Fluid bed systems

FBE P RO

DRYING

GRANULATING

COATING
FBE PRO

We set the standard

 FBE PRO Fluid Bed Systems

Value for money combined with Processes

excellent safety features
Glatt FBE PRO fluid bed processors are highly
As the largest global supplier of fluid bed sys- versatile in a wide range of processes:
tems, the FBE PRO series from Glatt provides an
efficient and cost-effective system concept for Granulation and agglomeration
standard applications – now with 12 bar pressure- of powder products
shock rating! The FBE PRO is highly versatile for
drying, granulation and film coating applica- Top spray film coating
Granulation
tions using the ‘top spray‘ technique. Without the
spray attachment, it can be used as a dryer, in Drying of moist substances,
connection with a wet granulator. And of course e.g. wet / high shear mix
you can still expect all the typical advantages granulates
of Glatt products in the FBE series: conformity
to all applicable global safety standards, highest
product quality and, not least, the renowned Glatt
support service.

Machine Tower Drying

Glatt uses a shake-down textile filter as a standard

filter. This system provides maximum flexibility.
The filter bags combine a maximum surface area
with a choice of different filter materials to easily
allow even problematic processes such as wet
products. These filters are also extremely simple
to clean, remove, wash and refit.
• Pneumatically sealed product container
• Stainless steel trolley for product container
• The large surface area of the filter bags
Single chamber shaking filter
guarantees maximum product retention
in a wide range of processes; fine dust
is returned to process automatically by
the shaking cylinder
• A combined spray / filter housing to
accomodate the spray arm and the
exhaust air filter
• Exhaust air modulating flap for adjusting
to the desired state of fluidisation
• There are bullseye windows in the FBE bottom screen assembly
product containers, in the spray zone
(optional) and in the filter housing for
visual monitoring of the processes
• WIP cleaning nozzles (optional)

C flange
 FBE PRO Fluid Bed Systems

Inlet Air Handling Safety Concept

Process air handling uses the following compo- The PRO concept from Glatt sets new standards in
nents: separate, horizontal inlet air handler with safety: with a full 12 bar pressure shock resistance
prefilter, steam-heated heat exchanger (face and in contained systems. In addition, quick action
bypass) and final filter. stop valves are incorporated in the inlet and outlet
Options: air ducts, which protect components which are
• Dehumidifying not pressure-shock resistant in the unlikely event
• Additional HEPA filter of an explosion.

Outlet Air Handling Spraying System

• By separate high-performance fan Glatt FBE PRO uses the proven Glatt single-arm
• Impeller made of a special long-lasting spray nozzle. The design guarantees optimum
12 bar system without pressure relief.
lightweight alloy spray parameters, makes it easy to handle and Quick action stop valves in the inlet and
Options: extremely simple to clean. outlet air ducts.

• Single or twin-stage static police filter • A peristaltic pump for delivering

• Silencer the spray medium to the nozzle
• Gear, piston or diaphragm
pumps (optional)
Material Flow

The conical product container can be moved out Process Control

or into the fluid bed dryer on a trolley, for charging
or emptying. The control systems were Glatt single-arm spray nozzle
Options: developed to comply with GAMP
• Ports for gravity charging guidelines. All systems with “Electronic
• Ports for vacuum charging Records“ and “Electronic Signatures“ comply
• Material container with integrated with the requirements of “FDA CFR 21 Part 11“.
side discharge All control systems are also available in an
• Separate lifting column for discharging Ex-proof version.
of product container
EcoView
The basic EcoView is a PLC-based control
Pneumatic Clamping System system. Its main advantages are the user-friendly
process control and the attractive price / perfor-
A pneumatic clamping system provides optimum mance ratio.
safety during the process.
MegaView
MegaView (optional) is PC-based and provides
Operating panel EcoView
Cleaning all the options you expect of a modern control
system: e.g. process visualisation, recipe
Glatt FBE PRO is designed to guarantee simple management and interface to network systems.
manual cleaning. The construction details are the
result of years of experience. They conform in full
to GMP standards.
• WIP cleaning (optional)
 Technical Data / Addresses

