SPECIFICATION STANDARD SPECIFICATION No.

el ENGINEERS FOR
tif5ieg INDIA LIMITED 6-51-0004 Rev. 5
I .1771 e1BIV2 t171 Jcli1.1) (A Govt of India Untlettaking) RELAY & CONTROL PANELS Page 1 of 16

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SPECIFICATION
FOR
RELAY & CONTROL PANELS

REVISED & ISSUED AS STANDARD

5 31.05.16
SPECIFICATION RAHUL )12DA BRB
REVISED & ISSUED AS STANDARD
4 07.04.11 RKS SA UAP/JMS DM
SPECIFICATION
REVISED & ISSUED AS STANDARD
3 21.04.06 AK NS JMS VJN
SPECIFICATION
REVISED & ISSUED AS STANDARD
2 27.11.02 AK RPG/AAN VPS GRR
SPECIFICATION.
REVISED & ISSUED AS STANDARD
1 22.04.97 AK/AAN VPS SG AS
SPECIFICATION.
Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
Og faigleg INDIA LIMITED FOR 6-51-0004 Rev. 5
MTV, ereCIVEr (171.3VATA1 (A Govt of India Undertakng)
RELAY & CONTROL PANELS Page 2 of 16

Abbreviations:

AC Alternating Current
AVR Automatic Voltage Regulator
BIS Bureau of Indian Standards
BS British Standards
CEA Central Electricity Authority
CRCA Cold Rolled Cold Annealed
CT Current Transformer
DC Direct Current
EIL Engineers India Limited
EPDM Ethylene Propylene Diene Monomer
FRLS Flame Retardant Low Smoke
HDPE High Density Poly Ethylene
HRC High Rupture Capacity
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
IP Ingress Protection
IS Indian Standards
ISA Instrument Society of America
LED Light Emitting Diode
MCB Miniature Circuit Breaker
MSL Mean Sea Level
NEMA National Electrical Manufacturers Association
PCB Printed Circuit Board
PF Power Factor
PVC Poly Vinyl Chloride
SWG Standard Wire Gauge
VDE Verband Der Electrotechnik, Elecktronik and Information Stechnik
VT Voltage Transformer

Electrical Standards Committee

Convener: Mr. B.R. Bhogal

Members: Ms. S. Anand
Mr. Parag Gupta
Mr. M. K. Sahu
Ms. N.S. Bhattacharya
Ms. N.P. Guha (Projects)
Mr. Saeed Akhtar (Inspection)
Format No. 8-00-0001-F1 Rev. 0 Copyright DL — All rights reserved
 SPECIFICATION STANDARD SPECIFICATION No.
$0ttto1 uti ENGINEERS
ititAeg INDIA LIMITED FOR 6-51-0004 Rev. 5
GoA of India Undenalungi
RELAY & CONTROL PANELS Page 3 of 16

CONTENTS

1.0 SCOPE 4

2.0 CODES AND STANDARDS 4

3.0 SITE CONDITIONS 5

4.0 GENERAL REQUIREMENTS 5

5.0 TECHNICAL REQUIREMENTS 5

6.0 INSPECTION, TESTING AND ACCEPTANCE 16

7.0 PACKING AND DESPATCH 16

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 SPECIFICATION STANDARD SPECIFICATION No.
t31 eiENGINEERS
qtr taigteg INDIA LIMITED FOR 6-51-0004 Rev. 5
Wren etZaVe
M1340.3) (A Go ..4 of India Undertaking(
RELAY & CONTROL PANELS Page 4 of 16

1.0 SCOPE

The scope of this specification is to define the requirements of design, engineering,

manufacture, testing, packing and supply of relay and control panels.

2.0 CODES AND STANDARDS

2.1 The equipment shall comply with the requirements of latest revision of following standards
issued by BIS & IEC, unless otherwise specified.

IS: 5 • Colours for Ready Mixed Paints & Enamels.

