koppel SPLIT AIR CONDITIONER FLOOR STANDING TYPE SERVICE MANUAL Indoor Unit KFM-36E2 Outdoor Unit KPC-36IH2 @ Thank you for choosing an Air Conditioner. Please read this OWNER'S MANUAL carefully prior to using, keep it for further reference. @ Do not attempt to install, service or move the Air Conditioner by yourself. Incorrect behaviour may cause fire, electric shock and the unit falling may result in injury or water leakage. Contact our designated air conditioner service centre and specialists. The manufacturer shall not assume responsibility for accidents or injury caused by incorrect behaviour.CONTENTS CONTONtS «2.2.5. scewens os ce cneeeavessenewneesssasaceertessereennes 1 Features of the air conditioners........................... 2 Safety awareness 0.2.2... 0... cece cece ececeeeeeeeeeeeeeeeeees 3 Name of the components..................0ccceceeeeeeeeeee eee 5 Operation of air conditioner, ..............0...ccccceeeeeeeeeeee 8 Guide to proper usage... eects 15 Maintenance, ooo... ec eeeecceeetereeeeeeeneees 17 Pre-repaiit CHECK ooo... eeececeeteeeeetteeeeeneeeeees 18 Installation instructions ................ cece eee e eee ee eeeee 19 Intelligent self diagnosis..........0...0.. cee 26 To disassemble mechanical parts ...-.....+--+.1seerereeeee 27 Exploded views and parts list Wiring diagrams ...FEATURES OF THE AIR CONDITIONERS @ The super-thin cabinet, ivory tint color and cambered surface design all make the products look elegant and splendid. I The large diameter centrifugal fan and foam wind tunnel designs greatly reduce the noise of the products. This makes the products possess a leading position in the air conditioning industry and gives the customers a more comfortable and quiet environment. I Super-large heat exchanger and high efficiency cooling agent distributor make the dynamic distribution of cooling agent more reasonable, heat exchange efficiency higher and cooling and heating effect more significant. The powerful cooling and more natural air flow give you a cool, healthy and near-nature environment. When they are used for heating, the high efficiency heat pump design, “cold airflow prohibition” function and “hot-start air flow” function always give you comfortable warm air. Because the auxiliary electric heating device(only applied to electric-heat series) uses the latest microcomputer energy-saving control technology, it can automatically adjust room temperature according to the variation in heat pump effect, making the cold winter more warm and power consumption reduced. Bf Ripple-type high efficiency filters doubles the area of ordinary filters and more fully eliminates the dusts in the air, which makes the air more clean, the machine failure caused by blockage more preventive and the operational life doubled. In addition, the filter reduces the cleaning two times than the ordinary filters, which evite a lot of trouble and makes the maintenance easier. I The microcomputer “intelligent self-diagnosis” function precisely tells you the causes of failures due to improper operation and installation, and displays them on the controllers, which is useful for maintenance and operation. Il The special two-phase design for cooling connection tube allows the installation distance or height of the indoor and outdoor machines to extend to 15 meters without affecting their normal operation, which gives you free choices on installations. This is no match for other air conditioners I Swinging air flow the left and right air vanes automatically send out air flow in 120° horizon. The quick cooling and heating give you uniform temperature and near-nature air flow, I Automatic switching the timer sets the start/stop times, which realizes unmanned intelligent operation. I Easy operation the control is made through controller and the operation is simple. In addition, the temperature display allows you to see the environment temperature very easily and to adjust the temperature to your satisfaction. I Long service life be cause strict control has implemented for the air conditioners in the whole process starting from design, raw material purchase to manufacture, their quality is more reliable and service life becomes longer. I Strong counter-interference capability when the input voltage fluctuates violently, the well- designed control system can still protect the machine against any damage; in addition, the electric control unit uses metal shielding design and can effectively prevent the electromagnetic interference (all the electrical appliances give off electromagnetic wave), making the machine more stableSAFETY AWARENESS Read and understand thoroughly this safety awareness before use. The items Indicated here are very important safety precautions, which must be followed. ‘The capacity of the power lines must be enough; the power lines must have circuit breakers and fuses. ‘Otherwise the power lines might be overheated and cause fire. = Do not damage the power cord. You may damage it if you make connection from the middle of the power, cord or extend it, put heavy object on it or place it near heat sources. In such cases, accidents like fire caused by short circuit or casualty might occur. nc When the machines are working, do not cut off the power (turn off the power switch, for example’ Ifyou do not use the machine for a long time, cut off the power. \ = Do