Amf BR
Amf BR
CONVEYOR SYSTEMS
Technical Data
CONVEYORS
www.amf-bruns.com
PRODUCT OVERVIEW: CONVEYOR SYSTEMS · 3
Contents
PRODUCTS BY
AMF-BRUNS IN USE Trough Screw Conveyors TSF 100 – 1400 04
Trough screw conveyor with buckets Scraper Chain Conveyors KKF 400 – 2000 11
Trough length: up to 8000 mm manufactured in one piece, without intermediate flange Trough length: up to 8000 mm manufactured in one piece, without intermediate flange
Gear types: Spur gears, offset shaft gears and bevel gears Gear types: Spur gears, offset shaft gears and bevel gears
Drive types: Direct drive, chain drive or coupling drive Drive types: Direct drive, chain drive or coupling drive
Trough plate gauge: 2 mm to 10 mm, depending on size Trough plate gauge: 2 mm to 10 mm, depending on size
Inlet and outlet: Shape, size and position variable Inlet and outlet: Shape, size and position variable
Shaft seals: Stuffing box, Braided seal Shaft seals: Stuffing box, Braided seal
Screw diameter: 100 mm to 1400 mm (or as per client‘s spec) Screw diameter: 100 mm to 1400 mm (or as per client‘s spec)
Auger blade gauge: 2 mm to 12 mm, depending on size (or as per client‘s spec) Auger blade gauge: 2 mm to 12 mm, depending on size (or as per client‘s spec)
Additional options: Protective sleeve/Baffle plate/Cleaning flap/Displacer/Overflow valve/Trough foot/ATEX/ Additional options: Protective sleeve/Cleaning flap/Trough foot/ATEX/Blocking strips/Custom paint/
Blocking strips/RPM monitoring/Centre bearing/Custom paint/Special materials/ Special materials/Hard facing/RPM monitoring/Centre bearing on request/
Hard facing/Wear shells/multiple inlets and outlets/Insulation Wear shells/multiple inlets and outlets
Conveying capacity for horizontal use: Conveying capacity for horizontal use:
Screw diameter Material Class A Material Class B Material Class C Screw diameter Material Class A Material Class B Material Class C
45 % Filling ratio 30 % Filling ratio 15 % Filling ratio 90 % Filling ratio 80 % Filling ratio 60 % Filling ratio
As the amount being conveyed increases, the conveyor output decreases. As the amount being conveyed increases, the conveyor output decreases.
CONVEYORS Centre bearing only useable up to max. 30% filling ratio. o.r. = on request
o.r. = on request
6 · PRODUCT OVERVIEW: CONVEYOR SYSTEMS PRODUCT OVERVIEW: CONVEYOR SYSTEMS · 7
Trough length: up to 8000 mm manufactured in one piece, without intermediate flange Trough shape: Pipe or U-trough
Gear types: Spur gears, offset shaft gears and bevel gears Trough length: max. 7000 mm up to max. 12000 mm depending on size
Drive types: Direct drive, chain drive or coupling drive Gear types: Spur gears, offset shaft gears and bevel gears
Trough plate gauge: 2 mm to 10 mm, depending on size Drive types: Direct drive, chain drive or coupling drive
Inlet and outlet: Shape, size and position variable Trough plate gauge: 2 mm to 10 mm, depending on size
Shaft seals: Stuffing box, Braided seal Shaft seals: Stuffing box
Screw diameter: 100 mm to 1400 mm (or as per client‘s spec) Screw diameter: 250 mm to 800 mm (can be made to client‘s spec)
Auger blade gauge: 2 mm to 12 mm, depending on size (or as per client‘s spec) Auger blade gauge: 2 mm to 12 mm, depending on size (or as per client‘s spec)
Additional options: Protective sleeve/Cleaning flap/Trough foot/ATEX/Scraping with 1 drive/Centre bearing/ Additional options: Protective sleeve/Cleaning flap/Trough foot/ATEX/Custom paint/Special materials/
Displacer/Overflow valve/Blocking strip/RPM monitoring/Custom paint/Special materials/ Hard facing/RPM monitoring/Heat exchange via screw tube, trough, flights possible/
Hard facing/Wear shells/multiple inlets and outlets/Insulation Coolant as per clients‘ request
Conveying capacity for horizontal use: Conveying capacity for horizontal use (tube-shaped trough):
Screw diameter Material Class A Material Class B Material Class C Screw diameter Material Class A Material Class B Material Class C
45 % Filling ratio 30 % Filling ratio 15 % Filling ratio 90 % Filling ratio 80 % Filling ratio 60 % Filling ratio
As the amount being conveyed increases, the conveyor output decreases. As the amount being conveyed increases, the conveyor output decreases.
