Printed at: 10:06 07-Jun-17 Filename: \\SINFIL10\projects\SRC CRU Revamp\Engineering\Process\07.

eering\Process\07. Pump Hydraulics\NSU (6100 U)\6104-J-JA\JPI backup of 6104-j pump hydraulics\[6104-J calculation.xlsm]PT FLANGE RATING

PROCESS CALCULATION Document No. C-CRU-61-1227-010 Rev.

Client, Location SRC â

Project CRU Revamp Project
Description of Calc. Heavy Naphtha Splitter Btms pumps (6104J/JA)
1
2 OBJECTIVE
3
4 To complete pump sizing for 6104-J/JA in order to check and update the pump data sheet
5
6 Pump 6104J/JA is transferring from 6101 E to Storage (BL pressure 6kg/cm2g from calcs. and 6.2kg/cm2g from MCP case FCV-6111 data back calculation)
7 and Merox Feed surge drum (BL pressure 7.6 kg/cm2g from calcs)
8
9 BASIS
10 1. Normal Flow rate 144.3 m3/hr taken from Study report Naphtha splitter unit (Client no S-CRU- 61-1220-003)
11 2. Design Flow is 1.1 x Normal flow Considering Design allowance
12 3. Hydraulics are based on Design flow rate i.e. 158.62 m3/hr
13 4. Vapor pressure is calculated based on HYSYS properties
14 5. FE-6111 pressure drop estimated as 0.35 kg/cm2 and FE-6401 pressure drop is assumed as 0.35 kg/cm2
15 6. 6101 CA/CB Exchanger Pressure drop Values used as 1.5 kg/cm2 ( pressure drop based on 1.2x HTRI rating.).
16 7. Naphtha splitter operating pressure is taken form HYSYS
17 8. Naphtha splitter bottom TL Elevation considered as 5500 mm from GA
18 9. Storage destination height considered as 6000 mm considering pipe rack.
19 10. Naphtha column of SG 0.7 is considered for tank height
20 11. Properties taken from HSYYS
21 12. 6107 CA/CB exchanger allowable pressure drop values based on datasheet as 1.0 kg/cm2
22 13. FCV-6111 available pressure drop is only 0.75 kg/cm2
23 14. MEROX unit hydraulics is performed based on ISO received. Operating pressure is taken as 1.1 kg/cm2g. Flow considered 28 m3/hr.
24 15. Tie-in TP11-327 is assumed same as 11-217 as the latter is missing in MCP tie-ins. Remaining length is taken as 1000 m and 100 elbows
25 based on plot plan. 10% margin taken only on length from tie-in point to storage tank. Pressure drop validated based on MCP CV data.
26 16. 6101 E is considered as main source of flow, simultaneous flow from other units(mainly CDU -2) is considered as 9300 bbl/d (value from SRC).
27 This is based on refinery wide naphtha production of 60 MBSD and prorated based on CDU-2 capacity.
28
29
30
31 ASSUMPTIONS
32 1. Length is estimated based on current layout and isos
33
34 2. 6101-E foundation = 0.150 m,TL elevation = 5.65 m. B.L.
35 pump foundation: 0.25 m 4.7 m 6
36 pump center line: 0.6 m (from GA)
37 Hence the static head (TL - Pump Centerline) =
38 Assuming tank is as per API 650. Max operating pressure 2.5 PSIg i.e. 0.18 barg
39 As per API 620 max. operating pressure 1 barg. API650 is assumed and basis confirmed with SRC
40
41 REFERENCES
42 1) P&ID nos. : AD-1500-61-A011 & D-CRU-61-1225-214 & AD-1500-61-A012
43 2) Equipment layout for NSU area.
44 3). Tank height is 19812 mm based on tank GA and inlet nozzle is 280 mm from ground level.
45 Taking stating by 20 m Naphtha column
46 SUMMARY
47
RE MCP-6100-PIP-PIP-JGC-0000-20302-00.PDF.msg
48 NPSH Actual 40.44 m
49 Margin 1.3 m
50 NPSH Available 39.14 m
51 Diff.Head 100.11 m CRU Revamp Project Light Naphtha Rundown PIDs and Chem Naphtha Storage Drawings.msg
52
53 Rated flow is increased from 130.6 m3/hr to 158.7 and Head is increased from 80 m to 100 m,
54
55 So the pump impeller and Motor upsize required.
56
Revision / Date Date Date Date Date Date
Description Sht.
Made by / Revised by 1
Checked by of
Approved by 4

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2 2
3 3 PAGE 2 OF 4
4 4 PUMP INCOMPRESSIBLE FLOW HYDRAULIC CALCULATION SUMMARY SHEET
5 5 (Version 2.0)
6 6
7 7 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 8 Client, Loc. SRC Description
9 9 Project CRU Revamp Project Made by/Revised by:
10 10 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 11 Approved by:
12 12
13 13 BASIS / GENERAL ASSUMPTIONS:
14 14 1)
15 15 2)
16 16 3)
17 17 4)
18 18
19 19 STEP 1: PROVIDE A SKETCH OF THE PIPING SYSTEM
20 20 To Storage STORAGE
21 21 Reqd pressure
(6 kg/cm2g)
22 22
per Offsites
23 23 Hydraulics
24 24 FCV-6111 FCV 6401
25 25 6101- E (6401-
F)
26 26 LSR
27 27 TP-116
28 28
29 29 To Merox
30 30 TL El. 5.5 m 6107- CA/CB Destination (7.6
kg/cm2g)
31 31
BLpressure
32 32
6101-CA/CB
6104- J/JA
33 33 Pump CL EL
34 34 PUMP CL EL.
35 35
36 36 STEP 2: SELECT THE UNITS TO BE USED FOR THIS CALCULATION
37 37
38 38 DENSITY kg/m3 LENGTH metres
39 39 FLOW kg/hr PRESSURE bar
40 40 DIAMETER inches PIPE TYPE Comm. Steel
41 41
42 42
43 43 STEP 3: PERFORM SUCTION CALCULATIONS
44 44
45 45 Go to the SUCTION calculation worksheet to calculate the design parameters. Either type in the calculated numbers into the shaded
46 46 cells or link the data to this section by pressing the equals sign ('='), clicking on the cell reference, and pressing <Enter>.
47 47
48 48 FLUID DENSITY: 603.40 kg/m3 Pressure (bar) Head Suction
49 49 gauge abs diff'l metres Worksheet Ref.
50 50 SUCTION PRESS: 3.80 bar (g) (A) Source Pressure: 5.20 6.21 --- 105.03 (Row 69)
51 51 (A) + (B) - (C) (B) Static Head --- --- 0.28 4.70 ---
52 52 (C) Line Losses --- --- 1.68 28.36 (Rows 70-73)
53 53 AVAILABLE NPSH: 40.44 metres (D) Vapour Pressure 1.41 2.42 --- 40.93 ---
54 54 (A) + (B) - (C) - (D) subcooled liquid
55 55
56 56
57 57 STEP 4: PERFORM DISCHARGE CALCULATIONS
58 58
59 59 Go to the DISCHARGE calculation worksheet to calculate the design parameters. Either type in the calculated numbers into the shaded
60 60 cells or link the data to this section by pressing the equals sign ('='), clicking on the cell reference, and pressing <Enter>.
61 61
62 62 FLUID DENSITY: 603.40 kg/m3 Pressure (bar) Head Discharge
63 63 gauge abs diff'l metres Worksheet Ref.
64 64 (A) Dest. Pressure 1.59 2.61 --- 44.04 (Row 74)
65 65 DISCHARGE PRESS: 9.72 bar (g) (B) Static Head --- --- 0.35 6.00 ---
66 66 (A) + (B) + (C) (C) Line Losses --- --- 7.78 131.44 (Rows 70-73)
67 67
68 68
69 69 STEP 5: PERFORM PUMP SIZING CALCULATIONS
70 70
71 71 The following data is the basic process data that should be transferred to the Process Equipment Datasheet.
72 72 Either type in the calculated numbers into the shaded cells or link the data to this section by pressing the
73 73 equals sign ('='), clicking on the cell reference, and pressing <Enter>. Max suction pressure= + 6.3 bar 6.89269
74 74 Max liquid level 4.400 m 145.000
75 75 DESIGN FLOW: 95933 kg/hr Shut off Press 15.368 bar 8.578
76 76 FLUID DENSITY: 603.40 kg/m3 HYDRAULIC EFFICIENCY: 61.0 % calculated 69.3351
77 77 SUCTION PRESS: 3.80 bar (g) 3.87805
78 78 DISCHARGE PRESS: 9.72 bar (g) 9.92084 kW Horsepower DESIGN PRESSURE
79 79 DIFFERENTIAL PRESS: 5.92 bar 6.04279 Hydraulic Power 26.167 35.091 15.682
80 80 DIFFERENTIAL HEAD: 100.11 metres Shaft Power 42.898 57.526
81 81 158.9880278 m3/hr 25% 3.046006109