not allow the coo! air to blow directly on humans, animals, plants, etc. (Cspecially there are babies, aged persons and patients). Bx. Do not put buming appliances at places exposed to the air flow, it may cause incomplete combustion and thus produce toxic gas carbon monoxide, re } & a& Before cleaning the machine, be sure to stop the operation, and cut off the power! When cleaning, use a piece of dry and soft cloth. Do not use water, flammable or abrasive ‘materials which may damage the outer surface of the ‘machine and result in electric shock and even fire. When the machine has been operating for a long time, the air quality in the room is deteriorated. Therefore, open the windows periodically for ventilation (120) The machines should not be used to store food, precision instrument and artistic objects that have very high requirements for temperature and humidity. lS ‘When the machine is working, do not open the inlet grid of the indoor unit. = ‘Stop operation and tum off the breaker immediately if anything abnormal occurs ( such as burning smell) ‘Then please contact with our service centre. BISAFETY AWARENESS Read and understand thoroughly this safety awareness before use. The items Indicated here are very important safety precautions, which must be followed. Do not put a finger, a rod or other objects into the air | Its important that your air-conditioner is firmly grounded. utlevinlet grille. As the fan is running at a high speed, it will cause injury. Kids should pay more attention to this warning. Inlets and outlets of indoor and outdoor units shall not Dont spout insecticide be coverediblocked. r inflammable spray to the air conditioner. The appliance shall not be installed in the laundry. An all-pole disconnection switch having a contact separation of at least 3mm in all poles and a residual current device (RCD) with the rating of above 10mA shouldbe incorporated in the fixed wiring according to the national rule. The appliance shall be installed in accordance with national wiring regulations. The temperature of refrigerant circuit will be high, please keep the interconnection cable away from the copper tube. Restart after a power failure. When the power is recovered, the air conditioner will not restart automatically Please press the button on/of on the remote controller or operation panel, the air conditioner will restart The appliance is not intended to be used by persons(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. ‘The minimum clearance from the appliance to combustible surfaces shall not shorter than 80mm. If you find one of the following symptoms, please stop the operation quickly and enquiry to AYfter-sale Service centre of electrical appliance Lid The earth leakage breaker often cuts off the operation. Some switch or button often fails to work properly, LED display screen is hard to see and other abnormal circumstances. Do not attempt to install, service or move the air conditioner by yourself. Incorrect behaviour may cause fire, electric shock and the unit falling may result in injury or water leakage. Please contact our designated air conditioner service centre and specialists for assistance.Disconnect the power supply before cleaning and maintenance. 4NAME OF THE COMPONENTS @ INDOOR UNIT Up and down air vanes (uoand cow ow nt anal ade Air flow port = — Left and right air vanes (and ight a ow wth aueratc acumen) Controller Inlet grid . Air filter (ortho dts inte a4) Inlet port (aking in the room at) @ OUTDOOR UNIT Air inlet Connecting pipe Drain hose Air outlet SGGGEGEEREE Drain opening Air inlet fe Connecting pipe Ee— Drain hose ‘Air outlet Air inlet Drain opening Note: We reserve the right to improve the appearance of air conditioner and the continuing improvement is subject to change without notice. 5NAME OF THE COMPONENTS @ REMOTE CONTROLLER Signal transmission window | TEMPERATURE ADJUSTMENT. —(-——_—] —_ OPERATION button er eed 2 . (dg: Ae 88) fee FAN SPEED SB a futon — RUNSTOP vO. wv > OPERATION | Time SETTING MODE button a3 A ES button Ce ‘Cool only type: 288 > a Heat pump type: Co cy siecp i button seshr S ute > eLecTRic HEATING button ~ RBS bution) To Icon illustrations: en a By e) = Ane FY coolMove = DRY MODE FANMODE —_HEATPUMP MODE _ELECTRIGHEAT MODE 2) > =@ SETTIMERMODE © SLEEPMODE HORIZONTAL SWING FAN SPEED. Z\NOTICE: HEAT mode is not apply to cool only type. FAN mode is not apply to Heat pump type. Only electric-heat series has ELECTRIC HEATING button. Please aim the signal ejecting window of the remote controller at the signal receiving window of the indoor unit. 6NAME OF THE COMPONENTS @ INDOOR OPERATION BOARD Open front cover, put in batteries. Press RESET button with pointed object. ( Press RESET button once after changing the batteries. ) @ If the remote controller can't be operated normally, touch the RESET button, it will operate normally. @ The signal can be reached within six meters directly in front of indoor unit. @ Handle remote controller carefully. Do not drop, throw and get wetted. Avoid malfunction. @ When the button is pressed, indoor unit will beep once or twice, indicating the receiving of the signal.f no beep is heard, press again. @ Remove batteries if Remote controller has not been used for a long time. .OPERATION OF AIR CONDITIONER a 1 2 oD ea N Operation procedure-Control under the Remote