WELDING PROCEDURE SPECFICATION

11 46-CS-004

MINA ABDULLAH REFINERY

Note: This WPS is applicable for structural work

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OA 19-07-2015 lssued for Review /MZ a} ,:,I {
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Rev. Date Description Originator Checked By App,roved By

CleanFuelsProject (-,.-y):5611;5JlJlffl; &

Kuwait National Petroleum Company (K.S.C.)

Kuwait :-:::;=.:.a:.-.::.- KNPC

Petrofac
PSCJ Job No. Jl-2025 / Samsung / CB&l i Pe'OfaC - ENGNEERING
soususc b

CONTRACT NO. CONTRACTOR JOB NO. DOCUMENT NO. REV

I

CFP/EPC/0054-MAB1 Jl-2025 P601 2MAB.000. 10.03.303 OA

I
Kuwait National Petroleum Company
(K.S.C) Welding Procedure P601 2MAB.000.10.03.302
Clean Fuels Project Specification REV. 04,19-7-2015
KNPC Contract No. CFP/EPC/0054-MAB1 i1 46-CS-004 Page 2 of 2
PSCJ Job No. Jl-2025

Record of Revisions

Rev. No. Page/Section Description

OA lssued for Review

A Petrofac -,i ? SAMSUNG

ENGINEER?NG M
 MINA ABDULLAH (MAB) EPC PACKAGE 1 0F
CLEAN FUELS PROJECT (CFP) OF KUWAIT

Petrofae ,'..€aP'SAMSUNG
ihaihtaiiha 4h
PETROFAC / SAMSUNG / CB&l

A NATIONAL PETROLEUM COMPANY (K.S.C)

WELDING PROCEDURE SPECIFICATION

Based on AWS D1.1 & Proect Specs.

PREQUALFIED Yes J!L QUALIFIED sy (WPS)

WELDING
or PROCECURE PROCED RECORDS
QUALIFICATION
resriwaYes [,
SPECFICATION
(PQR)

ldentification 41 WPS-1146-004

Revision OA Date 19-Jul-15 By M.A.ZEAIR

CompanyName ConsolidatedContracorsCompa

WeldingProcess(es)
SupportingPQRNo.(s)SMAW Type-Manual
Prequalified X Semi-Automatic
Machine [Il Automatic 0
JOlNToesrahUSED FOR JOINT DESIGN AND DETAIL SEE PAGE 2&3
POSITION

Single [x DoubleWeld [] Vertical

Type: B-U2,C-U2&TC-U4b Progression :up[x Dowr0
PO8}ti0nOfGrO(Ne:ALL Fillel NA

Backing: ves [X NO €
BackingMaterial: weldmetal ELECTRICALCHARACTERISTICS
Root Opening AS PER SKETCH Root face DimAS PER SKETCH

Groove Angle: AS PER SKETCH Radius (J-U) NA Transler Mode (GMAW) Short-Circuiting

BackGouging: Yes Ga NO z Method Grinding Globular€ Spray g

Current:AC €ocep[p oces€puiseo€
BASEMETALS Other

Material Spec. ASTM A 36 0r equivalent Tungsten Elec

GROUPl &ll

TypeorGrade Size: NA

PlateThickness:
Diameter(Pipe) Groove: N/A Fillet: N/A Groove: 38mmmm Fillet: All Type NA
TECHNIQUE
FILLER METALS Stringer or Weave Bead: Both
AWS Specification AWS A5.1 Multi-pass or Single Pa
AWSClassificmion E7018-1 NumberofEledrodes Sin Ie

ConsumableManufacturer ESAB EledrodeSpacing LonJtudinal NA

Brand&Designation OK55.00 lateral NA
Angle NA
SHIELDING
Flux NA Gas NA
Composition NA Contact Tube to work distance NA
Eledrode-Flux(Class) N/A FlowRate NA Peening NA
GasCupSize NA Interpasscleanin : Grindin and/orBrushin
PREHEAT POSTWELDHEATTREATMENT
preheatTemp.Min Ts38mm,IFC Temp. ?lJl

InterpassTemp.Min 10"C Max 30(PC NA

Time

WELDING PROCEDuRE FillerMetals Current

Volts
Travel speed

APPROVED BY
'-aa "-fflr -,,,=....,....,.
Filler Metals
FLLING Current
SMAW
CAP SMAW
ROOT&HOT E7018-1
E7018-1
SMAW
Volts
3.2
E7018-l 4
Travel speed
DCEP
DCEP
2.5 DCEP140-200
110-140 24 NA
80-110 23
23 NA
NA
Process mmlmin
l

