..

,~'\ Secheron

Instructions manual

DC High speed circuit-breaker UR15

2006 version
UR 15-41
UR 15-42
0

Document number: SG1 01847TEN

Language : En Revision: 803 Issue date: 12.8.2013

SG1 01847TEN-B03 Established by: Desbaillet Checked by: Released by: -1-7
ISignature: ?iT-...., F-!/ ~
!Date: -12. tf>. ?o/.3 I'ZCiJ[c. l] 12.0[_- 2Q l r)
Number of pages: 80
e secheron
Secheron SA Tel. +41 (0) 22 739 4111
Rue du Pre-Bouvier 25 Fax:+41 (0) 22 739 48 11
1217 Meyrin- Geneva info@secheron. com
Switzerland www.secheron.com

Valid ity range of this manual

This manual is valid for all UR15 circuit-breakers delivered before the introduction of the
revision A in 2013. The revision A circuit-breakers are notifi ed by a "Revision A" label, which will
not be present on this UR 15 circuit-breaker.

Copyright© 2013 Secheron SA

0
Geneva, Switzerland
Reproduction in whole or part, or disclosure to a third party prohibited .

Design modifications
This document is not contractual and contains information corresponding to the level of tech-
nology at the date of release. Secheron reserves the right to modify and/or improve the product,
whose chara cteristics are described in these documents, as required by new technology at any
time. lt is the purchaser's responsibility to inform himself, no matter what th e circumstances, of
the product's maintenance conditions and requirements.
Secheron reserves all rights, especially those arising from our general delivery conditions.

Document information
In case of dispute between a non-English version of this publication and its corresponding
English version , the English one is the only legal version.
lt is important to keep this manual for th e lifetime of the equipment and to pass it on to any
subsequent owner or use~

Structure of this instruction manual

0
• Chapters A to F: all the information needed to understand, install, use, perform the mainte-
nance and order a spare part for th e standard version of this device.
• Chapter G. Options: all the information needed to understand, install, use, perform the main-
tenance and ord er an option or a spare part for these options.
• Chapter H: lists all tightening torques of all screws and nuts of the complete device.
• Chapter I. Customization: all the information needed to install, use, perform the maintenance
and order a part for these customized assemblies (chapter not included without customiza-
tion).

Note! When the "Customization" chapter is present, always refer to it at first before referring to the
other chapters which are intended to the standard device.
Throughout this manual :
• the numbers between brackets (x) refer to th e corresponding positions in the figure shown in
the same sub-chapter.
• the blue texts are hyperlinks, to be clicked on to navigate in electronic files.

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

Copyright<C> 2013 Secheron SA- This document is n ot oontractuat and contains information corresponding t o the level of technology at the date of release.
2 File: 1-UR15 front..en.fm
 UR15 Revision changes

Revision changes
List of the main modifications made for each revision.
Detailed list of modifications can be provided upon request at Secheron.

Document: SG101847TEN

c::
.2
(/)
·:;:: .....raC1) Description
C1)
0:: 0
AOO 28.10.05 New manual.
F4.1 : added direct tripping device.
0 .7.2: added guide tool.
A01 8.12.05 0 .7.2, G.2.7: added tightening torques.
0 G.1 .1: added manual activation.
And many small updates throughout the manual.
A.1 .5: changed the identification plate.
0 .1: Add roller tool (12); changed drawing for 01503-1 .
0 .3: added screw HSBT431045P0013; added Closing coil assembly (M); removed "MVQ
ring"; modified to "Gask washer MQV HSBT431149P... ";modified Closing device assembly.
0.5.4: removed point a); changed drawing to 01507-1.
0 .9.2+0.9.3: Replaced "MVQ ring" by "gask washer".
A02 20.10.06
F.4.1: added pos 2 closing device; changed drawing to 01525-1 .
F4.1, F4.5: put 900 & 1800V + HSBT231018 instead of HABT231018.
F.4.3: changed drawing to 01527-1; added pos 11, 12, 26 + pos 70-75 + pos 13-M; removed
Pos 3-E type; changed pos 24 for HSBT431149P00003
G.2.9: changed connector type (13 poles) .
And many small updates throughout the manual.
Page 2: added info.
8.3.1: added text.
C.5: changed drawing.
C.9: changed M2.5 for M3.
A03 7.2.08 C. 1O.c) : added M 16 screw to upper connection.
0 F.4.3: added "closing coils E".
F.4.5: added pos. 5.
G.2: new paragraph.
And many small updates throughout the manual.
A.1.5: modified .
0 .1: changed grease.
0 .9.3: removed "PUR".
A04 2.10.08 F.4.2: modified pos 33; removed pos 34.
F.4.3: changed drawing; removed pos 14; added pos 15; added remark *.
G.3.9: changed all.
And many small updates throughout the manual.
Page 2: added info.
A.2.2: modified text.
C.9.2+D.7.5+D.9.4: changed 1 Nm for 2.9 and 1.5 Nm.
A05 8.1 .09 0.3 + F.4.3: put Sylodamp instead of PUR (pos 23).
0.3: changed Sylodamp, connector flex, rubber plate and moving mass at 50'000.
G.1.1: added important.
And many small updates throughout the manual.

Document number: SG101847TEN Revision : 803 Issue date: 12.8.2013

CopyrightC 2013 Secheron SA • This document is not contractual and contains information corresponding to the level of technology at th e date of release.
File: 2·UR15_Re v_en.fm 3
Revision changes UR15

C.11+ C.13.c) + 0 .7.5 i) + G.3.8 p) + G.3.121ast n): changed for 10 Nm.

0 .1: change grease number.
0.3: substituted HSBA431536 & HSBA431535 for closing shock absorber kit; substituted
SG101843 & SG101844 & SC200453 for opening shock-absorber kit.
0 .8: modified all.
A06 2.4.09 0 .10 to 0 .13: changed chapter order.
0 .11: added important; changed drawing.
0 .13: changed all.
F.4.2: changed drawing ; removed positions 2,4,5; added pas 1.
F.4.5: changed drawing.
And many small updates throughout the manual.
Changed layout.
A.2 .1: Added title + 5 safety rules.
A.2.2, A.2.3, 8.1.6, 8.1. 7: added.
Removed C.4, added C.3.
C.8. 1: C.1 0. 1: added.
0 .1: changed all.
0 .3: added 25'000 op; modified tables.
0 .5.2: changed all (added swivel grease RL3).
0
0 .5.3: made as UR6.
E: added note, varistor in table, E.1.
BOO 19.12.11
F.4.2: changed pas 111.
F.4.3: changed varistor list.
F.4.4: changed drawing; modified pos 9; removed pos 24.
G.3. 1, G.3.2, G.3.4: changed drawing.
G.3.5: added Prerequisites: modified text of examples, added note.
G.3.8-G.3.1 0: added Harting, put Vea m in option; changed drawings ;
G.3.9: added text and H4 title.
G.3.1 0, G.3.11, G.3.13: changed all.
H torque: added
And many small updates throughout the manual.
C.10.1: added text.
0 .2, 0. 3: added important.
0 .14: added.F.4.3: added pas 1
801 4.7.12
F.4.4: modified pas 13, 14.
G.3. 18: added.
And many small updates throughout the manual.
C.6: changed all
0
0 .1.1, 0.6.2: changed grease Gadus.
0 .3: added moving contact at 50'000.
0.4.1 :modified drawing.
0 .9: removed h; added note .
0.11: modified text.
802 7.8.13
F.4.2: added pas 7 and 100; removed pos in kit.
F.4.5: added pas 10; modified x in pos 4.
G.3.7: put extra low screw.
G.3.8c,e,g,j : added text and important.
H. 3: modified 1 torque.
And many small updates throughout the manual.
803 12.8.13 0 .3: put flexible connections at 50'000.

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrightO 2013 S&cheron SA · This document is not contractual and contains information corresponding to the level of technology at the date of release.
4 File: 2·UR15_Rev_en.fm
 UR15 Table of contents

Table of contents

A. Introduction
A .1 General description .... . ... . . . ... .. .... .. . .. .. . ........... . ..... .. . . ... A-9
A.1.1 Description . . .. . . . .. .. . . . .. .... . . . . . .. . . . . . .. . .. . ........... A-9
A.1.2 Uses of the high speed circuit-breaker . .................... . ..... A-9
A.1.3 Main features .. ... . . . ........ .. ..... .. . .. . . ..... . . .. .. .. ... A-10
A.1.4 Functions . . ..... . ... . . . . .. .... . .... . .... . .. ........ ....... A-10
A.1.5 Device identification .. ........ . ...... . .... . . ...... . ...... . ... A-11
A.1.6 Type tests .. ... ... . .. . .. . .. .... . .. ..... . . . . .. .. ............ A-11
A.1. 7 Routine tests ........ . .... . .. .. . ... .... . . . ................. A-11
A.2 Safety precautions . . .. . .......... ...... . .............. . . . . ...... . .. . . .A-12
A.2.1 General precautions .. ........ . .. .. ..... . . . . . .......... . ..... A-1 2
0 A.2.2 Safety requirements for the installation . . . . .. .. .. . . . ... . . . . . . . ... A-12
A.2.3 Precaution during train operation .. . . . .......... .. . . ... ... . .. .. . A-12
A.2.4 Hazard information ............ . . . ...... . ... .. . ... . . . . .. . . ... A-13
A.2.5 Personnel use requirements .. . .......................... . .... A-13

B. Technical specifications
8 .1 Characteristics .. ... ...... . ........ . . . . ... . . . .. . . .. ... ........... . . . .. 8-15
8 .1.1 Breaking current parameters ... . ....... . . . ... . .. . . . .. . .... . ... B-15
8 .1.2 Main circuit. ... .. .. . .. ... . . . .. . . ... . ..... .. . . . ......... .. . . B-16
8 .1.3 Control circuit .. .. .... .. . ... . .. . .................. ....... . .. B-1 6
8 .1.4 Operating conditions . ... .. ... . . . . .... . ..... .... .... . . . ... ... B-16
8 .1.5 UR 15-41 breaking diagrams . .. ... . .. . . . .. . ... . . . . .. . . . . .. . ... B-17
8 .1.6 UR 15-42 breaking diagrams . .......... . .. . .. .. . . . ... . . ....... B-18
8.2 Over-current release ... ... ...... .... . ........ . ... . . . . . . ....... .. . .... . 8-19

0 8 .2. 1
8.2.2
Operation . . .. . .... . ... ........ . . .. ........ .... .. . ....... . . B- 19
Scale setting .. . . . . . . .... . . .. . . .. .... . ... .. . . . .. . ...... . .. . B- 19
8.3 Breaker control .. ... .................. . ... . ... ....... .. ... . ......... . . 8 -20
8 .3.1 Typical values for the closing coils .... . ..... . ..... . . . ... . .. . .... B-21
8.4 Auxiliary contacts .. ..... . . .. . .. ... . .. . ....... . .. . .................. . .. 8-21
8.5 Sequences . ...... ....... . .... ...... .. . ... .. ...... . ... . ......... .. . . . 8 -22
8 .5.1 Operation . . ....... . . .. ...... .. ... .. ....... . . . ...... .. . . . .. B-22
8.5.2 Time values . . ..... .. ... ... ............... .. ... .. .. .. ...... B-22

C. Installation
C.1 Weight and dimensions . . . . ... .. . .. ... ..... . ... .. ...... . ...... . .... . .. . C-23
C.2 General requirements ... .. ... .... . ....... . .. . . . . .. . ... . . . . . .. . .. . . . .. . C-24
C.3 Delivery check and acceptance ... ... . ... .. . .................... ... ... .. C-24
C.3.1 Check ....... . . . . .. . . . ... . . . ... . ....... .. .. . . ...... . . . . .. . C-24

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

Copyrigh~ 2013 Secheron SA - This document is not contractual and contains information corresponding to the level of technology at the dale of release.
File: UR1 5_EnTOC.fm 5
Table of contents UR15

C.3.2 Transport damage procedure ........ .. ......... . .. ....... . . .. C-24

C.4 Packing . .. ... ....... ... ........... . ...... . . . . .. . . ... . . .. . ....... . .. . C-24
C.5 Handling ... . .. . ....... . . . .. ... ......... .. . ... .. . . ... ... . . .. . . ...... . C-24
C.6 Storage ...... ... .. . .... . ....... . . ....... .. ....... .... .......... . ... . C-25
C.7 Disposal ........ .. ..... . .. . . .. .. ..... . . ................. . . . ... . . . ... C-25
C.8 Mounting ..... .. ...... . . .. ............ . .... . .. . ......... .. .... . ..... C-25
C.8.1 Prerequisites for the supports . .. . ......... .. ......... ... ...... C-26
C.9 Low voltage connections ....... . . . . . .. ... .......... . . ..... . . . .. . ...... C-27
C.9.1 Characteristics ... . .............. ... . . ..................... C-27
C.9.2 Procedure .................. . ......... . ................... C-27
C.10 Main connections ........ . .. .. . ... ... ....... . ... . . ............ . .... . . C-28
C.1 0. 1 Recommended dimensions of the bars/cables .. .. .... . ... ....... . C-28
C.10.2 Procedure ............................. ..... ... ... ........ C-29
C.10.3 Polarity of wiring ...... ... .................. .. .... .. ..... . .. C-29
C.11 Earth connection ......... . . ..... . ................. . . ................ . C-29 0
C.12 Over-current release .. .. . . ..... . ................................ ...... C-30
C.12. 1 Maximum current release (Id) setting ... . . ..... ................. C-30
C.13 Final vi sual inspection and tests ... . ..... . . . . . .. . . .... . .. .. . . . . .... .. . .. C-31
C.14 Security check advised during operation . ..... . .. . ...... .. . . . ... ......... C-32

D. Maintenance
0.1 Required tools and consumable . ........... . ..... . ..................... D-33
0 .1.1 Grease for general purpose .......... .......... .............. 0-34
0 .1.2 Cleaning agents ............... . ...... .... ... . . . ... ........ 0-34
0 .2 Periodic inspections .................... .. ... .... ..... ..... .. .. .. . .... D-34
0.2.1 Basic inspections ... . ... .... ... ..... ..... ........ . .. . ...... 0-34
0 .2.2 Major inspection ....................... ... .... . . . .......... 0-35
0.3 Replacement criteria ..... . . .... ... . ...... .... . . .... . . .. . . . ... . ..... . .. D-35
0.3.1 Wear due to current interruptions ................ ............. . 0-35
0.3.2 Wear due to mechanical operations ............. .............. . 0-36 0
0.4 Basic inspections .. .................................... . ... . ......... D-36
0.4.1 Measure of the main contact wear . . .............. .......... ... 0-36
0 .4.2 Inspection of the arc chute .. ....... ... ..... .. . .............. . 0-37
0 .4.3 Cleaning and horns inspection .......... . ..................... 0-38
0.5 Major inspection . .. .. ... . . ... . ... .. .... ........... . . ............ ..... D-39
0 .5.1 Check of the X clearance .............. .. .................... 0-39
0 .5.2 Inspection of the mechanical components and greasing ... ...... ... 0-39
0.5.3 Final test ..... . ............................... . ........... 0-40
0.6 Replacement of the main contacts and the horn ... . ............. . ......... D-42
0 .6.1 Removal of the main circuit housing ............................ 0-42
0 .6.2 Replacement of th e moving contact ....... . ........ . ..... ..... . 0-42
0.6.3 Replacement of the fixed contact ... . .. .... . ................... 0 -44
0 .6.4 Replacement of the horn ......................... . ........... 0-44

