (DOWEL),
HARDENDED
111507.14.20
37 - 45 KW MOTOR AND GEAR 17
54432760
REV B

ASSEMBLY, 37-45 KW MOTOR/GEAR 22 95934154 2 SCREW, CAP HEX HEAD
1 - 1 MOTOR, DRIVE 23 95934170 1 SCREW, CAP HEX HEAD
2 39111893 1 BREATHER, FILTER 24 95947651 2 WASHER, PLAIN TYPE A
3 39156435 1 CONNECTOR 25 96700901 1 SCREW, HEX HEAD
4 39326210 1 MOUNT, CENTER BONDED 26 96702246 4 SCREW, HEX HEAD
5 39479860 1 STRAP, GROUND ING 27 96711882 4 NUT, HEX STYLE 1
6 54415245 1 SUPPORT, MOTOR 28 96739743 2 PIN, PARALLEL (DOWEL),
7 88115977 2 DOWEL, PIN HARDENDED
8 88142427 1 HOUSING, SEAL 29 96739834 4 SCREW, SOCKET HEAD
9 88142450 1 HOUSING, SEAL 30 96739966 4 SCREW, SOCKET HEAD
10 88143664 1 NUT
11 92898147 1 PATE, RETAINING GEAR SETS
12 93472215 1 ADAPTER, PLATE 1 88101936 1 GEAR SET 1.53658 RATIO ML 37
13 93481331 1 SLEEVE, SHAFT 2 88101944 1 GEAR SET 1.3636 RATIO MH 37
14 93481349 1 KEY, DRIVE. 16 X 10 3 88101985 1 GEAR SET 1.8108 RATIO ML 45
15 93481356 1 RING, RETAINING 4 88115647 1 GEAR SET 1.600 RATIO MH 45
16 93481364 1 GASKET, SEAL 5 88115720 1 GEAR SET 1.53658 RATIO MM 37
17 95023107 1 O-RING, STANDARD - 156 6 88115746 1 GEAR SET 1.53658 RATIO ML 45
18 95070272 1 O-RING, STANDARD -033
19 95720272 1 O-RING, STANDARD -374
20 95923355 3 NUT, HEX LIGHT SELF - LOCKING
21 95929188 4 WASHER, LOCK
111507.14.20
18 50 - 60 HP & 37 - 45 KW MOTOR SUPPORT
54431580
REV B

280 FRAME MOTOR & SUPPORT 8 544145245 1 SUPPORT, MOTOR
1 - 1 MOTOR, DRIVE 9 95947651 1 WASHER, PLAIN TYPE A
2 39116348 2 NUT, FLANGE 360 FRAME MOTOR & SUPPORT
3 39128517 2 SCREW, WHIZ LOCK 1 - 1 MOTOR, DRIVE
4 39326210 1 MOUNT, CENTER BONDED 2 39326210 1 MOUNT, CENTER BONDED
5 39479860 1 STRAP, GROUNDING 3 95923355 2 NUT, HEX
6 39899943 1 SUPPORT, MOTOR 4 95923355 1 NUT, HEX LIGHT SELF - LOCKING
7 95923355 1 NUT, HEX LIGHT SELF - LOCKING 5 95934170 1 SCREW, CAP HEX HEAD
8 95934170 1 SCREW, CAP HEX HEAD 6 95930723 2 SCREW, HEX HEAD
9 95947651 1 WASHER, PLAIN TYPE A 7 39479860 1 STRAP GROUNDING
8 544145245 1 SUPPORT, MOTOR
320 FRAME MOTOR & SUPPORT 9 95947651 1 WASHER, PLAIN TYPE A
1 - 1 MOTOR, DRIVE
2 39326210 1 MOUNT, CENTER BONDED
3 95923355 2 NUT, HEX
5 95934170 1 SCREW, CAP HEX HEAD
6 95930723 2 SCREW, HEX HEAD
7 39479860 1 STRAP GROUNDING
111507.14.20
75 HP MOTOR & GEAR W/MOTOR SUPPORT 19
54435904
REV B

ASSEMBLY, 75 HP MOTOR/GEAR 20 95930723 2 SCREW, CAP HEX HEAD .63 X 2.00
1 39112362 1 BREATHER, FILTER LONG
2 35255827 1 CLAMP, GEAR 21 95934170 1 SCREW, CAP HEX HEAD .63 X 3.00
LONG
3 39155478 1 ELBOW, .25 NPT X .25 TUBE
22 96702246 4 SCREW, CAP HEX HEAD M6 X 25.0
4 39437637 1 GASKET, GEAR CASE LONG
5 35258573 1 GASKET, GEARCASE MOTOR 23 96702337 12 SCREW, CAP HEX HEAD M6 X 40.0
6 39791744 1 GEARCASE, 364/365 FRAME LONG
7 88142427 1 HOUSING, SEAL CF 90 24 95013785 1 SCREW, SOCKET HEAD CAP .63 X
8 88142450 1 HOUSING, SEAL CF 90 1.50 LONG
9 95381109 1 KEY, SQUARE .36 X .38 X 1.88 NONE 25 95929162 1 SCREW, SOCKET HEAD CAP .50 X
1.50 LONG
10 - 1 MOTOR, DRIVE 365TSD TEFCT TYPE
26 54429782 1 SLEEVE, SHAFT, 178 60HZ
11 35318229 1 MOUNT
27 35262716 1 SPACER, BEARING
12 95922928 4 NUT, HEX FINISHED .75 UNC - 2B
28 39479860 1 STRAP, GROUND
.63 - 11UNC 29 39899927 1 SUPPORT, MOTOR 360 FRAME
MOTOR
14 95070611 1 O-RING, STANDARD - 034 2.125 ID
X 2.062 WIDTH 30 95947651 1 WASHER, PLAN TYPE A FLAT WIDE.
.63
X 4.094 WIDTH
16 39194915 2 PIN, DOWEL GEAR SETS
17 95239919 2 PIN, DOWEL HARDENED GROUND 1 39109533 1 GEAR SET HP75
MACHINE .1.50 DIA. X 1.25 2 39761770 1 GEAR SET EP75
18 39109129 1 PLATE, RETAINER 3 39829262 1 GEAR SET XP75
19 95929097 4 SCREW, CAP HEX HEAD .75 X 2.75 4 39868260 1 GEAR SET XF75
LONG
111507.14.20
54436001
REV B

