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04 - Process Analysis Basics

1. The document provides information on resources, processing times, capacities, and demands for multiple processes. 2. Resource 1 can process 12 units/hour with a cycle time of 7.5 minutes. Resource 2's maximum capacity is 10 units/hour with a cycle time of 7.5 minutes as well. 3. The data shows the resources, processing times, demands, outputs, and utilizations for 5 resources used to produce 3 products. Resource 3 has the lowest capacity but highest utilization, indicating it is the bottleneck.

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DIPAK KUMAR GUPTA
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© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
45 views

04 - Process Analysis Basics

1. The document provides information on resources, processing times, capacities, and demands for multiple processes. 2. Resource 1 can process 12 units/hour with a cycle time of 7.5 minutes. Resource 2's maximum capacity is 10 units/hour with a cycle time of 7.5 minutes as well. 3. The data shows the resources, processing times, demands, outputs, and utilizations for 5 resources used to produce 3 products. Resource 3 has the lowest capacity but highest utilization, indicating it is the bottleneck.

Uploaded by

DIPAK KUMAR GUPTA
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Maxm

Number of Minm Possible permitted


Process Time Capacity
Resource [min/unit/worker] Cycle time Cycle time: (unit/hour)
workers (min/unit) Takt Time
(min/unit)

1 10 2 5 7.5 12

2 6 1 6 7.5 10

3 16 3 5.3333333333 7.5 11.25


Utilization
(actual)

0.666666667

0.8

0.711111111
Resource Time
Resource Qty Ind Portrait Grp Portrait available (min)

Registration 1 2 2 60

Cashier A 1 3 3 60

Cashier B 1 4 4 60

Studio 1 5 8 60

Pickup portrait 1 1 1 60

Demand 10 4
Resource Time Implied
Demanded Utilization
(min)

28 0.4666666667

21 0.35

28 0.4666666667

82 1.3666666667

14 0.2333333333
Proc Time for Proc Time for
Number of Proc Time for Mango
Resource Apple Orange
workers [min/unit/worker] [min/unit/worker] [min/unit/worker]

1 2 5 5 5

2 2 3 4 5

3 1 7 4 2

4 1 0 3 3

5 2 6 6 6

Demand/unit 40 50 60

Actual output 32 40 48
Unit 10 8 12
contribution
Resource
Resource time Utilizations
Time
demanded Bottleneck? with Actual
available
(/day) output
(/day)

750 960 0.625

620 960 0.516666667

600 480 YES 1

330 480 0.55

900 960 0.75


Current Time
Resource
Resource Package 1 Package 2 Package 3 Package 4 available
Quantity (min/day)
Automated Washing 1 10 10 10 10 720
Machine
Automated Waxing 1 10 10 10 720
Machine
Wheel cleaning 1 7 7 720

Interior cleaning 1 20 720

Current Demand 16 6 6 12

New Demand 24 8 8 40
Current Time New Time New Time
Current New Resource New Implied
demanded available demanded
Implied Util Quantity Util
(min/day) (min/day) (min/day)

400 0.5555555556 2 1440 800 0.5555555556

240 0.3333333333 1 720 560 0.7777777778

126 0.175 1 720 336 0.4666666667

240 0.3333333333 1 720 800 1.1111111111


Blended
Resource Espresso Ground
Resource Drip Coffee and Iced Food
Quantity Drink Coffee
Drink

Cashier 1 20 60 20

Frozen Drink Maker 1 120

Espresso Drink Maker 1 60

25 20 70 5 30
Time Time
Order and Implied
Available Demanded
Pay Utilization
(min/hr) (min/hr)

20 3600 3800 1.055555556

3600 2400 0.666666667

3600 4200 1.166666667

120

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