Bend Testing of Material For Ductility: Standard Test Methods For
Bend Testing of Material For Ductility: Standard Test Methods For
Bend Testing of Material For Ductility: Standard Test Methods For
for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E290 − 14
1. Scope* priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
1.1 These test methods cover bend testing for ductility of
materials. Included in the procedures are four conditions of 2. Referenced Documents
constraint on the bent portion of the specimen; a guided-bend
2.1 ASTM Standards:2
test using a mandrel or plunger of defined dimensions to force
E6 Terminology Relating to Methods of Mechanical Testing
the mid-length of the specimen between two supports separated
E8/E8M Test Methods for Tension Testing of Metallic Ma-
by a defined space; a semi-guided bend test in which the
terials
specimen is bent, while in contact with a mandrel, through a
E18 Test Methods for Rockwell Hardness of Metallic Ma-
specified angle or to a specified inside radius (r) of curvature,
terials
measured while under the bending force; a free-bend test in
E190 Test Method for Guided Bend Test for Ductility of
which the ends of the specimen are brought toward each other,
Welds
but in which no transverse force is applied to the bend itself
and there is no contact of the concave inside surface of the 3. Summary of Test Methods
bend with other material; a bend and flatten test, in which a 3.1 Four methods for ductility testing employing bending
transverse force is applied to the bend such that the legs make are included in these test methods. Three methods have
contact with each other over the length of the specimen. subgroups with specific procedures.
1.2 After bending, the convex surface of the bend is 3.1.1 Guided Bend:
examined for evidence of a crack or surface irregularities. If 3.1.1.1 Guided Bend, No Die,
the specimen fractures, the material has failed the test. When 3.1.1.2 Guided Bend, U-Bend,
complete fracture does not occur, the criterion for failure is the 3.1.1.3 Guided Bend, V-Bend,
number and size of cracks or surface irregularities visible to the 3.1.1.4 Guided Bend, V-Bend for cold rolled sheet,
unaided eye occurring on the convex surface of the specimen 3.1.2 Semi-guided Bend:
after bending, as specified by the product standard. Any cracks 3.1.2.1 Arrangement A, specimen held at one end.
within one thickness of the edge of the specimen are not 3.1.2.2 Arrangement B, for thin material.
considered a bend test failure. Cracks occurring in the corners 3.1.2.3 Arrangement C, mandrel contact force in the bend.
of the bent portion shall not be considered significant unless 3.1.3 Free-Bend:
they exceed the size specified for corner cracks in the product 3.1.3.1 Type 1, 180° bend.
standard. 3.1.3.2 Type 2, bend flat on itself.
3.1.4 Bend and Flatten:
1.3 The values stated in SI units are to be regarded as
standard. Inch-pound values given in parentheses were used in 3.2 A guided-bend test for ductility of welds is described in
establishing test parameters and are for information only. Method E190 and may be used for flat-rolled materials when
specified by the product standard. The essential features of this
1.4 This standard does not purport to address all of the
bending method are employed in 3.1.1.2, Guided Bend,
safety concerns, if any, associated with its use. It is the
U-Bend.
responsibility of the user of this standard to establish appro-
3.3 Bend tests are made in one of two directions relative to
the principal working direction employed in production pro-
1
cessing of the material.
This test method is under the jurisdiction of ASTM Committee E28 on
Mechanical Testing and is the direct responsibility of Subcommittee E28.02 on
2
Ductility and Formability. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved May 1, 2014. Published September 2014. Originally contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
approved in 1966. Last previous edition approved in 2013 as E290 – 13. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/E0290-14. the ASTM website.
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E290 − 14
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E290 − 14
8-10. It is possible that different results will be obtained with specimen during the bending. The results should be the same
the use of different devices. The method used shall be for tests using either Arrangement A, or Arrangement B.
described in the test report on the ductility of the material being 3.7.6 Arrangement C—Mandrel Contact on Outer
evaluated. Surface—Arrangement C employs a stationary pin, or mandrel,
3.7.4 Arrangement A—One End Held—Arrangement A in- over which the semi-guided bend specimen is bent by the force
volves holding one end of the semi-guided bend specimen and of a roller, or mandrel, in contact with the outer surface of the
applying a force transversely near the free end as in Fig. 8. The bend (as shown schematically in Fig. 10). This may exert a
bend is formed around a stationary pin, mandrel, or roller of a
small tension force in the bend. The test is sometimes referred
specified radius. Bending is continued until failure occurs or
to as a wrap, but it is distinct from the wrap around wire test
the specified angle of bend has been achieved.
described in Method E6.