IS: 694 • PVC Insulated Cables for Working Voltages upto & including 1100V
IS: 1248 • Direct Acting Electrical Indicating Instruments.
IS: 2419 • Dimensions for Panel Mounted Indicating and Recording Electrical
Instruments.
IS: 2705 Current Transformers.
IS: 3156 Voltage Transformers.
IS: 3231 Electrical Relays for Power System Protection.
IS: 3842 • Application Guide for Electrical Relays for AC Systems.
IS: 4794 Push Button Switches: General Requirements and Tests.
IS: 5578 • Marking of Insulated Conductors.
IS: 5786 • Fixed resistors, general purpose low power.
IS: 5834 • Electrical Timer Relays for Industrial Purposes.
IS: 6236 • Direct Recording Electrical Measuring Instruments.
IS: 6553 • Environmental Requirements for Semiconductor Devices and
Integrated Circuits.
IS: 8530 • Maximum Demand Indicators.
IS: 8686 • Static Protective Relays.
IS: 9124 • Guide for Maintenance and Field Testing of Electrical Relays.
IS: 9347 • Charts for Recording Instruments.
IS: 11353 • Uniform System of Marking and Identification of Conductors and
Apparatus Terminals.
IS: 11954 Guide for Colour Coding of Electrical Mimic Diagrams.
IS: 12021 • Specifications for Control Transformers for Switchgear and Control
gear for Voltages not exceeding 1000V AC.
IS: 12083 Electrical Relays.
IS: 13010 AC Watt-hour Meters, Class 0.5,1 and 2
IS: 13703 Low Voltage Fuses.
IS: 13779 AC Static Watt-hour Meters, Class 1 and 2
IS: 14372 Volt-Ampere-Hour Meters for Full Power Factor Range.
IS: 14415 Volt-Ampere-Hour Meters for Restricted Power Factor Range.
IS: 14901 Semiconductor Devices: Discrete Devices & Integrated Circuits.
IS/IEC: 60529 : Degrees of Protection Provided by Enclosures (IP Code).
IS/IEC: 60947 : LV Switchgear and Control gear.
IEC: 60255 : Measuring relays and protection equipment.
IEC: 60688 : Electrical measuring transducers for converting AC and DC
electrical quantities to analogue or digital signals.
2.2 In case of imported equipment, standards followed in the country of origin shall be
applicable if these standards are equivalent or more stringent than the applicable Indian
Standards.

2.3 The equipment shall also conform to the provisions of CEA regulations and other statutory
regulations currently in force in the country.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
lgar Elf51tu INDIA LIMITED FOR 6-51-0004 Rev. 5
I WTI elVi7AE nAJR0.1) IA Go ■A of India Undenalong) RELAY & CONTROL PANELS Page 5 of 16

2.4 In case Indian standards are not available for any equipment, standards issued by IEC/
BS/VDE/IEEE/NEMA or equivalent agency shall be applicable.

2.5 In case of any conflict between various referred standards/specifications/data sheets and
statutory regulations, the most stringent requirement shall govern and the decision of
Owner/EIL in this regard shall be final and binding.

3.0 SITE CONDITIONS

The relay & control panels shall be suitable for installation in a closed room with restricted
natural air ventilation in tropical, humid and corrosive atmosphere. The equipment shall be
designed to operate under site conditions as specified in the data sheet. If not specifically
indicated, design ambient temperature of 40 ° C and altitude not exceeding 1000m above
MSL shall be considered.

4.0 GENERAL REQUIREMENTS

4.1 The offered equipment shall be brand new with state of art technology and proven field
track record. No prototype equipment shall be offered.

4.2 Vendor shall ensure availability of spare parts and maintenance support services for the
offered equipment for at least 10 years from the date of supply.

4.3 Vendor shall give a notice of at least one year to the end user of equipment and EIL before
phasing out the product / spares to enable the end user for placement of order for spares
and services.

5.0 TECHNICAL REQUIREMENTS

5.1 Constructional Features

5.1.1 The panels shall be Simplex, Duplex, Control Desk or Console type as specified in data
sheet.

5.1.2 The panels shall be sheet steel enclosed, dust and vermin proof having minimum degree of
protection as IP-41. The panels shall be floor mounting, free standing type mounted on a
supporting structure so as to form a rigid enclosure suitable for the application. The frames
shall be fabricated by using minimum 2mm thick CRCA sheet steel while the doors and
covers shall be made from 1.6 mm thick CRCA sheet steel. Wherever, required suitable
stiffeners shall be provided. All openings, covers and doors shall be provided with gaskets
of Neoprene/HDPE/EPDM or equivalent around the perimeter to make the panel dust and
vermin proof. Hinged doors shall be complete with door handles, lock and latching facility.
Ventilating covers, if provided shall have screens and filters.

5.1.3 The panels shall be provided with integral base frame, suitable for tack welding to floor
embedded insert plate/flat/channel.

5.1.4 The height of control panels shall not exceed 2400 mm. In case more than one panel is
used, all the panels shall be arranged to form a continuous line up of uniform height and
depth.

5.1.5 The bottom of all panels shall have a 100 mm kick plate all around.

5.1.6 Cable entry shall be from bottom unless specified otherwise. A suitable removable
undrilled gland plate shall be provided for cable entry.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
fit' INDIA LIMITED FOR 6-51-0004 Rev. 5
(.k-q■ ereznre 071.1W,17 (A Govt of lodo Undeft‘VoN)
RELAY & CONTROL PANELS Page 6 of 16

5.1.7 Suitable hooks shall be provided for lifting the panels.

5.2 Types of Panels

5.2.1 Simplex Panel

Simplex type panels shall be with equipment mounted on the vertical front and access door
to wiring from rear.