CONVEYORS Centre bearing only useable up to max. 30% filling ratio. o.r. = on request
8 · PRODUCT OVERVIEW: CONVEYOR SYSTEMS PRODUCT OVERVIEW: CONVEYOR SYSTEMS · 9
Design: horizontal/rising/concave/convex/reversible/movable
Gear types: Spur gears, offset shaft gears and bevel gears
Safety components: RPM monitoring/Rope pull emergency stop/Belt misalignment switch/Safety guard
Framework joints: Stable, flanged sheet metal construction/Lower belt safety cover/Plough scraper or
Tensioning station: Spindle tensioning unit/Weight-loaded rear clamping point with carriages/
Power units: Direct drive, coupling (flat, spur, bevel gear units) Belt qualities: Approved for foodstuffs/heat and cold resistant/oil & grease resistant/with different
Vat length: 2500 mm – 20000 mm (in 200 mm steps) inlays/Steel cord belts
Vat plate thicknesses: 3 mm to 10 mm, depending on manufactured size Additional options: ATEX/Discharge trolley/Belt weighers/Suspended magnet/De-dusting nozzle/
Intake and discharge: Variable in design, dimensions and position Protective covers (Organit, 1.4301, aluminium, galv.)/Special materials/Custom paint/
Shaft seal: At bottom stuffing box, at top integrated in compact bearing unit Fully enclosed/Level indicator
Auger diameter: 250 mm to 1400 mm (customer specifications possible) Theoretical capacity in m3/h, , at a belt speed of v = 1 m/sec and 100% filling ratio:
Auger blade thickness: 2 mm to 12 mm, depending on manufactured size (customer specifications possible) Belt width flat troughed 20° troughed 20° troughed 30°
2-piece roller set 3-piece roller set 3-piece roller set
Additional options: Sleeve at bottom/cleaning flap/blocking strips/ATEX/Special materials/ [mm] Qm [m3/h] Qm [m3/h] Qm [m3/h] Qm [m3/h]
Custom paint/insulation 300 11.5 22 o.r. o.r.
400 23 46 44 49
500 38 77 72 85
Auger diameter (mm): Maximum conveying rate sq.m (m3/h)* 650 69 140 130 153
* Dependent on product attributes The capacity can be adjusted by using profiled belts, cross-rib patterns, 5-piece roller garlands, modified troughing angles,
CONVEYORS higher sidebars and modified unprofiled edges.