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrighiC 2013 S6cheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
6 File: UR15_EnTOC.fm
 UR15 Table of contents

D.6.5 Reassembling of the circuit-breaker .. .. . . . . ..... . ... ...... . .. . . D-45

D. 7 Replacement of the arc chute components . . ....... . .... ...... ... . . ... .. .. D-46
D. 7.1 Dismantling . .... . . ... . ...... . .. .. .. ... ... . . ... ... . .... ... .D-46
D.7.2 Assembling .......... . ....... . ......... . ... . .............. D-46
0.8 Replacement of the closing device components . . .. . .. ...... . .. . ..... . .... D-47
D.8.1 Removal of the closing device .. . ... ... .... . . .. . .. ... . ......... D-47
D.8.2 Replacement of the worn components .... .... .. . ............... D-47
0.8.3 Mounting . .... . . . .... .. ...................... . ............ 0-48
0 .8.4 Mounting of the closing device . . ..... . .. .. ..................... D-49
0.8.5 Final inspection ........ . . . .... .. . . . . .... .. . . ........ ... .. .. 0-49
0.9 Replacement of the over-current release ..... . . .... . . . ..... ... ........ . .. . D-49
0.10 Replacement of the guide assembly (3) ... . . . . . . . . . . .... . . . .... . . . .. ...... D-50
0.11 Replacement of the closing shock absorbers . . . . . .... . . . .. .. ... .......... . D-50
0.12 Replacement of the opening shock absorber ... ..... .. . . ...... . ... .. .... . . D-51

0 0 .1 3
0.14
Replacement of the fork .... ... .. ............. . ....... . . . .. ... . . . .. . ... D-51
Replacement of the flexible connections .... .. . . . . . . .. .. ... ..... ... . ...... D-52

E. Trouble shooting
E.1 Replacement of the Varistor . .......... . . ... . ..... . .... . .... ... . ...... .. E-53
E.2 Replacement of auxiliary switches . ... .... . . . .... ... ..... . .. .... . . ... .. .. E-54

F. Wear & spare parts catalogue

F.1 List description: ..... .. ..... . ..... .. ... . . . . . .... .. . ...... . .... ....•.. . F-55
F.2 Recommended spare parts . .. .. ...... ... . ..... . ..... . ......... ... . ... .. F-55
F.3 After sales services ... . . .... . ..... .... ... .. . . .... ........... . .... . . .. . F-55
F.4 Catalogue . . ... .... .... . . . .. ... . ... . . .. ........... . ... . ......... .. ... F-56
F.4.1 Circuit-breaker .. . .. . . . .... . ... . .. . ..... . . . .... . . ... . . .... .. F-56
F.4.2 Main circuit ...... .. ...... . ... .. . .. . ....... . .... . . . . .. . ... . . F-57

0 F.4.3
F.4.4
Closing device ..... .. ..... .. .... .... .. . . . . . . .. .. . .. .... ... . F-58
Auxiliary contacts ... . . . ... . .... .. .. .... ..................... F-59
F.4.5 Arc chute ... .. . . ........ . ..... ........ . . . . .... . ......... . . F-60

G. Options
G.1 Indirect release BIM 1 .... . .. . ........ . . . . ... .. . ... . ......... . ..... .. . G-61
G.1.1 Spare parts catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-61
G.2 Six auxiliary switches . ....... . . . ...... .... . .. ........................ G-62
G.2.1 Spare part catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-62
G.3 Protective enclosure . . . . . . .... ...... . ..... . .. . .. .. .... .. . . .. ....... . . G-63
G.3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-63
G.3.2 Handling . . ... . ... .. .. . . . .. .. .. . ..... . .. . . .... ....... . .... G-63
G.3.3 Weight ................... . .......... . ...... . .... . ....... G-63
G.3.4 Dimensions ........................................ ... ... G-64

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

Copyrighte 2013 Secheron SA- This document is not contractual and contains information corresponding to the level of technology at the date of release.
File: UR15_EnTOC.fm 7
Table of contents UR15

G.3.5 Installation - Mounting onto the support frame .......... . ......... G-65
G.3.6 Installation - Removal of the upper shell ..... . ....... . . . ..... . . .. G-66
G.3.7 Installation - Mounting of the lower shell ... . . . . . ... . . . . . . . .. . . . .. G-66
G.3.8 Installation - Connection of the main circuit . . .... . . .. . ........ . .. G-66
G.3.9 Installation - Low voltage connection with standard Harting connector . G-68
G.3. 10 Installation- Low voltage con nection with optional Veam connector ... G-70
G.3. 11 Installation - Earth connection . ...... .... .. . .. ..... . .. . .. ...... G-72
G.3. 12 Installation- Reassemble the upper shell .. . . .... .. . . ..... .. . .... G-72
G.3. 13 Maintenance .. .. .. . . . .. . . . ......... . . ...... . ..... . .. .. . .. . G-72
G.3.14 Maintenance - Basic inspection ........ .. . .. .. . .. .. .. . .... . ... G-73
G.3. 15 Maintenance- Replacement of the arc chute components .. . . .. . . ... G-74
G.3. 16 Maintenance - Replacement of the circuit-brea ker components ..... . . G-75
G.3.17 Maintenance- Mounting of th e circuit-breaker in the lower shell ...... G-75
G.3.18 Spare parts catalogue . . .. . . . . . .... . ..... ......... . . . . ...... . G-75 Q
H. Tightening torques
H.1 General procedure . .. . ......... . . . .................................... H-77
H.2 Standard tightening torques . ..... . . . .. .. . ... . . . . . . . . . . . ..... . . . . ..... . . H-77
H.3 Specific tightening torques . ... . ... . .. . . . . . ... . . . . . .. . . ........... . .... H-77

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrighlC 2013 Secheron SA • This document is nol contractual and contains information corresponding to lhe level or technology atlhe dale or release.
8 File: UR15_EnTOC.fm
 UR15 Introduction

A. Introduction
A
~
I DANGER!
To ensure maximum safety, servicemen and operators must read the A.2 "Safety
precautions" section before starting installation , maintenance and adjustment of
the device or before starting to operate it.

A. 1 General description

A .1.1 Description
The UR15 circuit-breaker is a DC high-speed current-limiting circuit-breaker, air cooled. lt has
0 been designed to ensure a trip free, rapid opening of its main contact, on detection of a short-
circuit, and to quickly extinguish the arc by generating a constant over-voltage during the whole
interruption process.
The circuit-breaker is made of independent mounted sub-assemblies, corresponding to the
different functions.

0 01 521
1. Fixed insulating frame made of glass-fibre reinforced insulating material.
2. Main circuit, consisting of a lower connection terminal (21 ), a moving contact (22), an upper
connection terminal (23), a fixed contact with horn (24) and another horn (25).
3. Over-current release.
4. Arc chute.
5. Closing device and fork.
6. Auxiliary contacts assembly.

A.1.2 Uses of the high speed circuit-breaker

Because of its short response time following the detection of an excess current (short-circuit,
overload detection .. .), it is particularly suitable for the protection of the electrical equipment in
rolling stock used on DC lines.

Document number: SG101847TEN Revision: 8 03 Issue date: 12.8.2013

Copynght(C) 2013 Secheron SA· This document is not contractual and contains information corresponding to the level of technology at the date of release.
File: a·UR15_1ntr_en.fm A-9
Introduction UR15

A.1.3 Main features

• high insulation level to earth
• high breaki ng capacity
• unaffected by climatic conditions
long service life
• simple maintenance
• small dimensions

A.1.4 Functions
Closing
When a closing pulse is received, the closing device (1) moves the fork (2), which closes the
moving contact (3) and applies the contact pressure to the main contacts (3 & 9). The guide (4),
linked to the moving contact (3), actu ates the auxiliary contacts (5). The closing shock is damped
by the shock absorbers (6).

Holding 0
Once the main contact is closed, the contact pressure is maintained by the closing device (1 ),
either with a reduced holding current (E type) or without current (M type) .

Opening
The circuit-breaker opens either through an over-current tripping or through an appropriate
opening order:
• An over-current, that exceeds the maximum current setting value, lifts the core (8) and causes
the lever (7) to push the fork (2) downward, thus releasing the moving contact (3). See
§ 8 .2. 1 "Operation" for details.
• An opening remote order given to the circuit-breaker cuts off the holding current (E type) or
applies a reverse pulse (M type), which moves the fork (2) toward the closing device (1).
The spring (15) then opens th e moving contact (3) and the guide (4) actuates the auxiliary
contacts (5). The opening shock is damped by the shock absorber (14).
The arc that is generated between the main contacts (3 & 9) moves upwards between the
horns (11 ) into the arc chute (10) and is split by the baffles (12) . The ionized gases are mostly
neutralised by the de-ionizing plates (13).
0
3
14

8
5 2
1: ~==~~TF~S=~~~
01522

Open position Closed position

Document number: SG101847TEN Revision : 803 Issue date: 12.8.2013

CopyrightC 2013 Secheron SA • This document is not conlractual and contains inf()(malion cooesponding lo lhe level of technology al lhe dale of release.
A-1 0 File: a-UR 15_1n tr_en.fm
 UR15 Introduction

A.1 .5 Device identification

The plate that is riveted to the device carries the data should you need to contact Secheron .
The CE mark indicates that this device complies with the basic health and safety regulations of

1
2
the European Economic Area (EEA).

8 1
.., 12 13

~E:
9 2 8 \
3 SECHERON
4 3
5
10 9 4 CONTROLE
6 5 6 11 QUALITE
7 11 7 8 5 4 6 0
01542

1. Device type 8. Manufacturer

2. Identification number 9. Rated operational current
3. Serial number 10. Conventional free air therma l current

0 4. Rated operational voltage

5. Rated short-circuit breaking and making capacity
11. Manufacture date
12. Routine test certifi cate
6. Nominal voltage 13. CE mark
7. International standard number

A.1.6 Type tests

This device is compliant to IEC-60077 and EN 50123-2 standards.

A.1.7 Routine tests

These tests define the particular characteristics that each device has to fulfi l at the end of the
production. These values are recorded in a routine test sheet, which is attached to the device for
delivery.

Document number: SG 10184?TEN Revision : B03 Issue date: 12.8.2013

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Introduction UR15

A.2 Safety precautions

A.2.1 General precautions

DANGER!
High voltage electricity can kill or cause serious injury.
All inspection, maintenance and installation operations carried out on the circuit-
breaker must be performed with the power off and the circuit-breaker earthed .
The main collector must be disconnected (pantograph lowered).
Some controls require the use of low voltage (DC) electrical supply. Follow the
safety requirements in force to carry out these operations.
Never touch the circuit-breaker before the high voltage circuit is neutralized and the
plant is properly earthed.
When performing installation, inspections and maintenance, keep your hands away
from moving parts during the opening and closing operations of the circuit-breaker.
Do not attempt to service the internal parts without the presence of another person
who is trained in first aid.
0
Modifying, removing, deactivating or otherwise changing components in any way
may affect the safety of the device. Not using parts from the original manufacturer
can affect the performance and safety of the device and automatically waives
Secheron 's warranty.
A circuit-breaker that appears to be damaged or defective should be disconnected
or made inoperative and secured against unintended operation until they can be
repaired by qualified personnel .
When isolating electrical equipment, the following five safety rules have to be
observed: disconnect from the power supply I take the necessary means to prevent
reclosing of the isolating switches I test absence of voltage by approved means I
ensure earthing and short-circuiting by approved means I protect adjacent live
parts by covers and barriers and fit a suitable warning notice.

A.2.2 Safety requirements for the installation

of electric equipment connected to a Secheron's circuit-breaker mounted on a vehicle.
When mounting electrical equipment inside a vehicle, the consequences of an eventual fault in
the circuit breaking of the Secheron's circuit-breaker must absolutely be taken into account.
0
All the necessary precautions must be taken in order to ensure the safety of the people inside
(and/or outside) the vehicle if such a fault happens. Secheron declines any res ponsibility in the
case of non respect of the local standard s about fire and electrical protections.

A.2.3
A
....
I Precaution during train operation

WARNING!
When a circuit-breaker trips, never re-close it more than one time in a row. If the
circuit-breaker re-opens after a first re-closing, deep investigation must be
performed to find and remedy the cause of the tripping .

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

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A-1 2 File: a-UR15_1ntr_en.fm
 UR15 Introduction

A.2.4 Hazard information

Hazard information in this document has the following meanings:

DANGER!
Immediate danger to life!
Failure to observe this information will result in death or serious personal injury!

WARNING!
Risk of serious personal injury!
Failure to observe this information could result in death or serious personal injury!

CAUTION!
Risk of minor personal injury!
Failure to observe this information may result in minor personal injury!

Important!
Risk of damage to equipment!
Failure to observe this information could result in damage to equipment
0 A.2.5 Personnel use requirements

~
A I WARNING!
If safety precautions are not followed, there is risk of personal injury.

The instruction manual describes the authorized ways to install, operate and service the
device, and it may only be installed, operated and serviced in accordance with these instructions.
Secheron will take no responsibility for injury or damage if the device is installed, operated and
serviced in any other way.
During installation, maintenance and operation of the device, technicians and operators are
responsible for:
• the device and the working area around the device;
• the personnel in the device area;
• ensuring that the safety test is fully completed before the high voltage circuit is connected.

Electricians should be certified according to local regulations with experience of similar types of
installations. They must have proven skills in reading and working with drawings and cable lists,
as well as knowledge of local safety regulations for power and automation. Work with the elec-
0 trical equipment must be performed by skilled or instructed technicians only.
• A skilled person is an individual with technical knowledge or sufficient experience enabling
him to avoid the hazards that electricity/mechanical devices/chemicals etc. can create.

• An instructed person is an individual adequately advised or supervised by a skilled person, in

order to avoid the hazards that electricity/mechanical devices/chemicals etc. can create.