3.7.5 Arrangement B—Thin Materials— Arrangement B is
for semi-guided bend tests of thin specimens, and includes a 3.7.7 Surface cracks and irregularities resulting from the
support between the clamp and the bend radius, as shown bend shall be evaluated and reported.
schematically in Fig. 9. No tension force is applied to the
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E290 − 14
FIG. 6 Schematic Fixture for the Guided Bend, V- Bend Test for Cold Rolled Sheet
FIG. 7 Schematic Fixture for Completing the Guided-Bend Test 3.8 Free-Bend—The free-bend test is made with no external
Started as Shown in Fig. 3 force applied to the specimen in the immediate area of the
bend.
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E290 − 14
NOTE 1—The distance from the clamping platens to the outer bend shall
not be less than the width (w) of the bend specimen.
FIG. 11 Free Bend Support and Force FIG. 13 Type 2 Flat-on-Itself Free Bend
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E290 − 14
shown schematically in Fig. 8) is used to apply the bending
force near the free end of the specimen.
5.3.2 Semi-guided Bend—Arrangement B for thin
material—The specimen is placed against a support with a
suitable end radius and clamped in a bench vise, as shown
schematically in Fig. 9. This controls the location of the bend
away from the clamping force.
5.3.3 Semi-guided Bend—Arrangement C—The specimen is
held at one end while a reaction pin, or mandrel, contacts the
FIG. 14 Bend and Flatten inside surface of the specimen at the location of the bend. A
rotating device applies the bending force against the opposite
side of the specimen to make it conform to the pin, or mandrel,
other surface irregularities during one continuous bend. No as shown schematically in Fig. 10.
reversal of the bend force shall be employed when conducting 5.4 Free Bend Tests—No bending force is applied directly to
these tests. the bend area in a free bend test during the final bending. An
4.2 The type of bend test used determines the location of the initial bend can be made using a semi-guided bend device.
forces and constraints on the bent portion of the specimen, 5.4.1 A uniaxial force, such as a clamping vise, or a
ranging from no direct contact to continuous contact. compression testing machine, is used to bend the specimen. A
4.3 The test can terminate at a given angle of bend over a support (as shown in Fig. 11) may be necessary to initiate the
specified radius or continue until the specimen legs are in bend. No tension loading along the length of the specimen is
contact. The bend angle can be measured while the specimen is permitted.
under the bending force (usually when the semi-guided bend 5.5 Bend and Flatten Test—The outer surfaces of the legs of
test is employed), or after removal of the force as when the specimen in the flat sections near the bend are subjected to
performing a free-bend test. Product requirements for the a compressive force during a flattening test.
material being tested determine the method used. 5.5.1 The test is initiated in the same manner as the free
4.4 Materials with an as-fabricated cross section of bend. A compressive force is then applied to the bend portion
rectangular, round, hexagonal, or similar defined shape can be of the specimen. The force shall be sufficient to close the eye
tested in full section to evaluate their bend properties by using of the bend until the two outer surfaces of the bend are parallel,
the procedures outlined in these test methods, in which case exclusive of the outer radius of the bend (as shown in Fig. 14.)
relative width and thickness requirements do not apply. 5.6 The radius of any pin, mandrel, or roller, used in each
arrangement of the several bend test methods shall not differ by
5. Apparatus more than 6 5 % of the specified nominal value for the radius.
5.1 To prevent the introduction of uncontrolled forces while 5.7 The length of all pins, mandrels, rollers, and radiused
accomplishing the bend, the following clamping and force flats used in bend testing shall exceed the width of the
application devices shall be used. specimen. They shall be strong enough and sufficiently rigid to
5.2 Guided-Bend Test—The shape of the material during resist significant deformation.
bending is controlled by employing a pair of pins, rollers, or
flat surfaces with end radii, to support the specimen while a 6. Sampling
guided plunger bends the material at its mid-length, as shown 6.1 Sampling for a bend test shall be performed in accor-
schematically in Fig. 3. A more detailed description of a fixture dance with the requirements of relevant standards,
used for this test is given in Method E190. specifications, and codes.
5.2.1 When the guided-bend test is to be finished by bending
through a 180° bend that cannot be achieved using the fixture 7. Test Specimens
shown in Fig. 3 or Fig. 4, a fixture shown schematically in Fig. 7.1 Specimens shall be selected from the material to be
7 can be used to position the ends of the specimen and prevent tested using one of the following procedures:
it from being ejected while a compression force is applied to 7.1.1 Full-Cross-Section Specimens—If the smallest dimen-
bring the legs of the specimen together until they are parallel to sion of the cross-section is equal to or less than 38 mm (11⁄2
each other. A spacer with a thickness equal to twice the in.), the specimen can be of the full thickness provided there is
required radius is inserted at the bend to stop the force at the sufficient specimen length to permit bending to the specified
specified spacing. angle.