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2 1
3 2 PAGE 3 OF 4
4 3 PUMP SUCTION CALCULATION
5 4 (Version 2.0)
6 5
7 6 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 7 Client, Loc. SRC Description
9 8 Project CRU Revamp Project Made by/Revised by:
10 9 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 10 Approved by:
12 11 Sketch,
13 12 Basis, Line Notes
14 13 Notes
15 14
16 15
17 16
18 17
19 18
20 19
21 20
22 21
23 22
24 23 Setup Density Units FlowUnits Diameter Units CASE:
25 24 Information kg/m3 kg/hr inches Segment 1 Segment 2 Segment 3 Segment 4
26 25 Length Units Pressure Units Pipe Type FROM: 6101-E 6101-CA/CB
27 26 metres bar Comm. Steel TO: 6101-CA/CB 6104-J
28 27 Fluid Density kg/m3 556.600 603.400 603.400
29 28 Properties Viscosity cP 0.130 0.200 0.200
30 29 and Flow Fluid Flow Rate kg/hr 95933.376 95933.376 95933.376
31 30 Rate m3/hr 172.356 158.988 158.988
32 31 Pipe Size OPTION 1: Manually Enter Pipe ID inches
33 32 OPTION 2: Select Nominal Size and Schedule 8 in. // 200 mm. 8 in. // 200 mm. 6 in. // 150 mm. ---
34 33 20 40 40 ---
35 34 Re-cap of pipe ID to be used in calculations: in mm 8.125 206.4 7.981 202.7 6.065 154.1 --- ---
36 35 Flow Absolute Pipe Roughness ft mm 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000 --- ---
37 36 Parameters Pipe Flow Area in^2 mm^2 51.849 33451 50.027 32275 28.890 18639 --- ---
38 37 Velocity ft/s m/s 4.69 1.43 4.49 1.37 7.77 2.37 --- ---
39 38 Reynolds Number (NRe) --- 1264667 836865 1101240
40 39 Friction Factor (Colebrook & White) --- 0.01474 0.01510 0.01557
41 40 Turbulent Friction Factor (Colebrook & White) --- 0.01403 0.01408 0.01491
42 41 Piping Qty K Qty K Qty K Qty K
43 42 and Straight pipe length metres 11 0.79 44.55 3.32 1 0.10
44 43 Fitting 45 Deg Elbows Standard
45 44 Losses 90deg Elbows Standard Screwed
46 45 r/d = 1, Flanged or Welded
47 46 r/d = 1.5, Flanged or Welded 4 0.786 3 0.591
48 47 180deg Bends Standard
49 48 Mitre Bends: 90deg
50 49 45deg
51 50 Tees: Through Runs 4 1.122 6 1.690
52 51 Through Branch 1 0.842 1 0.845
53 52 Valves: Gate Beta = 1.00 1 0.113
54 53 Globe / Angle Beta = 1.00
55 54 Ball Beta = 1.00 1 0.042
56 55 Butterfly
57 56 Check Valves: Lift Beta = 1.00
58 57 Swing
59 58 Tilting Disk
60 59 Pipe Entrance? (1=yes, 0=no) 1 0.780 1 0.780
61 60 Inlet Swage FROM Diameter inches
62 61 Outlet Swage TO Diameter inches 6.000 0.681
63 62 Pipe Exit ? (1=yes, 0=no) 1 1.000
64 63 Orifice Diameter inches
65 64 Other / Misc. Pressure Drop for: K factor
66 65 Total Fitting / Misc Resistance K factor 5.358 8.018 0.101
67 66 Equivalent Length of Fittings / Misc Resistance metres 75.0002 107.6333 1.0000
68 67 Total Fitting / Misc Frictional Losses bar 0.0305 0.0453 0.0017
69 68 metres of fluid 0.5598 0.7656 0.0289
70 69 Summary Upstream Pressure, gauge bar (g)
71 70 Piping and Fitting Losses bar 0.0305 0.0453 0.0017
72 71 Other / Misc. Pressure Drop for: strainer + VB bar 0.1000
73 72 6101-CA/CB bar 1.5000
74 73 bar
75 74 Downstream Pressure, gauge bar (g) -1.6305 -0.0453 -0.0017