controller Run/Stop Press I/O button, start operation, and stop when repressed. Temperature adjustment Press TEMPERATURE ADJUSTMENT button,decreases 1°C by press “ ¥” button once, and increase 1°C by press“ 4” button once. Temperature change will display in the remote controller's display, and temperature indicator will display room temperature and setting temperature too, Air flow speed adjustment Press FAN SPEED button, change the fan speed of indoor unit in the order of : (high )p—> = (low) (Note: because the quasi-intelligent design of the machines, the conditioners may not follow the air flow speed set by the controller during operation. This is normal because the machine is controlled by the conditioner's fuzzy control system.) Sleep selection Press SLEEP button, set sleep operation, and cancel when repressed Swing selection Press SWING button, the deflector start swing, and cancel when repressed. ELECTRIC HEATING selection(only applied to electric-heat series) Press ELECTRIC HEATING button, electric heater operation, and cancel when repressed. OPERATION MODE adjustment Press OPERATION MODE button, the operation mode change in the order of: Cooling only type: COOL—> DRY Heat pump type: COOL—» DRY HEAT Timer operation © Timer operation ON 1 Press button 5 when air conditioner operate or stop, “ @-1 ” or “®-0” flicker on The remote controller. 2 Press button €3 to enter time setting. Press button C5 one time, the timer will Increase 1 hour, the time will display on remote controller . © Timer operation OFF If you want timer operation goes off, press button @4 again until 6+ 8 ©-0” and set time will disappear on the remote controller. 8OPERATION OF AIR CONDITIONER @ Controller ELEC HERTELEGTRON LOOK wo? ‘© Press the button for 10 seconds can lock the Present conciton the ‘ther buttons being Ineffective during the time Press itor 10 seconds ‘again. The locked condition willbe unlocked, ‘9 Press the button to start or ‘top the Electric -heat mode, (only Electric -heat type has ‘when the Electric -noat icon lighten, the Electic-neat made startup. TTEMPITIME bution ‘OPERATION MODE button © Invert the mode between selling temperature ana Setting timer through press the bution, ‘SWING button ‘¢ Press the buton, the efector start swing, ‘and cancel when repressed, ‘© The lighting amp shows the mode chosen. pean TIMERITEMP adjust button © Prose the button, the ‘operation mode change Inthe order of: cooling dry heat (heat pump type) oF cooling dry (coo! only ‘ype. SLEEP MODE button © Press the button, air ‘conditioner stat sleep operate (The sign ighting shows the mode chosen XY TIMER MODE button * Press the button when ai ‘conditioner operate or sto, ‘operate when time is over. © The sign ighing shows the mode chosen FAN SPEED button ‘Adjust the setting mperature, the setting range is 18 t0 29. ‘Change the time, the time range is 1 to 12 hours, ICON EXPLANATION: eS Coolmode Dehumidity mode RUNISTOP button ‘Press the button, air ‘conditioner start operation, ‘and stop when repressed. ‘©The lighting amp shows air Heat pumpmode Electric-heat mode «© Pross the button, electric heater operation, and cancel when repressed, The sign ighting shows the electric heater in un © Sleep mode Vertical swing ‘When the machine is turned of, display go off Do not contact the buttons with sharp objects to avoid scratching the controller. Do not let it be shocked, pressed or wetted. Otherwise, it might not be reparable. IMPORTANT 9OPERATION OF AIR CONDITIONER i Operation procedure-Control under the controller in indoor unit / LEFT/RIGHT ADJUST Swing Press swing button, sving Light Lighted, sving sign fla the left/right deflector starts svinging (ae Sees) (irectional ta Pross the sving button, the deflector vill swing in the present direction, and relevant signs go out UP/DOWN ADJUST Operating the up/down deflector can adjust the upidown swing angle. In cool or dry mode, usually adjust the up/down deflector to swing onwards or up, for cooled air automatically dropping with its heavier proportion, which will make the room temperature more equality. As the same principle, in heat mode, often adjust the deflector to swing down. ome i “| - fl | \ TEMP SETTING 1 “RM TEMP” means room temperature, “SET TEMP” means setting temperature 2 Press “[<_7” button once, temp goes up 1°C: press “\—=” bottom once, temp goes down TC. 3 The change of setting temp and room temp will display in the controller. ‘The range of setting temp is 18~29°C, and room temp is 0-99°C In the fllowing conditions, temp cannt be setting © Timer off setting In the condition, the words of “TIMER OFF” lighted, the time of timer flashing, temp setting is ineffective. If setting temp needed, please press “TIMER/TEMP” button or wait until the time of timer is fixed. © Timer on setting In the condition, the words of “TIMER ON’ lighted, the time of timer lashing, temp setting is ineffective, even if press “TIMER/TEMP" button or the time of timer is fixed. ‘@ Adjusting the time of timer Press “TIMER/TEMP” button, then he time of timer is flashing, at this time, temp setting is ineffective, 10OPERATION OF AIR CONDITIONER i Operation procedure-Control under the controller in indoor unit ( COOLING OPERATION Press “ON/OFF” button =. 