5.3 Semi-guided Bend Tests—For a semi-guided bend, the 7.1.2 Full-Thickness Specimens—Any material that is tested
inside of the bend is controlled by contact with a pin or for ductility in the as-fabricated condition may be subjected to
mandrel having a defined radius. a bend test, provided the specimen width and length are
5.3.1 Semi-guided Bend—Arrangement A—This arrange- sufficient.
ment involves holding one end of the specimen while a 7.1.2.1 When it is not practicable to test full-cross-section
reaction pin, or mandrel, bears against the specimen at an specimens, but when it is still practicable to test full-thickness
intermediate location, usually the mid-length. A device (as specimens from materials not exceeding 38 mm (11⁄2 in.)
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E290 − 14
nominal thickness, the specimens shall be of the thickness of 7.4.3 No stamping or marking shall be done in the bend
the material and the ratio of width to thickness shall be either: region of the specimen.
(a) 2:1, provided that the minimum width shall be 18 mm
(3⁄4 in.) regardless of thickness. 8. Procedure
(b) 8:1, or greater for thin sheet where it is impractical to
8.1 Direction of Test:
use specimens of type (a).
8.1.1 In tests of longitudinal specimens, the axis of the bend
7.1.2.2 A width of 38 mm (11⁄2 in.) may be used for bend
shall be 90° to the direction of rolling, forging, drawing, or
tests of steel products tested in the as-finished thickness.
extrusion, as shown in Fig. 1. Refer to 3.3.1.
7.1.2.3 Laboratories using 20 mm wide blanks for preparing
8.1.2 In tests of transverse specimens, the axis of the bend
tension test specimens may perform the bend test using a
shall be parallel to the direction of rolling, forging, drawing, or
similar 20 mm wide specimen. Refer to Test Methods E8/E8M.
extrusion, as shown in Fig. 2. Refer to 3.3.2.
Refer to Test MethodsE8/E8M for the use of –3⁄4 in. wide
blanks. 8.1.3 For round specimens machined from sections other
than round sections, the surface of the specimen shall be
7.1.3 The length of the specimen shall be sufficient to permit
parallel to the surface of the parent product.
bending to the specified angle without introducing external
constraining forces that would adversely affect the bend test 8.2 Surface Subjected to Tension—In tests of reduced-
results. The test specimen width-to-thickness ratio can affect thickness specimens, the tension surface shall be the as-
bend ductility. fabricated surface of the section.
7.1.4 Machined Surface of Specimens—For materials ex- 8.3 Procedure for the Guided-Bend Test:
ceeding 13 mm (1⁄2 in.) in nominal thickness, distance across
8.3.1 Place the specimen over two rounded supports sepa-
flats, or diameter, the specimen may be machined from the
rated by a clearance (C) equal to (2r + 3t), 6 (t/2), as shown
material when full-section, or full-thickness specimens are not
in Fig. 3, where (r) is the radius of the plunger or mandrel and
used. The thickness, or diameter, of the specimen shall be at
(t) is the specimen thickness.
least 13 mm (1⁄2 in.). The ratio of width to thickness of
rectangular specimens shall be 2:1, and the length sufficient to 8.3.2 Bend the specimen by applying a force through a
permit bending to the angle specified. plunger or mandrel in contact with the specimen at the
mid-length between supports (C/2) on the opposite side of the
7.1.5 When machined specimens must be bent around a
specimen from the end supports. Apply the bending force
stated axis with respect to the major dimensions of the product,
smoothly and without shock.
the axis of bending shall be suitably marked on the specimen.
8.3.3 Continue bending until failure occurs, or until the
7.1.6 When samples are taken by core drilling, a 13mm by
specified angle of bend, or maximum angle for the fixture is
13 mm (1⁄2 in. by 1⁄2 in.) square cross section specimen may be
achieved. The angle of bend is measured while the specimen is
machined from the core to make a bend test specimen.
under the bending force.