Fluid Bed Design Standards

FBE PRO type Dim. 60 125 250 500 800 1200 1700
Product container volume dm3 65 145 290 525 800 1200 1700
Fan
Air volume m3 / h 1250 2000 3000 4500 6000 8000 10000 Glatt GmbH Process Technology
Differential pressure mbar 120 120 120 120 120 120 120 Werner-Glatt-Straße 1
79589 Binzen / Germany
Heating* Phone: +49 7621 6 64 0
Temperature range** °C -10 to +80 -10 to +80 -10 to +80 -10 to +80 -10 to +80 -10 to +80 -10 to +80 Fax: +49 7621 6 47 23
eMail: [email protected]
Heating capacity kW 46 74 110 166 221 296 370
Utility requirements Glatt Maschinen- & Apparate­bau AG
Steam pressure (saturated) bar (g) 3 3 3 3 3 3 3 Kraftwerkstrasse 6
4133 Pratteln / Switzerland
Steam consumption kg / h 78 125 188 282 376 501 626 Phone: +41 61 8 26 47 47
Compressed air pressure bar (g) 6 6 6 6 6 6 6 Fax: +41 61 8 26 48 48
eMail: [email protected]
Compressed air consumption mN3 / h 40 40 40 120 120 120 240
Total power consumption kW 20 28 28 37 44 53 64 Glatt Ingenieurtechnik GmbH
WIP* Nordstraße 12
99427 Weimar / Germany
Power consumption pumps kW 3.5 3.5 3.5 3.5 3.5 3.5 3.5 Phone: +49 3643 47 0
Compressed air consumption mN3 / h 120 120 120 120 120 120 120 Fax: +49 3643 47 12 31
eMail: [email protected]
WIP solution m3 / h max. 6 max. 6 max. 6 max. 6 max. 6 max. 6 max. 6
Weights Glatt Air Techniques Inc.

©Glatt GMBH Binzen – FBE PRO – 7221_316 – September 2005 – EN – 2.000 – Lipp – Neuberger.Design
20 Spear Road
Machine tower kg 600 800 1000 1360 1500 1800 2200
Ramsey, NJ 07446 / USA
Separate inlet air handler unit kg 225 225 300 300 375 450 550 Phone: +1 201 8 25 87 00
Separate fan kg 550 630 650 750 740 1010 1300 Fax: +1 201 8 25 03 89
eMail: [email protected]
Dimensions
A mm 3130 3350 3650 4100 4450 4760 5350 Glatt Norden ApS.
Skøjtevej 27 - 31
B mm 600 800 1000 1200 1400 1600 1800
2770 Kastrup / Denmark
C mm 1100 1300 1500 1700 1900 2200 2400 Phone: +45 48 14 22 44
D mm 450 500 600 700 800 850 900 Fax: +45 48 14 22 55
eMail: [email protected]
E mm 930 1080 1285 1435 1690 1840 2090
DN mm 200 200 300 300 400 400 500 Glatt Pharmatech SASU
Parc Technologique
Nozzles mounting ports Quantity 2 3 3 3 3 3 3 6, rue Louis Néel
(Technical data subject to change) 21000 Dijon / France
* Different heating capacities and energies on request Phone: +33 3 80 74 32 64
** For max. temperature, insulated inlet air ducts between machine tower and air handler unit are necessary if length exceeds 5 meters Fax: +33 3 80 74 43 95
eMail: [email protected]

Glatt Protech Ltd.
Swannington Road
The FBE systems are designed Cottage Lane Ind. Est.
Broughton Astley
for use in the following areas: B Leicester LE9 6TU / Great Britain
Phone: +44 1455 28 58 58
Pharmaceuticals industry Fax: +44 1455 28 55 10
eMail: [email protected]

Chemicals industry
w w w. g l a t t . co m
Food industry

Feedstuffs industry
A

DN

C D
We set the standard