2 ey Fe Seon? BB act = Press “MODE” button, setting “cool” mode. Press 7” “<2” buttons, setting temp. Press “FAN SPEED” button, setting fan speed Press “SWING” button, setting fan direction. ‘Stop: Press"ON/OFF" button Press “ON/OFF” button BS Ke 3 fee Fay e Press “MODE” button, setting “dry” mode. Press “(=7" “<=” buttons,setting temp. Press “SWING” button, setting fan direction. Stop: Press"ON/OFF" button Please do not perform the dehumicification when the room temperature is below 18°C. © When the machine is in dehumiification, the indoor fan will, automatically stay at low air flow; it can not switch to strong LS air flow. 11OPERATION OF AIR CONDITIONER i Operation procedure-Control under the controller in indoor unit FAN OPERATION(only apply to unit contains this function) Press “ON/OFF” button, Press “MODE” button, setting “fan” mode. faa a 9 acento Press “FAN SPEED” button, setting fan speed, Press “SWING” button, setting fan direction. Stop: Press"ON/OFF" button 12OPERATION OF AIR CONDITIONER indoor unit Hl Operation procedure-Control under the controller SLEEPMODE Press “ON/OFF” button, Press “MODE” button, setting “heat” mode. buttons, setting temp. Press “[=7” Press “FAN SPEED” button, setting fan speed. =a Press “SLEEP” button, setting sleep mode. ‘Stop: Press"ON/OFF” button © Press "SLEEP" or FAN SPEED can exit sleep mode... © Insleep mode, fan speed will automatically turn to low speed, and "MODE" and "SWING" are ineffective. 13OPERATION OF AIR CONDITIONER Hi Operation procedure-Control under the controller FUNCTIONS OF THE TIMER © Timer off ‘on running condition, the machine will stop when the time of setting reaches. * Timer on NB -Hfegoraition, the machine will start running when the time of setting reaches. The time range of restarting the machine after stopping it must be more 3 minutes, for the delay restar control of the system. OPERATIONS OF TIMER AUTO STOP AUTO START @ Press “ON/OFF” button, the air conditioner is @ Press “ON/OFF” button, the air conditioner is tum on; turn off, © Press “TIMER/TEMP” button, the air conditioner © Press “TIMER/TEMP” button, the air conditioner enters timer off condition, the sign “ (©) lighted, enters timer on condition, the sign “ © ” lighted, and the words “1” displayed. And the words “1hour” displayed. © Setting the timer of timer off © The time range is 1 to 12 hours. Setting the timer of timer off © The time range is 1 to 12 hours. Press “(=7" “ <=)” to increase or decrease . one hour, and the timer words will display 30s, Press “;o7” “<2” loincrease or decrease denote the time of the air condition will stop. The ‘one hour, and the timer words will display, time will decrease thour by one hour automatically. denote the time of the air condition will start. The time| It will renew display the set temperature after finish will decrease thour by one hour automatically. the timer off setting. © Adjusting the time © Adjusting the time Repeat above action, Repeat above action. © Unlock timer © Unlock timer Press “TIMER” botton , the air conditioner will stop] Press “TIMER” button , the air conditioner will continue operating ; Press “ON/OFF” button, the air conditioner will stop, Press “ON/OFF” botton, the start conditioner will IMPORTANT: If there is a power interruption (for example, there is a power cut, or the power cord is taken off), you need to reset the time of auto stop or auto start, Otherwise, the stop/start deviations or malfunctions might arise. AUTO START AUTO STOP @ eI ISS BE% as __ The remaining time display __The remaining time display ‘As picture displays, the machine will ‘As picture displays, the machine will start running after 4 hours. stop running after 4 hours. 14GUIDE TO PROPER USAGE Be more careful and you will enjoy more comfortable cooling&heating effect and save more energy. (Set the roam temperature to your suitable point | (When cooling, keep away from sunshine | * During cooling, a difference of 5'C between the —* During cooling, draw the curtains especially indoor and outdoor temperature will suit you better. _for the windows facing the sun to reduce the * During cooling, increase of 1°C will save energy by _ incoming heat; Besides, reduce the frequency 10%. of door opening as much as possible. # Too low room temperature will do harm to your heath and also wastes energy. —_& ["\ = feoop the temperature ileronce of ndooe an {_ Clean the air purifying filter periodically | { — Ventilate the room periodically * Ifthe air purifying filter becomes clogged with * If the windows and doors have been dust/dirt, air flow is restricted and reduces closed for a long time, there would be cooling &heating efficiency. If the machine has lack of oxygen in the room. Therefore, Rot been used for a long time, clean the air ventilate the room periodically. purifying filter before use. In a dusty environment, clean the air purifying filter more often. Clean periodically 15GUIDE TO PROPER USAGE @ IF YOU WILL NOT BE USING THE AIR CONDITIONER FOR ALONG IDLE PERIOD 1 Set the fan of the indoor unit going for 3 | 2 Switch off the air conditioner . to 4 hours to dry out the inside thoroughly, (For cool only type, just set FAN mode; For heat pump type, choose cool mode orheat mode and select the highest or ____> lowest temperature.) OFF] I @ IF YOU HAVE NOT USED THE AIR CONDITIONER FOR ALONG PERIOD 4 Operate the air conditioner 12 hours 2 Clear dusts and other foreign objects after being turned on. blocked in the inlet and outlet of the indoor and outdoor unit. ; lon Ie © If the air purifying filter becomes clogged with dust/dirt, air flow is restricted and reduces cooling &heating efficiency. If the machine has not been used for a long time, clean the air purifying filter before use. In a dusty environment, clean the air purifying filter more often. 