7.1.7 One major surface of rectangular specimens of re-
8.3.4 When the required angle cannot be achieved in the
duced thickness shall be an as-fabricated surface of the section.
bend fixture shown in Fig. 3, complete the test by pressing the
7.2 Surface Finishing of Specimen Edges—The longitudinal specimen between suitable platens until the specified condi-
edges of a rectangular specimen may be rounded to a radius not tions of bend are obtained, as shown in Fig. 7. Apply the force
exceeding 1.5 mm (1⁄16 in.) for specimens equal to or less than smoothly, without shock. When it is desired not to exceed 180°
50 mm (2 in.), and rounded to a radius not exceeding 3 mm (1⁄8 of bend while completing the bend, place between the two legs
in.) for specimens over 50 mm (2 in.) in thickness. Flame cut of the specimen a spacer having a thickness twice the required
surfaces shall be machined to remove metal affected by the bend radius.
flame cutting. Sheared edge surfaces shall be either machined
8.4 Procedures for Semi-Guided Bend Tests:
or smoothed with a belt sander, file, or similar abrasive, to
remove metal affected by the shearing. 8.4.1 The procedure for performing the test shall follow one
of three methods: A—Held End, B—Bend Area Supported, or
7.3 Determination of Test Direction for Specimens from C—Mandrel Guided. Refer to 3.7 and 5.3.
Wrought Materials: 8.4.2 Held-End—Arrangement A:
7.3.1 For a longitudinal test specimen, the length shall be 8.4.2.1 Securely hold one end of the specimen so that the
parallel to the direction of rolling, forging, stretching, drawing, axis of bending lies on the centerline of the reaction pin or
or extrusion (as indicated in Fig. 1). Refer to 3.3.1. roller.
7.3.2 For a transverse test specimen, the length shall be at an 8.4.2.2 Bend the specimen by employing a fixture embody-
angle of 90° to the direction of rolling, forging, drawing, or ing the appropriate features shown in Fig. 8.
extrusion (as indicated in Fig. 2). Refer to 3.3.2.
8.4.2.3 Apply the bending force smoothly, without shock.
7.4 Marking for Identification: 8.4.2.4 Continue bending until the specified angle of bend is
7.4.1 Specimens shall be stamped or otherwise suitably achieved with the specimen in the bend fixture and under the
identified. bending force, or until failure occurs.
7.4.2 The identification shall be near the end of the speci- 8.4.3 Arrangement B—Bend Area Supported—Thin Mate-
men when practicable. rial:
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8.4.3.1 Hold one end of the specimen securely against the 8.6.3.1 Bending followed by flattening imposes extreme
bend support by clamping in a vise, as shown in Fig. 9. The outer fiber stresses and the material may show external
support shall extend a minimum of two specimen widths cracking in the bend or there may be compressive failure of the
beyond the clamp. inside surface of the eye of the bend.
8.4.3.2 Using a mallet, hammer the specimen over the 8.6.3.2 The outer fiber strain is reduced when the inside of
rounded edge of the support. Do not strike the specimen in an the bend collapses, as shown in Fig. 15, since this reduces the
area that will form any part of the bend. amount of stretching of the outer surface. This may be
8.4.3.3 Continue bending until the specified angle of bend is sufficient to avoid surface cracks on the outer surface of the
achieved or failure occurs. When hammer blows are the source bend.
of the bending force, the angle of bend shall be measured under 8.6.3.3 If the inside of the bend does not collapse, it is
no force. possible for excessive strains to develop that cause the outer
8.4.3.4 In case of dispute, the Held-End Arrangement A of surface of the bend to crack, as shown in Fig. 16.
8.4.2 shall be used. 8.7 Examination of the Surface of the Bend—The bend
8.4.4 Mandrel-guided Bend—Arrangement C: specimen may be removed at any time during the bending
8.4.4.1 Securely clamp one end of the specimen, as shown operation for inspection of the convex surface of the bend for
schematically in Fig. 10. the presence of cracks or irregularities. Subsequent bending
8.4.4.2 Place a reaction pin, with the specified bend radius shall be continued immediately following the examination.
(r) against the specimen. If the thickness of the specimen has 8.8 Angle of Bend—The angle of bend is determined by the
been reduced by machining, the machined surface is to be projection of lines with the flat surfaces of the specimen
placed against the pin. For bend angles of 180° or less, a outside of the bend region and is the intersecting angle of these
radiused surface may be substituted for the pin. lines. When the bending is completed, the radius of the bend
8.4.4.3 Hold a second mandrel in contact with the opposite throughout the bend region, under no force unless specified
surface of the specimen and rotate this mandrel under force in otherwise, shall not be smaller than the required value specified
an arc to maintain the inside of the bend surface against the first in the product standard.
mandrel. The radius of the second mandrel is not critical and 8.8.1 Springback, when the bending force is released, will
can be of any convenient size. The second mandrel can employ cause the radius and angle of bend to increase. No adjustment
a roller as the contact surface with the specimen. in the bend angle shall be made to adjust for springback.