5.2.2 Duplex Panel

Duplex panel shall consist of a front and a rear panel connected back to back with a 750 mm
(minimum) walk way in central corridor. There shall be complete access through the
corridor to terminal blocks, internal wiring and components mounted on the panel. Separate
cable entries shall be provided for front and rear panels. Interconnection between front and
rear panels shall be by interpanel wiring (through the corridor) at the top, inside the panel.
Adequately sized hinged type access doors shall be provided at both ends of panel line up.

5.2.3 Control Desk

Control desk shall consist of an enclosure having inclined horizontal surface. The horizontal
surface shall have a minimum height of 800 mm. The layout shall be such that various
control devices are within convenient reach of the operator. All necessary switches, push
buttons and indicating lamps etc. shall be mounted on the horizontal inclined surface.
Control desk shall have a removable front cover and rear hinged door.

5.2.4 Control Desk Console

Control desk console shall have one horizontal inclined surface and one vertical inclined
surface. The horizontal inclined surface shall have a minimum height of 800 mm. The
height of vertical surface shall be limited to 1500 mm. Control switches, push buttons and
indicating lamps etc. shall be mounted on horizontal face and all instruments shall be on
vertical face, all within the full view of the operator. The Control desk Console shall have a
removable front door and rear hinged door.

5.3 Mounting of Components

5.3.1 All controls, indications, meters, annunciations, mimic diagram, protective relays having
flags/operations indicators and lock out relays requiring hand reset shall be mounted on
panel front without overcrowding & cramping. The auxiliary relays can be mounted inside.
In case of duplex panels, controls, indications, meters, annunciations and mimic diagram
shall be mounted on the front panel and the relays shall be mounted on the rear panel.

All equipment mounted on front/rear panels shall be flush mounting type. All
meters/components shall be suitable for vertical/horizontal mounting position in which they
are to be installed. Test blocks for devices as required shall be provided.

5.3.2 The centre line of switches, push buttons etc. shall be not less than 750 mm & shall not be
more than 1800 mm from the bottom of the panel. Centre line of relays, meters, recorders
etc. shall be not less than 450 mm from the panel bottom. Alarm facia shall be located at a
minimum height of 900 mm from panel bottom.

The centre line of switches, push buttons & indicating lamps shall be matched to give a neat
& uniform appearance. Likewise the top of all meters, relays & recorders etc. shall be in one
line.

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
$1ge.11 251-eg INDIA LIMITED FOR 6-51-0004 Rev. 5
411010,11, (A Govt of india Undertaklow
RELAY & CONTROL PANELS Page 7 of 16

5.3.3 Provisions for cut-outs and their wiring for items to be supplied by Purchaser shall be as per
respective manufacturer's drawings. Cut-outs for equipments that are to be mounted in
future shall be blanked.

5.3.4 Checking, removal & replacement of individual components shall be possible without
disturbing the adjacent equipment. It shall be possible to test all the protective relays 'in-
situ'. The internally mounted components, auxiliary equipment such as transducers,
interposing CTs etc. shall be mounted in such a way as to be readily accessible, without
impeding the access to internal wiring and other components.

5.4 Wiring & Terminals

5.4.1 All wiring inside the panel shall be done with adequately sized, BIS approved, PVC
insulated, FRLS type, 660V grade, single-core, stranded, annealed copper conductor wires.
For CT circuits the cross section of the wires shall be 2.5-mm 2 minimum.

5.4.2 Each wire shall be identified at both ends with wire numbers by means of PVC ferrules.

5.4.3 All external connections shall be through terminal block. The terminal blocks shall be
mounted minimum 300 mm above the gland plate. Each wire shall be terminated at a
separate terminal. Shorting links shall be provided for all CT terminals and wherever
necessary.

5.4.4 All spare contacts of relays, timers, etc shall be wired up to the terminal block.

5.4.5 Terminal block shall be moulded piece made of non-inflammable plastic and complete with
insulating barriers, stud type terminals, washers, nuts, lock nuts, inserts etc. Marking on the
terminal strip shall correspond to wire number and terminal numbers on the wiring diagram.
Minimum 20 % spare terminals shall be provided in each terminal block.

5.4.6 Clamp type terminals suitable for termination of crimped type lugs shall be provided for all
control cable connections. Suitable power terminals shall be provided for incoming power
cables.

5.4.7 All terminals shall be properly shrouded against accidental contact.

5.4.8 Wiring between panels shall be routed through PVC sleeves or rubber grommets. All inter
panel wiring within each shipping section shall be done at Vendor's works. For wiring
between shipping section, Vendor shall provide terminal blocks on adjacent shipping
sections and supply suitable jumpering wires. Alternatively, rolled up wires with necessary
ferruling for inter panel wiring shall be provided.