16MAINTENANCE Note: Be sure to disconnect the power supply before cleaning and maintenance. Cleaning of the filter net >) @ Ifthe machine has been operating for a long time. the filter shall be cleaned termly. It is better to clean the filter net biweekly. © First remove the inlet grid, and then remove the air filter net. © Clean the air filter net. It can be cleaned with the vacuum or soft hair brush, or washed using warm water( below 45°C). Ifthe air filter net has been washed, it shall be laid in ventilative area and dried completely. @ Install the air filter net and the inlet grid. Cleaning of the outer surface Alter long time operating, to keep the cleanness , you can clean the air conditioner surface using soft cloth. If there are dirt that can not clean out easily, you can clearing it using neutral cleaner. Don't clearing it with volatileimpregnant and wirehaired brush to avoid the surface damage and irreparable damage. 17PRE-REPAIR CHECK Please check the following items before calling a repair person. And if you still need help, please contact with our d lesignated service centre. The air conditioner does not operate at all. Is it a power failurc? Does the power fall off ? Does circuit breaker or fuse shut off ? Operation does not start soon when I/O button is pressed after operation was stopped. This is a way to protect the air conditioner. Please wait 3 minutes. The cooling or heating effect is not good. [g temperature setting appropriate ? Are doors and windows closed ? Ave the air filters clean’ 5 Are there any obstacles to block the inlets and outlets of the indoor and outdoor units? Is the indoor fan speed set low ? Air will not immediately blow out at the start of HEAT mode. Please wait a while, the air conditioner is preparing to blow out enough warm air. The indoor fan stops during heating. (For heat pump type)| This is because after the long time operating, the out unit frosted, and the machine is unfreezing the frost (defrosting is working). Issue cracking sounds. The friction sounds are caused by expansion and contraction of front grille resulting from temperature changes. You can hear the sound of running water. itis the sound of flowing refrigerant inside the air conditioner. Sound of accumulated flowing water on the heat-exchanger. Sound of frost melting on the heat-exchanger, Indoor unit issues “pooosh” sound and click sound a Indoor unit gives out odour. Click sound is made by the switch of fan or compressor. “pooosh” sound is made by the switch of refrigerant flowing inside the air conditioner. Air conditioner may have absorbed odours from wall, carpet, furniture and again blows out. $Y VUVE UY VG Outdoor unit leaks water. During cooling operation, the water in pipes or joints condenses. And during heating or defrosting the melting water and vapour will flow out. 18INSTALLATION INSTRUCTIONS @ SELECTION OF INSTALLATION LOCATION Indoor unit Outdoor unit ‘© Keep the air inlet and outlet at a far distance _|* Mount on the wall solid enough to bear the from the blockage. weight of the unit and not cause any shake. * A place avoiding direct sunshine and easy for condensate drain and easy for connecting with the outdoor unit * Keep atleast 1m away fromthe TV radio | Aplace where the air discharged out of the and other home appliances and keep afar | outdoor unit or the operation noise will not distance away from the fluorescentlamp. | annoy your neighbours. * Aplace shall be kept away from the lampblack, steam and inflammable gas. __|* Avoid places close to inflammable gas and « For heat pump type, it shall be kept away caustic gas. from the fire alarm (during heating, the warm airflow may cause malfunction of _ |* Aplace easy for condensate drain and easy the fire alarm.) for connecting with the indoor unit. ‘* Mount on the wall solid enough to bear the weight of the unit and not cause any shake. @ MOUNTING ACCESSORIES Before installation, please check and confirm the following accessories: * Aplace with good ventilation, less dust and not exposed to rainfall and direct sunshine. Number Accessories Quantity Installation position 1 Stator 1 2 [Tapping bolt/expasion rubber plug | 3 _| The inner side of the inlet grille. 