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2 1
3 2 PAGE 4 OF 4
4 3 PUMP DISCHARGE CALCULATION
5 4 (Version 2.0)
6 5
7 6 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 7 Client, Loc. SRC Description
9 8 Project CRU Revamp Project Made by/Revised by:
10 9 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 10 Approved by:
12 11 Sketch,
13 12 Basis, Line Notes
14 13 Notes rough estimation of CV drop
15 14 79450 2.32
16 15 95933.38 1.84
17 16
18 17
19 18
20 19
21 20
22 21
23 22
24 23 Setup Density Units FlowUnits Diameter Units CASE:
25 24 Information kg/m3 kg/hr inches Segment 1 Segment 2 Segment 3 Segment 4
26 25 Length Units Pressure Units Pipe Type FROM: 6104 J 6107-CA/CB Junction D BL
27 26 metres bar Comm. Steel TO: 6107-CA/CB Junction D BL CDU tie-in
28 27 Fluid Density kg/m3 604.028 643.430 643.430 643.430
29 28 Properties Viscosity cP 0.200 0.248 0.248 0.248
30 29 and Flow Fluid Flow Rate kg/hr 95933.376 95933.376 95933.376 95933.376
31 30 Rate m3/hr 158.823 149.097 149.097 149.097
32 31 Pipe Size OPTION 1: Manually Enter Pipe ID inches
33 32 OPTION 2: Select Nominal Size and Schedule 6 in. // 150 mm. 6 in. // 150 mm. 6 in. // 150 mm. 6 in. // 150 mm.
34 33 40 40 40 40
35 34 Re-cap of pipe ID to be used in calculations: in mm 6.065 154.1 6.065 154.1 6.065 154.1 6.065 154.1
36 35 Flow Absolute Pipe Roughness ft mm 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000
37 36 Parameters Pipe Flow Area in^2 mm^2 28.890 18639 28.890 18639 28.890 18639 28.890 18639
38 37 Velocity ft/s m/s 7.76 2.37 7.29 2.22 7.29 2.22 7.29 2.22
39 38 Reynolds Number (NRe) --- 1101240 887024 887024 887024
40 39 Friction Factor (Colebrook & White) --- 0.01557 0.01572 0.01572 0.01572
41 40 Turbulent Friction Factor (Colebrook & White) --- 0.01491 0.01491 0.01491 0.01491
42 41 Piping Qty K Qty K Qty K Qty K
43 42 and Straight pipe length metres 54.45 5.50 9.68 0.99 102.3 10.44 200.42 20.45
44 43 Fitting 45 Deg Elbows Standard 7 1.566
45 44 Losses 90deg Elbows Standard Screwed
46 45 r/d = 1, Flanged or Welded
47 46 r/d = 1.5, Flanged or Welded 20 4.175 4 0.835 30 6.263 34 7.098
48 47 180deg Bends Standard
49 48 Mitre Bends: 90deg
50 49 45deg
51 50 Tees: Through Runs 6 1.789 4 1.193 6 1.789 3 0.895
52 51 Through Branch 2 1.789 1 0.895 5 4.473 2 1.789
53 52 Valves: Gate Beta = 1.00 1 0.119 3 0.358 3 0.358
54 53 Globe / Angle Beta = 1.00
55 54 Ball Beta = 1.00 1 0.045
56 55 Butterfly
57 56 Check Valves: Lift Beta = 1.00
58 57 Swing 1 1.491 1 1.491
59 58 Tilting Disk
60 59 Pipe Entrance? (1=yes, 0=no) 1 0.780
61 60 Inlet Swage FROM Diameter inches 3.000 9.530 3.000 9.530
62 61 Outlet Swage TO Diameter inches 3.000 6.309
63 62 Pipe Exit ? (1=yes, 0=no) 1 1.000
64 63 Orifice Diameter inches
65 64 Other / Misc. Pressure Drop for: K factor 5.000 5.000 3.220 3.220
66 65 Total Fitting / Misc Resistance K factor 31.224 3.910 43.872 32.155
67 66 Equivalent Length of Fittings / Misc Resistance metres 308.8689 38.3228 429.9673 315.1374
68 67 Total Fitting / Misc Frictional Losses bar 0.5283 0.0621 0.6969 0.5108
69 68 metres of fluid 8.9214 0.9846 11.0470 8.0967
70 69 Summary Upstream Pressure, gauge bar (g)
71 70 Piping and Fitting Losses bar 0.5283 0.0621 0.6969 0.5108
72 71 Other / Misc. Pressure Drop for: 6107 - CA/CB bar 1.0000
73 72 FT6111 bar 0.3430
74 73 FCV6111 bar 0.7500
75 74 Downstream Pressure, gauge bar (g)

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2 1
3 2 PAGE 4 OF 4
4 3 PUMP DISCHARGE CALCULATION
5 4 (Version 2.0)
6 5
7 6 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 7 Client, Loc. SRC Description
9 8 Project CRU Revamp Project Made by/Revised by:
10 9 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 10 Approved by:
12 11 Sketch,
13 12 Basis, Line Notes
14 13 Notes rough estimation of CV drop
15 14 79450 2.32
16 15
17 16
18 17
19 18 61.6
20 19 135
21 20 196.6
22 21
23 22
24 23 Setup Density Units FlowUnits Diameter Units CASE:
25 24 Information kg/m3 kg/hr inches Segment 1 Segment 2 Segment 3 Segment 4
26 25 Length Units Pressure Units Pipe Type FROM: 61-327/217
27 26 metres bar Comm. Steel TO: Storage
28 27 Fluid Density kg/m3 643.430
29 28 Properties Viscosity cP 0.248
30 29 and Flow Fluid Flow Rate kg/hr 135568.664
31 30 Rate m3/hr 210.697
32 31 Pipe Size OPTION 1: Manually Enter Pipe ID inches
33 32 OPTION 2: Select Nominal Size and Schedule 6 in. // 150 mm. --- --- ---
34 33 40 --- --- ---
35 34 Re-cap of pipe ID to be used in calculations: in mm 6.065 154.1 --- --- --- --- --- ---
36 35 Flow Absolute Pipe Roughness ft mm 0.000150 0.046000 --- --- --- --- --- ---
37 36 Parameters Pipe Flow Area in^2 mm^2 28.890 18639 --- --- --- --- --- ---
38 37 Velocity ft/s m/s 10.30 3.14 --- --- --- --- --- ---
39 38 Reynolds Number (NRe) --- 1253501 #DIV/0!
40 39 Friction Factor (Colebrook & White) --- 0.01550
41 40 Turbulent Friction Factor (Colebrook & White) --- 0.01491
42 41 Piping Qty K Qty K Qty K Qty K
43 42 and Straight pipe length metres 880 88.53
44 43 Fitting 45 Deg Elbows Standard
45 44 Losses 90deg Elbows Standard Screwed
46 45 r/d = 1, Flanged or Welded
47 46 r/d = 1.5, Flanged or Welded 100 20.875
48 47 180deg Bends Standard
49 48 Mitre Bends: 90deg
50 49 45deg
51 50 Tees: Through Runs 5 1.491
52 51 Through Branch 11 9.841
53 52 Valves: Gate Beta = 1.00 6 0.716
54 53 Globe / Angle Beta = 1.00
55 54 Ball Beta = 1.00
56 55 Butterfly
57 56 Check Valves: Lift Beta = 1.00
58 57 Swing
59 58 Tilting Disk
60 59 Pipe Entrance? (1=yes, 0=no)
61 60 Inlet Swage FROM Diameter inches
62 61 Outlet Swage TO Diameter inches
63 62 Pipe Exit ? (1=yes, 0=no) 1 1.000
64 63 Orifice Diameter inches
65 64 Other / Misc. Pressure Drop for: K factor
66 65 Total Fitting / Misc Resistance K factor 122.453
67 66 Equivalent Length of Fittings / Misc Resistance metres 1217.2068
68 67 Total Fitting / Misc Frictional Losses bar 3.8843
69 68 metres of fluid 61.5758
70 69 Summary Upstream Pressure, gauge bar (g)
71 70 Piping and Fitting Losses bar 3.8843
72 71 Other / Misc. Pressure Drop for: bar
73 72 bar
74 73 bar
75 74 Downstream Pressure, gauge bar (g)