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Introduction UR15

0
This page intentionally left blank

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A-14 File: a-UR15_1ntr_en.fm
 UR15 Technical specifications

B. Technical specifications
8.1 Characteristics

8.1 .1 Breaking current parameters

According to IEC 60077 for rolling stock

lss = Prospective sustained short circuit current

iss = Peak of lss
Id = Setting of maximum current release
id = Cut off current
di/dt = Initial current rate of rise
T = Time-constant of the circuit
Ue = Rated operational voltage

Uarc = Maximum arc voltag e

tb = Total break time
t1 = Mechanical response time
00659_T

According to EN 50123 for fixed installations

Iss = Prospective sustained short circuit current
i ss = Peak of 155

Icut off= Cut off current

Id = Setting of maximum current release
0 di/dt = Initial current rate of rise
UNe = Rated voltage
Uarc = Maximum arc voltage
tb =Total break time
tc = Time-constant of the circuit
t1 = Mechanical response time
03659_S

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File: b-UR1 5_t ech data_en.fm B-15
Technical specifications UR15

8.1.2 Main circuit

Unit UR15-41 UR15-42

Rated operational voltage Ue
900 V 1800 V
Rated voltage UNe
Maximal operational voltage 1000 V 2000 V
Ui
Rated insulation voltage 2300 V
UN m
Rated operational current le
1500 A
Rated service current INe
Conventional free air thermal current
lth 1500 A
(at T amb 40oC)=
Rated short-circuit breaking and making capacity INss!T Ne 12 kA /16 ms 12 kA / 16 ms
Rated short-circuit breaking and making capacity
Rated time constant T1 17 kA I Oms 17 kA I Oms
Rated
Rated
time constant T2
time constant T3
lss/T 30 kA /15 ms
30 kA /50 ms
30 kA /15 ms
30 kA /40 ms
0
Rated time constant T4 30 kA /150 ms 30 kA /100 ms
0.9- 1.8 kA
Direct over-current release 1.2- 2.4 kA
1.8- 3.6 kA
Maximum arc vol tage Uarc 2.4 UNe or 2.4 Ue

Refer to the corresponding data sheet for complementary information .

8.1 .3 Control circuit

Nominal voltage Un 24, 36, 48, 72, 87, 96, 110, 220 voc
Supply voltage limits (-25°C < T amb < +40•C) 0. 7Un to 1.25Un

8 .1.4 Operating conditions

Ambient temperature
Humidity
Tamb -25 ·c to +70 oc
Class 5K2
0
Altitude
(for higher altitude, please contact
h ~ 1400 m
Secheron as the thermal current lth
must be derated).
Flammability: according to standards: NF F 16-101 - NF F 16-102- NF ISO 1928

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

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B-16 File: b·UR15_tech data_en.fm
 UR15 Technical specifications

8.1.5 UR 15-41 breaking diagrams

=
Ue 900 Vdc
lss: prospective current

Cut-off current

ld=2000A Id= 3000 A

[kA] id [kA) id dildt

--
14 dildt 14 2.0 k Nms
~
12 2.0 kNms
~
12
V
- 1.0 kNms
/ 10
10
/ 1.0 kNms /,.,.... k--":" ~
8
6
4 ~~
j/
/ ~ 0.5 kNms
8
6
4
V
£,
- 0.5 kNms

2 2
I
0 0
0 10 20 30 lss [kA] 5 10 15 20 25 30 lss [kA)
0 Integral 12 dt
01540

Id= 2000 A Id= 3000 A

x10 6 [A2 s) Ji dt
2
dildt
x106 [A2 s) 1.8 2.0 kNms
1.6 /
./
dildt 1.4
1.2
- 1.0 kNms

-
1.2

/-- -
.......... 2.0 k Nms V
1.0
0.8
0.6 ./
V
1.0 k Nms
0.5 k Nms
1.0
0.8
0.6
~
./V
~ J..-- ---- ~ 0.5 kNms

0.4 0.4
0.2
.&; :::--- ~
/ 0.2
0 ~ 0
0 10 20 30 lss [kA) 5 10 15 20 25 30 lss [kA)
01539

Total break time

Id= 2000 A Id = 3000 A
Tb
0
--
[ms] dildt
tb
35 ~ 0.5 kNms
[ms] _..,......
30 dil dt 30
0.5 kNms / 1---- 1.0 kAl ms

----
25 25
~
20 1.0 kNms 20 2.0 kAl ms
15 2.0 kNms 15
10 10
0 10 20 30 lss [kA] 5 10 15 20 25 30 lss [kA]
01541
For other applications, please contact Secheron.

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

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File: b-UR15_tech da ta_en.fm B-17
Technical specifications UR15

8.1.6 UR 15-42 breaking diagrams

Ue = 1800 Vdc; Id = 2000 A
lss: prospective curren t

Cut off current

[kA] Id di/dt
d ildt
+---....----,,------::. 2.0 kN m s
14 -+---.-----.----, 2.0 kNm s
12 0.8 +---1------b~--i
10 1.0 kN ms
0.6 +---+----7-'-lf-----::oo""'"" 1.0 kNm s
8
6 0.4 -t------,~,-£-t:::;;:;~ 0.5 kN m s
4
2
0
0 10 20 30 lss [kA]
00643
0 10 20 30 lss [kA]
0
Total break time

[ms] tb di/dt
24 0.5 kNms
~
22 ./
20
18
I
/
/'

~ - 1.0 kNms

---
16
14 / _...... 2.0 kA/ms
12 _..
10
0 10 20 30 lss [kA]

00688
For other applications, please contact Secheron.
0

Document number: SG101 847TEN Revision: 803 Issue date: 12.8.2013

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8-18 File: b·UR15_1ech dala_en.fm
 UR15 Technical specifications

8.2 Over-current release

8.2.1 Operation
When excess current flows through the main circuit, it creates a magnetic field in the tripping
device (11), inducing (12) an upwards movement of its moving magnet (13). This movement
trigger the lever (14) and presses the fork (15) downwards (16), releasing (10) the moving
contact (17).
Important!
When the circuit-breaker trips following an over-current, the fork (15) remains in
closed position and needs to be reset (18) to its open position by giving an "OFF"
order to the closing coil.

16 18

J.
0
01523

8 .2.2 Scale setting

A label (2) shows the correspondence between the current trip setting values and the graduated
scale (3), This correspondence is determined during the routine test and is specific for each
breaker; it can not be used for another breaker.

01533

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Technical specifications UR15

8 .3 Breaker control
The circuit-breaker can be maintained in the closed position using either a reduced holding
current (E type) or without current (M type).
Note! Secheron recommends the protection of the closing device coil using an automatic circu it-
breaker with thermal protection, w hich have the following characteristics: a closing pulse duration
of 0.5-1 second, the ability to trigger the circuit-breaker several times consecutively and a holding
current that is limited to 5% of the closing current.
Important!
AI A longer closing pulse may burn the coil.

Electric holding: E type

A. Start of the closing pulse: the contacts F + G close.
B. Closing pulse: 0.5 to 1 s.
C. Start of the holding current: the contact G opens.
D. Holding: an R1 resistance limits the holding current to 5% of the closing current.
E. Opening: the contact F opens to provoke the interruption of the holding current.
0
V= £/! S
~~,_..! ___
®----
®---
0 0,5 t[s]
03602

R1 : holding resistor S: automatic circuit-breaker H: Breaker coil

Magnetic holding: M type

A. Start of the closing pulse: the contacts E close.
B. Closing pulse: 0.5 to 1 s, then the contacts E open.
C. Holdi ng: achieved by the permanent magnet.
D. Opening: the contacts F close to provoke a current pulse of the opposite polarity to the
0
closing current. The duration of this pu lse is 0.5-1 s, then the contacts F opens. The opening
current is 20 % of the closing current.

© @

0-r-;--+---~-~--.--
- 20% --+--+----- t [s]
0 0,5 1 tc 1 tc+1
tc+0.5
03604

Rp: parallel resistor Rs: serial resistor S : automatic circuit-breaker H: Breaker coil

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

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 UR15 Technical specifications

8.3.1 Typical values for the closing coils.

Closing E type holding M type opening

Coil characteristics
Pulse 0,5 to 1 [s] Pulse 0,5 to 1 [s]
E
0
c
.E
X

"'
E E c ~ c c.
.E.?;- .E.?;-
Cll X .,... E c
.E
X .·., . E c
.E
X
c
:::J :::J
E
:::J
0
c
0:::
0
c
-UJ -::::!:
"'
E 0:::
-
0
c "'
E 0:::
c.
0::: -
0
c "'E
[V] [V] M (Q) [A] [A] [A] [A] (Q) [A] [A] [A] (Q) (Q) [A] [A] [A]
10.7
24 16.8 30.0 0.70 34.5 18.7 20.7 58.6 12.3 1.85 1.27 2.34 1.29 0.66 7.18 4.25
1
36 25.2 45.0 1.49 24.2 13.0 14.5 41.0 26.6 1.28 0.88 1.62 3.00 1.50 4.82 2.87 7.15
48 33.6 60.0 2.48 19.4 10.5 11 .6 32.9 45.9 0.99 0.68 1.26 5.15 2.45 3.74 2.22 5.55
72 50.4 90.0 5.97 12.1 6.5 7.2 20.5 106.5 0.64 0.44 0.81 12.00 6.00 2.41 1.43 3.57
87 60.9 108.8 9.25 9.4 5.1 5.6 16.0 160.0 0.51 0.35 0.65 - - - - -
96 67.2 120.0 11 .48 8.4 4.5 5.0 14.2 196.5 0.46 0.32 0.59 - - - - -
110 77.0 137.5 14.43 7.6 4. 1 4.6 12.9 253.0 0.41 0.28 0.52 28.50 14.60 1.55 0.92 2.30
220 154.0 275.0 58.10 3.8 2.0 2.3 6.4 1014 0.21 0. 14 0.26 114 59.00 0.77 0.46 1.15
Power consumption [W] 835 350 350 1800 70 2.5 1.4 3.8 277 35 35 17 55

R1: resistor to be inserted in the holding circuit; the power to be considered for the resistor
choice is 280 W (4x70 W).
Rs, Rp: resistors to be inserted in serial with the closing coil in th e opening circuit; the powers to
be considered for the resistors choice are 70 W (277 W I 4) and 9 W (35 W I 4) .

Notes:
• These values refer to DC voltage or rectified full-wave voltage.
• Values given for ambient temperature range between -3o·c and 7o· c . The lmax and lmin
values are given for the most unfavourable values of voltage and temperature.
• =
Rmin 0.92 X Rnom; Rmax 1.08 X Rnom- =
• Tolerances for R 1, Rs and Rp: ±1 0%.
• The ohmic/resistance values are measured at 2o· c.
• Secheron recommends to protect the control circuit (while opening) with a varistor.

0 8.4 Auxiliary contacts

Number of auxiliary contacts 2a (NO) + 2b (NC) in standard configuration

Rated voltage (potential free contacts) 24 to 110 Vdc
Maximum breaking current
-Ohmic load at 110 Vdc 1A
=
-Inductive load 't 15 ms at 110 Vdc 0.3A
Conventional thermal current lth 10 A
Minimum let-through current at 24 Vdc 10 mA for silver contact;
(For a dry and clean environment) 4 mA for gold contacts.
Connections M3 screws

Switching diagram
A: switching of auxiliary contacts (a+b)
M: main contact 00701

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Technical specifications UR15

8 .5 Sequences

8 .5.1 Operation
Closing Opening
I
I
I
I

E ~------------------- ----
A
8 --....-----.
B --+--------~-

c --i----''-----.
C --!------~
I
I I
I I I

c.
I I I

D ....
, -'-------., i I
I
I
I

tb t'a tc
.. D
: :
le t~
I
I
t
0
0 0 tb
01536
A. Coil current
B. Main contact
C. Auxiliary contact a (NO)
D. Auxiliary contact b (NC)
E. Holding current of the coil

8.5.2 Time values

In relation to the nominal voltage Un of the closing coil. At an ambient temperature of 2o•c.
tc: main contact
ta: auxiliary contact a (NO)
tb: auxiliary contact b (NC)
Closing time Opening time
t t
[ms] [ms]
90 20

80 \.
\
I
I
I
I
18
16
I
I
I
I
tb
0
I I
70 "-.J I 14

f\.' ."\.,; I"

I
12
I
I
I
I
60
' "-..t" """" r--.
~ ......... ......... -- ..£..
I
I
10
8
I
ta

----- -
50 ....... I I
I ..... 1'-- a 1- 6 I I
I tb !""- I tc
4
._
--
40 I I
-"-
2
I I I
30 0
60 70 80 90 100 110 120 130 % Un 50 60 70 80 90 100 110 120 130 %Un
01537
- - - - Voltage limit

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

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B-22 File: b-UR15_tech data_en.fm
 UR15 Installation

c. Installation
~
A I DANGER!
To ensure maximum safety, servicemen and operators must read the A .2 " Safety
precautions" section before starting installation , maintenance and adjustment of
the device or before starting to operate it.

C.1 Weight and dimensions

Weight UR15-41 UR15-42
Circuit-breaker (standard, without options): ± 2 kg 29 kg 39 kg

0 Arc chute only: ± 1 kg 12 kg 22 kg

01517
Dimensions without tolerances are indicative.

~ Centre of gravity.
.J- Earth connection: hole 07 or screw M6x25
(1 ): Space needed for the removal of the arc chute.
(2): Space needed for the removal of the auxiliary box.

Insulating distances to be observed in operating position

Minimum distances to: A B c

Insulating wall [mm] 90 55 0
Earth (metal wall) [mm) 350 200 150
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Installation UR15

C.2 General requirements

Special arrangements must be agreed between the user and Secheron SA to cover extreme
service conditions such as:
• altitude above 1400 m
• ambient temperature exceeding + 70°C
• minimum temperature below - 25°C
• high average temperature combined w ith high relative air humidity (> 95%)
• heavy rain, sand storms, etc.

C.3 Delivery check and acceptance

C.3.1 Check
The customer must open the package and visually check:
• the conformity of the delivered devices with the order: correct identification numbers on the
0
identification plates and correct number of devices;
• for any damage on devices.

C.3.2 Transport damage procedure

If the equipment is damaged , the customer must imperatively report the damage by an official
letter to Secheron SA within 7 days after receiving the goods. Once this delay has expired, all
transport damages can no longer be covered by Secheron. Secheron SA will have to charge the
customer for any repair. For the repai r procedure, please refer to our website
"www.secheron.com" and click on "Services I RMA".

C.4 Packing
--------~-----------------------------------------------------------

Always pack the circuit-breaker and arc chute assembled and protected against impacts and
moisture.
0
C.5 Handling

Circuit-breaker or arc chute a lone: lift it by hand as shown.

Circuit-breaker with its arc chute attached: place the assembly on a pallet.
A
....
I CAUTION! Risk of crushing.
The high speed circuit-breaker can weight up to 39 kg .

. "\ .
01519

Document number: SG10 184 7T EN Revision: 8 03 Issue date: 12 .8.2013

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C-24 File: c-UR15_1nst..en.fm
 UR15 Installation

C.6 Storage
------~----------------------------------------------------------------

For storage duration until 1 year

Store the device in a dry (maximum 70% of relative humidity), clean and covered place
(protected against atmospheric influences such as dust, direct sunlight, rain, humidity and
condensation), with a temperature range between -4o·c and + 7o·c.