o.r. = on request
10 · PRODUCT OVERVIEW: CONVEYOR SYSTEMS PRODUCT OVERVIEW: CONVEYOR SYSTEMS · 11
Chain Conveyors with single strand chain Drag chain conveyor with fork links
Design: TKF horizontal rising/TKF L-shape/TKF Z-shape Design: KKF horizontal/KKF L-shape/KKF Z-shape
Gear types: Spur gears, offset shaft gears and bevel gears Gear types: Spur gears, offset shaft gears, and bevel gears
Drive types: Direct drive, chain drive or coupling drive Drive types: Direct drive, chain drive, and coupling drive
Side wall gauges: 3 mm to 6 mm, depending on size Side wall gauges: 3 mm to 6 mm, depending on size
Floor plate gauges: 4 mm to 8 mm, depending on size Floor plate gauges: 4 mm to 8 mm, depending on size
Tensioning station: RPM monitoring/spring tensioning unit Tensioning station: RPM monitoring/spring tensioning unit
Drive station: Inspection flaps/Cleaning finger/Level indicator Drive station: Inspection flaps/cleaning fingers/filling level indicator
Additional options: ATEX/with self-propelled retractable tank/Special carrier/Chain breakage monitoring/ Additional options: ATEX/self-propelled retractable tank/special carrier/chain breakage monitor/
Horizontal drag chain conveyor: Conveyor output in m3/h (for ƍ =1 t/m3) 100 % filling ratio
Horizontal Chain Conveyors: Conveyor output in m3/h (for ƍ =1 t/m3) 100 % filling ratio Carrier width [mm] 0,1 m/sec 0,2 m/sec 0,3 m/sec 0,4 m/sec 0,5 m/sec
Carrier width [mm] 0.1 m/sec 0.2 m/sec 0.3 m/sec 0.4 m/sec 0.5 m/sec 400 43 86 129,5 173 216
Steep-angled drag chain conveyor: Conveyor output in m3/h (for ƍ =1 t/m3) 100 % filling ratio
Steep-angled Trough Chain Conveyors: Conveyor output in m3/h (for ƍ =1 t/m3) 100 % filling ratio
Carrier width [mm] 0,1 m/sec 0,2 m/sec 0,3 m/sec 0,4 m/sec 0,5 m/sec
Carrier width [mm] 0.1 m/sec 0.2 m/sec 0.3 m/sec 0.4 m/sec 0.5 m/sec
400 30 60,5 90,5 121 151
200 10.5 21.5 32.5 43 54 500 47 93,5 140 187 234
250 13.5 27 40.5 54 67.5 630 59 118 177 236 295
315 24 47.5 71.5 95 119 800 129,5 259 389 518 648
400 30 60.5 90.5 121 151 1000 162 324 486 648 810
500 47 93.5 140 187 234 1200 194 389 583 778 973
630 59 118 177 236 295 1400 226 452 678 904 1131
1600 257 515 773 1031 1289
800 129.5 259 389 518 648
1800 289 579 868 1158 1448
1000 162 324 486 648 810
2000 321 642 963 1284 1606
Conveyor output m3/h (theor.) t=142V: Conveyor output m3/h (theor.) t=142V:
CONVEYORS The theoretical output is calculated from average trough cross-sections. The theoretical output is calculated from the mean trough cross-sections.
They are determined in each case by product being conveyed and conveyor output. They depend on the conveyed product and the conveyor output.
The real trough cross-section chosen depends on the characteristics of the material being conveyed. The actually selected trough cross-section depends on the properties of the conveyed product.
12 · PRODUCT OVERVIEW: CONVEYOR SYSTEMS PRODUCT OVERVIEW: CONVEYOR SYSTEMS · 13
Drag chain conveyor with plate links Drag chain conveyor specifically for OSB plants
Design: KKF horizontal/KKF L-shape/KKF Z-shape Design: horizontal/with max. 45° upward angle
Materials: S235JR (St 37)/1.4301/1.4571 Side wall materials: S235JR (St 37)