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2 2
3 3 PAGE 2 OF 4
4 4 PUMP INCOMPRESSIBLE FLOW HYDRAULIC CALCULATION SUMMARY SHEET
5 5 (Version 2.0)
6 6
7 7 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 8 Client, Loc. SRC Description
9 9 Project CRU Revamp Project Made by/Revised by:
10 10 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 11 Approved by:
12 12
13 13 BASIS / GENERAL ASSUMPTIONS:
14 14 1)
15 15 2) B.L. 6.49528
16 16 3)
17 17 4)
18 18
19 19 STEP 1: PROVIDE A SKETCH OF THE PIPING SYSTEMcalculated 7.3
20 20 To Storage STORAGE
21 21 Reqd
pressure (6
22 22
kg/cm2g) per
23 23 Offsites
24 24 FCV-6111 FCV 6401
25 25 6101- E (6401-
F)
26 26 LSR
27 27 TP-116
To Merox
28 28 Destination (7.6
29 29 kg/cm2g)
30 30 TL El. 5.5 m 6107- CA/CB BLpressure
31 31
32 32
6101-CA/CB
6104- J/JA
33 33 Pump CL EL
34 34 PUMP CL EL.
35 35
36 36 STEP 2: SELECT THE UNITS TO BE USED FOR THIS CALCULATION
37 37
38 38 DENSITY kg/m3 LENGTH metres
39 39 FLOW kg/hr PRESSURE bar
40 40 DIAMETER inches PIPE TYPE Comm. Steel
41 41
42 42
43 43 STEP 3: PERFORM SUCTION CALCULATIONS
44 44
45 45 Go to the SUCTION calculation worksheet to calculate the design parameters. Either type in the calculated numbers into the shaded
46 46 cells or link the data to this section by pressing the equals sign ('='), clicking on the cell reference, and pressing <Enter>.
47 47
48 48 FLUID DENSITY: 603.40 kg/m3 Pressure (bar) Head Suction
49 49 gauge abs diff'l metres Worksheet Ref.
50 50 SUCTION PRESS: 3.79 bar (g) (A) Source Pressure: 5.20 6.21 --- 105.03 (Row 69)
51 51 (A) + (B) - (C) (B) Static Head --- --- 0.28 4.70 ---
52 52 (C) Line Losses --- --- 1.69 28.55 (Rows 70-73)
53 53 AVAILABLE NPSH: 40.25 metres (D) Vapour Pressure 1.41 2.42 --- 40.93 ---
54 54 (A) + (B) - (C) - (D)
55 55
56 56
57 57 STEP 4: PERFORM DISCHARGE CALCULATIONS
58 58
59 59 Go to the DISCHARGE calculation worksheet to calculate the design parameters. Either type in the calculated numbers into the shaded
60 60 cells or link the data to this section by pressing the equals sign ('='), clicking on the cell reference, and pressing <Enter>.
61 61
62 62 FLUID DENSITY: 603.40 kg/m3 Pressure (bar) Head Discharge
63 63 gauge abs diff'l metres Worksheet Ref.
64 64 (A) Dest. Pressure 1.48 2.49 --- 42.12 (Row 74)
65 65 DISCHARGE PRESS: 9.67 bar (g) (B) Static Head --- --- 0.53 8.90 ---
66 66 (A) + (B) + (C) (C) Line Losses --- --- 7.67 129.61 (Rows 70-73)
67 67
68 68
69 69 STEP 5: PERFORM PUMP SIZING CALCULATIONS
70 70
71 71 The following data is the basic process data that should be transferred to the Process Equipment Datasheet.
72 72 Either type in the calculated numbers into the shaded cells or link the data to this section by pressing the
73 73 equals sign ('='), clicking on the cell reference, and pressing <Enter>. Max suction pressure= + 6.3 bar
74 74 Max liquid level 4.400 m 145.000
75 75 DESIGN FLOW: 87212 kg/hr Shut off Press 15.368 bar 8.578
76 76 FLUID DENSITY: 603.40 kg/m3 HYDRAULIC EFFICIENCY: 61.0 % calculated 68.8502
77 77 SUCTION PRESS: 3.79 bar (g) 3.86652
78 78 DISCHARGE PRESS: 9.67 bar (g) 9.86984 kW Horsepower DESIGN PRESSURE
79 79 DIFFERENTIAL PRESS: 5.88 bar 6.00332 Hydraulic Power 23.633 31.692 15.682
80 80 DIFFERENTIAL HEAD: 99.45 metres Shaft Power 38.743 51.955
81 81 144.5345708 m3/hr 25% 0.904524