5.5 Earthing

5.5.1 All panels shall be connected to an earth bus bar of suitable size having continuity
throughout the length of the panel line-up. All doors and movable parts shall be connected
to the earth bus with flexible copper connections. Provision shall be made to connect the
earthing bus bar to the plant earthing grid at two ends. All non current-carrying metallic
parts of the equipment and components shall be earthed.

5.6 Panel Illumination and Space Heaters

5.6.1 LED lamps working on 240 V AC, operated by door switches shall be provided for internal
panel illumination of each panel and corridor.
5.6.2 A 240 V, single phase, 5 A, 3 pin socket shall be provided in the panel corridor or interior of
each cubicle with on-off switch for connection of hand lamps.

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 SPECIFICATION STANDARD SPECIFICATION No.
31 ENGINEERS
filf5teg INDIA LIMITED FOR 6-51-0004 Rev. 5
(A Govt of India Undertaking)
RELAY & CONTROL PANELS Page 8 of 16

5.6.3 The panels shall be provided with space heaters, controlled through MCB and thermostat with
an adjustable setting.
5.7 Painting

5.7.1 All metal surfaces shall undergo manufacturer's standard cleaning/painting cycle.

5.7.2 After preparation of the under surface, the panels shall be painted with two coats of epoxy
based final paint. Colour shade of final paint shall be 631 of IS: 5/RAL-7032.
5.7.3 All unpainted steel parts shall be suitably treated to prevent rust formation. If these parts are
moving elements then they shall be greased.
5.8 Mimic
5.8.1 Mimic diagram shall be provided on panels when specified in data sheet. Mimic diagram
shall be screwed on to the panels and shall be made of anodised aluminium or plastic of
approved fast colour. The mimic shall be 10 mm wide for horizontal run and 5 mm wide for
vertical run.

5.8.2 When semaphore indicators are used for indicating isolator/ breaker position, they shall be
automatic type and shall be so mounted in the mimic such that isolator (or breaker) closed
position shall complete the continuity of the mimic. The mimic diagram shall incorporate red
and green lamps for position indication and controlling switches for breakers. Alternatively
if specified in data sheet, discrepancy switches having built in hand operated semaphore and
position indicating lamps for breaker control & indication shall be provided. The discrepancy
switch shall perform the following functions:

a) The breaker on-off control shall be through this switch.

b) The lamp will remain steady when the semaphore position corresponds with the
breaker position.
c) The lamp shall flicker if the semaphore position does not correspond with the
breaker position.

5.8.3 The colour code for various voltages in the mimic diagram shall be as per IS: 11954 as
detailed below:

Voltage Level Mimic Colour Shade as per IS: 5

400 KV AC Signal Red 537

220 KV AC Light Orange 557

132 KV AC or 110 KV AC Lemon 355

66 KV AC Golden Brown 414

33 KV AC or 22 KV AC Olive Green 220

11 KV AC Sea Green 217

6.6 KV AC Air Craft Blue 108

3.3 KV AC Sky Blue 101

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
51gzi( tifaidu INDIA LIMITED FOR 6-51-0004 Rev. 5
MR," ereMre Gout of India UnOettalong)
RELAY & CONTROL PANELS Page 9 of 16

415 V AC or 240 V AC Dark Violet 796

220 VDCor 110VDC Black

5.8.4 In general all colours shall be so chosen as to be distinguishable from others appearing in
the mimic diagram. These shall be subject to review by Owner/EIL during detailed
engineering.

5.8.5 Actual value of voltage, Bus Number and other details shall be indicated in alpha-numeric
characters, suitably on the mimic.

5.9 Equipment Specifications

5.9.1 Instruments

All instruments shall be switchboard type, flush mounted, dust tight and tropicalised. The
instruments shall be digital/analogue type. The analogue indicating meters shall be in
square shape of size 96x96 mm 2. These shall be taut band type having a scale covering 0-
240°. The instruments shall have minimum accuracy class of 1.0.

Zero adjustment for pointers shall be accessible from the front of the instruments. All
auxiliary equipment such as shunts and transducers etc as required shall be provided.

5.9.1.1 Frequency Meters

These shall be of direct-reading or digital type, and shall operate on a VT secondary

voltage of 110V. The standard range shall be 45-50-55 Hz.

5.9.1.2 Ammeters, Voltmeters, kW/kVA/kVAR meters, kWh/kVAh/kVARh meters

Meters shall be suitable for the specified CT ratios and VT secondary voltage of 110V or
directly from 415/240V circuit, as the case may be. The kW/kVA/kVAR meters and
kWh/kVAh/kVARh meters shall be suitable for measuring unbalanced loads on a 3-phase,
3 wire system. If specified, bi-directional type kW/kVA/kVAR meters shall be provided.