(Cl) Polarityi Amps JOINT DETAIL SEE PAGE 2&3

CCC SMAW E7018-1 2.5 DCEP 80-110 23 NA
Name:- SMAW E7018-1 4 DCEP 140-200 24 NA
SMAW E701 8-1 3.2 DCEP 110-140 23 NA
CCC

A crr
CCC

&. W:dp E,-=-

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 MINA ABDULLAH (M-AB) EPC PACKAGE 1 oF
Petrofae ,=) dfi' SAMSUNG 4k
ihaihttgma ?
CLEAN FUELS PROJECT (CFP) OF KUWAIT
NATIONAL PETROLEUM COMPANY (K.S.C)
l F., N.. : FM-1146-1001
R.. N=. :
,QCP-1146100
OA

WELDING PROCEDURE SPECIFICATION l H,..,. C..,.. : R......

PETROFAC / SAMSUNG / CB&l

pased on AWS Di .1 & Project Specs. l PAGE 20F3

JOINT DESIGN AND DETAIL FOR GROOVE

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W
/-%
<BACKGOtjGE
r' 4
%

)'!'.1
(i?T'[T
R
.1 a4

Base metal Thk,kness Grgoye Pre aratlon l

Welding
Process Jolnt Des}gnation
LJiunl{mits
Tl 7 Growh
Root angl
Facee il
1?
Tolerencaa

I SMAW B-U2
20 mm
(max)
R=-Oto3.l8
f=Oto3.l8
....(X = 6Q,o o
+1.58.-0
-i-1 .r+s. -o
+1.58 ::3.18 l
not Umited
41f:9,-6Q
l

All dimension's-ffire-in rr+rn

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r's
-a=
/',, (aacxaouat
1l i

ll,
l-+J-1.
-l .;!-
l'-"
Base rrH551 Thickness Groove Pre amtlon l
Waldlng LJ=unlirnitad Root opsning Tglerangas i
Root Facei
Procqps Jolnt Designation . j J 7 Groova mngm 2n
20 mm
R = O to 3.18 +1.58,-0 +1.58, -3.18
38 mm
(max)
f-Oto3.l8 +1 .sa, -o not Ilmited
SMAW (max)
lC-u2 as-60o .. +lp-(X) +ir9, -50
-All di-mensions are 'in mrn'

Flgurv i 01 ffl

1-S
l-
/"%
<'BACKGOUGE

?1@
N
k-,
l/

79.':R5'B(sey'
$
A'#?h-
j l-o" ' 7 -" "
'eN!:""A" 'a4' e-oai't:'i

Baae metal Thlckness .. Gro0e Preparation iiiiii ,,,,,,,,, t

Welding Uaunlimited Ptoot opsnlng
Root Faee Tolerenoss
Procass . Joint Demigr3ption Ti 7 Groove ang}e ' @s detai}ed g
20 mm R = O to 3.18 +1.5B,-O '+1.58, -3.18
SMAW TC-U4b 38 mm
rzo-toS.'tal +1.58,-0 not lirnitm i
(max) (rnax)
(w 45o ' +1:-Oo - +10€!-50
All dimensions are }n mm
Legent for flgurws
B-Butt joirit u-unHmJted thickness 1-Square groove
C-Corner Joint
2-Slrigle V-groove
T-T joint 4-S}ngle bevel Groove
 MINA ABDULLAH (MAB) EPC PACKAGE 1 0F
CLEAN FUELS PROJECT (CFP) OF KUWAIT
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PefrOra€: a @?' ihaihttpiha U!U
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PETROFAC / SAMSUNG / CB&I NATIONAL PETFIOLEUM COMPANY (K.S.C)
M! WELDING PROCEDURE SPECIFICATION

Based on AWS D1 .1 & ProJect Specs.

JOINT DESIGN AND DETAIL FOR FILLET

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(NOT LESS TH/)J% 1 irr, j25 rTr'na,:i

No':e: t = thick'er n*eml:i'e'r, t1 = thi'nner rneml:ier

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liil6in,
r:2 rpmJ
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BASE ME'TAL LESS T-IAN BASE METAL 1 ;4 in, ie rrm'.
*

',-44 ", [6 rairri', 'HICK OR MORE IN THICKNESS

(A) (B)
M.AXlML.JM DlETAll..ED SIZE' 0= '.FlLLE.'. '%N.t=L'D .A=...'Oj%G ED.GES
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