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2 1
3 2 PAGE 3 OF 4
4 3 PUMP SUCTION CALCULATION
5 4 (Version 2.0)
6 5
7 6 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 7 Client, Loc. SRC Description
9 8 Project CRU Revamp Project Made by/Revised by:
10 9 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 10 Approved by:
12 11 Sketch,
13 12 Basis, Line Notes
14 13 Notes
15 14
16 15
17 16
18 17
19 18
20 19
21 20
22 21
23 22
24 23 Setup Density Units FlowUnits Diameter Units CASE:
25 24 Information kg/m3 kg/hr inches Segment 1 Segment 2 Segment 3 Segment 4
26 25 Length Units Pressure Units Pipe Type FROM: 6101-E 6101-CA/CB
27 26 metres bar Comm. Steel TO: 6101-CA/CB 6104-J
28 27 Fluid Density kg/m3 556.600 603.400 603.400
29 28 Properties Viscosity cP 0.130 0.200 0.200
30 29 and Flow Fluid Flow Rate kg/hr 95933.376 95933.376 95933.376
31 30 Rate m3/hr 172.356 158.988 158.988
32 31 Pipe Size OPTION 1: Manually Enter Pipe ID inches
33 32 OPTION 2: Select Nominal Size and Schedule 8 in. // 200 mm. 8 in. // 200 mm. 6 in. // 150 mm. ---
34 33 20 40 40 ---
35 34 Re-cap of pipe ID to be used in calculations: in mm 8.125 206.4 7.981 202.7 6.065 154.1 --- ---
36 35 Flow Absolute Pipe Roughness ft mm 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000 --- ---
37 36 Parameters Pipe Flow Area in^2 mm^2 51.849 33451 50.027 32275 28.890 18639 --- ---
38 37 Velocity ft/s m/s 4.69 1.43 4.49 1.37 7.77 2.37 --- ---
39 38 Reynolds Number (NRe) --- 1264667 836865 1101240
40 39 Friction Factor (Colebrook & White) --- 0.01474 0.01510 0.01557
41 40 Turbulent Friction Factor (Colebrook & White) --- 0.01403 0.01408 0.01491
42 41 Piping Qty K Qty K Qty K Qty K
43 42 and Straight pipe length metres 11 0.79 44.55 3.32 1 0.10
44 43 Fitting 45 Deg Elbows Standard
45 44 Losses 90deg Elbows Standard Screwed
46 45 r/d = 1, Flanged or Welded
47 46 r/d = 1.5, Flanged or Welded 4 0.786 3 0.591
48 47 180deg Bends Standard
49 48 Mitre Bends: 90deg
50 49 45deg
51 50 Tees: Through Runs 4 1.122 6 1.690
52 51 Through Branch 1 0.842 1 0.845
53 52 Valves: Gate Beta = 1.00 1 0.113
54 53 Globe / Angle Beta = 1.00
55 54 Ball Beta = 1.00 1 0.042
56 55 Butterfly
57 56 Check Valves: Lift Beta = 1.00
58 57 Swing
59 58 Tilting Disk
60 59 Pipe Entrance? (1=yes, 0=no) 1 0.780 1 0.780
61 60 Inlet Swage FROM Diameter inches
62 61 Outlet Swage TO Diameter inches 6.000 0.681
63 62 Pipe Exit ? (1=yes, 0=no) 1 1.000 2 2.000
64 63 Orifice Diameter inches
65 64 Other / Misc. Pressure Drop for: K factor
66 65 Total Fitting / Misc Resistance K factor 5.358 10.018 0.101
67 66 Equivalent Length of Fittings / Misc Resistance metres 75.0002 134.4806 1.0000
68 67 Total Fitting / Misc Frictional Losses bar 0.0305 0.0566 0.0017
69 68 metres of fluid 0.5598 0.9566 0.0289
70 69 Summary Upstream Pressure, gauge bar (g)
71 70 Piping and Fitting Losses bar 0.0305 0.0566 0.0017
72 71 Other / Misc. Pressure Drop for: strainer + VB bar 0.1000
73 72 6101-CA/CB bar 1.5000
74 73 bar
75 74 Downstream Pressure, gauge bar (g) -1.6305 -0.0566 -0.0017

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2 1
3 2 PAGE 4 OF 4
4 3 PUMP DISCHARGE CALCULATION
5 4 (Version 2.0)
6 5
7 6 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 7 Client, Loc. SRC Description
9 8 Project CRU Revamp Project Made by/Revised by:
10 9 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 10 Approved by:
12 11 Sketch,
13 12 Basis, Line Notes
14 13 Notes rough estimation of CV drop
15 14 79450 2.32
16 15 87212.16 1.67
17 16
18 17
19 18
20 19
21 20
22 21
23 22
24 23 Setup Density Units FlowUnits Diameter Units CASE:
25 24 Information kg/m3 kg/hr inches Segment 1 Segment 2 Segment 3 Segment 4
26 25 Length Units Pressure Units Pipe Type FROM: 6104 J 6107-CA/CB Junction D BL
27 26 metres bar Comm. Steel TO: 6107-CA/CB Junction D 6401-F CDU tie-in
28 27 Fluid Density kg/m3 604.028 643.430 643.430 643.430
29 28 Properties Viscosity cP 0.200 0.248 0.248 0.248
30 29 and Flow Fluid Flow Rate kg/hr 87212.160 87212.160 18016.040 18016.040
31 30 Rate m3/hr 144.384 135.543 28.000 28.000
32 31 Pipe Size OPTION 1: Manually Enter Pipe ID inches
33 32 OPTION 2: Select Nominal Size and Schedule 6 in. // 150 mm. 6 in. // 150 mm. 4 in. // 100 mm. 3 in. // 80 mm.
34 33 40 40 40 40
35 34 Re-cap of pipe ID to be used in calculations: in mm 6.065 154.1 6.065 154.1 4.026 102.3 3.068 77.9
36 35 Flow Absolute Pipe Roughness ft mm 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000
37 36 Parameters Pipe Flow Area in^2 mm^2 28.890 18639 28.890 18639 12.730 8213 7.393 4769
38 37 Velocity ft/s m/s 7.06 2.15 6.63 2.02 3.11 0.95 5.35 1.63
39 38 Reynolds Number (NRe) --- 1001127 806385 250947 329306
40 39 Friction Factor (Colebrook & White) --- 0.01563 0.01579 0.01816 0.01858
41 40 Turbulent Friction Factor (Colebrook & White) --- 0.01491 0.01491 0.01629 0.01732
42 41 Piping Qty K Qty K Qty K Qty K
43 42 and Straight pipe length metres 54.45 5.53 9.68 0.99 89.1 15.83 2 0.48
44 43 Fitting 45 Deg Elbows Standard
45 44 Losses 90deg Elbows Standard Screwed
46 45 r/d = 1, Flanged or Welded 19 6.191
47 46 r/d = 1.5, Flanged or Welded 20 4.175 4 0.835
48 47 180deg Bends Standard
49 48 Mitre Bends: 90deg
50 49 45deg
51 50 Tees: Through Runs 6 1.789 4 1.193 2 0.652 1 0.346
52 51 Through Branch 2 1.789 1 0.895 5 4.888
53 52 Valves: Gate Beta = 1.00 1 0.119 1 0.130 2 0.277
54 53 Globe / Angle Beta = 1.00
55 54 Ball Beta = 1.00 1 0.045
56 55 Butterfly
57 56 Check Valves: Lift Beta = 1.00
58 57 Swing 1 1.491 1 1.629
59 58 Tilting Disk
60 59 Pipe Entrance? (1=yes, 0=no) 1 0.780
61 60 Inlet Swage FROM Diameter inches 3.000 9.530 3.000 0.642
62 61 Outlet Swage TO Diameter inches 3.000 0.721
63 62 Pipe Exit ? (1=yes, 0=no) 1 1.000
64 63 Orifice Diameter inches
65 64 Other / Misc. Pressure Drop for: K factor 5.000 5.000
66 65 Total Fitting / Misc Resistance K factor 31.245 3.915 30.681 1.100
67 66 Equivalent Length of Fittings / Misc Resistance metres 307.8778 38.1909 172.7213 4.6157
68 67 Total Fitting / Misc Frictional Losses bar 0.4369 0.0514 0.0885 0.0094
69 68 metres of fluid 7.3782 0.8147 1.4032 0.1492
70 69 Summary Upstream Pressure, gauge bar (g)
71 70 Piping and Fitting Losses bar 0.4369 0.0514 0.0885 0.0094
72 71 Other / Misc. Pressure Drop for: 6107 - CA/CB bar 1.0000
73 72 FT6401 bar 0.3430
74 73 FCV6111 bar 5.7381
75 74 Downstream Pressure, gauge bar (g)

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PROCESS CALCULATION Document No. C-CRU-61-1227-010 Rev.