3 Connecting cable 1 Attention: For detailed content of accessories, please take our packed objects as major reference. @ INSTALLATION OF THE INDOOR UNIT @ The use of stator As the indoor unit has a high and long shape, so the stator is used at the top of the indoor unit to prevent tilting ( method 1). If the wall and floor are not covered with wood, please fix with the expansion bolt sold in market. (Method 2). Tl sear Self tapping Self tapping screw screwy Fix with the tapping screw I ~ a Fix the expansion bolts at four places Siator ‘as shown Method 1. Method 2 19INSTALLATION INSTRUCTIONS @ The use of stator According to the position of soutache on the wall, select the proper way as the following: The machine can be directly fixed on the wall that must be solid enough. While installing the air exhaust pipe at top of the unit, please don't overlay the bolt hole for installing the air outlet pipe. (You can set the long side of stator towards the wall to prevent overlay) cH Tie | 53-91mm) 53-73mm il il 53-91m cr co aur 1837-1799mm 53-60mm, 191¢-1930mm, 1910-1948mm, 1963-2001mm 1890-1870mm 1890-1852mm, Stator Soutache Fix the stator on the wall first and screw the bolt as shown in the picture to let t! he stator slide up and down. @ INSTALLATION OF THE OUTDOOR UNIT @ = Single unit mounting 1 When there is obstruction above the unit, ifwe can keep the space as shown in the figure, this position is still feasible. ‘Above SO} 6 verdoreser)} 2 When the front side (air outlet) is open, if we can keep the space as| shown in the figure, this position is still feasible even if there is obstruction in other three sides. (The top side is open) ‘Above 200mn| a Above 100m Above 100mm 3 If there is obstruction at front side, the backside, top side and flank sides shall be kept open. 0 4 When there is obstruction at both front side and backside, please don't choose the following location. 1 R | Above 200mm x Ks ‘5 When there is obstruction in all four directions. Even if the top side is open, the unit can not be installed there. 6 While installing the outdoor unit, enough maintenance space shail be prepared, as shown in the following figure ‘Abovetonni} 20INSTALLATION INSTRUCTIONS @ Multi-unit mounting 1 Install side by side(If this method is used, the top side must be open. Meanwhile, please remove the bolts at the pipe side ) Y SSS, i “ 2 Install in tandem ores ih (pC Teiaills note 3 Avoid strong wind blowing directly at the outlet of the outdoor unit if the outdoor unit is installing at the roof or position without buildings around it for fear that the insufficient volume of air flow in heat exchanger may affect the cooling and heating efficiency and cause breakdown. When there is wall nearby, the air outlet | When the air outlet is affected by strong wind and wind direction, shall orientate to the wall andkeepa | change the position of the outdoor unit and adjust the air outlet 500 mm distance from wall. and wind direction at a right angle. Wind divection Wind directo @ INSTALLATION OF THE OUTDOOR UNIT Attention: Attempt to deliver the air conditioner to the repair shop with the original packing. As the gravity centre of the outdoor unit is not at the middle, so please be careful while hoist the unit. Don't incline it more than 45° in conveying process. Bolts shall be used to fasten the machine foundation while installation. (Purchase separately) Please install it firmly to prevent collapse caused by the earthquake or strong wind. When you are working on the concrete foundation, please refer to the following figure. “The width shall be relatively lerger 21INSTALLATION INSTRUCTIONS @ INSTALLATION OF REFRIGERANT PIPELINE AND DRAIN PIPE (INDOOR UNIT) 1To remove the bottom panel, you should remove the fixing screws first and then pull the panel out. 2 Remove the fixing screw from the pipe shield and take the shield off.(figure 1) 3 Please break the evaporator craft tube with pincers before connecting. After exhausting the inside air, use the wrench to twist down the bottom nut of connecting tube of the evaporator. (figure 2) 4 Puta layer of airproof oil to cover the joint and the expanding orifice of connecting pipe. 5 Screw the nut towards the right centre and tighten it with spanner.(figure 3) oa S| we 0B. Figure 1 Table of Screwing Torque and Angle Pipe diameter | Torque(N.m) | Angle 6:36mm( 1/4") 14-17 60-90 9.52rnm( 3) 20-25 60-00 12.702") 30-35 30-60 15.88mm(5/8") 73-78 30--60 Attention: The number of elbow pipes can not be more than 10 in the indoor unit, and can not be more than 15 for the total units. The radius can not be great than 10 cm. Don't screw with] excessive force on the expanding orifice. Z 4 Figure 2 Figure 3 Attention: After installation of the pipes in the indoor unit, heat insulation is also needed to be done. 1.Do not reveal the joint of the expanding orifice and copper pipe. They should be wrapped up by heat preservation material to avoid condensate water separating out. 2.Do not put the heat preservation covers of the gas pipe and liquid pipe together. Wrap them up separately. 3.After installing the heat preservation cover, fix the pipes to the grid firmly with the tight cable through the hole of the grid. (Moving of the pipe will influence the installation of the air inlet grid ) @ INSTALLATION OF THE DRAIN PIPE For easy drainage, please possibly decline the drain hose to ensure no accumulated water. Please purchase the heat preservation cover to deal with the condensate water on the surface of drain hose as you need. Besides, the connecting joint must be covered tight to prevent water leakage. Do not place the drain hose at places where sulfur After installation of the drain pipe, you should check its smooth drainage and water leakage from the connecting joint. You can Insert the drain pump into the outlet grid at right side and add 1000 milliliter of water to observe whether it can drain water smoothly. Water should be added from the right side of the water outlet through the side board of the heat exchanger. For electric heating series, be sure not to moisten the thermistor. Grain pipe Pip cessation ont Ew cs Hoatexchanger 8 or other odor gas may occur. Side boars 22INSTALLATION INSTRUCTIONS @ INSTALLATION OF CONNECTING PIPE AND DRAIN HOSE (OUTDOOR UNIT) @ Connect connecting pipe 4.Wipe the airproof oil on the closing valve and the trump extended pipe; 2.Screw down the nut of connecting pipe with the wrench.