For storage duration above 1 year

Or above 6 months with a relative humidity higher than 70%: protect the device in a humidity-
proof packing with silica gel inside it.
In these cases, before mounting the device for use, the following task must be performed:
• clean the greased parts and grease them;
• check the plastic or rubber parts for wear and change them if needed (especially after many
years of storage)
• check the device by opening and closing it 5-8 times.

C. 7 Disposal
----~------------------------------------------------------------------

If the device is to be permanently disposed of, disassemble it as far as possible and separate the
following materials:
- stainless steel
- copper and copper alloys
- aluminium
- rubber (seals, etc.)
- plastics
- electrical cables
- permanent magnets
Recycle or dispose of all materials and components in compliance with local regulations .

C.B Mounting

0 DANGER!
The circuit-breaker must be installed in an indoor ventilated enclosure or an
outdoor closed insulating box, which are free from dust and moisture (minimum
IP54).
The minimum volume of the enclosure/box is determined by the distances against
the insulating panels as defined in § C.1 "Weight and dimensions" and its capacity
to withstand the maximum short-circuit breaking conditions.
The enclosure/box must be fitted with instantaneous opening flaps, which the total
of the opening surfaces must be bigger than 25 cm 2 .

The circuit-breaker must be installed with the arc chute upside!<- (except when installed in some
optional enclosures).
The arc chute must be screwed on the circuit-breaker.

Indoor installation
The circuit-breaker is installed in a HV cubicle in the vehicle.

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Installation UR15

Outdoor installation
The circuit-breaker is installed in a closed insulating box on the roof of the vehicle or suspended
beneath it.

C.8.1 Prerequisites for the supports

Because of its high chemicals, mechanical and electric insulation properties, the material of the
UR15 frame (8) is rigid; then excessive mechanical stress on it must be avoided by applying both
following rules:
Important!
AI The frame (8) could break if these two prerequisites are not fulfilled.

1. The supports (9) must be manufactured in a way that the UR15 frame never touch them
outside the surfaces (11) of the four fixing points.
In case this prerequisite is not respected by the supports (9), 020 x 09 x 1.5 mm flat washers
(10) can be inserted between the UR15 frame (8) and the supports (9).

01622
2. The maximum deviation (12) of the flatness between the four fixing points (red zones 11) of
the supports (9) must not exceed 0.5 mm.

0
11 12
00722

Procedure
Fix the circuit-breaker by means of four M8 screws (1) with washers.

015 18

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C-26 Foie: c· UR1 5_1nsL en.fm
 UR15 Installation

C.9 Low voltage connections

C.9.1 Characteristics
• Auxiliary switches (6) connections: lugs (11) crimped on 1.0 mm 2 wires , tightened by M3
screws:
- either with four wires (5): two for the open contact- two for the closed contact;
- or with three wires (5) and one bridge, as reversing switch .
• Closing coil connections (8): lugs (7) crimped on 2.5 mm2 wires, tightened by two
M4 screws (17). The polarity is indifferent. Four wires are needed for 24 V supply and only
two for a higher supply.

C.9.2 Procedure
a) Remove both screws (1) and the auxiliary contacts housing (2).
b) Remove one or more plugs (3) and replace them by one or more glands (16).
c) Introduce the wires (4) for the closing coil and the wires (5) for the auxiliary switches (6)
through the glands (16).
d) Remove the plate (9) to pass, in the funnel under it, the wires which go to the other side of
the switches.
e) Crimp the lugs (7, 11) onto the wires (see the characteristics above).
f) Connect the lugs (11) to the switches connections (12) according to the diagram (13).
g) Reassemble the plate (9).
h) Partially insert the auxiliary contacts housing (2) into the closing housing (1 0) .
i) Connect the wires (7) of the closing coil (there is no preferential polarity) onto the terminal (8)
and the Varistor lugs (18); tighten both screws (with spring washers).
j) Tighten the glands (16) .
k) Lift the fork (14) and maintain it in front of the pin (15).
I) Fully press down the housing (2), making sure that the pin (15) is inserted into the fork (14).
m) Screw in both screws (1).

3 4
o-o o-o
3
o-o o-o
4
o-A.o o-A.o
1 2 1 2
B E

0 1520·1

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

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File: c-UR1S_lnst_en.fm C-27
Installation UR15

C.10 Main connections

The main connections are established by cables or bars.
Refer to the international standards for the cables or bars cross-sections, according to your appli-
cation. An overview of the applicable standards concerning the cross-sections is given below.

C.10.1 Recommended dimensions of the bars/cables

Important!
When connecting with bars, avoid
creating mechanical stresses in t he
connections (1) by installing the first bar
support (2) not farther than 400 mm from
the connections (1 ).

Contact area
Secheron recommends a minimal contact surface of 1.4 A/mm 2 between each main connection
0
and the cables or bars.

Cross-section for rolling stock purposes

Two different standards must be considered when connecting a circuit-breaker (HSCB):
IEC/EN 60943 "Guide for specification of permissible temperature and temperature rise for
parts of electrical equipment, especially for the main connections", which is dependant of the
standard IEC60077 "Railway applications- Electric equipment for rolling stock".
EN50343 "Railway application- Rolling stock- Rules for installation of cabling".

I l:ctll§l ~II:S•I!IIC I
I HSCB I
--------~,,4----~-2-m--~~~--~-2--m---T•.,, ------------- ~--~~~-.

00712

The cables/bars connected directly to the circuit-breaker must comply with the standard IEC/EN
0
60943. The length of these bars/cables must be at least of 2 meters before and after the main
connection s of th e circuit-breaker.
The cabling of the installation behind these 2 meters must comply with the standard EN50343.
Thus the cross-section of the cables/bars can be different in these two sections of the circuit.

Secheron recommends a current density not exceeding 1.7-2.0 A/mm 2 for the high voltage
cables/bars connected to the circuit-breaker and related to therms current of the application .
For current density exceeding this recommended value, the thermal current of the circuit-breaker
must be derated in fu nction of the application.

Cross-section for industry purposes

The bars/cables connected to the circuit-breaker must comply with the § 8.3.3.3.4 and the tables
9, 10 and 11 of the standard 6094 7-1 "Low-voltage switchgear and controlgear - Part 1: General
rules".

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

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C-28 File: c·UR15_1nst_en.fm
 UR15 Installation

C.10.2 Procedure
Connection with bars
a) Clean the contact areas of the main connections (1 ;5).
b) Connect the bars (2) using one M12 bolt (4) onto each main terminal (1 ;5).

4~ ::;z 4o I' l - :.

1;5
-Y
~
{~ ~ 1;5 ' I--

01 500

Available contact area: 1400 mm 2 per side.

Connection with cables

a) Clean the surface of the main connections (1 ;5).
b) Make connecting copper pieces (6, as example) between the main connections (1 ;5) and the
cables (3), to be able to connect up to three cables on each main connections.
c) Connect the cables onto these connecting pieces (6) and attach this assembly to the main
connections using a M12 bolt (4) onto the terminal (5) and a M16 screw (4) or a M12 bolt into
the terminal (1) .

C.10.3 Polarity of wiring

Although the circuit-breaker is bidirectional, the usual direction of wiring for the main circuit is:
• +(to positive shoe): upper connection (1).
• - (to the equipment): lower connection (5) .

C.11 Earth connection

0
Connect the earthing conductor to the M6 (or optional M8) connecting bolt (1 ).

AI CAUTION!
The cross section of the earthing conductor must be over 35 mm 2 .

01501

Document number: SG 101847TEN Revision: 803 Issue date: 12.8.2013

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File: c-UR15_1nst_en.fm C-29
Installation UR15

C.12 Over-current release

C.12.1 Maximum current release (Id) setting

The over-current release is calibrated at the factory and adjusted either to the value requested by
the customer when ord ering, or to the lowest value of the tri pping range (in that case, you need
to set the tripping threshold (Id) to the required current value) .
A label (2) shows the correspondence between the current values and the graduated scale (3),
This correspondence is determined during the routine test and is specific for each breaker; it can
not be used for another breaker.

Setting procedure
a) Loosen the screw (6).
b) Loosen the knob (4) until the mark (5) reaches minimum value on the scale (3).
c) Then tighten th e knob (4) until the mark (5) coincides with the number on the table (2), corre-
sponding to the selected current value (Id).
d) Tighten the screw (6). Q
A -
e secheron
l---1010204 A 3 1101
lds 1 div.
I Settinq I
B 1 1600 6.2 I

J
1200 20
1500 50 ~ 2
c 1800 81

l 2100
2400
11.3
12.2
5
3
6
D - t-- S.C t OH 0rQOIXI) 4
01 502·1
A. Seri al number of the circuit-breaker
B. lds setting value
C. Range of calibration
D. Sticker part number
Note! The sticker (2) is an example.
0
A
...
I When
Important!
the circuit-breaker trips following an over-current, the fork (15) remains in
closed pos ition and need to be reset (18) to its open position by giving an "OFF"
order to the closi ng coil.

Document number: SG101847TEN Revision: 8 03 Issue date: 12.8 .20 13

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C-30 File: c-UR15_1nsLen.lm
 UR15 Installation

C.13 Final visual inspection and tests

Perform the following operations before putting the circuit-breaker into service.
CAUTION!
Operate the circuit-breaker to test it WITHOUT connecting it to the high voltage
circuit.
Never operate the circuit-breaker under electric load without the arc chute fitted.
The moving contact will move rapidly, keep your finger away when performing the
following tasks!
a) Check that the arc chute (1) is properly positioned and the screws (2) correctly tightened .
b) In order to check the tightening torque of all screws and nuts, look at their red marks (1 0).
They should be aligned, not divided (11 ). If a mark is divided, re-tighten the screw according
to the§ H.
c) Check that the earth connection (3) is correctly done and tightened.
d) Check that the cables or bars are attached to the connections (4) and correctly tightened.

0 e) Check that the maximum current release (Id) is set to the selected operating value and the
securing screw (5) correctly tightened (see§ H. for the torque value).
f) Check that the circuit-breaker can close and open several times consecutively.
g) Check the following points:
Closing pulse duration set between 0.5 and 1 s.
-
-
Holding current value (in the case of an E type circuit-breaker) set at 5% of the closing
current value.
h) Close the circuit breaker and then check that the closing current changes to holding current
(E type only) after a maximum of 1 sec.
i) In order to check that the moving contact (6) opens rapidly, unhook the fork (7) by pushing it
down (9) with a small screwdriver. Then transmit an "off' order to check that the fork (7)
moves (8) to the rest position.

-:-:t' ~
' 10
8
0
5

3
2
0152 4

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

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Installation UR15

C.1 4 Security check advised during operation

The customer should permanently verify that th e voltage/current information coming from a
voltage/current detector corresponds to the information about the state of the circuit-breaker
given by its auxiliary contacts (1 ). according to the complete electrical circuit.
For example, if the information coming from the auxiliary contacts of the circuit-breaker shows
th at the circuit-breaker is open and the voltage transformer detect a voltage, this indicates a
serious problem which must be immediately solved.
WARNING!
Never run a vehicle if the information coming from the auxiliary contacts (1) and a
voltage/current detector is contradictory!

00731

Document number: SG101847T EN Revision: 803 Issue date: 12.8.2013

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 UR15 Maintenance

D. Maintenance
...
A I DANGER!
To ensure maximum safety, servicemen and operators must read the A.2 "Safety
precautions" section before starting installation, maintenance and adjustment of
the device or before starting to operate it.
Note! Each screw/nut need to be tightened to a specific torque; refer to the chapter H. to find theirs
correct tightening torques.

0.1 Required tools and consumable

1. Open end wrenches 8, 10 and 13 mm

2. Adjustable torque wrench with open end wrenches 0 to 20 Nm; 10 and 13 mm
3. Ratchet wrenches for adjustable torque wrench 8 and 10 mm
4. Alien wrenches (preferably ratchet wrenches) 3, 4 and 5 mm
5. Flat head screwdrivers N° 3 and 5
6. Pozidriv screwdriver N°2
7. Plastic hammer 200 gr.
8. Electric test multi-meter
9. Knife or scraper
1O.Secheron's tool kit SG104827R00001 or
SG 104827R 10001
Multi-purpose abrasive rubber fine grade 0- SC202447
Dry cloth

2 3 4 5 6 7 8

01503·2

The standard SG104827R00001 and SG104827R10001 tools kits contain:

11. Depth gauge W-6 15. Arc chute gauge (80x200 mm) GP03
12. Secheron's plug tool 16. Roller remover tool
13. Pin remover 3 mm 17. Shell Rhodina LT2- 50 gr.*
14. Arc chute gauge (20x300 mm) GP03 18. Shell Gadus S2 V100 3-50 gr.*
*Only in SG104827R1000 1 tools kit.

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Maintenance UR15

0.1.1 Grease for general purpose

Shell Rhodina LT2; Secheron's number SG104245P00001 (except for the swivel area of the
mobile contact where the Shell Gadus S2 V1 00 3 Secheron's number SG 104245P00002 grease
must be used; see§ 0 .6.2 for details; the not anymore produced Shell Alvania RL3 grease can

A
....
Ialso be used).

Important!
The use the Shell Gadus 52 V1 00 3 grease on the swivel area of the mobile contact
is mandatory!

0 .1.2 Cleaning agents

Denatured alcohol.
A
....
I Important!
No other solvents allowed!
A solution of liquid soap in water may be used on polyester or polyamide parts on the condition
that th ese parts are stripped down to the polyester or polyamide parts only for this work and then
rinsed with fresh water and well dried before reassembly. 0
0 .2

A
....
IPeriodic inspections

Important!
These frequencies are given for normal (abnormal conditions are listed in § C.2).
The user should adapt these frequencies when using this device in other
conditions.

One current interruption corresponds to one closing and one opening (by order or overcurrent).

0 .2.1 Basic inspections

Operation Frequency See§

Whenever one of th e following event occurs first:
Measure of the contact - Every 18 months. 0 .4.1
wear.
Cleaning and horns
inspection
- Or 1'000 overload current interruptions.
-Or 2'000 current interruptions under normal load .
0 .4.3 0
- Or 10'000 cycles without load.
Recommended inspection: every 18 months.
Inspection of the arc chute 0.4 .2
Mandatory inspection: when replacing the contacts.