Client, Location SRC â

Project CRU Revamp Project
Description of Calc. Heavy Naphtha Splitter Btms pumps (6104J/JA)
1
2 OBJECTIVE
3
4 Pump evaluated with revised assumptions to see if without changing impeller and reducing pressure drop in control valve
5 normal operating conditions could be met
6 Below assumptions are changed from the base case sizing sheet
7
8 ASSUMPTIONS CHANGED TO DECREASE MARGIN
9 1. Normal Flow rate 144.3 m3/hr taken form Study report Naphtha splitter unit (Client no S-CRU- 61-1220-003)
10 Hydraulic based on normal flow
11 2. 6107 CA/B pressure drop has been changed from 1 bar (Max allowable based on datasheet) to 0.4 bar
12 Pressure drop on process side evaluated based on HTRI is 0.2 bar, so reduced pressure drop value as per above
13 Once 6107-CA/CB option is finalized this can be revisited after getting finalized values from vendor
14
15
16
17
18
19
20
21 RESULTS
22 Controllability of the loop decreases as the pressure drop available for control purpose decreases in the loop
23 There is no margin on flow in this case and CV pressure drop is too low.
24 Based on this it is concluded to upsize impeller to get some margin due to assumptions made for system downstream NSU B.L
25 assumptions: w.r.t flow, length, storage tank pressure, FT pressure drops are listed on first coverpage
26
27
28
29
30
31 B.L. is taken as control valve downstream and line loss is prorated based on flow
32 This is also checked based on pro-rated pressure drop of MCP case. Existing line loss is 3.2 bar , prorated pressure drop for increased
33 flow 3.85 bar
34
35 MCP
36 Initial rated flow 79498 kg/hr Max flow in CV datasheet
37 Based on CV datasheet of FCV-6111 B.L. pressure is 4.86 kgf/cm2g (7.18 - 2.32)
38 4.76 barg
39 Line loss from tank to CV 3.20 bar (4.76-1.56) 3.20
40 estimated BL line loss due to increase in flow3.85 bar 4.65
41 New B.L. 5.41 bar (3.85+1.56) 6.21
42 144 m3/hr 144*1.1
NORM RATED FLOW
43
AL
44 FLOW
45
46 SUMMARY
47
48 NPSH Actual 32.87 m
49 Margin 1.3 m EVALUATED FROM HYDRAULICS
50 NPSH Available 31.57 m NSU BATTERY LIMIT 5.39
51 Diff.Head 58.44 m (after control valve)
52
53
54
55
56
Revision / Date Date Date Date Date Date
Description Sht.
Made by / Revised by 1
Checked by of
Approved by 4

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2 2
3 3 PAGE 2 OF 4
4 4 PUMP INCOMPRESSIBLE FLOW HYDRAULIC CALCULATION SUMMARY SHEET
5 5 (Version 2.0)
6 6
7 7 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 8 Client, Loc. SRC Description
9 9 Project CRU Revamp Project Made by/Revised by:
10 10 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 11 Approved by:
12 12
13 13 BASIS / GENERAL ASSUMPTIONS:
14 14 1)
15 15 2)
16 16 3)
17 17 4)
18 18
19 19 STEP 1: PROVIDE A SKETCH OF THE PIPING SYSTEMcalculated 7.3
20 20 To Storage STORAGE
21 21 Reqd
pressure (7.3
22 22
kg/cm2g) per
23 23 Offsites
24 24 FCV-6111 FCV 6401
25 25 6101- E (6401-
F)
26 26 LSR
27 27 TP-116
28 28
29 29 To Merox
30 30 TL El. 5.5 m 6107- CA/CB Destination
pressure
31 31
(3.6kg/cm2g)
32 32
6101-CA/CB
6104- J/JA
33 33 Pump CL EL
34 34 PUMP CL EL.
35 35
36 36 STEP 2: SELECT THE UNITS TO BE USED FOR THIS CALCULATION
37 37
38 38 DENSITY kg/m3 LENGTH metres
39 39 FLOW kg/hr PRESSURE bar
40 40 DIAMETER inches PIPE TYPE Comm. Steel
41 41
42 42
43 43 STEP 3: PERFORM SUCTION CALCULATIONS
44 44
45 45 Go to the SUCTION calculation worksheet to calculate the design parameters. Either type in the calculated numbers into the shaded
46 46 cells or link the data to this section by pressing the equals sign ('='), clicking on the cell reference, and pressing <Enter>.
47 47
48 48 FLUID DENSITY: 603.40 kg/m3 Pressure (bar) Head Suction
49 49 gauge abs diff'l metres Worksheet Ref.
50 50 SUCTION PRESS: 3.79 bar (g) (A) Source Pressure: 5.20 6.21 --- 105.03 (Row 69)
51 51 (A) + (B) - (C) (B) Static Head --- --- 0.28 4.70 ---
52 52 (C) Line Losses --- --- 1.69 28.55 (Rows 70-73)
53 53 AVAILABLE NPSH: 40.25 metres (D) Vapour Pressure 1.41 2.42 --- 40.93 ---
54 54 (A) + (B) - (C) - (D) if bubble point liquid is assumed 4.57 will be vapor pressure , NPSH 4.85.
55 55 required 3.2
56 56
57 57 STEP 4: PERFORM DISCHARGE CALCULATIONS
58 58
59 59 Go to the DISCHARGE calculation worksheet to calculate the design parameters. Either type in the calculated numbers into the shaded
60 60 cells or link the data to this section by pressing the equals sign ('='), clicking on the cell reference, and pressing <Enter>.
61 61
62 62 FLUID DENSITY: 603.40 kg/m3 Pressure (bar) Head Discharge
63 63 gauge abs diff'l metres Worksheet Ref.
64 64 (A) Dest. Pressure 1.59 2.61 --- (Row 74)
65 65 DISCHARGE PRESS: 8.03 bar (g) (B) Static Head --- --- 0.35 6.00 ---
66 66 (A) + (B) + (C) (C) Line Losses --- --- 6.09 102.91 (Rows 70-73) 5.838
67 67
68 68
69 69 STEP 5: PERFORM PUMP SIZING CALCULATIONS
70 70
71 71 The following data is the basic process data that should be transferred to the Process Equipment Datasheet.
72 72 Either type in the calculated numbers into the shaded cells or link the data to this section by pressing the
73 73 equals sign ('='), clicking on the cell reference, and pressing <Enter>. Max suction pressure= + 6.3 bar
74 74 Max liquid level 4.400 m 145.000
75 75 DESIGN FLOW: 87212 kg/hr Shut off Press 15.376 bar 8.578
76 76 FLUID DENSITY: 603.40 kg/m3 HYDRAULIC EFFICIENCY: 61.0 % calculated 68.8502
77 77 SUCTION PRESS: 3.79 bar (g)
78 78 DISCHARGE PRESS: 8.03 bar (g) kW Horsepower DESIGN PRESSURE
79 79 DIFFERENTIAL PRESS: 4.25 bar Hydraulic Power 17.055 22.871 15.6902
80 80 DIFFERENTIAL HEAD: 71.77 metres Shaft Power 27.959 37.493
81 81 144.5345708 m3/hr 25% 1.83166