Gear types: Spur gears, offset shaft gears, and bevel gears Floor material: S235JR (St 37) /Hardox/plastic
Drive types: Direct drive, chain drive, and coupling drive Side wall gauges: 6 mm and 8 mm
Side wall gauges: 3 mm to 6 mm, depending on size Floor plate gauges: 8 mm and 10 mm
Shaft seals: Braided seals Gear types: Spur gears, offset shaft gears, and bevel gears
Tensioning station: RPM monitoring/spring tensioning unit Drive types: Direct drive, chain drive, and coupling drive
Drive station: Inspection flaps/cleaning fingers/filling level indicator Shaft seals: Braided seals
Chain pitches: t=200 similar to DIN 8168 Tensioning station: RPM monitoring/spring tensioning unit
Additional options: ATEX/self-propelled retractable tank/special carrier/chain breakage monitor/ Drive station: Inspection flap/congestion flap
special materials/customized paint/other chains Chain pitches: T= 200 similar to DIN 8165
Horizontal drag chain conveyor: Conveyor output in m3/h (for ƍ =1 t/m3) 100 % filling ratio Additional options: ATEX/take-up monitor/cleaning pan in the tensioning station
Carrier width [mm] 0,1 m/sec 0,2 m/sec 0,3 m/sec 0,4 m/sec 0,5 m/sec
400 86 173 260 347 434 KKF for dry OSB chips: Carrier spacing 800 mm
500 107 214 322 429 537
No. of teeth 9 11 13
630 135 270 405 540 675
Carrier width [mm] Conveyor output [m3/h]
800 169 339 509 679 849
1000 210 421 631 842 1053 800 432 547 634
1200 251 503 754 1006 1258 1000 540 684 792
1400 292 584 877 1169 1462 1200 648 821 950
1600 333 666 1000 1333 1667
1400 756 958 1109
1800 374 748 1122 1496 1871
1600 864 1094 1267
2000 415 830 1245 1660 2076
1800 972 1231 1426
2200 458 916 1374 1832 2291
2000 1080 1368 1584
Steep-angled drag chain conveyor: Conveyor output in m3/h (for ƍ =1 t/m3) 100 % filling ratio
2200 1188 1505 1742
Carrier width [mm] 0,1 m/sec 0,2 m/sec 0,3 m/sec 0,4 m/sec 0,5 m/sec
400 57 114 171 228 286 KKF for wet OSB chips: Carrier spacing 1200 mm
500 70 141 212 283 354 800 575 728 843
630 89 178 267 356 445 1000 718 910 1053
800 112 224 336 448 560
1200 862 1092 1264
1000 139 278 417 556 695
1400 1005 1274 1475
1200 166 332 498 664 830
1400 193 386 579 772 965 1600 1149 1456 1685
1600 220 440 660 880 1100 1800 1293 1637 1896
1800 246 493 740 987 1234 2000 1436 1819 2107
2000 274 548 822 1096 1370 2200 1580 2001 2317
2200 302 604 907 1209 1512
Conveyor output m3/h (theor.) t=142V: Conveyor output with v = 0,5 m/s and 100% filling ratio
CONVEYORS The theoretical output is calculated from the mean trough cross-sections. Max. outputs for drag chain conveyor with plate link chain for OSB plants.
They depend on the conveyed product and the conveyor output.
The actually selected trough cross-section depends on the properties of the conveyed product.
14 · PRODUCT OVERVIEW: CONVEYOR SYSTEMS PRODUCT OVERVIEW: CONVEYOR SYSTEMS · 15
Belt Bucket Elevators Chain bucket elevators with round link chains
Gear types: Spur gears, offset shaft gears and bevel gears Gear types: Spur gears, offset shaft gears and bevel gears
Gauge of vertical section steel sheet: 2 mm (up to 19 m distance between centres) to 5 mm (up to 60 m distance between centres)* Gauge of vertical section steel sheet: 2 mm (up to 19 m distance between centres) to 5 mm (up to 60 m distance between centres)*