(the torque as the indoor unit) @ Discharge the air of the units * Take off screw cap for closing valve and gas charging hole; © Open the closing valve with Allen wrench(turn 90°clockwise), then push the gas charging hole about 10 seconds, (When the gas like the fog appears, indicating the air of unit is discharge at all.) © Screw down the screw cap of gas charging hole © Proceed leak test with leak detector or soap water. liquid closing valve liquid connecting pipe oe gas connecting pipe SS cacwssp gas charging note Screw cap '5000 and 6000W Model(18000 and 20000BTU/h Model) liquid connecting pipe Allen wren¢ Sew cap as connecing \ Pipe @ > liquid closing 2s closing vane valve gas chafing hole —~ Screw cap 7000 W Model(24000 BTU/h Model) @ Consideration of outdoor drain In heating mode, freezing water will drop out from the chassis of the outdoor machine. This case must be considered for installation to avoid the influence to the environment. 23INSTALLATION INSTRUCTIONS @ SUPPLEMENTATION OF REFRIGERANT For the 50 type when the pipe is over 5meter long, the fluorine shall be supplemented in accordance with this formula:A=30g/mx(L-5).For the 60and 70 type when the pipe is over 6 meter, the flourine shall be supplemented in accordance with this formula: A=50g/mi(L-6).(A refers to the supplemented amount of flourine, L refers to the length of the connecting pipe.) 50 type: Fan eae arin “Amount of fluorine fo be filled (gram) distribution pipe (one way) | <5m 6m 7m 8m 9m 10m ‘om ao | 60 | oo | 120 | 150 Note: The highest fall of the connecting pipe cannot exceed 5m 60,70 type Allowable length of the Amount of fluorine to be filled (gram) distribution pipe (one way) | <6m | 7m | 8m | om | 10m | ttm | 15m 15m 50 100 150 200 (250 450 Note: The highest fall of the connecting pipe cannot exceed 8m. @ Steps of supplementation of refrigerant 1 Connect the operating valve of the refrigerant storage bottle to the maintenance mouth of the stop valve with the inflated hose. 2 Loosen the inflated hose joint a bit at the end of the maintenance mouth connected to the gas stop valve. Open the operating valve of the refrigerant storage bottle to vent the air with refrigerant. Emergence of mist gas shows that the air is completely vented out. 3. Observe the spring balance, fill refrigerant with the required amount. 24INSTALLATION INSTRUCTIONS @ Steps of supplementation of refrigerant Operating valve of retigerant storage bottle 4 Indoor unit [o> Liguidpipe Stop valve Gass (Outdoor unit Retrigerant storage bott Maintenance mouth Attention: 1 Don't reverse the refrigerant storage bottle while itis inflating 2To keep the high pressure for refrigerant storage bottle, when the ambient temperature is too low, it can be heated by warm water (around 40°C). Don't heat it with fire or heat steam. @ CONNECTION OF POWER SUPPLY WIRES AND SIGNAL WIRES @ Indoor unit 14 Remove the self-tapping screws (3 pes) fixing the ena electric box cover and take out the electric box. 2 Loosen the fixing screw of the power terminal board and signal terminal board, then firmly fix the power wire and signal wire on the terminal board with the —_ssi“tserina fixing screw. 3 Fix the connected wires with wire spacer and anchor cable. The ground wire must be firmly connected. 4 Since the piping is likely to have condensate, the power wire and signal wire should use insulation sleeve to avoid contacting the pipe. Install the electric cover. Insulation bush for @ Outdoor unit Wring route of the outdoor unit goes together with that of tubing. Please refer to installation of refrigerant pipeline(P25) . @ Wiring diagram power wire power wire power wire (NIZTB} osscerunttomost_ (NT (Casto ope) Feat pamo os) Cool only type [Heat pump type ‘5000W Model(18000BTU/h Model) 6000 and 7000 W Model(20000 and 24000 BTU/h Model), Note: 1 Ifyou find the color of connecting cable not comply with the top diagram, please take real objects as major reference. But the terminal of the same sign must be joint with the connecting cable of the same color. 2 The power wire and signal wire between the indoor/outdoor units must be connected one by one as per corresponding number on the wiring terminal board. 3 If the signal wire has to be bought separately, choose electric wire above 0.75mmt. 25INTELLIGENT SELF DIAGNOSIS @ INTELLIGENT SELF DIAGNOSIS When electrify for the first time, the air conditioner will check the function automatically.if has some thing wrong, the system will display the room temperature and the set temperature substitute to show the trouble of the air conditioner. Trouble code explanation as follows: EO Et E2 F3 FI Fa Fg Communication malfunction of LED and main control board Outdoor unit protection malfunction(high pressure, overheat and negative phase etc.) E’PROM communication malfunction Communication malfunction of main control board and outdoor unit Room thermistor abnormal Coil thermistor of indoor unit abnormal Coil thermistor of outdoor unit abnormal 26DISASSEMBLY AND REASSEMBLY Stop the machine and break the circuit protector before repair the unit. ‘The following pictures taking D2 indoor unit as an example are presented just for the purpose of illustration Please refer real objects for real condition. Indoor unit No Parts Procedure 1| Airinport |1.Stop the air conditioner assembly | operation and break the Circuit protector. 