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2 1
3 2 PAGE 3 OF 4
4 3 PUMP SUCTION CALCULATION
5 4 (Version 2.0)
6 5
7 6 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 7 Client, Loc. SRC Description
9 8 Project CRU Revamp Project Made by/Revised by:
10 9 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 10 Approved by:
12 11 Sketch,
13 12 Basis, Line Notes
14 13 Notes
15 14
16 15
17 16
18 17
19 18
20 19
21 20
22 21
23 22
24 23 Setup Density Units FlowUnits Diameter Units CASE:
25 24 Information kg/m3 kg/hr inches Segment 1 Segment 2 Segment 3 Segment 4
26 25 Length Units Pressure Units Pipe Type FROM: 6101-E 6101-CA/CB
27 26 metres bar Comm. Steel TO: 6101-CA/CB 6104-J
28 27 Fluid Density kg/m3 556.600 603.400 603.400
29 28 Properties Viscosity cP 0.130 0.200 0.200
30 29 and Flow Fluid Flow Rate kg/hr 95933.376 95933.376 95933.376
31 30 Rate m3/hr 172.356 158.988 158.988
32 31 Pipe Size OPTION 1: Manually Enter Pipe ID inches
33 32 OPTION 2: Select Nominal Size and Schedule 8 in. // 200 mm. 8 in. // 200 mm. 6 in. // 150 mm. ---
34 33 20 40 40 ---
35 34 Re-cap of pipe ID to be used in calculations: in mm 8.125 206.4 7.981 202.7 6.065 154.1 --- ---
36 35 Flow Absolute Pipe Roughness ft mm 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000 --- ---
37 36 Parameters Pipe Flow Area in^2 mm^2 51.849 33451 50.027 32275 28.890 18639 --- ---
38 37 Velocity ft/s m/s 4.69 1.43 4.49 1.37 7.77 2.37 --- ---
39 38 Reynolds Number (NRe) --- 1264667 836865 1101240
40 39 Friction Factor (Colebrook & White) --- 0.01474 0.01510 0.01557
41 40 Turbulent Friction Factor (Colebrook & White) --- 0.01403 0.01408 0.01491
42 41 Piping Qty K Qty K Qty K Qty K
43 42 and Straight pipe length metres 11 0.79 44.55 3.32 1 0.10
44 43 Fitting 45 Deg Elbows Standard
45 44 Losses 90deg Elbows Standard Screwed
46 45 r/d = 1, Flanged or Welded
47 46 r/d = 1.5, Flanged or Welded 4 0.786 3 0.591
48 47 180deg Bends Standard
49 48 Mitre Bends: 90deg
50 49 45deg
51 50 Tees: Through Runs 4 1.122 6 1.690
52 51 Through Branch 1 0.842 1 0.845
53 52 Valves: Gate Beta = 1.00 1 0.113
54 53 Globe / Angle Beta = 1.00
55 54 Ball Beta = 1.00 1 0.042
56 55 Butterfly
57 56 Check Valves: Lift Beta = 1.00
58 57 Swing
59 58 Tilting Disk
60 59 Pipe Entrance? (1=yes, 0=no) 1 0.780 1 0.780
61 60 Inlet Swage FROM Diameter inches
62 61 Outlet Swage TO Diameter inches 6.000 0.681
63 62 Pipe Exit ? (1=yes, 0=no) 1 1.000 2 2.000
64 63 Orifice Diameter inches
65 64 Other / Misc. Pressure Drop for: K factor
66 65 Total Fitting / Misc Resistance K factor 5.358 10.018 0.101
67 66 Equivalent Length of Fittings / Misc Resistance metres 75.0002 134.4806 1.0000
68 67 Total Fitting / Misc Frictional Losses bar 0.0305 0.0566 0.0017
69 68 metres of fluid 0.5598 0.9566 0.0289
70 69 Summary Upstream Pressure, gauge bar (g)
71 70 Piping and Fitting Losses bar 0.0305 0.0566 0.0017
72 71 Other / Misc. Pressure Drop for: strainer + VB bar 0.1000
73 72 6101-CA/CB bar 1.5000
74 73 bar
75 74 Downstream Pressure, gauge bar (g) -1.6305 -0.0566 -0.0017