Bucket elevator foot: Access doors/Inspection flaps/Movable inlet/Bucket conveyor/RPM monitoring/ Bucket elevator foot: Access doors/Inspection flaps/Movable inlet/Bucket conveyor/RPM monitoring/
Bucket elevator head: Inspection flaps/Misalignment monitor/Discharge plate adjustable Bucket elevator head: Inspection flaps/Discharge plate adjustable
Containers: DIN 15 231/DIN 15 232/DIN 15 233/DIN 15 234 Containers: DIN 15 231/DIN 15 232/DIN 15 233/DIN 15 234
Additional options: Drive with spur gear motor and coupling/Platform/ATEX design/Rupture discs/ Additional options: Drive with spur gear motor and coupling/Platform/ATEX design/Rupture discs/
Exhaustion/Level indicator/Slip monitoring/Special bucket/Special housing/ Exhaustion/Level indicator/Slip monitoring/Special bucket/Special housing/
Bucket conveyor with moving scoop/Gravitational tensioning/Separate backstop/ Bucket conveyor with moving scoop/Gravitational tensioning/Separate backstop/
Filling ratio Bucket width [mm] Filling ratio Bucket width [mm]
Bucket 80 100 125 160 200 250 315 400 500 630 800 1000 1250 Bucket 160 200 250 315 400 500 630 800 1000
% %
shape Conveyor output [m /h] at v = 1.3 m/sec
3 shape Conveyor output [m /h] at v = 1.1 m/sec
3
medium 100 o.r. o.r. o.r. 11.1 17.5 22 35.1 51 74.1 108 157 292.5 o.r. medium 100 8 12.8 15.5 24.8 39.5 54.8 76 103 137
deep 90 o.r. o.r. o.r. 10 15.7 19.8 31.6 45.9 66.7 97 141 263.3 o.r. deep 90 7.2 11.5 14 22.3 35.5 49.3 68.4 92.7 123.3
DIN 15 233 75 o.r. o.r. o.r. 8.3 13.1 16.5 26.3 38.2 55.5 81 118 219.4 o.r. DIN 15 233 75 6 9.6 11.6 18.6 29.6 41 57 77.2 102.7
100 o.r. o.r. o.r. 17.5 27.6 35.1 56.1 80.8 117 170 250 454.7 447.1 100 12.5 19.5 25 40 63 87 120 165 220
deep 90 o.r. o.r. o.r. 15.7 24.8 31.6 50.5 72.7 105.3 153 225 409.2 402.4 deep 90 11.2 17.5 22.5 36 56.6 78.3 108 148.5 198
DIN 15 234 75 o.r. o.r. o.r. 13.1 20.7 26.3 42 60.6 87.7 127.5 187.5 341 335.3 DIN 15 234 75 9.4 14.6 18.7 30 47.3 62.5 90 124 165
max 90** o.r. o.r. o.r. 38 55 94 106 152 216 302 426 591 740 max 90** 23 36 57 71 92 128 177 242 317
FLS EL 180 to FLS EL 1040 FLS PNE 180 to FLS PNE 1040
Electrical with offset shaft gears Flat slide valve, pneumatic
Materials: Enclosure St37/Slide plate St37/Inlet hopper 1.4301 Materials: Enclosure St37/Slide plate St37/Inlet hopper 1.4301
Enclosure St37/Slide plate 1.4301/Inlet hopper 1.4301 Enclosure St37/Slide plate 1.4301/Inlet hopper 1.4301
Enclosure 1.4301/Slide plate 1.4301/Inlet hopper 1.4301 Enclosure 1.4301/Slide plate 1.4301/Inlet hopper 1.4301
Dimensions: Dimensions:
Thickness Slide valve Thickness Cylinder
Slide valve size of slide Thickness Height Spindle Max. load on size of slide Thickness Height piston -ø/Stroke Max. load on
Name [W] sheet [b] Enclosure [t] [h] [S] Motor Slide plate Name [W] sheet [b] Enclosure [t] [h] [mm] Slide plate
FLS EL 180 180x180 6 4 160 Tr 30x6 LH FLS PNE 180 180x180 6 4 160 80/170
FLS EL 200 200x200 6 4 160 Tr 30x6 LH FLS PNE 200 200x200 6 4 160 80/190
FLS EL 220 220x220 6 4 160 Tr 30x6 LH FLS PNE 220 220x220 6 4 160 80/210
FLS EL 250 250x250 6 4 160 Tr 30x6 LH FLS PNE 250 250x250 6 4 160 80/240
„FAZ27
FLS EL 270 270x270 6 4 160 Tr 30x6 LH FLS PNE 270 270x270 6 4 160 80/260