12.Undo connect copper pipes and connect cable. 3. Loosen three screws of front panel assembly then put hands on it and pull it out. 27DISASSEMBLY AND REASSEMBLY No Parts Procedure Remark |4. Air filter could be pull out from air in assembly. Front panel assembly . Loosen two screws of front panel assembly bottom t! use hands to pull front panel assembly downwards. then 28DISASSEMBLY AND REASSEMBLY No Parts Procedure Remark 2. Unscrews screws of display board fixed board. 3. Loosen screws of display board and clip then pull three connect wires out. 29DISASSEMBLY AND REASSEMBLY No} Parts | Procedure Remark 3 | Elec-heat parts 1. Unscrews three screws of front cover of electrical box. 2. Loosen side and bottom screws of front clapboard then remove it. 3. Undo elec-heater connector from electrical control board | 30DISASSEMBLY AND REASSEMBLY No Parts Procedure |4. Loosen four screws on two sides of elec-heater. 5. Take elec-heater out along downwards. 4 | Electrical 1. Pull connector out from assembly electrical control board. 31DISASSEMBLY AND REASSEMBLY No Parts Procedure Remark 4. Use screwdriver press two hooks of electrical control fixed box2. 5. Take electrical control board. ‘out of electrical control fixed board 2 carefully. Ventilation | 1.Unscrew screws of the air system fresher, then remove it and fan cover 32DISASSEMBLY AND REASSEMBLY No. Parts Procedure 2.Use wrench to loosen the fix bolt of the fan then take out it. 3.Unscrew the four screws of the fan motor, then fan motor could be taken out. 6 | Air out 1. Loosen bottom fixed assembly screws on the air out assembly. 2. Loosen top fixed screws on the air out assembly. 33DISASSEMBLY AND REASSEMBLY No. Parts Procedure Remark 3. Unscrew fixed screws on the step motor. 7/e tor |1- Loosen screws of the cover ‘vapora’or | of the electrical control fixed assembly box 2. 2. Loosen evaporator fixed bar as right fig... 3. Loosen screws of top plate then remove it. 34DISASSEMBLY AND REASSEMBLY No Parts Procedure Remark 4, Loosen fixed screw of front grille. 5. Loosen all screws of of evaporator, then take ‘out it. 35DISASSEMBLY AND REASSEMBLY ‘Stop the machine and break the circuit protector before repair the unit. The following pictures taking 330 outdoor unit as an example are presented just for the purpose of illustration. Please refer real objects for real condition Outdoor unit No Parts Procedure 1 | Cabinet | 1.Tum off the unit and remove the power cable. 2.Remove the upper cabinet 2 Fan motor & | 1.Remove the nut flange. propeller fan | (Turn to the right to remove as ita left tured screw ) 2.Separate the propeller fan from fan motor. 3.Loosen the fixed screw of fan motor, separate the fan motor from outdoor unit. 3 | Ass'y control | 1.Loosen the fixing screw of out. the base-electrica control. 2.Loosen the nut flange on ‘compressor. 3.Separate the connector. 4,Separate the ass'y control out from the outdoor unit. 36Exploded Views and Parts List Indoor unit KFM-36E2 37‘xploded Views and Parts List Indoor unit KFM-36E2 Part Name No. Part Name Connecting pole for upper and lower deflector 36 Indoor fan motor (Upper and lower vane 37 Electrical apparatus box cove| Frame assembly for air outlet 38 chassis Left and right vane 39 [Body of electrical apparatus box Fixed strip for connecting upper and lower deflector 40 Foam in air trannel Fixed chassis for connecting upper and lower deflector 41 Power supply cord clip off indoor fan motor Left and right connecting pole 42 Back panel components Right board components 43 In-phase motor Left board components 44 Power supply board [Top cover components 45 Fan motor capacity ‘Stiffening strip for left board 46 Transformer ‘Stiffening strip for right board 47 [Connecting cable clip Evaporator 48 Indoor terpreture sensor Upper front board 49 Indoor pipe terpreture sensor LED 50 In-phase motor chassis Label paster Fixed chassis for operation board Operation board for displa (Cover for LED support (Cable fixing slice Key-press Connecting wire for operation display board 23 Fixed board for electrical apparatus box 24 Front partition components 25 Nut for indoor fan /mat block 26 [Air leading ring 27 (Centrifugal fan 28 Pipe fixed clip 29 Pipe fixed chassis 30 Air inlet grille 34 Left stiffening sheet 32 Right stiffening sheet 33 Air filter 34 Water collecting tra 35 Drain hose assembli 38Exploded Views and Parts List Outdoor unit KPC-36IH2 39Exploded Views and Parts List Outdoor unit KPC-36IH2 & Part Nave I. Part Nave Air outlet gille Poner supply cord dip Left front plate Qutdoor unit terrinal block Outdoor unit fan Right front plate Bledtrical control box Handel) Fen motor capacitor Transformer Contactor Hgh pressure protector Main control board @O]o|N] oa} s}orm]s Right back side plate Handetrignt) Terrinal cover Liquid storing tin Fixed dip for liquid storing tin Compressor unload protector Cepillary asserrbly Hgh pressure valve Lowpressure valve 40Wiring Diagrams Indoor unit kFM-36E2 INDOOR UNIT WIRING DIAGRAM et eat Outdoor unit kPc-36rH2 ‘QUTDOOR UNIT WIRING DIAGRAM 41