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2 1
3 2 PAGE 4 OF 4
4 3 PUMP DISCHARGE CALCULATION
5 4 (Version 2.0)
6 5
7 6 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 7 Client, Loc. SRC Description
9 8 Project CRU Revamp Project Made by/Revised by:
10 9 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 10 Approved by:
12 11 Sketch,
13 12 Basis, Line Notes
14 13 Notes rough estimation of CV drop
15 14 79450 2.32
16 15 87212.16 1.67
17 16
18 17
19 18
20 19
21 20
22 21
23 22
24 23 Setup Density Units FlowUnits Diameter Units CASE:
25 24 Information kg/m3 kg/hr inches Segment 1 Segment 2 Segment 3 Segment 4
26 25 Length Units Pressure Units Pipe Type FROM: 6104 J 6107-CA/CB Junction D BL
27 26 metres bar Comm. Steel TO: 6107-CA/CB Junction D BL CDU tie-in
28 27 Fluid Density kg/m3 604.028 643.430 643.430 643.430
29 28 Properties Viscosity cP 0.200 0.248 0.248 0.248
30 29 and Flow Fluid Flow Rate kg/hr 87212.160 87212.160 87212.160 87212.160
31 30 Rate m3/hr 144.384 135.543 135.543 135.543
32 31 Pipe Size OPTION 1: Manually Enter Pipe ID inches
33 32 OPTION 2: Select Nominal Size and Schedule 6 in. // 150 mm. 6 in. // 150 mm. 6 in. // 150 mm. 6 in. // 150 mm.
34 33 40 40 40 40
35 34 Re-cap of pipe ID to be used in calculations: in mm 6.065 154.1 6.065 154.1 6.065 154.1 6.065 154.1
36 35 Flow Absolute Pipe Roughness ft mm 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000 0.000150 0.046000
37 36 Parameters Pipe Flow Area in^2 mm^2 28.890 18639 28.890 18639 28.890 18639 28.890 18639
38 37 Velocity ft/s m/s 7.06 2.15 6.63 2.02 6.63 2.02 6.63 2.02
39 38 Reynolds Number (NRe) --- 1001127 806385 806385 806385
40 39 Friction Factor (Colebrook & White) --- 0.01563 0.01579 0.01579 0.01579
41 40 Turbulent Friction Factor (Colebrook & White) --- 0.01491 0.01491 0.01491 0.01491
42 41 Piping Qty K Qty K Qty K Qty K
43 42 and Straight pipe length metres 54.45 5.53 9.68 0.99 102.3 10.49 200.42 20.54
44 43 Fitting 45 Deg Elbows Standard 7 1.566
45 44 Losses 90deg Elbows Standard Screwed
46 45 r/d = 1, Flanged or Welded
47 46 r/d = 1.5, Flanged or Welded 20 4.175 4 0.835 30 6.263 34 7.098
48 47 180deg Bends Standard
49 48 Mitre Bends: 90deg
50 49 45deg
51 50 Tees: Through Runs 6 1.789 4 1.193 6 1.789 3 0.895
52 51 Through Branch 2 1.789 1 0.895 5 4.473 2 1.789
53 52 Valves: Gate Beta = 1.00 1 0.119 3 0.358 3 0.358
54 53 Globe / Angle Beta = 1.00
55 54 Ball Beta = 1.00 1 0.045
56 55 Butterfly
57 56 Check Valves: Lift Beta = 1.00
58 57 Swing 1 1.491 1 1.491
59 58 Tilting Disk
60 59 Pipe Entrance? (1=yes, 0=no) 1 0.780
61 60 Inlet Swage FROM Diameter inches 3.000 9.530 3.000 9.530
62 61 Outlet Swage TO Diameter inches 3.000 6.309
63 62 Pipe Exit ? (1=yes, 0=no) 1 1.000
64 63 Orifice Diameter inches
65 64 Other / Misc. Pressure Drop for: entrance exit, 3" run K factor 5.000 5.000 3.220 3.220
66 65 Total Fitting / Misc Resistance K factor 31.245 3.915 43.920 32.250
67 66 Equivalent Length of Fittings / Misc Resistance metres 307.8778 38.1909 428.4578 314.6089
68 67 Total Fitting / Misc Frictional Losses bar 0.4369 0.0514 0.5766 0.4234
69 68 metres of fluid 7.3782 0.8147 9.1398 6.7112
70 69 Summary Upstream Pressure, gauge bar (g)
71 70 Piping and Fitting Losses bar 0.4369 0.0514 0.5766 0.4234
72 71 Other / Misc. Pressure Drop for: 6107 - CA/CB bar 0.4000
73 72 FT6111 bar 0.3430
74 73 FCV6111 bar 0.4500
75 74 Downstream Pressure, gauge bar (g)

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2 1
3 2 PAGE 4 OF 4
4 3 PUMP DISCHARGE CALCULATION
5 4 (Version 2.0)
6 5
7 6 Doc. No. C-CRU-61-1227-010 Revision: Date Date Date Date
8 7 Client, Loc. SRC Description
9 8 Project CRU Revamp Project Made by/Revised by:
10 9 Desc. Heavy Naphtha Splitter Btms pumps (6104J/JA) Checked by:
11 10 Approved by:
12 11 Sketch,
13 12 Basis, Line Notes
14 13 Notes rough estimation of CV drop
15 14 79450 2.32
16 15
17 16
18 17
19 18 61.6
20 19 135
21 20 196.6
22 21
23 22
24 23 Setup Density Units FlowUnits Diameter Units CASE:
25 24 Information kg/m3 kg/hr inches Segment 1 Segment 2 Segment 3 Segment 4
26 25 Length Units Pressure Units Pipe Type FROM: 61-327/217 checking 3" run checking 3" run
27 26 metres bar Comm. Steel TO: Storage k factor k factor
28 27 Fluid Density kg/m3 643.430 643.430 643.430
29 28 Properties Viscosity cP 0.248 0.248 0.248
30 29 and Flow Fluid Flow Rate kg/hr 126847.448 87212.160 87212.160
31 30 Rate m3/hr 197.143 135.543
32 31 Pipe Size OPTION 1: Manually Enter Pipe ID inches
33 32 OPTION 2: Select Nominal Size and Schedule 6 in. // 150 mm. --- 3 in. // 80 mm. 6 in. // 150 mm.
34 33 40 --- 40 40
35 34 Re-cap of pipe ID to be used in calculations: in mm 6.065 154.1 --- --- 3.068 77.9 6.065 154.1
36 35 Flow Absolute Pipe Roughness ft mm 0.000150 0.046000 --- --- 0.000150 0.046000 0.000150 0.046000
37 36 Parameters Pipe Flow Area in^2 mm^2 28.890 18639 --- --- 7.393 4769 28.890 18639
38 37 Velocity ft/s m/s 9.64 2.94 --- --- 25.89 7.89 6.63 2.02
39 38 Reynolds Number (NRe) --- 1172863 1594109 806385
40 39 Friction Factor (Colebrook & White) --- 0.01554 0.01760 0.01579
41 40 Turbulent Friction Factor (Colebrook & White) --- 0.01491 0.01732 0.01491
42 41 Piping Qty K Qty K Qty K Qty K
43 42 and Straight pipe length metres 880 88.74 1 0.23
44 43 Fitting 45 Deg Elbows Standard
45 44 Losses 90deg Elbows Standard Screwed
46 45 r/d = 1, Flanged or Welded
47 46 r/d = 1.5, Flanged or Welded 100 20.875
48 47 180deg Bends Standard
49 48 Mitre Bends: 90deg
50 49 45deg
51 50 Tees: Through Runs 5 1.491
52 51 Through Branch 11 9.841
53 52 Valves: Gate Beta = 1.00 6 0.716
54 53 Globe / Angle Beta = 1.00
55 54 Ball Beta = 1.00
56 55 Butterfly
57 56 Check Valves: Lift Beta = 1.00
58 57 Swing
59 58 Tilting Disk
60 59 Pipe Entrance? (1=yes, 0=no)
61 60 Inlet Swage FROM Diameter inches
62 61 Outlet Swage TO Diameter inches
63 62 Pipe Exit ? (1=yes, 0=no) 1 1.000
64 63 Orifice Diameter inches
65 64 Other / Misc. Pressure Drop for: K factor 3.220 3.220
66 65 Total Fitting / Misc Resistance K factor 122.668 0.226 3.220
67 66 Equivalent Length of Fittings / Misc Resistance metres 1216.3901 1.0000 31.4126
68 67 Total Fitting / Misc Frictional Losses bar 3.4066 0.0453 0.0423
69 68 metres of fluid 54.0028 0.7180 0.6701
70 69 Summary Upstream Pressure, gauge bar (g)
71 70 Piping and Fitting Losses bar 3.4066 0.0453 0.0423
72 71 Other / Misc. Pressure Drop for: bar
73 72 bar
74 73 bar
75 74 Downstream Pressure, gauge bar (g)

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