5.9.1.3 Power Factor Meters

The range of PF meters shall be 0.5 lag - 1.0 - 0.5 lead. If specified, four-quadrant type
power factor meters shall be provided, suitable for bi-directional flow of power. The PF
meters shall be suitable for 110V VT secondary.

5.9.1.4 Recording Instruments

The recording instruments shall be continuous recording type. These shall be suitable for the
Current / Voltage signals as applicable for the specified parameters to be recorded The
recording instrument shall be complete with automatic chart feed control mechanism,
isolating switch for chart drive, necessary transducers etc. as required. Each recorder shall
be supplied with chart rolls and inking system for minimum 6 months continuous operation.

5.9.2 Indicating Lamps

The indicating lamps shall be of cluster LED type having minimum outer dia of 10 mm. All
lamps shall be interchangeable, panel mounting type with rear terminal connection and shall
afford easy replacement from front of the panel. The lamp cover shall be screwed type,
unbreakable.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
ei tEra ENGINEERS FOR
5rfgzir Raft- INDIA LIMITED 6-51-0004 Rev. 5
I Mel ereMi? MI 042.0 IA Goat of India Undenahingi
RELAY & CONTROL PANELS Page 10 of 16

5.9.3 Control Switches

All control switches shall be rotary type. Circuit breaker control switches shall be 3-position
Close-Neutral-Trip, spring return to neutral from both Close and Trip positions. They shall
have pistol-grip handles. Minimum one spare way shall be provided on these switches for
each position.

Ammeter selector switches shall have a make-before-break feature on its contacts. The
selector switch shall generally have four positions: three for reading 3-phase currents and
the fourth for the OFF position. The voltmeter selector switch shall also have four positions:
three shall be used to measure phase-to-phase voltages, and the fourth shall be for the OFF
position.

5.9.4 Control Fuses

All control fuses shall be of HRC cartridge link type.

5.9.5 Annunciator / Annunciation Scheme

5.9.5.1 Facia window type annunciators shall be provided on the control panels. These shall be of
solid state type, with modular construction.

5.9.5.2 Visual indication shall be flush mounted, back lighted type, consisting of translucent facia
of unbreakable acrylic material. Trip and non-trip alarms shall be segregated. The colour of
windows shall be 'Red' for trip alarms and 'White' for all other alarms.

5.9.5.3 Annunciation facia shall be suitable for accommodating at least 15 standard capital size
letters / numerals in Gothic form per line with 4 lines. Minimum size of the letter shall be 4
mm. Spacing between the 2 lines shall be minimum 2 mm. The facia window shall have a
minimum display area of 1500 mm 2.

5.9.5.4 Each facia window shall be provided with at least two sets of super bright cluster LEDs in
parallel to ensure highly reliable visual annunciation of adequate light intensity.

5.9.5.5 On occurrence of fault (s) one of the alarm sequences, as per Figure A (Sequence M of ISA
S 18.1) or as per Figure B(Sequence F2M-1 of ISA S 18.1) shall be provided, as stated in the
data sheet. If not specified therein, sequence as Figure A (Sequence M of ISA S 18.1) shall
be provided.

5.9.5.6 Static control circuits shall be used for alarm logics incorporating audible and visual alarms.
These shall be mounted on PCBs. The PCBs for identical logic units shall be interchangeable

5.9.5.7 All requisite accessories including separate push buttons for ACKNOWLEDGE/ ACCEPT,
RESET, SILENCE, and TEST functions shall be provided common for all annunciator
windows. These shall be located on front of the panel.

5.9.5.8 Annunciator shall be designed to lock in even during TEST mode if the field contacts get
actuated at that instant.

5.9.5.9 The annunciator circuit design shall ensure that momentary short circuits in lamp circuit do
not affect it. Visual and audible alarm circuits shall be independent i.e. the failure of one
shall not affect the other.

5.9.5.10 The annunciators shall be suitable for operation with normally open fault contact which
closes on a fault. It shall be possible to make them suitable for normally closed fault
contact by field modification.