ASSEMBLY, 55 KW MOTOR/GEAR 19 39109129 1 PLATE, RETAINER
1 39112362 1 BREATHER, FILTER 20 95929105 8 SCREW, CAP HEX HEAD .75 X 2.50
2 35255827 1 CLAMP, GEAR LONG
3 39155478 1 ELBOW, .25 NPT X .25 TUBE 21 95934170 1 SCREW, CAP HEX HEAD .63 X 3.00
LONG
4 39437637 1 GASKET, GEAR CASE
22 96702337 12 SCREW, CAP HEX HEAD M16 X 40.0
5 35258573 1 GASKET, GEARCASE MOTOR LONG
6 39791744 1 GEARCASE, 364/365 FRAME 23 95013785 1 SCREW, SOCKET HEAD CAP .63 X
7 88142427 1 HOUSING, SEAL CF 90 1.50 LONG
8 88142450 1 HOUSING, SEAL CF 90 24 95929154 4 SCREW, SOCKET HEAD CAP .25 X
9 95381109 1 KEY, SQUARE .36 X .38 X 1.88 NONE 1.00 LONG
10 - 1 MOTOR, DRIVE 365TSD TEFCT TYPE 25 95929162 1 SCREW, SOCKET HEAD CAP .25 X
1.50 LONG
11 35318229 1 MOUNT
26 89245286 1 sleeve, shaft, 178 60hz
12 95922928 4 NUT, HEX FINISHED .75 UNC - 2B
27 35262716 1 spacer, bearing
13 95923355 3 NUT, HEX LIGHT SELF - LOCKING .63
- 11UNC 28 39479860 1 strap, ground
14 95923363 4 NUT, HEX LIGHT SELF - LOCKING .75 29 39899919 1 support, motor 400 frame
- 10UNC motor
15 95070611 1 O-RING, STANDARD - 034 2.125 ID 30 95947651 1 WASHER, PLAN TYPE A FLAT WIDE.
X 2.062 WIDTH .63
X 4.094 WIDTH GEAR SETS
17 39194915 2 PIN, DOWEL 1 39109806 1 GEAR SET mh55
18 95239919 2 PIN, DOWEL HARDENED GROUND 2 39752944 1 GEAR SET mm55
MACHINE .1.50 DIA. X 1.25 3 39756424 1 GEAR SET ml55
111507.14.20
100 hp MOTOR & GEAR W/MOTOR SUPPORT 21
54435912
REV B

ASSEMBLY, 100HP MOTOR/GEAR 19 39109129 1 PLATE, RETAINER
1 39112362 1 BREATHER, FILTER 20 95947149 1 plug, socket .75 npt
2 35255827 1 CLAMP, GEAR 21 95929097 8 SCREW, CAP HEX HEAD
3 39155478 1 ELBOW, .25 NPT X .25 TUBE 22 95929105 4 SCREW, CAP HEX HEAD
4 39437637 1 GASKET, GEAR CASE 23 95934170 1 SCREW, CAP HEX HEAD
5 39454558 1 GASKET, GEARCASE MOTOR 24 96702246 4 SCREW, CAP HEX HEAD
6 39791751 1 GEARCASE, 404/405 FRAME 25 96702337 12 SCREW, HEX HEAD
7 88142427 1 HOUSING, SEAL CF 90 26 95013785 1 SCREW, SOCKET HEAD CAP
9 95381109 1 KEY, SQUARE .36 X .38 X 1.88 NONE 28 54429782 1 SLEEVE, SHAFT, 178 60HZ
10 - 1 MOTOR, DRIVE 365TSD TEFCT TYPE 29 35262716 1 SPACER, BEARING
11 35318229 1 MOUNT 30 39479860 1 STRAP, GROUND
12 95922928 8 NUT, HEX FINISHED .75 UNC - 2B 31 39899919 1 SUPPORT, MOTOR 400 FRAME
13 95923355 1 NUT, HEX LIGHT SELF - LOCKING MOTOR
.63 - 11UNC 32 95947651 1 WASHER, PLAN TYPE A FLAT WIDE.
14 95923363 4 NUT, HEX LIGHT SELF - LOCKING .63
.75 - 10UNC
15 95070611 1 O-RING, STANDARD - 034 2.125 ID GEAR SETS
X 2.062 WIDTH 1 39109814 1 GEAR SET HP100
16 95023107 1 O-RING, STANDARD - 156 4.250 ID 2 39109848 1 GEAR SET EP100
X 4.094 WIDTH
3 39752928 1 GEAR SET Xf100
17 39194915 2 PIN, DOWEL
4 39868260 1 GEAR SET Xp100
18 95239919 2 PIN, DOWEL HARDENED GROUND
MACHINE .1.50 DIA. X 1.25
111507.14.20
54436019
REV B

ASSEMBLY, 75 KW MOTOR/GEAR 19 95947149 1 plug, socket .75 npt
1 39112362 1 BREATHER, FILTER 20 39404587 1 retainer, gear
2 35255827 1 CLAMP, GEAR 21 95929105 11 SCREW, CAP HEX HEAD
3 39155478 1 ELBOW, .25 NPT X .25 TUBE 22 95934170 1 SCREW, CAP HEX HEAD
4 39437637 1 GASKET, GEAR CASE 23 95934378 1 SCREW, CAP HEX HEAD .75 X 2.00
5 39454558 1 GASKET, GEARCASE MOTOR LONG
6 39791751 1 GEARCASE, 404/405 FRAME 24 96702337 12 SCREW, HEX HEAD
9 95381109 1 KEY, SQUARE .36 X .38 X 1.88 NONE 27 95929162 1 SCREW, SOCKET HEAD CAP
10 - 1 MOTOR, DRIVE 365TSD TEFCT TYPE 28 89246524 1 sleeve, shaft, 178 60hz
11 35318229 1 MOUNT 29 35262716 1 spacer, bearing
12 95922928 8 NUT, HEX FINISHED .75 UNC - 2B 30 39479860 1 strap, ground
13 95923355 1 NUT, HEX LIGHT SELF - LOCKING .63 31 39899919 1 support, motor 400 frame
- 11UNC motor
14 95923363 4 NUT, HEX LIGHT SELF - LOCKING .75 32 95947651 1 WASHER, PLAN TYPE A FLAT WIDE.
- 10UNC .63
X 2.062 WIDTH GEAR SETS
16 95023107 1 O-RING, STANDARD - 156 4.250 ID 1 39104849 1 GEAR SET ml75
X 4.094 WIDTH 2 39109517 1 GEAR SET mm75
17 39194915 2 PIN, DOWEL 3 39753793 1 GEAR SET mh75
18 95239919 2 PIN, DOWEL HARDENED GROUND
MACHINE .1.50 DIA. X 1.25
111507.14.20
50 - 60 hp (37-45kw) airend piping and SUPPORT 23
54432430
REV B

ASSEMBLY, AIREND 50/60 HP 37/45 KW 17 85540888 1 SUPPORT, AIREND
1 39133145 1 SCREW, WASHER HEAD TAPPING 18 54428313 1 ORIFICE, .277 DIA. (50HP/ 37KW)
2 39140512 1 ELBOW 19 54441522 1 ORIFICE, .375 DIA. (60HP/45KW)
3 39156435 1 CONNECTOR 20 54461066 1 ADAPTER, STANDOFF
4 39178637 4 CLAMP 21 93481562 1 MANIFOLD, INJECTION
5 39206057 1 CLAMP 22 93481570 1 TUBE
6 39311618 1 ELBOW 23 95923355 2 NUT, HEX
7 39326210 2 MOUNT, CENTER BONDED 24 95934170 2 SCREW, HEX HEAD
8 39326228 2 GASKET, DISCHARGE ELBOW 25 95947651 2 WASHER, PLAIN WIDE TYPE B
9 39404157 1 O-RING, 1D .351 26 95989695 1 CONNECTOR
10 39404165 1 O-RING, 1D .644 27 96702170 2 SCREW, SOCKET HEAD
11 39419668 1 SWITCH, HAT 28 96708144 3 SCREW, SOCKET HEAD
12 39477674 1 VALVE, CHECK 29 96721097 4 WASHER, SPRING LOCK
13 39586227 1 SENSOR, TEMPERATURE 30 96726328 5 SCREW, SOCKET HEAD
14 54385703 1 PLATE, ADAPTER 31 96739701 1 CONNECTOR
15 23041221 1 HOSE, HYDRAULIC 32 96739966 2 SCREW, SOCKET HEAD
16 54416920 1 AIREND, CF 90
111507.14.20
24 75-100 hp(55-75kw) airend piping and sUPPORT
39902952
REV 05