DR63L4
FLS EL 300 300x300 6 4 160 Tr 30x6 LH P=0.25 kW FLS PNE 300 300x300 6 4 160 80/290 300 kg
400 kg
FLS EL 335 335x335 6 4 160 Tr 30x6 LH n=188 FLS PNE 335 335x335 6 4 160 80/320
FLS EL 400 400x400 8 4 160 Tr 30x6 LH with brake FLS PNE 350 350x350 6 4 160 80/340
Construction
FLS EL 425 425x425 8 4 160 Tr 30x6 LH FLS PNE 400 400x400 8 4 160 80/390
type M5“
FLS EL 450 450x450 8 4 160 Tr 30x6 LH FLS PNE 425 425x425 8 4 160 80/410
FLS EL 500 500x500 8 5 160 Tr 36x6 LH FLS PNE 450 450x450 8 4 160 80/440
FLS EL 525 525x525 8 5 160 Tr 36x6 LH FLS PNE 500 500x500 8 5 160 100/490
FLS EL 550 550x550 8 5 160 Tr 36x6 LH FLS PNE 525 525x525 8 5 160 100/510
FLS EL 600 600x600 8 5 160 Tr 36x6 LH „FAZ27 FLS PNE 550 550x550 8 5 160 100/540
FLS EL 660 660x660 8 5 160 Tr 36x6 LH DRS71M4 FLS PNE 600 600x600 8 5 160 100/590 700 kg
FLS EL 800 800x800 8 6 180 Tr 40x7 LH P=0.55 kW FLS PNE 660 660x660 8 5 160 100/650
n=200 800 kg
FLS EL 830 830x830 8 6 180 Tr 40x7 LH with brake FLS PNE 800 800x800 8 6 180 100/790
FLS EL 1000 1000x1000 8 6 180 Tr 40x7 LH Construction FLS PNE 830 830x830 8 6 180 100/820
FLS EL 1040 1040x1040 8 6 180 Tr 40x7 LH type M5“ FLS PNE 1000 1000x1000 8 6 180 125/990
1100 kg
Note: For slide valves under bunkers, silos, etc., motor output needs to be checked! FLS PNE 1040 1040x1040 8 6 180 125/1030
Additional options: ATEX - package, equipment for Zone 22 Note: For slide valves under bunkers, silos, etc., motor output needs to be checked!
End position switch: 2 proximity sensors Turck Ni12U-EM18-AP6X/3D Additional options: ATEX - package, equipment for Zone 22
Surface finish: DIN EN ISO 12944-5 according to Data Sheet C2 or C3, RAL 1015/5010/6011/7035/9001 satin gloss Position detectors: 2 proximity sensors Turck Ni12U-EM18-AP6X/3D
Drive options: hand wheel, chain hoist Surface finish: DIN EN ISO 12944-5 according to Data Sheet C2 or C3, RAL 1015/5010/6011/7035/9001 satin gloss
CONVEYORS
18 · PRODUCT OVERVIEW: CONVEYOR SYSTEMS PRODUCT OVERVIEW: CONVEYOR SYSTEMS · 19
Technical Data
Volume: from 150 m3 up to 600 m3 Versions: 2-way and 3-way version/symmetric and asymmetric
Conveyor output: 600 m3 per hour Drive types: Pneumatic, electric, manual
Miscellaneous: All bearings are heavy-duty FAG/SKF floating roller type in split pillow blocks/rear wall Exit angle: Standard 30°, others possible
designed as a door, so that reverse operation for emergency emptying is possible/precise Side wall gauges: 6 mm and 8 mm
batching with frequency-controlled conveyor chain drive/filling level sensors on request Standard sizes: 180 x 180 up to 1450 x 1450 (adapted to AMF conveyor systems), sizes up to 2000 x 2000
Additional options: Insulated side walls and roof possible without problems
Features: · Modular, bolted construction permits any lengths up to 50 m (module length 1950 mm)
· Chain conveyor belt with bolted rubber plates permits assembly/disassembly in segments/
repair of individual rubber plates is possible, i.e. there is no need to replace the entire belt
CONVEYORS
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FIRST CLASS –
ALSO FOR SERVICE
CONVEYORS
Zertifiziertes
Management-System
CONVEYORS
DIN
EN ISO 9001
Edition 04/2017
Reg.–Nr.: Q1 0313014