Management Accounting and Control Systems: Xxxvi, 3
Management Accounting and Control Systems: Xxxvi, 3
Management Accounting
and Control Systems
I. INTRODUCTION
L
Weekly Planning Hourly Planning
Long Lead Times Zero Lead Times
Large Lot Sizes Lot Size of 1
Vendor Difficulties Vendor Synergies
Product Life Cycle Declining Life Cycle Much Shorter
Design Many Engineering Chan- Few Engineering Change
ges
Many Complex Cornpo- Few Complex Compo-
nents nents
Quality Improvement Zero Defects
over Cycle
Infinite Options Limited Options
Financial Labor Efficiency Product Profitability
Control Full Stream
Little Emphasis on Investment Intensive
Investment
Shop Orientation Product Cost is Incurred
Focus on Variable Cost Minimum Variable Cost
Beyond Material
overhead Spreading Zero Direct Labor
Cost Measurement Cost, Flexibility, De-
pendability and
Quality Measures
Functional Interfaces Product Teams
Long Lead Times Flexible and Rapid
Decision Making
Hierarchical Fewer Levels
FIGURE 2
L+ Cyc!e &TT, arid Matched Co.~t(Berliner and Brimson (1988)).
Crrrh F~OKI
F. Product Costing
The change from direct to indirect, and variable to fixed costs, indi-
cates that many traditional costing systems may be producing cost
FIGURE 3
Clzangng Cost Behavior Patterns
W
k
V)
0
0 TECHNOLOGY
I--
0
3
n
0
K
Q.
ISLANDS OF
AUTOMATION MFG
numbers that are misleading if used for decision making. Many sys-
tems are integrated with financial accounting and are used for costing
inventories and cost of sales. Inaccurate costs for that purpose are not
overly serious. But most managers want to use costs for performance
evaluation, pricing policy and long run product profitability evalua-
tion. Before selecting a method to be used for costing a product, the
purpose and use of the resulting numbers should be clearly stated.
Evaluating the profitability (or a pricing policy) of a product over its
life cycle clearly requires different costs than those required for a
short run make or buy decision. In multi-product situations in AT en-
vironments, the increased amount of fixed period costs, a good part
of which will be joint in nature, and the incurrence of development
costs (both CAD and CAE) prior to manufacturing and marketing
of the product, make product costing a challenging task. It should be
obvious that different cost models will have to be used for different
purposes.
Activity Based Costing (ABC) has become the accepted term for the
recently widely advocated methods for obtaining more accurate costs
in circumstances where knowledge of accurate costs is important for
decision making.
The initial focus of ABC is on the activities performed to produce
a product. Costs of these activities are identified and traced via a so-
called cost driver for each product, based on the product's use of each
activity. Activity based accounting is : " .... a collection of financial and
operational performance information dealing with significant activi-
ties of the business. Activities represent repetitive tasks performed by
each specialized group within a company as it executes its business
objectives". (Romano (1989)).
It is not surprising that the first reported uses of ABC were in in-
dustries with multiple products in a highly competitive environment.
In such situations profit margins are thin, prices are dictated by the
competition, and product profitability is judged on the basis of inter-
nally developed costs. If these costs are distorted, management may
be unaware that some products are sold at a loss. A cost driver should
present the best available measure for the consumption of overhead
activities by a product. The most frequently cited cause for the dis-
tortion of product cost is that many traditional costing systems ignore
the fact that many overhead costs of activities are not related to the
volume of products manufactured.
Setup costs are still an important cost, even in many AT manufac-
turing plants. They are not related to volume but to such drivers as
number of setups or setup hours. In a multi-product situation there
are usually significant differences in volume among products. Setup
costs for low volume products should therefore be higher on a per
unit basis for the low volume product and lower for the high volume
product. Ignoring these relationships in a costing system will lead to
overcosting of high volume products and undercosting the low volume
products.
Another indirectly volume-related activity might be materials
handling (cost may be related to weight or bulk); if assigned to pro-
ducts on a volume basis, such as direct labor or machine hours are,
they would, of course, distort unit costs.
The objective of ABC is the measurement of more accurate pro-
duct cost by careful consideration of activities that are not driven by
(related to) conventional volume measures such as direct labor hours,
machine hours, material dollars, or weights. A simple example in the
appendix illustrates activity costing and shows the distortions in re-
ported costs resulting from purely volume based traditional systems.
Summarizing, we can say that obsolete cost systems may lead to
dysfunctional decisions (Holzer and Norreklit). Symptoms that sys-
tems have become obsolete include the following :
- line managers lose faith in the cost figures produced by the cost sys-
tems and use their own cost estimates ;
- competition's prices for some product are below your reported costs,
and reported profit margins are hard to explain.