8.4.4.4 Continue bending until the material successfully 8.8.2 If the material collapses by a localized kink, the test is
reaches the specified angle or until failure in the bend occurs. not valid. An alternative procedure shall be used to control the
The angle of bend is measured while the specimen is under the inside bend radius.
bending force. 8.8.3 The test is complete when the specified conditions of
8.5 Procedures for Free-Bend Tests: bend are achieved. If significant cracks appear in the outer
8.5.1 Initiate the bend by grasping the specimen near each surface of the bend while the bending force is being applied,
end and bringing the ends toward each other, provided the the test shall be stopped and the material shall be evaluated
material is sufficiently ductile. If the material does not bend according to the appropriate product standard.
easily, use a device such as that shown in Fig. 11 to initiate the 8.8.4 Cracks occurring in the corners of the bent portion
bend. Refer to 3.8 and 5.4. shall not be considered significant unless they exceed the size
8.5.2 Type 1-Free Bend Test—Continue bending the speci- specified for corner cracks. If no crack size is specified, corner
men under force in a clamping device until the two legs are cracks not exceeding the nominal thickness of the specimen
parallel as shown in Fig. 12. This completes the Type 1, 180°, shall not be considered a failure.
free bend test. 8.8.5 In tests required by produce specifications, the test
may be considered completed when the acceptance conditions
8.5.3 Type 2-Free Bend Test—If the test requirement is that
have been met.
the two legs be in contact, the force of the clamping device is
increased until the condition shown in Fig. 13 is reached, 8.9 Speed of Bending—The rate of motion in forming a bend
without applying force at any location less than one specimen shall conform to that of the anticipated process application of
width from the outer end of the bend. This is referred to as a
Type 2, flat-on-itself, free bend test.
8.6 Procedure for the Bend and Flatten Test:
8.6.1 Form an initial bend to an angle of approximately
180° using the procedure outlined in 8.5.1. Refer to 3.8.1 and
5.4.1.
8.6.2 Place the specimen between two platens that will
cover the bent portion of the specimen. Apply force until the
specimen is flattened as shown in Fig. 14.
NOTE 1—Bend and flatten bend of material in which the eye of the bend
8.6.3 The flattening operation may develop longitudinal collapsed, relieving strain on the outer surface of the bend during the Bend
strains exceeding the forming limit of the material. This is and Flatten test.
dependent on the material and the specimen thickness. FIG. 15 Bend and Flatten Test (Eye of the Bend Collapsed)
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E290 − 14
9.1.4 Surface disturbances, such as orange peel, that de-
velop during a bend test, where there is no penetration of the
surface, are not considered a crack failure.
10. Report
10.1 Report the following information:
NOTE 1—Bend and flatten bend of material in which the eye of the bend 10.1.1 Specimen identification,
did not collapse, and the outer surface of the bend split open as cracks 10.1.2 Size and type of specimen (Section 7),
formed in two places during the Bend and Flatten test. 10.1.3 Type of test (Section 8),
FIG. 16 Bend and Flatten Test (Eye of the Bend Did Not Collapse)
10.1.4 Radius used to form the bend,
10.1.5 If lubricated, type of lubrication,
the material being tested. When no rate is specified, the test
10.1.6 Angle of bend,
shall be conducted at a rate consistent with safe practice for the
10.1.7 Number and size of any visible cracks in the bend,
method.
and
9. Evaluation 10.1.7.1 When the test is conducted for informational
purposes, report the size and location of any and all cracks
9.1 Examine the convex surface of the bent specimen for
visible to the unaided eye.
cracks or other open defects, using the unaided eye (without
10.1.8 Whether the specimen passed or failed to meet the
magnification). Edge cracks associated with sample prepara-
requirements.
tion shall not be considered during the evaluation. Refer to
8.8.4. 11. Precision and Bias
9.1.1 When the test is conducted as an acceptance criterion,
the allowable crack size shall be specified by the code or 11.1 No information is presented about either the precision
specification requiring the test. or bias of Test Method E290 for measuring ductility by
9.1.2 Material that is susceptible to age hardening shall be bending, since the test is non-quantitative.
tested within the time allowed by the product specification.
9.1.3 Surface irregularities, loss of coating adherence, or 12. Keywords
other discontinuity developed by the bend test shall be evalu- 12.1 bend; crack; ductility; flattened bend; forming limit;
ated according to the appropriate product specification. fracture; free bend; guided bend; mandrel; pin; plunger; roller
SUMMARY OF CHANGES
Committee E28 has identified the location of selected changes to this standard since the last issue (E290–13)
that may impact the use of this standard.
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