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 UR15 Maintenance

0.2.2 Major inspection

Operation Frequency See§

Perform the basic inspection Whenever one of the following event occurs 0.4
Measure the X clearance first: 0 .5. 1
- Every 36 to 48 months
Check and greasing - Or 20'000 cycles without load. 0.5.2
Final test Whenever a major inspection is carried over. 0 .5.2

If these operations imply some parts change, their procedures are described in the follow ing
sections:

Replacement of the main contacts and horn 0 .6

Replacement of the arc chute components 0 .7
Replacement of the closing device components 0 .8
Replacement of the over-current release 0 .9
Replacement of the guide assembly 0 .10
Replacement of the opening shock absorbers 0 .12
Replacement of the closing shock absorbers 0 .11
Replacement of the fork 0 .13

0.3 Replacement criteria

0 .3.1 Wear due to current interruptions

Replace the following parts , subject to wear due to current interruptions, when the replacement
criteria is reached:

Item position - in § Name of the part Replacement criteria See§

40- F.4.2 Moving contact 0.4.1
52- F.4.2 When W dimension reaches 15°1+ 0·5 mm.
Fixed contact 0 .6.2
11 - F.4.2 Fixed horn When the horn cross-section reaches half the 0 .6.3
111- F.4.2 Screw horn's original cross-section of 20x3 mm 2 . 0 .6.4
0 22 to 27 - F.4 .5
5 - F.4.5
Baffle 100x100
Baffle 240x100
When material deposit make contact between
baffles.
0.7

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Maintenance UR15

0.3.2 Wear due to mechanical operations

Replace the following parts, subject to wear due to mechanical operations, according to the
number of cycles (counted or estimated) .
Important!
A I These criteria are given for normal (abnormal conditions are listed in § C.2). The
user should adapt these criteria when using this device in other conditions.
One cycle is one opening and one closing of the circuit-breaker.
Refer to the "spare parts catalogue" chapter for the location of the parts.
Item position- in§ Name of the part Replacement criteria See§
36- F.4.2 Guide assembly 0 .10
15- F.4.3 Fork kit 0 .13
1 - F.4 .2 Opening shock-absorber kit Every 50'000 cycles 0 .12
40- F.4.2 Moving contact (1) 0 .6.2
41- F.4.2 Flexible connections 0 .6.2
Every 50'000 cycles
23- F.4.3 Sylodamp washer
or every 5 to 7 years
0 .8
0
25- F.4.3 Spring 0 .8
13- F.4.3 Core assembly (M+E) 0 .8
20- F.4.3 Socket-BZ (M) 0 .8
Every 100'000 cycles
20 - F.4.3 Socket-EBZ (E) 0 .8
24- F.4.3 Gask washer MQV 0 .8
3- F.4.3 Closing coil assembly (M+E) 0 .8
Every 100'000 cycles
33 - F.4.2 Closing shock-absorber kit 0 .11
or every 5 to 7 years
2- F.4.1 Closing device assembly (M+E) Every 200'000 cycles 0 .8
Every 10'000 over-current
20- F.4.1 Over-current release 0 .9
interruptions
(1) As the moving contact can be changed due to current interruptions, check the number of
operations since its last change.

0 .4 Basic inspections

0.4.1 Measure of the main contact wear

0
a) Close the circuit-breaker and remove the cap (5).
b) Insert the Secheron depth gauge W-6 (1) through the cover (2) until it touches the screw (3).
c) If the tool surface (4) is close to the cover (2), or touches it (K :::; 0.5 mm or W =15 O/+O.s mm),
the main contact and the horns must be replaced according to § 0 .6.
d) Re-insert the cap (5) and open the circuit-breaker.

~~
. 3
- s
01504

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 UR15 Maintenance

0.4.2 Inspection of the arc chute

Tool needed
Either the Secheron arc chute gauge SG1 00029P1 .
Or an 80 x 200 mm plate, thickness 0.5 mm to 1 mm, made of a rigid material as steel,
aluminium, polyester, etc.

Procedure
e) Starting into the eighth slit (3) from the base plate (1), insert the gauge (4) by about 100 mm
at the four locations (5).
f) Repeat this procedure into all slits between this slit (3) and the top of the arc chute.
g) If the gauge no longer pass:
remove the arc chute and check the state of the horn (7) according to § 0.4.3. If needed,
change the horns (according to § 0 .6).
Dismantle the arc chute to replace the worn baffles (according to § 0 .7). In that case,
replace also the six first baffles on the base plate (1) side.
Note! If many baffles need to be changed and if the arc chute is very dirty (black), it could be more
interesting to change the complete arc chute.

01640
15. Wear area

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Maintenance UR15

0.4.3 Cleaning and horns inspection

Remove the arc chute

a) Remove the four M8 screws (8} with washers.
b) Lift and place the arc chute upside down on a work bench.

Operations
c) Brush the arc chute plate (1) and the strip (9) between the baffles .
d) Brush the frame (10) around the horns (7).
e) Check the tightening of the horns: tighten the screw (1 1) and the nuts (1 2), refer to§ 0 .6.4
"Replacement of the horn" for details.
f) Check the state of the horns (7): when their cross-sections reach half the part's original
cross-section of 20 x 3 mm 2 , replace them according to§ 0 .6.4.

Assemble the arc chute

g) Place the arc chute on the circuit-breaker, introducing the protusion (13) into the recess (14).
h) Tighten the 4 screws (8). 0
12
12
11

9
01506

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 UR15 Maintenance

0.5 Major inspection

0.5.1 Check of the X clearance

The X clearance is the distance between the fork (1) and the roller (2).

Requirement: X = 0, 7± 0·3 mm.

a) Open the circuit-breaker and remove the cap (11 ).
b) Introduce the Secheron depth gauge W-6 (8) into the cover (3). Make two measures of the
distance between the cover (3) and the tool (8) by means of a depth gauge (6):
- Firstly measure X1 without moving the core assembly.
- Secondly completely push (7) the core assembly in order to close the X clearance and
measure X2.
c) X clearance= X2- X1 .
If the X clearance is out of tolerances, the operations to perform varies according to:
- If no components need to be replaced, replace the shock-absorber, located in the
connection (9), according to§ 0 .12 "Replacement of the opening shock absorber".
- If the closing core has been unscrewed or if some of the following components need to
be replaced: main circuit housing , closing device housing or closing device.
Adjust the X clearance by adding or removing the setting washers (1 0) according to
§ 0 .8.3 "Mounting".
d) Re-insert the cap (11)

AI Important!
Never tighten or loose the moving core screw (4)1

0
01508-1

0.5.2 Inspection of the mechanical components and greasing

Check of the moving contact
a) Remove the arc chute according to§ 0.4.3 "Cleaning and horns inspection".
b) Remove the closing device housing according to§ 0 .6.1 .
c) Remove the moving contact according to the "Dismantling" section of the § 0 .6.2.
d) First with a cloth, then with an abrasive rubber, clean:
- the groove (22) and carefully remove all the dust on both sides of that groove;
- the surface (54);
- both contacts surfaces (68).
e) Check the state of the surface (54): if black spots (55) appear on the surface (54), the moving
contact must be replaced.

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Maintenance UR15

f) If needed according to the replacement criteria (see § 0 .3) of the closing shock absorber,
replace it (see the procedure in§ 0 .11).
g) Re-assemble the moving contact according to the "Reassembling" section of the§ 0 .6.2.
h) Re-assemble the closing device housing according to § 0 .6.5.

54

00715-1

0.5.3 Final test 0

Before putting the circuit-breaker back into service, it is recommended to perform the following
tests. Refer also to § C.13.
For th ese tests, the main connections must be disconnected, and the supply voltage must be
provided by an adjustable vol tage source.
CAUTION! risk of crushing!
The moving contact will move rapidly, keep your fingers away when performing the
following tasks!
Important!
Operate the circuit-breaker to test it WITHOUT connecting it to the high voltage
circuit.
i) Connect the closing coil to the power supply adjusted at 70% of the nominal voltage (minimal
voltage). Perform 10 closing/opening cycles (see§ B.3.1 for coil voltage values).
j) Close the circuit-breaker.
k) With a 1-JOhm-meter adjusted at 1OA, measure the total resistance between upper (64) and
lower (15) connections. If the measured value is over 651-JO, either:
- if it has not be done in § 0 .5.2, clean the moving and fixed contact tips (68) with an abra-
sive rubber; then remove all the rubber residues with pressurised air and a cloth. Perform
again 10 closing/opening cycles and repeat the measurement.
0
- change the main contacts according to § 0 .6.
I) Check the opening capability:
- For the E type: slowly reduce the voltage and note the value at which the circuit-breaker
opens. This value must be lower than 3.5% of the nominal voltage.
- For M type: close the circuit breaker; unhook the fork by pushing it down with a small
screwdriver; the moving contact opens and the closing device remains in holding posi-
tion; apply 14% of the nominal voltage in reverse polarity during 0.5s and check that the
fork (7) moves (8) to the rest position.
m) Close the circuit-breaker.
In order to check that the moving contact (6) opens rapidly, unhook the fork (7) by pushing it
down with a small screwdriver. Check the opening of the moving contact. Check also with a
screwdriver that the up/down move of the fork can be done without friction. Then , transmit an
"off' order to check that the fork (7) moves (8) to the rest position.
n) Manually check that the lever (1) moves freely.

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 UR15 Maintenance

o) Check the set point of the maximum current release (Id): the indicator (2) should be on the
required value and the screw (3) tightened .
p) Check the tightening torque of all screws and nuts: in order to check them, look at their red
marks (65) which must be aligned, not divided (66); if this mark is divided (66), re-tighten the
screw according to the§ H. Simultaneously check the presence of all necessary washers.
q) If not yet done, lightly grease the shock absorbers (19), the slot (5) and the fork (6) with
Rhodina LT2 grease.
r) Reassemble the arc chute.
s) Check the general appearance (cracks, cleanliness, etc.); please contact Secheron for any
defect that can not be safely corrected.
If all tests are full filled, the circuit-breaker is operational.

~
A I Important!
Never operate the circuit-breaker under electric load without the arc chute fitted.

8
66 ~
65 ~
00699·1

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

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Maintenance UR15

0.6 Replacement of the main contacts and the horn

0.6.1 Removal of the main circuit housing

Note! These operations must be carried over with the circuit-breaker opened.
a) Remove the arc chute according to § 0.4.3.
b) Disconnect the cables from the main connections (1 ).
c) Loosen the four screws (4) and remove both screws (6) with washers.
d) Slightly pull the auxiliary contacts housing (8) to disconnect both ca bles (40).
e) Remove the earthing cable (7).
f) Remove the fou r screws (4).
g) Remove the circuit-breaker (3+5), without the auxiliary contacts housing (8) .
h) Remove the four bolts (2) to separate the closing device housing (3) from the main circuit
housing (5) .

--3
0

01512

0 .6.2 Replacement of the moving contact

Dismantling
a) Remove the main ci rcu it housing according to § 0 .6.1.
b) Remove the screws (20).
c) Loosen the screw (19, left-handed thread), by turning the wrench (18) counter-clockwise (70) Q
to remove the connection (21 ).
Note! If the shock absorbers (49) need to be replaced accordi ng to§ 0 .5.1, see§ 0 .12.
d) Remove both screws (16).
e) Hold the guide (1 0) with a 10 mm wrench (51) and loosen the screw (11) until a distance of 2
mm is reached between the screw ( 11 ) head and the main circuit housing ( 12).
f) Lift the guide (1 0) in order to unhook the rod (13) and separate the guide assembly (1 0) from
the moving contact (14). If needed, in order to lift the rod (13) out of its groove (24), insert
under the roller (17) the SG1 01969P00001 Secheron guide tool (48) or a small screwdriver.
A
....
I Important!
Do not damage the roller (17)1
g) Lower the guide assembly (10) below the lower connection (15) to remove it lateraly.
h) Remove the moving contact (14).

Document number: SG101847TEN Revision: 603 Issue date: 12.8.2013

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 UR15 Maintenance

44

12
14

01513·1

Reassembling
i) Clean the surfaces (22) the with a cloth, and grease them thereafter with approximately 0.5 g
of Shell Gadus S2 V100 3 grease.
j) Place the new moving contact (14) in the groove (22).
k) Prepare the guide assembly (1 0) as follow:
- Lightly grease the slot (50) of the guide (10) and the pusher with Rhodina LT2 grease.
- Manually keep the rod (13) properly centred in the guide (10).
I) Introduce the guide assembly (1 0) under the lower connection (15).

~
A I Important!
In case there is only one chamfer (47), it must face the moving contact (14).

0 m) Fit the pivot socket (25) into the lower connection (15) and hook the rod (13) into the moving
contact groove (24).
n) Tighten the screw (11), maintaining the guide (10) using a 10 mm wrench (51).
o) Insert and tighten both screws (16).
p) Fit in the connection (21).
q) Screw the screw (19, left-handed thread) without tightening it, by turning the wrench ( 18)
clockwise.
r) Screw the screws (20) without tightening them, tighten the screw ( 19), then tighten the
screws (20) .

Document number: SG101847TEN Revision: 8 03 Issue date: 12.8.2013

Copyn ghtQ 2013 Secheron SA • This document is not contractual and conta ins inform ation corresponding t o the level of technology at the date of release.
File: d·UR15_maint_en.fm D-43
Maintenance UR15

0.6.3 Replacement of the fixed contact

a) Remove the screws (30).
b) Remove the screw (32).
Note! If that screw can not be loosen, turn the nut (31) clockwise to unscrew both screws (32, 33-left
handed thread) and simultaneously lift the fixed contact (34).
c) Change the fixed contact (34) .
d) Insert and tighten the screw (32).
Note! If the nut (31) has been loosened, first tighten the nut (31) with the screw (33), then a new screw
(32). If the nut (31) has been removed, remount it with the red painted hole (43) downwards
e) Screw the screws (30).

01514

0.6.4 Replacement of the horn

a) If not already done in point 0 .6.2-b), remove the screw (36) , then unscrew the screw (19) by
turning the wrench (18) counter-clockwise (70) to lift the horn (38).
Note! If the screw (36) can not be loosen, turn the nut (35) clockwise to unscrew both screws (36, 37-
left handed thread) and simultaneously unscrew the screw (19) to lift the horn (38).

01515
b) Change the horn (38).
c) Fix the horn (38): screw the screw (19) by turning the wren ch (18) clockwise.
d) Insert and tighten the screw (36).
Note! If the nut (35) has been loosened, first tighten the nut (35) with the screw (37), secondly ti ghten
the screw ( 19), then a new screw (36). If the nut (31) has been removed, remount it with the red
painted hole (43) downwards.

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrightO 2013 Sllcheron SA· This document is not contractual and contains informaoon corresponding to the level of tectvlology at the date of release.
D-44 File: d-UR15_maint. en.fm
 UR15 Maintenance

0.6.5 Reassembling of the circuit-breaker

a) Lightly grease the fork (9) and the slot of the guide (1 0).
b) Place the closing device housing (3) against the main contact housing (5) watching to the
following points:
- the fork (9) passes through the guide (10) and the moving contact (14).
- the fork (26) of the guide assembly (1 0) passes through the closing device housing (3).
- the pins (39) are inserted in theirs corresponding holes of the closing device housing (3) .
c) Insert and tighten the four bolts (2).
d) Introduce the auxiliary housing (8) by about 15 mm.
e) Connect the wires (40- there is no preferential polarity) with the varistor lugs (69).
f) Completely push in the auxiliary housing (8), watching to insert the tip (71) into the fork (26).
g) Tighten the screws (6) with the spring washers.
h) Place the assembly (5+3) on its support and tighten the screws (4).
i) Connect the cables on the mains connections (1 ).
j) Connect the earth cable (7).
k) Place the arc chute on the circuit-breaker and tighten the 4 screws (27).
I) Perform the final tests according to § 0 .5.3.