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 SPECIFICATION STANDARD SPECIFICATION No.
-71 el ENGINEERS
Oa ell his INDIA LIMITED FOR 6-51-0004 Rev. 5
Wen elecnve MI .34RM) (A GoN of India Undertaking)
RELAY & CONTROL PANELS Page 11 of 16

5.9.5.11 Annunciator shall be able to lock in for momentary actuation of field contacts.

5.9.5.12 The system shall have protection against malfunctioning due to voltage spikes.

5.9.5.13 DC Control supply, at the specified voltage, shall be provided by the Purchaser, as
indicated in the data sheet. Necessary power supply module(s), if required, to generate
different voltages for various annunciator elements shall be included in Vendor's scope.
DC supply failure indication shall be provided separately with DC under voltage relays. On
failure of DC supply to the panel, a lamp and an audio buzzer fed from AC supply shall
operate. There shall be provision for silencing / acknowledging the buzzer. The buzzer
shall have distinctly separate tone from other audible alarms.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — AU rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
FOR
$‘1g7,r,fd .teg INDIA LIMITED
(A Gov't of India Undeftakingl
RELAY & CONTROL PANELS
6-51-0004 Rev. 5
Page 12 of 16

FIGURE A: SEQUENCE M, MANUAL RESET -

SEQUENCE DIAGRAM

PROCESS NORMAL
SEQUENCE NORMAL
VISUAL OFF
AUDIBLE SILENT

RESET TO
WHILE NORMAL ABNORMAL

ABNORMAL OR
PROCESS ABNORMAL PROCESS
NORMAL
SEQUENCE ACKNOWLEDGED SEQUENCE ALARM
VISUAL ON ACKNOWLEDGE VISUAL FLASHING
AUDIBLE SILENT AUDIBLE AUDIBLE

SEQUENCE TABLE

ALARM
PROCESS PUSHBUTTON SEQUENCE VISUAL
LINE AUDIBLE REMARKS
CONDITION OPERATION STATE DISPLAY
DEVICE
1 NORMAL - NORMAL OFF SILENT
2 ABNORMAL - ALARM FLASHING AUDIBLE LOCK-IN
ABNORMAL MANUAL
3 OR ACKNOWLEDGE ACKNOWLEDGED ON SILENT RESET
NORMAL REQUIRED
4A ABNORMAL TO LINE 3
RESET MANUAL
4B NORMAL NORMAL OFF SILENT
RESET

SEQUENCE FEATURES :

1. ACKNOWLEDGE, RESET AND TEST PUSHBUTTONS.

2. ALARM AUDIBLE DEVICE.
3. LOCK-IN OF MOMENTARY ALARMS UNTIL ACKNOWLEDGED.
4. THE AUDIBLE DEVICE IS SILENCED & FLASHING STOPS WHEN ACKNOWLEDGED.
5. MANUAL RESET OF ACKNOWLEDGED ALARM INDICATIONS AFTER PROCESS
CONDITIONS RETURN TO NORMAL.
6. OPERATIONAL TEST.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
k.71 el
51gar fageg INDIA LIMITED FOR 6-51-0004 Rev. 5
(A Govl of India Undertakmw
RELAY & CONTROL PANELS Page 13 of 16

FIGURE B: SEQUENCE-F2M 1, MANUAL RESET FIRST OUT WITH NO

SUBSEQUENT ALARM FLASHING AND SILENCE PUSH BUTTON

SEQUENCE DIAGRAM
PROCESS NORMAL
SEQUENCE NORMAL
VISUAL OFF
AUDIBLE SILENT

SUBSEQUENT FIRST TO
RESET WHILE TO ABNORMAL ABNORMAL
NORMAL

ABNORMAL
ABNORMAL
PROCESS ABNORMAL OR • SILENCE PROCESS OR PROCESS
OR NORMAL
NORMAL NORMAL
SEQUENCE ACKNOWLEDGED SEQUENCE SUB.ALARM SEQUENCE FIRST ALARM
•
VISUAL ON ACKNOWLEDGE VISUAL ON VISUAL FLASHING
AUDIBLE SILENT AUDIBLE AUDIBLE AUDIBLE AUDIBLE

ACKNOWLEDGE ACKNOWLEDGE
(FIRST OUT RESET) (FIRST OUT RESET)

SILENCE
ABNORMAL OR
PROCESS
NORMAL
SEQUENCE FIRST SILENCED •
VISUAL FLASHING
AUDIBLE SILENT

SEQUENCE TABLE
ALARM
PUSHBUTTON VISUAL
LINE PROCESS CONDITION SEQUENCE STATE AUDIBLE REMARKS
OPERATION DISPLAY
DEVICE
I NORMAL - NORMAL OFF SILENT
2 FIRST FIRST ALARM FLASHING AUDIBLE LOCK-IN
ABNORMAL
3 SUB SUB ALARM ON AUDIBLE LOCK-IN
ABNORMAL FIRST OUT
4 FIRST
OR NORMAL ACKNOWLEDGE RESET
TO LINE-7
ABNORMAL BEFORE SILENCE
5 SUB
OR NORMAL
ABNORMAL
6 FIRST FIRST SILENCED FLASHING SILENT
OR NORMAL
SILENCE MANUAL
ABNORMAL
7 SUB ACKNOWLEDGED ON SILENT RESET
OR NORMAL
REQUIRED
ABNORMAL ACKNOWLEDGE FIRST OUT
8 FIRST TO LINE-7
OR NORMAL AFTER SILENCE RESET
9 NORMAL MANUAL
RESET NORMAL OFF SILENT
RESET