1 35318229 2 mount 21 39890413 1 tube, bearing scavenge
2 36017028 1 assembly, airend 178mm 22 39890421 1 tube, bearing feed
3 39124813 1 tube, nylon 23 39890652 2 manifold, oil injection orifice,
4 39128517 8 screw, whiz lock .50 x 1.50 long .313 (100hp/75kw)
zinc plated 24 85540078 1 support, air end 178mm
5 39128640 2 elbow, .50 tube x .75 sae 25 23041259 1 hose, hydraulic 2.50 nominal x
6 39155478 2 elbow, .25 npt x .25 tube 33.30 long
7 39173463 1 screw, hex head 26 85540755 1 elbow, discharge
8 39177159 4 screw, hex head 27 95028502 2 o-ring, id 2.75 width .139
9 39177886 1 screw, hex head 28 95923355 2 nut, hex .63
10 39232566 1 cap, .38 tube 29 95929188 1 washer, lock extra duty .63
11 39326228 2 gasket, discharge elbow 30 95934170 2 screw, hex head
178mm airend 31 95934733 1 washer, lock extra duty .50
12 39404157 1 o-ring, id .351 width .072 32 95947651 2 washer, plain wide type b .63
13 39404165 1 o-ring, id .644 width .087 33 95959581 2 tee, branch .38 tube x .38
14 39419668 1 switch, hat 245 deg. f female tube x .38 tube
15 39586227 1 sensor, temperature 34 95959607 2 connector, .38 tube x .44 sae
thermistor 35 95959615 1 tee, branch 50 tube x .75 sae x
16 39586227 1 sensor, temperature .50 tube
thermistor 36 95959722 1 reducer, .50 female tube to .25
17 39890371 11 manifold, oil injection orfice, tube
.219 (75hp/55kw) 37 95959730 1 elbow, .38 tube x .44 sae
18 39890389 1 tube, bearing feed 38 95961496 4 clamp, 4 bolt 2.5 inch
19 39890397 1 tube, bearing feed 39 9596129 1 tee, run .50 tube x .50 tube x .50
20 39890405 1 tube, bearing scavenge female tube
111507.14.20
inlet valve assembly 25

14
22
24
20
19
4
16
9
5
23
15
13
3
7
21
12
17 18
1
8 6 2
10
11
SECTION A-A 39894175
SCALE 0.80 REV 08

1 22334155 1 CYLINDER, PNEUMATIC 14 39326319 1 GASKET, INLET VALVE
2 35317114 1 WASHER, PLAIN REGULAR M6 15 39476304 1 GASKET, INLET VALVE TO AIREND
3 39128152 2 SCREW, HEX HEAD .38 X 1.00 LONG 16 39586656 1 ARM, INLET VALVE
4 39128426 1 SCREW, WHIZ LOCK .25 X .63 LONG 17 39851316 1 VALVE, PLATE (MACHINING)
ZINC PLATED 18 39894142 1 HOUSING, VALVE INLET
5 39128434 2 SCREW, WHIZ LOCK .25 X 1.00 LONG (MACHINING)
ZINC PLATED 85541043 1 HOUSING, VALVE INLET
6 39128541 1 NUT, WHIZ LOCK .25 ZINC PLATED (MACHINING), BEIGE
7 39128558 1 NUT, WHIZ LOCK .31 ZINC PLATED 19 85540904 1 BRACKET, CYLINDER INLET VALVE
8 39155577 4 ELBOW, .13 NPT X .25 TUBING 20 95022141 1 O-RING, ID .796 WIDTH .139
9 39178637 1 SCREW, SOCKET HEAD M16 X 80.0 21 95245288 1 NUT, JAM .44
LONG 22 95837233 2 PLUG, SOCKET .13 NPT -
10 39311352 1 SHAFT, INLET VALVE 23 95933313 1 WASHER, PLAIN WIDE TYPE B .38
11 39324900 1 SHAFT, INLET VALVE 24 95938940 1 PLUG, HEX .88 SAE -
12 39325097 1 SPACER, CYLINDER INLET VALVE
13 39325154 1 ROD, END BEARING
111507.14.20
26 50-60 hp(37-45kw) air filter assembly
54444930
REV B

1 39708466 1 element, air filter 6 95938775 2 nut, wing type a
2 85540607 1 housing, air filter 7 39308978 2 stud
3 85540615 1 housing, air filter top metal 8 95933313 2 washer, plain type a
4 22097208 1 indicator, air filter 9 39195151 2 washer, rubber
5 95871828 1 nipple
111507.14.20
75 - 100 hp (55-75 kw) air filter assembly 27
54444559
REV B

1 39708466 2 element, air filter 6 95938775 2 nut, wing type a
2 85540623 1 housing, air filter 7 39308960 2 rod, thread
3 85540615 1 housing, air filter top metal 8 95933313 2 washer, plain type a
4 22097208 1 indicator, air filter 9 39195151 2 washer, rubber
5 95871828 1 nipple
111507.14.20
28 50-60 hp(37-45kw) separator tank
39908025
REV 05

1 39417118 1 adapter 24 39478953 1 plug, OIL FILL
2 39259650 1 assembly, oil filter 25 95387361 1 plug, square head
3 85540185 1 bracket, oil filter 26 95973368 1 reducer / expander
4 39157425 1 bushing, reducer 27 39116330 4 screw, flange head
5 39111752 1 connector 28 39128467 4 screw, whiz lock
6 39128624 1 connector 29 39128483 2 screw, whiz lock
7 39128632 1 connector 30 39476916 1 sight glass
8 39156435 1 connector 31 39905310 1 tank, separator (asme/CRN/AS-
9 95937488 1 connector 1210 tank)
10 95938122 1 connector 33 39906110 1 tube, scavenge
11 95962601 1 connector 34 39479944 1 union
12 39171517 1 elbow 35 95973350 1 union
13 39308655 1 elbow 36 39105739 1 valve, ball
14 39477526 1 elbow 37 22124085 1 valve, blowdown (nema 1)
15 95938171 1 elbow 38 22124085 1 valve, blowdown (nema 4)
16 39911615 1 element` 39 99289845 1 valve, minimum presure, 1.5
54750369 inch
17 39895610 1 element, separator tank
18 85558906 1 hose, hydraulic 40 22205462 1 valve, oil stop (nema 1)
19 85557726 1 hose, hydraulic 41 22205462 1 valve, oil stop (nema 4)
20 85560456 1 hose, hydraulic str x str 42 39587951 1 valve, pressure, RELIEF (6cmp
45kw)
21 39116348 4 nut, flange
43 39587993 1 valve, pressure, RELIEF (5chp 37
22 39128566 2 nut, flange kw)
23 39301940 1 orifice, scavenge
111507.14.20
75 - 100 hp (55-75 kw) separator tank 29
39905195
REV 04

75/100HP 55/75 KW SEPARATOR TANK 18 85557726 1 Hose, Hydraulic .50 Nominal X
1 39417118 1 Adapter 43.00 Long
2 39259668 1 Assembly, Oil Filter 5 Inch 19 39116348 4 Nut, Flange .50 Zinc Plated
Single 20 39128566 2 Nut, Flange .38 Zinc Plated
3 85540110 1 Bracket, Oil Filter 21 39303276 1 Orifice, Scavenge .056
4 39156435 1 Connector, .25 NPT X .25 Tube 22 39478653 1 Plug OIL FILL
5 39476999 1 Connector, 1.25 Tube X .75 SAE 23 95387361 1 Plug, Square Head .50 NPT
6 95938122 1 Connector, .50 Tube X .75 SAE 24 95960746 1 Reducer/Expander, 1.63 SAE X
7 95938155 1 Connector, 1.25 Tube X 1.63 SAE 1.31 Female SAE
8 95961538 1 Connector, .50 NPT X .75 Female 25 39116330 4 Screw, Flange Head .50 X 1.00
Tube Long Zinc Plated
9 39155478 1 Elbow, .25 NPT X .25 Tube 26 39128467 4 Screw, Whiz Lock .38 X .50 Long
Zinc Plated
10 39171517 1 Elbow, .75 Tube X .75 SAE
27 39128483 2 Screw, Whiz Lock .38 X 1.00
11 39477526 1 Elbow, .50 NPT X .88 SAE Long Zinc Plated
12 95938189 1 Elbow, 1.25 Tube X 1.63 SAE 28 39476916 1 Sight Glass
13 95942025 1 Elbow, .50 Tube X .50 NPT 29 39905302 1 Tank, Separator 14 Inch (asme/
14 39911631 1 Element, Oil Filter CRN/AS-1210)
15 39894597 1 Element, Separator Tank 14 30 39895578 1 Tube, Scavenge 75-100 HP
Inch 31 95937106 1 Union 1.31 SAE
16 85561769 1 Hose, Hydraulic 1.25 Nominal 32 39105739 1 Valve, Ball
X 33.00 Long
33 54654652 1 Valve, Blowdown .50 NPT
17 85558872 1 Hose, Hydraulic .50 Nominal X (nema 1)
16.50 Long
111507.14.20
30 75 - 100 hp (55-75 kw) separator tank
39905195
REV 04

34 54654652 1 Valve, Blowdown .50 NPT (nema 100HP 75KW SEPARATOR TANK
4) 50 39128632 1 Connector, 2.00 Tube X 2.50 SAE
35 22205462 1 Valve, Oil Stop 1.31 SAE (nema 1) 51 99289852 1 Valve, Minimum Pressure,
36 22205462 1 Valve, Oil Stop 1.31 SAE (nema 4) 54750377 CHECK 2.00 Inch
37 39588116 1 Valve, Pressure Relief 52 39477039 1 Union, 2.50 SAE
75HP 55KW SEPARATOR TANK

40 39128624 1 Connector, 1.50 Tube X 1.88 SAE
41 39324629 1 Reducer/Expander, 2.50 SAE X
1.88 Female SAE
42 99289845 1 Valve, Minimum Pressure,
54750369 CHECK 1.50 Inch
43 39479944 1 Union, 1.88 SAE
111507.14.20
temperature control valve and piping 31
39900402
REV 05

100 HP 75 KW TEMPERATURE CONTROL VALVE AND 75 HP 55KW TEMPERATURE CONTROL VALVE AND
PIPING PIPING
1 39476999 1 Connector, 1.25 Tube X 1.31 SAE 1 39476999 1 Connector, 1.25 Tube X 1.31 SAE
2 39476973 1 Elbow, 1.25 Tube X 1.31 Tube 2 39476973 1 Elbow, 1.25 Tube X 1.31 SAE
3 39893581 1 Tube, Thermal Valve 3 39893581 1 Tube, Thermal Valve
4 39900345 1 Tube, Thermal Valve to Tank 4 39900345 1 Tube, Thermal Valve To Tank
5 54702212 1 Valve, Oil Temp Bypass
50/60 HP 37/45 KW TEMPERATURE CONTROL VALVE
AND PIPING
1 39111752 1 Connector, 1.00 Tube X 1.31 SAE
2 95938171 1 Elbow, 1.00 Tube X 1.31 SAE
3 39900170 1 Tube, Thermal Valve
4 39900352 1 Tube, Thermal Valve To Tank
5 54702212 1 Valve, Oil Temp Bypass
111507.14.20
32 cooler support frame
39908264
REV 05

1 85540151 2 Bracket, Separator Tank 10 39110309 4 Screw, Whiz Lock .38 X 1.25 Long
2 - 1 Motor, Fan (refer to data plate Zinc Plated (use qty of 4 if air
for motor p/N) cooled motor)
3 39116348 4 Nut, Flange .50 Zinc Plated 11 39128483 4 Screw, Whiz Lock .38 X 1.00 Long
Zinc Plated
4 39128566 4 Nut, Flange .38 Zinc Plated
12 39130828 4 Screw, Whiz Lock .31 X 1.00 Long
5 39128558 4 Nut, Whiz Lock .31 Zinc Plated Zinc Plated ( if water cooled
6 85540094 1 Panel, Bottom motor)
7 85540086 1 Panel, Top 13 85540342 1 Support, Cooler Left Vertical
8 39116330 8 Screw, Flange Head .50 Head X 14 85540359 1 Support, Cooler Right Vertical
1.00 Long Zinc Plated 15 85540854 1 Support, Fan Motor
9 39133145 6 Screw, Washer Head Tapping .25
X .50 Long Zinc Plated
111507.14.20
air cooled cooler 33
39902937
REV 06

100 HP, 75 KW AIR COOLED COOLER 18 85540599 1 Wall, Left Plenum
1 - 1 Fan (See Fan Orifice Chart) 19 95929071 8 Washer, Plain Wide Type B
2 - 1 Orifice, fan (see Fan Orifice .25Zinc
Chart) 20 95938171 3 Elbow, 1.00 Tube X 1.31 SAE
3 39111471 8 Screw, Flange Head 10 X .38 75 HP, 55 KW AIR COOLED COOLER
Long Zinc Plated 25 39111752 1 Connector, 1.00 Tube X 1.31 SAE
4 39128434 11 Screw, Whiz Lock .25 X 1.00 Long 26 39128434 7 Screw, Whiz Lock .25 X 1.00 Long
Zinc Plated Zinc Plated
5 39128632 1 Connector, 2.00 Tube X 2.50 SAE 27 39128624 1 Connector, 1.50 Tube X 1.88 SAE
6 39133152 10 Screw, Washer Head Tapping .25 28 39128673 1 Elbow, 1.50 Tube X 1.88 SAE
X 1.00 Long
29 39133152 2 Screw, Washer Head Tapping .25
7 39140512 1 Elbow, 2.00 Tube X 2.50 SAE X 1.00 Long
8 39249651 - Gasket, Silicone 30 39249651 - Gasket, Silicone
9 39323563 2 Hinge 31 39477021 1 Elbow, 45° 1.00 Tube X 1.31 SAE
10 39477021 1 Elbow, 45° 1.00 Tube X 1.31 SAE 32 39577176 1 Hose, Hydraulic 1.00 Nominal X
11 39572086 1 Hose, Hydraulic 1.00 Nominal X 16.50 Long
20.50 Long 33 39588884 1 Hose, Hydraulic 1.00 Nominal X
19.00 Long 34 39893003 1 Cooler, Oil/Air
13 39892492 1 Cooler, Oil/Air 35 39896147 1 Tube, Minimum Pressure to
14 85540102 1 Panel, Cooler Aftercooler
15 39893359 1 Tube, Minimum Pressure to 36 85540193 1 Panel, Cooler
Aftercooler 37 85540276 1 Wall, Right Plenum
16 85540268 1 Wall, Right Plenum 38 85540581 1 Wall, Left Plenum
17 39905716 2 Guard, Fan 39 95938171 2 Elbow, 1.00 Tube X 1.31 SAE
111507.14.20
34 air cooled cooler
39902937
REV 06

50/60 HP, 37/45 KW AIR COOLED COOLER FAN/ORIFICE CHART
45 39128434 7 Screw, Whiz Lock .25 X 1.00 Long ORIFICE AND FAN FOR 50-60HP
Zinc Plated 1 39922000 1 Fan, 28 inch, 1.125 Inwch
46 39128624 1 Connector, 1.50 Tube X 1.88 SAE Bushing 28-9-4ZL-20.0 Split
47 39128673 1 Elbow, 1.50 Tube X 1.88 SAE Taper
48 39133152 2 Screw, Washer Head Tapping .25 2 85540367 1 Orifice, Fan 28 Inch
X 1.00 Long ORIFICE AND FAN FOR 75HP
49 39249651 - Gasket, Silicone 1 39921986 1 Fan, 28 Inch, 1.125 Inch Bushing
50 39477021 2 Elbow, 45° 1.00 Tube X 1.31 SAE 28-9-4ZL-30.0 Split Taper
51 39572755 1 Hose, Hydraulic 1.00 Nominal X 2 85540367 1 Orifice, Fan 28 Inch
14.75 Long ORIFICE AND FAN FOR 100HP
52 39589528 1 Hose, Hydraulic 1.00 Nominal X 1 39921978 1 Fan, 28 Inch, 1.125 Inch Bushing
23.50 Long 28-9-4ZL-32.5 Split Taper
53 39893003 1 Cooler, Oil/Air 2 85540367 1 Orifice, Fan 28 Inch
54 85540193 1 Panel, Cooler ORIFICE AND FAN FOR 37/75KW
55 39900212 1 Tube, Minimum Pressure to 1 54427653 1 Fan, 28 Inch, 28mm Bushing 28-
Aftercooler 12-4ZL-32.5 Split Taper
56 85540276 1 Wall, Right Plenum 2 85540367 1 Orifice, Fan 28 Inch
57 85540581 1 Wall, Left Plenum ORIFICE AND FAN FOR 55/75KW
58 95938171 2 Elbow, 1.00 Tube X 1.31 SAE 1 54427646 1 Fan, 32 Inch, 28mm Bushing 32-
12-5ZL-32.5 Split Taper
2 85540375 1 Orifice, Fan 32 Inch
111507.14.20
50-75 HP (37-55 KW) MOISTURE SEPARATOR 35
39920814
REV C

1 39128475 2 Screw, Flange Head .38 X .75 8 39573100 1 Hose, Hydraulic 1.50 Nominal
Long Zinc Plated X 41.75 Long
2 39128483 2 Screw, Whiz Lock .38 X 1.00 9 39586672 1 Trap, Condensate
Long Zinc Plated 10 39906334 1 Separator, Moisture
3 39128558 2
Nut, Whiz Lock .31 Zinc Plated 11 85540748 1 Bracket, Moisture Separator
4 39128566 4
Nut, Flange .38 Zinc Plated 1.50 inch
5 39137518 1
Hose, Sysnflex 18.00 Long 12 95220844 2 Clamp, Hose
6 39137534 2
Elbow, Barbed .50 NPT X .50 13 95929006 2 Screw, Whiz Lock .31 X 1.00
Tube ID Long
7 39155577 1 Elbow, .13 NPT X .25 Tube 14 95937553 1 Connector, 1.50 Tube X 1.50 NPT

111507.14.20
36 100 hp (75 kw) moisture separator
39920822
REV C

1 39128475 2 Screw, Flange Head .38 X .75 7 39572219 1 Hose, Hydraulic 2.00 Nominal X
Long Zinc Plated 38.00 Long
2 39128483 2 Screw, Whiz Lock .38 X 1.00 Long 8 39586292 1 Separator, Moisture
Zinc Plated 9 39586672 1 Trap, Condensate
3 39128566 6 Nut, Flange .38 Zinc Plated 10 85540714 1 Bracket, Moisture Separate 2.00
4 39137518 1 Hose, Synflex 18.00 Long Inch
5 39137534 2 Elbow, Barbed .50 NPT X .50 Tube 11 95220844 2 Clamp, Hose
ID 12 95920674 2 Screw, Hex Head .38 X 1.00 Long
6 39156393 1 Connector, .13 NPT X .25 Tube 13 95937561 1 Connector, 2.00 Tube X 2.00 NPT

111507.14.20
water cooled (common) 37
39908488
REV 04

1 95937520 2 Connector, 1.00 Tube X 1.00 NPT 7 85540250 1 Panel, Couplings Water
2 39197835 1 Fan 24 Inch, .875 Inch Bushing Connections
24-8-3L-PP-45A Split Tape R1 00 8 85540326 1 Support and Fan Guard
HP Units Coolers W/C
3 54430129 1 Fan 24 Inch, 24mm Bushing 24- 9 39479803 1 Valve, Water Shut Off Din 1.00
8-3L-PAG-45-A Split Tape R37-75 NPT
KW Units 10 85540573 1 Wall, Left Plenum Water
4 39905716 2 Guard, Fan Cooled
5 95946117 1 Nipple, 1.00 NPT X 1.50 Long Zinc 11 85540383 1 Wall, Right Plenum Water
6 85540318 1 Orifice, Fan 24 Inch Cooled
111507.14.20
38 50-60 hp (37-45 kw) water cooled
39908538
REV 06

1 39128483 8 Screw, Whiz Lock .38 X 1.00 Long 9 39572508 1 Hose, Hydraulic 1.00 Nominal X
Zinc Plated 45.00 Long
2 39128673 2 Elbow, 1.50 Tube X 1.88 SAE 10 39573100 1 Hose, Hydraulic 1.00 Nominal X
3 39477021 2 Elbow, 45° 1.00 Tube X 1.31 SAE 41.75 Long
4 39572243 1 Hose, Hydraulic 1.00 Nominal X 11 39796644 1 Aftercooler
25.00 Long 12 39900170 1 Tube, Thermal Valve
5 39572243 1 Hose, Hydraulic 1.00 Nominal X 13 39900352 1 Tube, Thermal Valve to Tank
25.00 Long 14 39900550 1 Cooler, Oil 90 & 115F
6 39572243 1 Hose, Hydraulic 1.00 Nominal X Watercooled (4024)
25.00 Long 15 95937538 4 Connector, 1.00 Tube X .75 NPT
7 39572433 1 Hose, Hydraulic 1.00 Nominal X 16 95938148 2 Connector, 1.00 Tube X 1.31 SAE
38.00 Long
8 39572482 1 Hose, Hydraulic 1.00 Nominal X
49.00 Long

111507.14.20
75-100 hp (55-75 kw) water cooled 39
39908470
REV 06

1 39111752 1 Connector, 1.00 Tube X 1.31 SAE 17 95937645 1
Elbow, 1.00 Tube X 1.00 NPT
2 39128483 8 Screw, Whiz Lock, Zinc Plated 18 95937678 2
Elbow, 2.00 Tube X 2.00 NPT
3 39454525 2 Gasket Flange 19 95939336 2
Connector, 1.00 Tube X 1.50 NPT
4 39477021 1 Elbow, 45° 1.00 Tube X 1.31 SAE 20 95941043 2
Bushing, Reducer 1.50 NPT X
5 39479845 2 Flange, Threaded reducing 1.00 NPT
3.00 X 2.00 150LB, Steel 21 95950002 1 Elbow, Extra Long 1.00 Tube X
6 39572219 1 Hose, Hydraulic 2.00 Nominal 1.00 NPT
X 38.00 Long 22 95974291 2 Connector, 1.00 Tube X 1.63 SAE
7 39572243 1 Hose, Hydraulic 1.00 Nominal 75HP 55KW AFTERCOOLER
X 25.00 Long 31 39572383 1 Hose, Hydraulic 1.50 Nominal
X 41.50 Long 32 39573100 1 Hose, Hydraulic 1.50 Nominal
X 33.00 Long 33 39900543 1 Aftercooler, 90° & 115° F (6024)
10 39572433 1 Hose, Hydraulic 1.00 Nominal Water Cooled
X 38.00 Long 34 95937462 2 Bushing, Reducer 2.00 NPT X
11 39572755 1 Hose 1.50 NPT
12 39577176 1 Hose, Hydraulic 1.00 Nominal 35 95949749 2 Elbow, 1.50 Tube X 1.50 NPT
X 16.50 Long 90° COOLER
13 39900527 1 Cooler, Oil 115 F Water Cooled 40 39900535 1 Cooler, Oil 90°F Water Cooled
(6036) (4036)
14 39900543 1 Aftercooler, 90° & 115° F (6024) 41 95937652 1 Elbow, 1.00 Tube X .75 NPT
Water Cooled 42 95938148 2 Connector, 1.00 Tube X 1.31 SAE
15 95923355 8 Nut, Hex .63 44 95972980 1 Elbow, Extra Long 1.00 Tube X
16 95934170 8 Screw, Hex Head .63 & 3.00 Long .75 NPT
Zinc
111507.14.20
40 ENCLOSURE ASSEMBLY
39920848
REV C

STANDARD ENCLOSURE 17 39897194 1 Foam, Intake Panel (Bottom)
1 85540458 1 Angle, Exhaust (OPTIONAL)
2 85540128 1 Angle, Intake 18 39902580 2 Foam, Intake Panel (Top)
(OPTIONAL)
3 54415229 1 Base, Unit Cougar
19 39918578 1 Foam, Left and Rear
4 85540144 1 Box, Starter
20 39902622 1 Foam, Left Plenum Wall
5 85540060 1 Corner, Front (OPTIONAL)
6 85540672 1 Corner, Rear 21 39261730 2 Foam, Right Panel
7 85540680 1 Corner, Rear (Mosture 22 39902630 2 Foam, Right Plenum Wall
Separator)
23 39902770 1 Foam, Starter Box
8 39480470 4 Cover, Forklist Cover
24 39261755 1 Foam, Top Front (Left)
9 39589304 1 Foam, 2 Inch 75DB Intake
Battery 25 39897178 1 Foam, Top Front (Right)
(OPTIONAL)
10 39897129 1 Foam, Corner Front (Front
Side) (OPTIONAL) 26 39261748 1 Foam, Top Rear (Right)
11 39897145 1 Foam, Corner Front (Right 27 39905963 1 Foam, Top Rear (Left Side)
Side) (OPTIONAL) (OPTIONAL)
12 39905781 1 Foam, Corner Moisture 28 39133954 1 Grill, Exhaust
Separator (Back) (OPTIONAL) 29 39133954 6 Latch, Door
13 39897137 1 Foam, Corner Rear (Left Side) 30 85540474 1 Panel, Bottom Plenum
(OPTIONAL) 31 85540052 1 Panel, Front
14 39902523 1 Foam, Corner Rear (Right Side) 32 85540300 1 Panel, Intake
(OPTIONAL)
33 85540706 1 Panel, Left and Rear
15 39918560 1 Foam, Corner Rear (Right, Back)
34 85540649 1 Panel, Right
16 39897152 1 Foam, Front Panel (OPTIONAL)
111507.14.20
ENCLOSURE ASSEMBLY 41
39920848
REV C

STANDARD ENCLOSURE (Cont..) 55 85540763 1 Panel, Top Rear (Outdoor)
35 85540722 1 Panel, Top Starter Box 56 85540771 1 Panel, Top Starter Box
36 85540730 1 Panel, Top Rear (Outdoor)
37 85540698 1 Plenum, Top OUTDOOR & LOW AMBIENT OPTION
38 39161070 1 Plug, Knockout 61 85540631 1 Panel, Exhaust
39 85540599 1 Wall, Left Plenum 62 39918107 1 Foam, Top Front (Outdoor)
40 85540565 1 Wall, Plenum Left 63 39918115 1 Foam, Top Rear (Right Side)
41 85540268 1 Wall, Right Plenum (OPTIONAL) 64 39918123 1 Foam, Right Panel (Outdoor)
ODM WATER COOLED OPTION 65 85540763 1 Panel, Top Rear (Outdoor)
66 85540771 1 Panel,
51 85540656 1 Panel, Water Cooled Right Top Starter Box
(Outdoor)
52 39918107 1 Foam, Top Front (Outdoor)
53 39918115 1 Foam, Top Rear (Right Side)
54 39918123 1 Foam, Right Panel (Outdoor)
111507.14.20
42 intake assembly
39907944
REV 04

75DBA INTAKE 4 39906565 1 Wall, Batt Left
Screw, Washer Head Tapping .25 5 39906573 1 Wall, Batt Right
1 39133145 22 X .50 Long Zinc Plated 6 39906581 1 Wall, Bottom Intake Batt
2 39589304 1 Foam, 2 Inch 75DB Intake Batt 7 39906599 1 Angle, Batt
3 39898390 7 Batt, Intake

111507.14.20
recommended spare PARTS LIST 43

SSR 50/60 HP (37/45 KW) SPARE PARTS
qty per
Compressor part part no. unit location or use
Maintenance kit 39669411 0 Maintenance Kit with Ultra Coolant
Ultra Coolant-(5 Gal. Container) 39433735 1 Fill 6 Gallons
Air Filter Element 39708466 1 At Airend Inlet
Coolant Filter Element 39911615 1 On Coolant Filter
Separator Element 22089551 1 In Separator Tank
Thermostatic Control Valve 54702212 1 Between Cooler and Filter
Thermostatic Control Valve Element 22195820 1 In Thermostatic Control Valve
Blowdown Solenoid Valve (NEMA-1 & NEMA-4) 22125085 1 On Top of Tank (3SV)
Load Solenoid Valve (NEMA-1 & NEMA-4) 22228019 1 Rear of Starter Box (1SV)
Line/Sump Solenoid Valve (NEMA-1) 39583943 1 Rear of Starter Box (10SV)
Modulate Solenoid Valve (Optional) (NEMA-1) 39530852 1 Rear of Starter Box (2SV)
Oil Stop Solenoid Valve 50 HP (NEMA 1 & 22205462 1 In Coolant Filter Line (5SV)
NEMA-4)
Regulator Valve (XF & EP Models) 39905542 1 Rear of Starter Box
Regulator Valve (HP & XP Models) 39905682 1 Rear of Starter Box
Pressure Transducer 39853809 1 IN 10SV
Temperature Sensor 39586227 1 Airend Discharge
High Air Temperature Switch 39419668 1 In Airend (1ATS)
O-Ring 39404165 1 On HATS
Inlet Valve Assy. 42527366 1 Under Air Filter
Gasket, Inlet Valve 39476304 1 Under Inlet Valve
Indicator, Air Filter 22097208 1 On Inlet Valve
Cylinder, Pneumatic 22334155 1 At Inlet Valve
Rod End Bearing 39325154 1 On Cylinder
Minimum Pressure Valve 54750369/ 1 Tank Discharge Line
99289845
Breather Filter 39112362 1 On Gearcase Wall
Discharge Check Valve 39477674 1 Airend Disch. to Sep. Tank
Gasket, Discharge Check Valve 39326228 2 At Discharge Check Valve
Tank Relief Valve (50 HP) 39587993 1 On Separator Tank
Tank Relief Valve (60 HP) 39587951 1 On Separator Tank
Decal Set 39244355 1
A/E Discharge Hose 23041221 1 Airend Discharge to Sep. Tank
Hose, Tank Scavenge 85557726 1 Scavenge Orifice to Airend
Hose, Blowdown to Inlet 85558906 1 Blowdown Valve to Inlet
Hose, Coolant Filter to Airend 85560456 1 Oil Filter to Airend
Hose, Aftercooler to Moisture Separator 85562536 1 Aftercooler to Moisture Separator
111507.14.20
44 recommended spare PARTS LIST

SSR 50/60 HP (37/45 KW) SPARE PARTS
qty per
Hoses, Aircooled
Hose, Coolant Cooler Aircooled 85560951 1 Thermal Valve to Coolant Cooler
Hose, Coolant Cooler Aircooled 85561017 1 Coolant Cooler to Thermal Valve
Hoses, Watercooled
Hose, Water In 85561025 1 Water In to Aftercooler
Hose, Aftercooler to Coolant Cooler W/C 85561066 1 Aftercooler to Coolant Cooler
Hose, Water Out 85560993 1 Coolant Cooler to Water Out
Hose, Coolant Cooler Watercooled 85560993 1 Thermal Valve to Coolant Cooler
Hose, Coolant Cooler Watercooled 85561082 1 Coolant Cooler to Thermal Valve
Hose, Sep. Tank to Aftercooler W/C 85562536 1 Tank to Aftercooler
Hose, Sep. Tank to Aftercooler W/C 85563286 1 Tank to Aftercooler
Controller 39817655 1 In Control Box

Gasket, Controller 39495874 1 Intellisys to Control Box
Transformer, 230VA 60 Hz 39301981 1 In Control Box
Switch, Emergency Stop 39549167 1 In Control Box
Power On Light 39196225 1 In Control Box
Coil, for 60, 72 & 85 Amp Contactors 39251327 * In 60, 72 or 85 Amp Contactor
Coil, for 180 Amp Contactor 22630784 * In 180 Amp Contactor
Contact Kit, for 180 Amp Contactor 22630768 * In 180 Amp Contactor
Overload Relay 23053770 * For 60/72/85 Amp Contactors
Overload Relay 22630974 * For 180 Amp Contactor
Mechanical/Electrical Interlock 39251186 * For 60/72/85 So Starters
Mechanical/Electrical Interlock 22665855 * For 180/250 Amp So Starters
Contact, Auxiliary 4 N.O Contacts 39251129 * For 60/72/85 Amp Contactors
Contact, Auxiliary 1 N.O. / 1 N.C. Contacts 39251137 * For 60/72/85 Amp Contactors
Contact, Auxiliary 2 N.O. Contacts 22264857 * For 180/250 Amp Contactors
Contact, Auxiliary 1 N.O. / 1 N.C. Contacts 22665830 * For 180/250 Amp Contactors
Fan Motor Starter 4 A 22395792 * Fan Motor Circuit
Fan Motor Starter 6.3 A 22395800 * Fan Motor Circuit
Auxiliary contact for Fan Motor Starter 1 N.O. 22630925 1 In Fan Motor Starter

* Refer to Starter Assembly Section
111507.14.20
recommended spare PARTS LIST 45

SSR 75/100 HP (55-75 KW) SPARE PARTS
qty per
Maintenance kit 39669437 0 Maintenance Kit with Ultra Coolant
Ultra Coolant-(5 Gal. Container) 39433735 2 Fill 9 Gallons
Air Filter Element 39708466 2 At Airend Inlet
Coolant Filter Element 39911631 1 On Coolant Filter
Separator Element 54601513 1 In Separator Tank
Thermostatic Control Valve 54702212 1 Between Cooler and Filter
Thermostatic Control Valve Element 22195820 1 In Thermostatic Control Valve
Blowdown Solenoid Valve (NEMA-1 & NEMA-4) 22124055 1 On Top of Tank (3SV)
Load Solenoid Valve (NEMA-1 & NEMA-4) 22228019 1 Rear of Starter Box (1SV)
Modulate Solenoid Valve (Optional NEMA-1) 39583943 1 Rear of Starter Box (6SV)
Modulate Solenoid Valve (Optional NEMA-4) 39497672 1 Rear of Starter Box (6SV)
Oil Stop Solenoid Valve (NEMA 1 & NEMA-4) 22205462 1 In Coolant Filter Line (5SV)
Regulator Valve (XF & EP Models) 39905542 1 Rear of Starter Box
Regulator Valve (HP & XP Models) 39905682 1 Rear of Starter Box
Pressure Transducer 39853809 1 In 10SV
Temperature Sensor 39586227 1 Airend Discharge
High Air Temperature Switch 39419668 1 In Airend (1ATS)
O-Ring 39404165 1 On HATS
Inlet Valve Assy. 42527366 1 Under Air Filter
Gasket, Inlet Valve 39476304 1 Under Inlet Valve
Indicator, Air Filter 22097208 1 On Inlet Valve
Cylinder, Pneumatic 22334155 1 At Inlet Valve
Rod End Bearing 39325154 1 On Cylinder
Minimum Pressure Valve, 1.5, 75 HP 54750369/ 1 Tank Discharge Line
99289845
Minimum Pressure Valve, 2.0, 100HP 54750377/ 1 Tank Discharge Line
99289852
Breather Filter 39112362 1 On Gearcase Wall
Discharge Check Valve 39477674 1 Airend Disch. to Sep. Tank
Gasket, Discharge Check Valve 39326228 2 At Discharge Check Valve
Tank Relief Valve 39588116 1 On Separator Tank
Decal Set 39244355 1
A/E Discharge Hose 23041239 1 Airend Discharge to Sep. Tank
Hose, Tank Scavenge 85557726 1 Scavenge Orifice to Airend
Hose, Blowdown to Inlet 85558872 1 Blowdown Valve to Inlet
Hose, Coolant Filter to Airend 85561769 1 Oil Filter to Airend
Hose, Aftercooler to Moisture Separator 75 HP 85562536 1 Aftercooler to Moisture Separator
Hose, Aftercooler to Moisture Separator 100 HP 85563245 1 Aftercooler to Moisture Separator
Hoses, Aircooled
Hose, Coolent Cooler Aircooled 85560993 1 Thermal valve to coolant cooler
Hose, Coolent Cooler Aircooled 85560993 1 Colant cooler to Thermal valve
111507.14.20

46 recommended spare PARTS LIST
SSR 75/100 HP (55-75 KW) SPARE PARTS
qty per
Hoses, Watercooled
Hose, Water In 85561025 1 Water In to Aftercooler
Hose, Aftercooler to Coolant Cooler W/C 85561066 1 Aftercooler to Coolant Cooler
Hose, Water Out 85561025 1 Coolant Cooler to Water Out
Hose, Coolant Cooler Watercooled 85561025 1 Thermal Valve to Coolant Cooler
Hose, Coolant Cooler Watercooled 85561157 1 Coolant Cooler to Thermal Valve
Hose, Sep. Tank to Aftercooler Watercooled 85562536 1 Tank to Aftercooler
Controller 39817655 1 In Control Box

Gasket, Controller 39495874 1 Intellisys to Control Box
Switch, Emergency Stop 39549167 1 In Control Box
Power On Light 39196225 1 In Control Box
Coil, for 60, 72 & 85 Amp Contactors 39251327 * In 60, 72 or 85 Amp Contactor
Overload Relay 23053770 * For 60/72/85 Amp Contactors
Mechanical/Electrical Interlock 39251186 * For 60/72/85 Amp Contactors
Mechanical/Electrical Interlock 22665855 * For 180/250 Amp Contactors
Contact, Auxiliary 4 N.O Contacts 39251129 * For 60/72/85 Amp Contactors
Contact, Auxiliary 2 N.O. Contacts 22264857 * For 180/250 Amp Contactors
Contact, Auxiliary 1 N.O. / 1 N.C. Contacts 22665830 * For 180/250 Amp Contactors
Circuit Breaker/Overload 4 A 22395792 * Fan Motor Circuit
Circuit Breaker/Overload 6.3 A 22395800 * Fan Motor Circuit
Auxiliary Sw. for Circuit Bkr/Overload 1 N.O. 22630925 1 Fan Motor Starter
CORRIGENDUM
Item Page Line Incorrect CCN Correct CCN
1 P22 1 39104849 39755178
2 P22 3 39753793 39104849
3 P23 16 54416920 42476119
4 P24 2 36017028 54416920
5 P31 5 54702212 22477541
6 P33 34 39893003 22102370
7 P59 5 39137518 85562536 （60-75HP）
8 85561769 （100HP）
9 P36 4 39137518 85561769
10 P39 7 39572243 85561025
11 9 39572375 85561066
12 10 39572433 85560951
13 12 39577176 85560969
111507.14.20
111507.14.20
111507.14.20
111507.14.20

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111507.14.

RETAIN THIS MANUAL WITH UNIT.

AIR COMPRESSOR GROUP

 safety and warnings

COMPRESSED AIR AND ELECTRICITY

julian date of manufacture

Item CCN Qty Description Item CCN Qty Description

CONTROL piping nema 1 - no modulation 

Item CCN Qty Description Item CCN Qty Description

 CONTROL piping nema 1 - with modulation

Item CCN Qty Description Item CCN Qty Description

CONTROL piping nema 4 - no modulation 

Item CCN Qty Description Item CCN Qty Description

 CONTROL piping nema 4 - with modulation

Item CCN Qty Description Item CCN Qty Description

electrical components, all units 

Item CCN Qty Description FUSE/TRANSFORMER CHART

10 starter - full voltage (c85)

Item CCN Qty Description Item CCN Qty Description

starter - full voltage (D180 & D250) 11

Item CCN Qty Description Item CCN Qty Description

12 starter - STAR-DELTA (c43 W/C37) & (C60 W/C43)

Item CCN Qty Description Item CCN Qty Description

starter - STAR-DELTA (c72 W/C60) & (C85 W/C60) 13

Item CCN Qty Description Item CCN Qty Description

14 starter - STAR-DELTA (D180 W/D180)

Item CCN Qty Description Item CCN Qty Description

starter - STAR-DELTA (D250 W/D180) 15

Item CCN Qty Description Item CCN Qty Description

16 50 - 60 HP MOTOR AND GEAR

Item CCN Qty Description Item CCN Qty Description

37 - 45 KW MOTOR AND GEAR 17

Item CCN Qty Description Item CCN Qty Description

18 50 - 60 HP & 37 - 45 KW MOTOR SUPPORT

Item CCN Qty Description Item CCN Qty Description

75 HP MOTOR & GEAR W/MOTOR SUPPORT 19

Item CCN Qty Description Item CCN Qty Description

20 55 KW MOTOR & GEAR W/MOTOR SUPPORT

Item CCN Qty Description Item CCN Qty Description

100 hp MOTOR & GEAR W/MOTOR SUPPORT 21

Item CCN Qty Description Item CCN Qty Description

22 75 KW MOTOR & GEAR W/MOTOR SUPPORT

Item CCN Qty Description Item CCN Qty Description

50 - 60 hp (37-45kw) airend piping and SUPPORT 23

Item CCN Qty Description Item CCN Qty Description

24 75-100 hp(55-75kw) airend piping and sUPPORT

Item CCN Qty Description Item CCN Qty Description

inlet valve assembly 25

26 50-60 hp(37-45kw) air filter assembly

Item CCN Qty Description Item CCN Qty Description

75 - 100 hp (55-75 kw) air filter assembly 27

Item CCN Qty Description Item CCN Qty Description

28 50-60 hp(37-45kw) separator tank

Item CCN Qty Description Item CCN Qty Description

75 - 100 hp (55-75 kw) separator tank 29

Item CCN Qty Description Item CCN Qty Description

30 75 - 100 hp (55-75 kw) separator tank

Item CCN Qty Description Item CCN Qty Description

safety and warnings

CONTROL piping nema 1 - no modulation

CONTROL piping nema 1 - with modulation

CONTROL piping nema 4 - no modulation

CONTROL piping nema 4 - with modulation

electrical components, all units