0
26 71
01516·1

Document number: SG101847TEN Revision : 603 Issue date: 12.8.2013

CopyrightC 2013 Secheron SA • This documen t is not contractual and contains information corresponding to the level of technology at the date of release.
File: d·UR15_maint_en.fm D-45
Maintenance UR15

0 .7 Replacement of the arc chute components

0.7.1 Dismantling
a) Remove the arc chute according to§ 0.4.2.
b) Place the arc chute on shims (1) to stabilize it
in vertical position (H ~ 60 mm).
c) Remove the six nuts (2).
d) Remove the plate (3).
e) Remove the six nuts (4) with washers.
f) Remove the last deionizer plate (5).
g) Remove the baffle (6).
h) Remove the next deionizer plate (7), the next 8
baffles (8) and keep proceeding in this order
until having removed them all (14,13,12) until
the plate (9). See the details of the plates
positions in § F.4.5. 0
Important! These parts must be refitted at
AI the exact same place when reassembling!
i) Clean the plate (9) and the deionizer plates
(5,7,12,13, 14) with a brush or a dry cloth .
j) Remove the worn baffles (8, 10).

0 .7.2 Assembling
01509-1 1
Conditions
The deionizer plates (7, 12, 13,14) or the plate (9) shall be free from carbonization.
The baffles ( 10) shall not:
- be holed;
- carry material deposits with a thickness above 0.5 mm;
- be excessively worn [disappearing between the deionizers plates (7)].
Note! When many baffles or deionizer plates are worn, it could be better to change the complete arc
chute. 0
Procedure
a) Place two new deionizer plates (12,13) onto the threaded bars (11) on top of the arc chute
plate (9).
b) Place the corresponding baffles (1 0) on top of the de ionizers plate (13); if the baffles are
burnt, replace them by new ones according to the above conditions. Repeat the operation to
the top. If the deionizer plates (14) are worn, replace them by new ones on the way up.

AI Important!
These parts must be refitted at the exact same place they were at disassembling!

c) Tighten the whole assembly with the six nuts (4) with washers.
d) Insert the upper plate (3).
e) Fit and tighten the six nuts (2).

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrightO 2013 S8cheron SA- This document is not contractual and contains information corresponding to the level of technology at the date of release.
D-46 File: d-UR15_maint_en.fm
 UR15 Maintenance

0.8 Replacement of the closing device components

0.8.1 Removal of the closing device

01510-1
a) Disconnect the earth cable (1).
b) Remove the four bolts (2) and separate the closing device housing (3) from the main circuit
housing (4).
c) Remove the screws (5) with washers to separate the auxiliary contacts housing (6) from the
closing device housing (3), disconnecting both wires (7) before it is completely out
d) To be able to reach the pin (12), insert the Secheron depth gauge W-6 (9) through the
cover (10) to push the screw (24).
e) Place the closing device on shims (17) on a work bench, lying on the cover (1 0) side and on
0 the gauge (9).
f) Press down (38) the closing device housing (3) to be able to remove one spring ring (11)
using small pliers.
g) Remove the pin (12) .
h) Remove the fork (13) with the pin (14), the rod (15) and the spring (16).
Do not lose any parts!

0.8.2 Replacement of the worn components

a) Remove the screws (21) with washers with nuts and the cover (22).
b) Pull out the moving core assembly (23).
A
...
I Important!
Never tighten or loosen the moving core screw (24)!
c) Remove the spring (25).
d) Remove the socket (26), the rear plate (27), and the gask washer (28).
e) For the M type only: remove the coil (29).

Document number: SG101847TEN Revision : 803 Issue date: 12.8.2013

CopyrightC 2013 Secheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release.
File: d-UR1 5_ maint_en.fm D-47
Maintenance UR15

0.8.3 Mounting
f) Put the closing housing (30) in vertical position.
g) For M type only, insert successively into the closing housing (30):
- the socket (33) if it has been removed.
- a new closing coil (29).
h) Insert a new gask washer (28) into the groove (34) of the coi l housing (29).
Important!
AI i)
The component surfaces shall be perfectly clean!
Lightly grease the spring (25) and insert it into the coil housing (29).
j) Lightly grease the new core assembly (23), then clean it with a soft paper and insert it into
the coil housing (29).
k) Insert a new socket (26) into the rear plate (27) groove.
I) Insert the rear plate (27), with the socket (26) upside, into the inner groove (35) of the
cover (22).
m) If an adj ustment of the X clearance is needed in § 0 .5.1 "Check of the X clearance", remove Q
the washer (3 1) from the cover (22) using a 3 mm pin remover and insert or remove setting
washers (32) to adjust the distance, then re-insert the washer (31 ).
n) Place the cover (22) and insert the four screws (21) with washers.

01511
E: E type closing device.
M: M type closing device.

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

Copyrigh!C 2013 S&cheron SA • This document is not contractual and contains information corresponding lo lhe level of technology al lhe dale of release.
D-48 File: d· UR15_mainl_en.lm
 UR15 Maintenance

0.8.4 Mounting of the closing device

Refer to both above figures.
a) Insert the Secheron depth gauge W-6 (9) through the cover (10) to push the screw (24).
b) Place the closing device on shims (17) on a work bench, with the cover (10) side downwards.
c) Insert the fork (13) onto the rod (23) and insert the pin (12).
d) Place both spring rings (11) on the pin (12).
e) Remove the W-6 gauge (9).
f) Place the pin (14) into its seat on the closing housing (3).
g) Insert the spring (16) onto the rod (15), then insert this assembly into the pin (14) and the
fork (13) .
h) Mount the closing device housing (3) on the main circuit housing (4) according to the § 0 .6.5.

0.8.5 Final inspection

When the circuit-breaker has been assembled:
• Measure the X clearance, see § 0 .5.1.
• For E type: close the circuit-breaker and check the holding current.
• Trip the circuit-breaker twice to test the circuit-breaker opening:
- first by an order send to the closing coil.
- secondly by simulation of lmax (lift the fork with a small screwdriver to unhook it), then
send an "OFF" order to retract the fork.

0 .9 Replacement of the over-current release

a) Remove the moving contact according to § 0 .6.2.

b) Remove the screws (1) and the connection (2) .
A
...
I Important!
Do not drop the moving mass (45) onto the flexible cables (51) or the roller (17)1
c) Remove the screws (3) and both parts (4).
d) Remove the lower connection (5) from the over-current release.
e) Remove the over-current release (6) and replace it with a new one.
0 f) Introduce the lower connection (5) into the over-current release (6): watch to insert it in the
correct direction.
g) Carry on the reassembling in reverse order.
Note! With a new direct release, calibrate the circuit-breaker to determine the new equivalencies
between the maximum current release Id and the adjustment scale. A direct current supply is
needed.

01 531·1

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrightC 2013 56cheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
File: d-UR15_maint_en.fm D-49
Maintenance UR15

0.10 Replacement of the guide assembly (3)

Refer to § 0 .6.2 for removal and § 0 .6.5 for assembling.

Other operations to perform

Check the cond ition of the groove (1 ), remove the burrs or replace the moving contact (2) if the
groove (1) is damaged.

3 1

01534·1

0.11 Replacement of the closing shock absorbers

0
Perform these operations on both sides of the circuit-breaker.
a) Remove the screw (1) and the screws (2).
b) Remove the complete shock absorber assembly (3,4,5) and discard it.
c) Grease the new shock absorber (5) and tappet (4) and fit them into the new support (3).
d) Place the support (3) and tighten the screws (2).
e) Attach the flexible cable (7) with the screw (1).
Note! Do not loose the tappets (4) and the shock absorbers (5) wh en assembling.
f) Grease the tops (6) of both tappets (4 ).

5
0

01535

Document number: SG101847TEN Revision: 603 Issue date: 12.8.2013

Copyrigh!C 2013 Secheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
D-50 File: d· UR15_malnt_en.fm
 UR15 Maintenance

0.12 Replacement of the opening shock absorber

Dismantling
a) Remove the screws (20).
b) Loosen the screw (19, left-handed thread), by turning the wrench (18) counter-clockwise.
c) Remove the complete shock absorber (21 ), holding the moving mass (45).
A
....
I Important!
Do not drop the moving mass (45) onto the flexible cables (51) or the roller (17)!
d) Remove the moving mass (45), the spring (44), the rubber plate (46) and the nuts (52).
e) Change the U-plate (50), watch to put the small hole (54) on the right side as shown .
f) Insert both screws (53) and hand-tighten both nuts (52).
g) Slightly grease the spring (44), then insert the rubber plate (46), the screw (19), the spring
(44) and the moving mass (45).
h) Insert this assembly into its place, holding the moving mass (45).
A
....
I Important!
Do not drop the moving mass (45) onto the flexible cables (51) or the roller (17)!
i) Screw the screw (19, left-handed thread) without tightening it, by turning the wrench (18)
clockwise.
j) Screw the screws (20) without tightening them, tighten the screw (19), then tighten both nuts
(52), then tighten both screws (20) .
Note! Discard the worn components in order to avoid an undesirable re-use.

0
01583

0.13 Replacement of the fork

Refer to § D.8 for the procedure.
Note! Discard the worn components in order to avoid an undesirable re-use.

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

Copyright«:> 2013 Sltcheron SA· This document is not contractual and contains information corresponding to the level of technology at the date of release.
File: d·UR 1S_maint_en.fm D-51
Maintenance UR15

0.14 Replacement of the flexible connections

a) If needed, remove the closing device housing according to § 0 .8.1.

b) Remove the screws (17, 21) and both flexible connections (16).
c) Fix the extremiti es (15, with the hole at 9 mm) of both new flexible connections (16) with the
M6x25 screws (17), with the elastic washers, without tightening them.
d) Place the others extremities (20, with the hole at 7 mm) of both flexible connections (16),
place the plates ( 19) with the round corner as shown and fix them with the M6x20 screws
(21 ), with the black washers.
e) Tighten the screws (17,21).
Note! If removed, re-assemble the closing device housing according to§ 0 .8.4.

0155' 9

Document number: SG1 0184 ?TEN Revision: 803 Issue date: 12.8.2013
Copyrigh~ 2013 Secheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
D-52 File: d· UR15_maint_en.fm
UR15 Trouble shooting

E. Trouble shooting
A
..a. I DANGER!
To ensure maximum safety, servicemen and operators must read the A.2 "Safety
precautions" section before starting installation, maintenance and adjustment of
the device or before starting to operate it.

Note! Each screw/nut needs to be tightened to a specific torque; refer to the chapter H. to find theirs
correct tightening torques.
Beside the parts replaced during the maintenance program, some parts may become damaged
and in that case need to be replaced. They are:
See§
Lower connection 0 .9
Varistor E.1
Auxiliary switches E.2

E.1 Replacement of the Varistor

a) Remove the four screws ( 1) and the cover (2).

b) Remove both screws (3) and the varistor (4).
c) Insert both screws (3) into the coil wires (5), the varistor lugs (4) and the coil lugs (6). Tighten
the screws (3). The wires (5) have no preferential polarity.
d) Put some silicone paste (7) between the varistor (4) and the coil bloc (8).
Note! Use Silicon Silastic RTV 732 glue; Secheron's number HSBA432535P0001 .
e) Re-assemble the cover (2), tighten the screws (1) with new elastic washers.

~2
7
4

00730

Document number: SG101847TEN Revision: B03 Issue date: 12.8 .2013

Copyrigh~ 2013 Secheron SA. Thi s document is not contractual and contains information corresponding to the level of lechno!ogy at the date of release.
File: e·UR15_trouble_en.fm E-53
Trouble shooting UR15

E.2 Replacement of auxiliary switches

a) Remove the auxiliary contacts housing (1) according to § D.6.1 "Removal of the main circuit
housing" and place it on a work bench.
b) Press the pin (2) to compress th e spring (3); pul l the lever (4) to let the finger (5) go off the
groove of the pin (2).
c) Remove the identification plate (6) from the side of the defective switch.
d) Remove both paral lel pins (7) from th e side of th e defective switch and remove the defective
switch (8). Do not loose the spacers (11 , not present if six switches are inserted in the
housing).
e) Disconnect the cables (9) from th e defective switch (8) and conn ect them to the new switch.

0
6

015032

Reassembly
f) Fit the switch (8) into the auxiliary contacts housing (1 ), th en insert the parallel pins (7) and
the spacers (11 ).
g) Place a new identification plate (6) to secure the parallel pins (7) in their housing (1 0).
h) Press the pin (2) and push the lever (4) to let the fin ger (5) enter into the groove of the pin (2).
i) Reassemble the auxiliary contacts housing according to § D.6.5 "Reassembling of the circuit-
breaker".

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

Copyrigh\C 2013 S echeron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release.
E-54 File: e-UR15_trouble_en.fm
 UR15 Wear & spare parts catalogue

F. Wear & spare parts catalogue

F.1 List description:
Pos: reference number between list and drawing.
Part number: number to quote when ordering a part.
• WP: wearing parts
• SP: recommended spare part (see the "Recommended spare parts" section below).
• Description: name of the article.
• Qty: Number of items needed in the complete assembly.
Note! Some parts may not be the correct ones if your device have optional parts that override these
parts: in that case, the correct part numbers can be found in the "Options" or "Specific versions"

~
A I
chapters.

Important!
Check first if the part is (or isn 't) in the "Options" and "Specific versions" chapters
before to quote a part number.

F.2 Recommended spare parts

In addition to the wearing parts, we recommend to keep in stock some parts that could be
damaged by inadequate operations.
Depending on the quantity of devices in operation, we recommend the following number of spare
parts for each SP part quoted in the catalogue:

Quantity of devices in operation Quantity of spare parts

1 to 10 1

0 11 to 100
101 to 500 2%
2

> 500 1%

F.3 After sales services

For any return of merchandise to Secheron, please refer to our website "www.secheron.com"
and click on "Services/RMA".

Document number: SG1 01847TEN Revision: 803 Issue date: 12.8.2013

Copyright~ 2013 Secheron SA· This document is not contractual and contains information correspcnding to the level of technology at the da te of rel ease.
File: f·UR15_spc_en.fm F-55
Wear & spare parts catalogue UR15

F.4 Catalogue

F.4.1 Circuit-breaker

(1800V)

(900V)

01525·1
Pos. Part number WP SP Description Qty
2-E type HSBT131014R15001 X CLOSING DEVICE E 24V
HSBT131014R15003 X CLOSING DEVICE E 36V
HSBT1 310 14R15004 X CLOSING DEVICE E 48V
HSBT1 31014R15006 X CLOSING DEVICE E 72V
HSBT1 31014R15007 X CLOSING DEVICE E 110V
HSBT1 31014R15008 X CLOSING DEVICE E 220V
2-M type HSBA131133R15001 X CLOS ING DEVICE M 24V
HSBA1311 33R15003 X CLOSING DEVICE M 36V
HSBA 131133R15004 X CLOSING DEVICE M 48V
HSBA 131133R15006 X CLOSING DEVICE M 72V
HSBA 13 11 33R15007 X CLOSING DEVICE M 110V

6
HSBA1 3 1133R15008
HSBT231018R15100 X
X CLOSING DEVICE M 220V
ARC CHUTE 900V
0
6 HSBT23 1018R15200 X ARC CHUTE 1800V
20 HSBT231019R15201 X TRIPPING DEVICE 0.9-1.8 KA
20 HSBT231019R15301 X TRIPPING DEVICE 1.2-2.4 KA
20 HSBT231019R15401 X TRIPPING DEVICE 1.8-3.6 KA

Note! The tripping device (20) rarely needs to be changed (every 10'000 over-current interruptions).

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

Copyrigh~ 2013 S8cheron SA- This document is not contractual and contains information corresponding to the level of technology at the date of release.
F-56 File: f·UR15. spc_enJm
 UR15 Wear & spare parts catalogue

F.4.2 Main circuit

....
'I
I
I
I ;
I .-"
I ----
1 / ----
~ ....

1000V 2000V

01526·1

Pos. Part number WP SP Description Qty

SG 102998R00001 X OPENING SHOCK ABSORBER KIT UR15
7 SG101812P00001 X SUPPORT CY 20x13.5 HORN UR15-AL 2
33 SG 102200R00500 X UR15 CLOSING SHOCK ABSORBERS KIT 1
36 HSBA431351 R01500 X GUIDE UR15 ASSEMBLY
41 SG101816P00001 X CONNECT FLEX U 20x9 UR15-CU 2
100 SG 104981 R00500 X MAIN CIRCUIT KIT UR15 AgZnO 1

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

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File: f-UR15_spc_en.fm F-57
Wear & spare parts catalogue UR15

F.4.3 Closing device

01527·2

Pos. Part number WP SP Description Qty

SG100575P1 CAP RD 26x9-EPDM 80ShA
3-E type HSBT431 256R0001 X CLOSING COIL E 24V
HSBT431256R0003 X CLOSING COIL E 36V
HSBT431 256R0004 X CLOSING COIL E 48V
HSBT431 256R0006 X CLOSING COIL E 72V
HSBT431256R0007 X CLOSING COIL E 11 0V
HSBT431256R0008 X CLOSING COIL E 220V
3-M type HSBT431 256R0009 X CLOSING COIL M 24V
HSBT431256R0011 X CLOSING COIL M 36V
HSBT431 256R0012 X CLOSING COIL M 48V
HSBT431256R0014 X CLOSING COIL M 72V
HSBT431256R0015
HSBT431256R0016
X
X
CLOSING COIL M 110V
CLOSING COIL M 220V 0
VARISTOR ASSEMBLY FOR 110 V BATTERY
4 SG101375R 1500 1 X
OR 72-87 V RECTIFIED
SG101375R15002 X VARISTOR ASSEMBLY FOR 220 V BATTERY
VARISTOR ASSEMBLY FOR 72 V BATTERY
SG101375R 15003 X
OR 48 V RECTIFIED
VARISTOR ASSEMBLY FOR 24-48 V BATTERY
SG101375R15004 X
OR 24-32 V RECTIFIED
VARISTOR ASSEMBLY FOR 87-96 V BATTERY
SG101375R15005 X
OR 64 V RECTIFIED
VARISTOR ASSEMBLY FOR 64V BATTERY OR
SG101375R15006 X
36 V RECTIFIED
SG101375R15007 X VARISTOR ASSEMBLY FOR 220 V RECTIFIED
SG101375R15008 X VARISTOR ASSEMBLY FOR 110 V RECTIFIED
SG101375R15009 X VARISTOR ASSEMBLY FOR 96 V RECTIFIED
11 HSBT431100P0001 X ROD HOUND 4x51-GRIL PVZ-3H
12 HSBT431101 P0001 X AX IS 4P 8x29-GRIL PVZ-3H
13 HSBA43 1350R 15003 X MOVING CORE ASSEMBLY UR15-E

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

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F-58 File: f·UR15_spc_en.fm
 UR15
e secheron Wear & spare parts catalogue

Pos. Part number WP SP Description Qty

13 HSBA431350R15004 X MOVING CORE ASSEMBLY UR15-M 1
-
15 SG 102983R00500 X KIT FORK UR15
20 H S BA431407 POOO 1 X SOCKET M-32/41x6.25-BZ D1K
20 HSBT431122P0001 X SOCKET E-30/40x6-EBZ
23 S G 102086 POOOO 1 X WASHER 18x34x5 SYLODAMP HD100
24 HSBT431149P00003 X GASK WASH 35/41.5x1 .5-MQV 50SH
25 HSBT431170P0001 X SPRING COMPR 15.5x1.5x47.5-INCONEL
26 HSBT431171P0001 X SPRING COMPR 5.8x0.5x60.8-SP SS
37 NB435160P0002 X SPRING RING 2
70* SG100945P1* X WASHER SHIM 20/32x0.1-SS*
71 * SG100945P2* X WASHER SH IM 20/32x0.2-SS*
72* SG 100945P3* X WASHER SHIM 20/32x0.5-SS*
73* SG 100945P4* X WASHER SHIM 20/32x1 .0-SS*
74* SG 100945P5* X WASHER SHIM 20/32x1.5-SS*
75* SG 100945P6* X WASHER SHIM 20/32x2.0-SS*

* Used to adjust the X clearance (see § D.5.1).

F.4.4 Auxiliary contacts

13

01528·1

Pos. Part number WP SP Description Qty

9 HSHR430302R00501 X AUXILIARY SILVER CONTACT KIT 2
9 HSHR430302R00502 X AUX ILIARY GOLD CONTACT KIT (OPTION) 2
--- STICKER LOWER LEFT AUX LOW-COST-AL
13 HSBA431731 P00003 X 1
14 HSBA431732P00003 X STICKER LOWER RIGHT AUX LOW-COST-AL

Document number: SG101847TEN Revision : 803 Issue date: 12.8.2013

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File: f·UR15_spc_en.fm F-59
Wear & spare parts catalogue UR15

F.4.5 Arc chute

01 529-1

Pos. Part n umber WP SP Descr iption Qty

900 V arc c hute (HSBT231018R1 5100)
2 HSBT431156P0001 X BAFFLE 100x2.5x100-ST U1203 24

1800 V arc c hute (HSBT231018R1 5200)

0
2 HSBT431156P0001 X BAFFLE 100x2.5x100-ST U 1203 66

Common parts
1 HSBT031011R15002 X PLATE 421x165.5x60.5 Arc eh machined-bmc
BAFFLE 240x2x100 ARC CHUT E UR6.15-U
5 SG 10 1772P00002 X
1203
10 HSBT231032P0001 PLATE 340x140x2.5 UPPER UR6-BMC
22 HSBT431156P15002 X BAF FLE 100x2.5x100-ST U 1203 2
23 HSBT431156P15003 X BAFFLE 100x2.5x100-ST U 1203 2
24 HSBT431156P15004 X BAFFLE 100x2.5x100-ST U1203 2
25 HSBT431156P15005 X BAFFLE 100x2.5x100-ST U1203 2
26 HSBT431156P15006 X BAFFLE 100x2.5x100-ST U1203 2
27 HSBT431156P15007 X BAFFLE 100x2.5x1 00-ST U 1203 2
41 HSBT1 31 011P 15002 X PLATE 340x165x7 deionizer machined-bmc 1
42 HSBT131011P 15003 X PLATE 340x165x7 deionizer machined-bmc 7

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

Copyrighl'l:> 2013 St!cheron SA - This document is not contra ctual and contains information corresponding to the level of technology at the date of release.
F-60 File: I-UR15_spc_en.lm
UR15 Options

G. Options
~
A I DANGER!
To ensure maximum safety, servicemen and operators must read the A.2 Safety
precautions section before starting installation, maintenance and adjustment of the
device or before starting to operate it.
Note! Each screw/nut need to be tightened to a specific torque; refer to the chapter H. to find theirs
correct tightening torques.

G.1 Indirect release BIM 1

Attached to the closing device (1) and the main circuit frame (2), the indirect release reduces the
mechanical opening time of the circuit-breaker when required by specific applications.
The circuit-breaker can be remotely opened by a pulse sent to the coil (3), which rotates the
lever (4), thereby lowering the fork (5) and opening the moving contact (6).
This device can also be manually (7) activated.
Important!
When the circuit-breaker trips following an indirect release, the fork (15) remains in
closed position and need to be reset (18) to its open position by giving an " OFF"
order to t he closing coil.

00683

G.1.1 Spare parts catalogue

00732
Pos. Part number WP SP Description Qty
1 HSBA331596ROOO 1 INDIRECT OVER-CURRENT RELEASE BIM1 1
2 HSBA433197R0001 x COIL DIRECT CLOSING

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrightC 2013 Secneron SA· This document is not contractual and oontains information oorresponding to the level of technology at the dato of release.
File: Q·UR15.options_en.fm G-61
Options UR15

G.2 Six auxiliary switches

Six auxiliary switches can be fitted in the auxiliary box.
Connect the wires according to the following diagram. See § C.9 Low voltage connections for
details .

~
3 4 3 4 3 4 3 4 3 4 3 4
o-o o-o o-o o-o o-o o-o o-o o-o o-o o-o o-o o-o
~ ~ ~ ~ ~ ~
1 2 1 2 1 2 1 2 1 2 1 i.
A B c D E F
00698

G.2.1 Spare part catalogue

13
0
00732

Pos. Pa rt number WP SP Description Qty

13 HSBA431731 P0001 X ST ICK ER LOWER LEFT AUX-AL
14 HSBA431732P0001 X ST ICKER LOWER RIGHT AUX-AL

Document number: SG1 0184 ?T EN Revision: B03 Issue date: 12.8.2013

Copyrighg) 2013 SOCheron SA ·This document is not contractual and co ntains information corresponding to the level of technology at the date of release.
G-62 File: g-UR15_options_en.fm
 UR15 Options

G.3 Protective enclosure

G.3.1 Description
The protective enclosure for circuit-breaker consists of an enclosure made of self-extinguishing
insulating material secured to a metal frame.

01546· 1
TDs: suspended mounting.
TOp: "placed" mounting.
Enclosure design meets the following requirements:
• Total isolation of breaker;
• Minimum size;
• Optimum volume of interior permitting correct breaker operation;
• Water and dustproof enclosure (IP55) with drains for the evacuation of the condensed mois-
ture;
• Various methods of mounting , e.g. suspended (s) below a vehicle or placed (p) directly on it.

G.3.2 Handling
Upper shell (1) assembly alone: use the handles (2) to lift it w ith ropes or manually.
A
.4IA.
I Important!
Do not lay the upper shell onto the spark arresters (22)1
Lower shell assembly alone or upper and lower shells together (4): place two ropes (5) below the
edges of the lower shell.
A
.4IA.
I Important!
Never lift the complete upper and lower shell assembly using the handles (2).

01547· 1

G.3.3 Weight
UR15-41 TDS/P: 48 kg± 3 kg
UR15-42 TDS/P: 62 kg± 4 kg

Document number: SG1 01847TEN Revision: 803 Issue date: 12.8.2013

CopyrightC 2013 Secheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
File: g·UR1 5_option s_en.fm G-63
Options UR15

G.3.4 Dimensions
UR15-41/42 TDS/P
1 kV =754"
2 kV = 764"
I' 1 kV =704 ±5
I~-------------'----\'
2 kV = 714 ±5

\ ~~-~~-~--~--·~ 0
"'"
\'p WlU ±5
' ' tO. J
0
"'"
a.------------~~--\ \
I _Jr-i\1 -\ \
tm: ~ \ \ (.i ll ll j j
~ c ~ '' l::itl=t~l1 f: Jrl=:tJI1
~ Jl~ I 15Nm I ~~=-~ \ I 15Nm I ~[!$
~ -- l
I.I] __ -- -- -- _,. ----- - -----"' --
0

1 kV = 37 1 ±5
2 kV = 368 ±5
696 ±5

Dimensions without tolerances are indicative.

01548-1
0
* Space needed to remove the upper shell.

Outside space required

Free space required around the unit for convenient handling of upper and lower shells as well as
periodic servicing:
Front of the protective enclosure: about 80 cm.
- Around height and width: equal to the height and width of the protective enclosure.

Dimension with the optional Veam connector

81

U")
CXl

00709

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrightC 20 13 S8cheron SA - This document is not contractual and contains information corresponding to the level of technology at the dat e of release.
G-64 F1le: g·UR15_options_en.fm
 UR15 Options

G.3.5 Installation - Mounting onto the support frame

Prerequisites for the supports
Excessive mechanical stress on the protective enclosure (1) must be avoided by applying the
following rule:

~
A I Important!
The protective enclosure (1) could break if this prerequisite is not fulfilled.

The maximum deviation (12) of the flatness between the four fixing points (red zones 11) of the
frame (5,7) must not exceed 1 mm, but in maximum 0.4 mm for each 200 mm .
In case this prerequisite is not respected by the frame (5, 7), wide flat washers (13) can be
inserted between the protective enclosure (1) and the frame (5,7) .

~,_____?§?C ~ :: ,[;; 1
:~J_ ~~==~~~
11

11~ 00723
The protective enclosure (1) is attached on its frame (5,7) by means of four M10 screws (3,4) .

Example of suspended mounting (TDS)

The frame (5) supporting the protective enclosure (1) hangs below the vehicle (2).

Example of "placed" mounting (TOP)

0 The frame (7) supporting the protective enclosure (1) should be placed on the roof of the vehicle
(10) (or on the floor of an HV cubicle).

\
2 6
9
/
1- 1 ---
3 7
10

5
_\
00650·2
Note! The fixing screws (3, 4) are not supplied with the protective enclosure.

Document number: SG101847TEN Revision: B03 Issue date: 12.8.2013

CopyrightC 2013 S6cheron SA- This document is not contractual and contains information corresponding to the level of technology at the date of release.
File: g-UR15_options_en.lm G-65
Options UR15

G.3.6 Installation - Removal of the upper shell

a) Remove the four screws (1) to separate the upper shell (2) from the lower shell (3).
b) Raise the upper shell (2) with the handles and place it upside down with the arc chute
plate (5) at the top.

AI Important!
Do not lay the upper shell onto the spark arresters (22)1

5 22

\ \
00681

G.3.7 Installation - Mounting of the lower shell

a) Place the lower shell (3) into the support frame (1 ).
b) In order to stabilize the circuit-breaker for the cables connections, fix the lower shell (3) on
0
the frame with two M6x10 or 1/4"x1/2" extra low screws (2, not supplied with the protective
enclosure).

01582

G.3.8 Installation - Connection of the main circuit

a) Remove the complete upper shell and lay it upside down with the arc chute plate (5) at the
top.