SEQUENCE FEATURES:
1. SILENCE, ACKNOWLEDGE, RESET AND TEST PUSHBUTTONS.
2. ALARM AUDIBLE DEVICE.
3. LOCK-IN OF MOMENTARY ALARMS UNTIL ACKNOWLEDGED.
4. OPTION-I: SILENCE PUSHBUTTON TO SILENCE THE ALARM AUDIBLE DEVICE WHILE
RETAINING FIRST OUT FLASHING INDICATION.
5. FLASHING INDICATION FOR FIRST ALARMS ONLY. NEW SUBSEQUENT ALARMS HAVE
THE SAME VISUAL INDICATION AS ACKNOWLEDGED ALARMS.
6. FIRST OUT INDICATION IS RESET WHEN ACKNOWLEDGED.
7. MANUAL RESET OF ACKNOWLEDGED ALARM INDICATIONS AFTER PROCESS
CONDITIONS RETURN TO NORMAL.
8. OPERATIONAL TEST.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
ei
$1g-ar 015:leg INDIA UMITED FOR 6-51-0004 Rev. 5
laMehl elzeine Mlann,l) (A Goy, ollnda Unclenahing)
RELAY & CONTROL PANELS Page 14 of 16

5.9.6 Relays

5.9.6.1 Protective Relays

i) Type of relay i.e. electromechanical, static or numerical shall be as defined in data

sheet/ job specification.
ii) All electromagnetic protective relays shall be back-connected, of drawout type,
suitable for flush mounting, and fitted with dust-tight covers. Auxiliary relays and
tripping relays are acceptable in fixed execution.
iii) The relay cases shall have a provision for insertion of a test plug at the front for
testing and calibration using an external power supply without disconnecting the
permanent wiring. The insertion of the test plug shall automatically short circuit the
CTs and permit extension of external power supply to the relay.
All protective relays shall have hand reset facility and clear operating indication,
e.g. flags for mechanical type relays or light emitting diodes for static/numerical
type relays. It shall be possible to reset the flag without opening the relay case.
v) All tripping relays shall be of lockout type with hand-reset contacts, and shall be
suitable to operate on the specified voltage. These relays shall have self coil cut off
contacts, and shall be provided with hand-reset operation indicators.
vi) The tripping relay shall be suitable for satisfactory operation from 50% to 110% of
the specified control supply voltage.
vii) Stabilising resistors, interposing CTs /VTs, metrosils etc., wherever required, shall
be part of the relay.

5.9.6.2 Auxiliary relays and contactors

Auxiliary relays and contactors shall generally be used for inter-locking and multiplying
contacts. Auxiliary contacts shall be capable of carrying the maximum anticipated current.

5.9.7 Clock

5.9.7.1 An electronic digital clock having 7 segment LED display (Red Colour) shall be provided
on the top of the panel line up. The display shall have date, hour and minute display with
blinking dots. The AM/PM or 24 hour mode shall be field selectable. The display shall be
visible from a distance of 7 metre arc covering an angle of 120 °. The numeral height of the
digit shall be minimum 5 cm. The intensity of the display shall be sufficient to view in
broad day light. The accuracy of the clock shall be better than + 10 sec. per month.

5.9.7.2 Power supply for the clock shall be derived from the incoming main supply to the panel
and shall be backed by lithium batteries.

5.9.8 Transducers

Transducers designed for 4-20mA output signal shall be provided as specified in data
sheets/as per requirements of approved schemes. Transducers shall be suitable for accuracy
class 0.5 (max.). Galvanic isolation shall be provided between input and output circuits.
The isolation insulation shall withstand minimum 2 kV, 50 Hz for 1 minute. The
transducers shall be protected against input and output voltage surges. The transducers
shall be suitable for driving 600 ohms load impedance located min. 500 m away and
connected through 0.5 mm 2 copper conductor cables. The transducers shall be suitable for
minimum 125 % continuous overload in input voltage/ current parameters.
The transducer characteristics shall be linear throughout the measuring range and its output
shall be load independent. The transducer shall also have a low AC ripple on output less
than the 1%.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
la fru ENGINEERS FOR
5iga1 fafgeg INDIA LIMITED 6-51-0004 Rev. 5
,411,271 a-wore =WO IA Govt of Imam Undertalong)
RELAY & CONTROL PANELS Page 15 of 16

5.9.9 Nameplates

5.9.9.1 Engraved nameplates indicating the panel designation shall be provided at the top (on front
and back) of each panel. These shall be fixed in such a way that these can be removed and
refitted when desired.