We have said that the introduction of AT is one of the environ-
mental factors that affect cost functions and therefore lead to changes
in costing systems. Other external factors include increased compe-
tition brought about by the globalization of markets and domestic de-
regulation.
2. Life Cycle Costing
Because of the shortened life cycle for many products, and the increa-
sed importance of design and development costs, more attention is
now paid to shifting cost patterns over the life of a product.
Today, product life cycle management attempts to integrate mar-
keting and engineering perspectives of a product's life cycle. From a
marketing perspective, the product life cycle comprises the shifts in
the product revenue curve. From an engineering perspective, the pro-
duct life cycle incorporates the types of activities that constitute a pro-
duct's life cycle, i.e., production engineering, design, production, and
distribution.
In life cycle costing, cost is measured at each stage of the product's
life cycle, and it is also accumulated by stages over development and
production. Product design and development, process analysis, pro-
gramming and prototyping constitute the cost of the first stages. They
are followed by procurement, manufacturing, and distribution.
Life cycle costing is used to establish pricing policy and for con-
trolling product contribution margins during different stages. Espe-
cially in the early stages of product design and engineering, commit-
ments are made with regard to materials, product specifications, and
manufacturing equipment and processes. These commitments largely
determine cost during the production and distribution stage of a pro-
duct (see Figure 2). Cost and revenue factors will also determine the
length of a product's life cyclc.
FIGURE 4
Value Chain (Porter (1985)).
FIRM INFRASTRUCTURE
I
HUM!AN R E S O U R C ~M A N A G E ~ E N T
I I l
TE~CHNOLOGYD'EVELOPME~T
I . Pe$ormance Measurement
A. Management Control
1. Contingency theory
2. Slack
Slack concerns the excess resources that can be accumulated from su-
perior performance in one period, to be used to compensate in full
or in part for inferior performance in the subsequent period. Two
kinds of slack are mentioned: 1. organizational slack, which refers
to a resource which is not used to its full capacity ; and 2. budgetary
slack, an understatement of budgeted revenues and an overstatement
of budgeted cost. Slack is a generally recognized phenomenon in or-
ganizations. Lewin and Wolf criticized the slack concept because it
"explains" too much and "predicts" too little ; slack has to be better
determined. "Further investigation into the potential determinants of
organizational and budgetary slack remains to be done. This effort
is an important one, as the behavior of slack is highly relevant to the
achievement of internal economic efficiency in organizations." (Lewin
and Wolf (1976), Belkaoui (1989a))~.
3. Participative Budgeting
4. H u m a n Information Processing
C. Information Economics
Information Economics treats information like any other economic
commodity for which there is a demand. Information Economics in
the accounting context has been developed by Demski and Feltham,
who produced a systematic cost benefit analysis for the evaluation of
information and measurement alternatives.
"The information-economics approach attempts to measure the
demand for information, a demand based on the value of the infor-
mation and the cost of supplying it, including the perhaps higher cost
for more accurate or more timely information." (Kaplan and Atkinson
(1989)).
The accountant is the constructor, who has to take the utility of
the manager into consideration. For an excellent discussion of the ear-
ly developments of information economics for management accoun-
ting see also Mattessich (1980).
D. Agency theory
NOTES
1. The figure is adapted from C.J. McNair a.o., p.24-25.
2. See also our discussion on the value chain.
3. For detailed discussion see: Prentice Hall Editorial Staff (1983).
4. The reader who is interested in an overview of this kind of research is referred to Belkaoui
(1989a) en Ferris (1988).
5. For some recent research in the contingency area Macintosh and Daft (1987), Rockness
and Shields (1988), Simons (1987). Earlier work includes Watterhouse and Tiessen
(1987), Gordon and Miller (1976), Burns and Stalker (1961) and Burns and Watterhouse
(1975).
6. The concept of slack is discussed by many authors. The interested reader is referred to
Cyert and March (1963), Lewin and Wolf (1976) pp. 648-654, Bourgeois (1981) pp.29-39,
Schiff and Lewin (1970) April pp.259-268 and (1968) May pp.51-62, Merchant (1985)
May pp.201-210 ad Belkaoui (1985) Fall.
7. Recent research in Budget~ngParticipation is Aranya (1990), Fall pp. 67-77 ; Hirst (1987),
October pp 774-784, Brownell P. and M. McInnes (1986) October and Chenhall and
Brownell (1988) pp.225-233. Earlier research is Hofstede (1968) Argyris (1952) and Hop-
wood (1972).
8. Cognitive style : "determines the way each individual processes, tranforlns and restruc-
tures the stimulus information from the environment to shape the resulting behavioral
response." Macintosh (1985) p.87.
9. For in depth treatment of this approach refer to Demski (1980) and Magee (1986).
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