~
A I Important!
Do not lay the upper shell onto the spark arresters (22)1
b) Remove the circuit-breaker from the lower shell (3) as follow: 0
- Disconnect the earth cable (10).
- Remove the screws (1 1) and the fl anges ( 12).
- Remove both M6 screws (13).
- Li ft the circuit-breaker out of the lower shell (3) until you have access to the screws (30).
- Remove the auxiliary housing (31) according to the point c) of the§ 0 .8.1.
c) Remove both screws (14), the six screws (15) , the plate (19) and the silicone sheet (33).
d) Remove both earthing screws (20) and the plates (16) , then unscrew the glands (17).
e) Slip the glands (17), then the plates (16) and the silicone sheet (33) onto the cables before
crim ping the lugs. Make sure that the lugs and the plates are on the threaded side of the
gland .
Important!
Do not pass the lugs through the holes of the silicone sheet (33)1 lt will break and
loose its watertightness.
f) Cri mp the lugs.

Document number: SG1 0184 ?TEN Revision: 803 Issue date: 12.8.2013
Copyrigh~ 2013 Secheron SA • This document is not contractual and contains informati on correspon ding to th e level of technology at the date of release.
G-66 File: g·UR15_opti oos_en.fm
UR15 Options

g) Place the silicone sheet (33), the plates (16) and the glands (17) at their place onto the lower
shell (3).
h) Inserts the four screws (15) and tighten them.
i) Inserts both earthing screws (20) and tighten them.
j) Place the plate (34), insert both screws (14) and tighten them.
k) Screw the glands (17) on the plates (16).
I) Re-insert the auxiliary housing (31) according to the points d) to g) of the § 0 .6.5.
m) Place the circuit-breaker in the lower shell (3).
n) Fit the flanges (12) and the four screws (11) and tighten them.
o) Tighten both screws (13) to secure the copper plate.

01551- 1
p) Connect th e earth cable ( 10) to the side of the closing device using a M6 bolt.
q) Connect the main circuit cables (31) onto the main connection (21) with M12 screws/bolts (32
-not delivered) .
r) Re-place the complete upper shell onto the lower shell (3) .

01584

Document number: SG1 01847TEN Revision: 803 Issue date: 12.8.201 3

CopyrightC 2013 Secheron SA · This document is not contractual and contai ns information corresponding t o the level of technology at the date of release.
File: g· UR15_options_en.fm G-67
Options UR15

Installation of the main circuit with the optional Veam connector

Instead of removing the auxiliary housing (31 ), remove the inner connector (9) : by means of a
multiple pliers (23) with plastic protections (24) , unclamp (25) and remove the inner connector
(9).
To insert it: insert the inner moving connector (9) onto the fixed connector and rotate the bayonet
retainer, by means of the multiple pliers (23), until a click is heard.

25

24

23

00706
0
G.3.9 Installation - Low voltage connection with standard Harting connector
Secheron's number for the mobile connector:
1. SG102955R00001 wi th 18 pins; SG102955R00002 with 28 pins.
2. SG 102955R00003 with 18 pins; SG 102955R00004 with 28 pins.
Including 4 pins of 2.5 mm 2 (Secheron's number SC201186) , and 14/24 pins of 1.5 mm2
(SC201153).
Note! The mobile connection needs to be ordered separately.

Procedure
a) Insert the cables (5) into the pins (6) according to the following 00702 diagram, using the 09
99 000 0110 crimping tool (with locator) from Harting for HAN E® with wire gauges 0.5 -
4mm2 .
Note! The number of the Harting's pins removal tool is 09 99 000 0319.
b) Manually insert th e pins (6) into the holder (7) and fix it into the connector (1 ,2).
c) Check that the fixed (3) and mobile (1, 2) connectors are not damaged. 0
d) Connect the mobile connector (1, 2) into the fixed connector (3), ensuring the correct orienta-
tion (pin 1 must go into hole 1 according to the wiring diagram) and that the lock (4) is
correctly locked.

00703·1

Document number: SG101847TEN Revision: 803 Issue date: 12.8 .2013

CopyrightC 2013 Secheron SA ·This document is not contractual and contains information corresponding to the level of technology al the date of release.
G-68 File: g-UR15_options_en.fm
UR15 Options

Pins correspondence
Male pins of 2.5 mm2 : Secheron 's number SC201155
Male pins of 1 mm2 : Secheron's number SG807887P00018

00703

18 poles connector 28 poles connector

Pins 1 to 4 : section of 2.5 mm 2 Pins C1 to C4: section of 2.5 mm2
Pins 5 to 18: section of 1.5 mm2 Other pins: section of 1.5 mm 2

- t ;t 7 8 11 12
2 i:
I
1 t 2---~~ ;--~'- ;--~~ ;-t ;--~~-
7 8 3 4 7 8 11 12 15 16
2

19 20 J
~--------------J~---------~- ---------------------------------
00702

0 Standard auxiliary configuration 2a + 2b (18 poles connector)

, -- ...
'
,'_ __ I Optional auxiliary configuration 6a + 6b (28 poles connector)

Document number: SG1 01847TEN Revision: 803 Issue date: 12.8.201 3

Copyrigh tl!:l 2013 Secheron SA. This document is not contractual and contains information corresponding to the level of technology at the date of release.
F ile: g·UR15_options_en.fm G-69
Options UR15

G.3.10 Installation - Low voltage connection with optional Veam connector

ITT Cannon VEAM references for the contact pins of the mobile connector
1-1 .5 mm2 pins: size 16 - VEAM W 27963.
• 2 mm2 pins: size 12 - VEAM W 27964-20 (for 13 pole connector).
• 2.5 mm 2 pins: size 12- VEAM W 27964-22.
For mounting, use the tools from Cannon ITT Industries (download the latest catalog from : http://
www.ittcannon.com/c/8/veam-productsNEAM CIR connectors catalog).

Procedure of installation
a) Rotate the bayonet retainer (1) to remove the mobile connector (9).
b) Loosen the sleeves (2) .
c) Adjust the seal (11) according to the diameter of the cable protection (6).
d) Place the gland (3) and the bushing (1 0) onto the cable protection (6) as shown below.
e) Insert a 20 mm long retractable insulating sheath (7) onto each cable (5).
f) Crimp the sockets (4) onto the cables (5) using 1 mm 2 wires for the auxiliary contacts and Q
2.5 mm 2 wires for the closing coil.
g) Cover the end of the cable protection (6) with a 15 mm insulating sheath (8), warm with hot
air to shrink them (7,8) .
h) Insert the wired sockets (4) individually into the support (11) according to the wiring diagram.
i) Screw the bushing (10) into the bayonet retainer (1); letting the seal (12) coming over the
sheath (8).
j) Screw the gland (3) into the bushing (10).
k) Connect the moving connector (9) onto the fixed connector and rotate the bayonet retainer
(1) until a click is heard .
I) Tighten the sleeves (2), making sure the sheath (8) is tightly secu red under the sleeves.

00725
Note! The clamping range of the PG29 gland (3) is 18.0- 30.0 mm .

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

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G-70 File: g-UR15_options_en.fm
UR15 Options

Wiring diagram

00653·2

0 Standard auxiliary configuration 2a + 2b with 13 poles connector

:___; Optional auxiliary configuration 6a + 6b for 36-110 V and 6a + 4b for 24 V with 30 poles
connector
Note! The mobile connector (9) must be ordered separately.

Document number: SG101847TEN Revision: B03 Issue date: 12.8 .2013

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File: g-UR15_options_en.fm G-71
Options UR15

G.3.11 Installation- Earth connection

The magnetic circuit of the closing device and the LV-circuit connectors are al l connected, via the
earth cable to the earthing screw (1 ).
Connect the earth cable (2) (coming from the frame) to the earthing screw ( 1) as shown below.
Hold the screw (1) and not the nut (4) when tightening th e nut (3).
Note! Only when loosing the nut (3), the nut (4) can be hold.
As the screw (1) and nuts (3,4} are in copper, use a head socket wrench (5) to avoid round ing off
the edges.

AI Important!
The minimal cross-section of the earth connection cable is 35 mm 2 .

® ®

~
~ ~ ®®©
~~~====I.@
_
§_@_@
___J 0
j_ / / =
":" 1 J-,
01552·1

A. With standard Harting connector B. With optional Veam connector

G.3.12 Installation - Reassemble the upper shell

a) If needed, remove both screws (4) .
b) Place the upper shell (1) onto the circuit-breaker, introducing the protrusion (2) into the
recess (3).
c) Raise and secure the four screws (6) or insert four screws (7) .

• -----1--
0
6
I
1

·~.
3

05154

G.3.13 Maintenance

AI DANGER!
To ensure maximum safety, servicemen and operators must read the A.2 Safety
precautions section before starting installation, maintenance and adjustment of the
device or before starting to operate it.

Refer to the D. chapter for the maintenance of the UR15 circuit-breaker.

Note! The circuit-breaker must be removed out of the lower shell to measure the X clearance.

Document number: SG101847TEN Revision: 803 Issue date: 12.8.2013

CopyrightC 2013 Secheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
G-72 File: g·UR15_options_en.fm
UR15 Options

G.3.14 Maintenance - Basic inspection

a) Remove the upper shell according to § G.3.6.
b) Using a dry rag and vacuum cleaner, clean the arc chute plate (1) and the plate (2) around
the inlet (3).
c) If necessary, vacuum the bottom of the lower shell.
d) Clean the four drains (holes located on the four lower corners of the lower shell) with an air
gun from inside the enclosure.
e) Check the contact wear:
- Close the circuit-breaker.
- Insert a 3 mm cylindrical gauge (9) (e.g. a pin remover) between the moving contact (4)
and the upper contact (5) half way up the contact plates.
If the insertion is impossible, the mobile contact (4), the upper connection (6) and the
connections (7,8) must be changed . See§ 0 .6 for the procedure.
f) Open the circuit-breaker.

01555
g) Check the arc chute:
- This check requires the use of the SG1 00029P2 gauge (2) or an 20x300x0.5 mm flexible
made of spring steel or polyester.
To check the baffles (1 ), push the gauge (2) through the intermediate plate (3) and then
successively between the baffles (1) on all sides of each of the arc chute chamber. Move
the gauge over the entire surface of the baffles .
- If the gauge (2) can no longer be inserted between the 3 first baffles for arc chute 1kV or
the 5 first baffles for arc chute 2 kV, the arc chute must be disassembled and the worn
baffles (1) changed. See§ H Tightening torques and§ 0 .7 Replacement of the arc chute
components.

00656

Do cument number: SG101847TEN Revision: B03 Issue date: 12.8.2013

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File: g-UR15_options_en.fm G-73
Options UR15

G.3.15 Maintenance - Replacement of the arc chute components

a) Place upper shell ( 1) with the arc chute on shims (2) at least 60 mm thick.
b) Remove the six buttons (3) with a 3.5 mm pin spanner.
c) Remove the eight screws (4).
d) Remove the upper shell (1 ).
e) Disassemble the arc chute, replace the worn components and reassemble according to
§ 0 .7, except for the nuts (2 of the§ 0 .7.1) which are replaced by the buttons (3).
f) Measure the height H of the arc chute.

~
A I Important!
For the arc chute 42, the height H must be smaller than 293.5 mm .
g) If the height H is too big, remove the upper plate (5) and adjusUtighten the nuts (6) to reach
the correct height H.
h) Place the upper shell (1) on the intermediate plate (7) and secure it with the eight screws (4).
i) Apply a drop of Loctite 241 onto the threading and then fit and gently tighten the six
buttons (3).
j) Mount the upper shell as described in§ G.3.12. 0

00657

Document number: SG101847TEN Revision: 803 Issue date: 12.8 .2013

CopyrightC 2013 Sllcheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
G-74 F11e: g-UR15_options_en.fm
UR15 Options

G.3.16 Maintenance - Replacement of the circuit-breaker components

a) Disconnect the main circuit feed cables fixed to the connecting plates (1).
b) Remove both M6 screws (2).
c) Disconnect the earth cable (3).
d) Remove the four screws (5) and the flanges (6).
e) Follow the point b) of the§ G.3.8 to remove the circuit-breaker from the lower shell.
Note! With the optional VEAM connector, only unclamp and remove the moving connector (4) .
f) Change the components as described in § D.6 and D.8 to D.13.

01558·1

G.3.17 Maintenance - Mounting of the circuit-breaker in the lower shell

g) Re-insert the auxiliary housing (31) according to the points d) to g) of the § D.6 .5. while
placing the circuit-breaker into the lower shell (7).
h) Fit the flanges (6) and the four screws (5) without tightening them hardly.
i) Tighten the four screws (5) to secure the circuit-breaker with the flanges (6).
j) Tighten both M6 screws (2).
k) Connect the main circuit feed cables fixed to the connecting plates (1) with M 12 bolts.
I) Connect the earth cable (3) to the side of the closing device using a M6 bolt.
Note! With the optional VEAM connector, insert the inner moving connector (4) into the fixed connector
and rotate the bayonet retainer until a click is heard.
m) Reassemble the upper shell according to§ G.3.12.

G.3.18 Spare parts catalogue

00733

Pos. Part numberWP SPDescriptionQty

NBT300279P0141 x GASK 0 21.89x2.62-G 75-270 6

Document number: SG101847TEN Revision : 803 Issue date: 12.8.2013

CopyrightC 2013 Secheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
File: g·UR15_option s_en.fm G-75
Options UR15

0
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G-76 File: g-UR15_opti ons_en.fm
UR15 Tightening torques

H. Tightening torques
H.1 General procedure

Each screw/nut needs to be tightened to a specific torque; this chapter shows theirs correct tight-
ening torques. Put a new elastic washer each time one has been loosened .
For the purpose of checking the tightening of all screws and nuts, paint
a red line (1) from the screw/nut (2) onto the parts (3) after having tight-
ened any screw/nut to the requested torque.

H.2 Standard tightening torques

Unless specially indicated in § H.3, use these values for greased stainless steel bolts.

Thread diameter M3 M4 M5 M6 M8 M10 M12

Torque [Nm] ± 10% for A2/A4-70 1 1.7 3.4 5.9 14.5 30 50
Torque [Nm] ± 10% for A2/A4-80 1.3 2.3 4.6 8.0 19.3 39.4 67

H.3 Specific tightening torques

All the values are in [Nm] .

/ 3.5

1I

01623

Document number: SG101847TEN Revision : 803 Issue date: 12.8.2013

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File: h-UR15_torq_en.fm H-77
Tightening torques UR15

1 .2 ----~

'

01624

0
00724

Document number: SG 101847TEN Revision: 803 Issue date: 12.8.2013

CopyrightC 2013 S6cheron SA • This document is not contractual and contains information corresponding to the level of technology at the date of release.
H-78 File: h·UR15_torq _en.fm
UR15 Tighten ing torq ues

M25: 7
M32: 6
M40: 12
PG21: 7
PG29: 6
PG36 : 12

2.5 4

MS: 16
M10 : 32
5/16": 14

15
6

01625

, .

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File: h·UR15_torq_en.fm H-79
 0

·o

e secheron