5.9.9.2 Nameplate or polyester adhesive 'identification tags' shall be fixed on each panel mounted
equipment inside the panel and shall be provided on panel walls, to indicate permanent
location of the components. Labels shall be provided for every component on the cards,
connecting wires, as well as, for the terminals in the terminal strip inside the panel.

5.9.9.3 Nameplates shall also be fixed on the exterior of the panels at appropriate places to
indicate the description/function of various relays, meters, control switches, push buttons,
lamps and other equipment.

5.9.9.4 Special warning plates shall be provided on all removable covers or doors giving access to
energised metallic parts above 24 volts.

5.9.10 Auxiliary VTs and CTs

Necessary auxiliary voltage transformers for open delta and auxiliary current transformers,
wherever required, shall be included in Vendor's scope of supply.

Auxiliary CT required for summation of two or more feeders and auxiliary VT's required
for galvanic isolation of different synchronising inputs shall be included in Vendor's scope
of supply.

5.9.11 Tariff Metering

Wherever called for, integrating meters of the trivector or equivalent types capable of
indicating kWh, kVARh and kVAh directly, along with maximum kVA and kW demand
shall be provided.

These shall be suitable for 3 phase, 3 wire with unbalanced loading and with two sets of
elements connected to current and potential transformers of specified ratio, and shall be
fitted with reverse stop and impulse contacts to operate printo-maxigraphs where required.
The printomaxigraph shall be operated from the impulses received from the Trivector
meter and shall print the maximum demand in figures as well as record the shape of the
load curve. The recording shall be inkless type.

5.10 Synchronisation Panel/Trolley

Whenever called for, swinging type synchronising panel / synchronisation trolley complete
with running and incoming voltmeters, running and incoming frequency meters,
synchroscope, synchronising check and guard relays, synchronising switches, lamps etc.
shall be provided. Automatic synchronsing device with inputs to governor control and
excitation panel shall be provided if specifically asked for. The synchronising switches
shall be lockable type. One common key shall be provided for all synchronising switches
to ensure that only one incoming source (from ,only one synchronising switch) is selected
at a time.

The swing type panel shall be mounted on one side of the main panel with hinges and shall
be so located as to enable easy operation of all breakers provided with synchronisation
facility. Synchronising trolley shall be on wheels and shall be complete with multipin plug
and flexible lead. Matching sockets shall be provided on main panels wherever required for
synchronis ing.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
lgar faiitg INDIA
INDIA
LIMITED FOR 6-51-0004 Rev. 5
ererre
I NWT mayo.) (A Govt of India Undeffeloog( RELAY & CONTROL PANELS Page 16 of 16

5.11 Mounting of Loose Equipment/Components

Purchaser may buy loose equipment to be mounted on the control panel from different
Vendors, e.g. On Load Tap-Changer controls, AVR equipment, transformer fan and
temperature control, special relays etc. as specified in data sheets. The cutout and wiring
details for such items shall be supplied to the successful Vendor. The panels shall be
supplied duly drilled, wired etc. for mounting & wiring of the loose items.

6.0 INSPECTION, TESTING AND ACCEPTANCE

6.1 During fabrication, the panels shall be subject to inspection by EIL / Owner, or by an
agency authorised by the Owner, to assess the progress of work, as well as to ascertain that
only quality raw material is used. The manufacturer shall furnish all necessary information
concerning the supply to EIL / Owner's inspectors. Minimum three weeks notice shall be
given to EIL/owner for witnessing the final testing of the complete equipment.

6.2 For testing requirements, refer Inspection & Test Plan No. 6-81-1004. Prior notice of
minimum 4 weeks shall be given to EIL/owner for witnessing the final testing of panel to
ensure satisfactory operation of all components. Tests shall be carried out at manufacturer's
works under his care and expense.

7.0 PACKING AND DESPATCH

All equipment shall be divided into several sections for protection and ease of handling
during transportation. The equipment shall be properly packed for transportation by
selected mode i.e. by ship / rail or trailer. The equipment shall be wrapped in polythene
sheets, before being placed in the crates / cases to prevent damage to finish. Crates / cases
shall have skid bottom for handling. Special notations such as 'Fragile', 'This side up'
`Centre of Gravity', 'Weight', 'Owner's particulars', PO nos. etc. shall be clearly marked
on the package together with other details as per purchase order.

The equipment may be stored outdoors for long periods before erection. The packing shall
be completely suitable for outdoor storage in areas with heavy rains / high ambient
temperature, unless otherwise agreed. A set of instruction manuals for installation, testing
and commissioning, a set of operation & maintenance manuals and a set of final drawing
shall be enclosed in a waterproof cover along with the shipment.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved