Manual Chiller
Manual Chiller
Manual Chiller
©2012 McQuay International. Illustrations and data cover the Daikin McQuay product at the time of publication and we reserve
the right to make changes in design and construction at anytime without notice. ™® The following are trademarks or registered
trademarks of their respective companies: BACnet from ASHRAE; LONMARK, LonTalk, LONWORKS, and the LONMARK logo are
managed, granted and used by LONMARK International under a license granted by Echelon Corporation; Modbus from Schneider
Electric; MicroTech E, Open Choices from McQuay International; LEED from the U.S. Green Building Council.
Features and Benefits
Features and Benefits
WME0700
WME0500
500
WMC400D
Model WME
WMC290D
WMC250D
D
WMC150D
D
WMC145D
D
Model WMC
• Positive pressure design • Quiet Low sound level with virtually no structure-borne
vibration eliminates the need for additional expensive sound
• Hermetically sealed direct-drive motor attenuation accessories.
• User-friendly MicroTech® controls • Smart Refrigerant Choice The compressor is optimized for
• Open Choices™ feature for BAS of your choice R-134a, a positive pressure refrigerant that has no phase-out
• R-134a refrigerant (Zero Ozone Depletion Potential) schedule and no ozone depletion - a green solution.
• Onboard Refrigerant Containment • Smart Controls Onboard digital electronics provide smart
controls, incorporating a system of sophisticated self-
• AHRI certification diagnostic monitoring and controls.
• Industry Leading Design Learn more about potential
LEED® points and optional Seismic certification page 7.
4 Cat 604-3
Features and Benefits
The Compressor Technology The chillers utilize digital control electronics to proactively
manage unit operation and provide control of external chilled
Cutting-edge magnetic bearing technology enables outstanding water and cooling tower pumps. The compressor runs at the
energy efficiency and reliable, long-life operation. The minimum speed necessary to maintain cooling capacity and lift
Magnitude chiller’s exceptional efficiency is due to the direct (which decreases with lower condenser water temperatures),
drive magnetic bearing compressor technology. This design thus minimizing energy usage over the entire range of
eliminates the friction inherent in traditional centrifugal operating conditions. The innovative design of the MicroTech
compressors that can reduce efficiency. E controller will help keep your chiller running efficiently...
A digitally-controlled magnetic bearing system replaces day in, day out, for years to come.
conventional lubricated bearings. The direct drive motor
eliminates the need for a lubricated gear box and associated Extremely Low Vibration Levels
power losses. The frictionless compressor shaft is the As a result of the magnetic bearings and low inertia design, the
compressor’s only moving component, and it levitates on a compressor vibration levels are extremely low, minimizing
magnetic cushion. Sensors at each magnetic bearing provide vibration that could be transmitted to the structure.
real-time feedback to the bearing control system.
The unit is shipped with rubber waffle mounting pads. Spring
Figure 1: Compressor Rotating Assembly vibration isolators are usually not required.
Cat 604-3 5
Features and Benefits
Open Choices™ BAS Flexibility Integrated Variable Frequency Drives
The exclusive Open Choices feature provides seamless A Variable Frequency Drive (VFD) modulates compressor
integration and comprehensive monitoring, control, and two- speed in response to load and evaporator/condenser pressure.
way data exchange using industry standard protocols VFD technology significantly reduces power input at part load
LonTalk®, BACnet™ or Modbus™. Open Choices offers operation and at lower than design ambient temperatures.
simple and inexpensive flexibility to use the Building The VFD can dramatically reduce annual energy costs when
Automation System of your choice without an expensive there are long periods of part load operation and/or low
gateway panel. Open Choice Benefits include: compressor lift (lower condenser water temperatures). The
• Easy to integrate into your BAS of choice attributes of VFD drives produce one of the industry's most
• Factory- or field-installed communications module efficient single-compressor chillers based on the all-important
• Integrated control logic for factory options IPLV value. See IPLV/NPLV Defined inset for details on the
• Easy-to-use local user interface AHRI IPLV efficiency rating.
• Comprehensive data exchange An additional benefit of a VFD is improved power factors. The
power factor will be 95% at 500 tons (AHRI conditions) with
Compliance with ASHRAE Std. 90.1 the M3 low harmonic option, and 91% for the M2 standard
According to ASHRAE, chillers usually spend 99% of their VFD (at 500 tons), which may help reduce power costs.
operating hours at part load conditions and most of this time at The use of a VFD on centrifugal chillers also provides an
less than 60% of design capacity. Thus, the part load efficiency excellent method of reducing motor starting inrush-even better
of chillers is all-important. than “solid state” starters. Starting current can be closely
controlled since both the frequency and voltage are regulated.
ASHRAE Standard 90.1 was developed to assist owners and
This can be an important benefit to a building's electrical
designers make informed choices on a buildings design,
distribution system. Low inrush current at startup is also ideal
systems and equipment selection. Magnitude chillers can
for operation with backup or emergency power systems and
significantly exceed ASHRAE 90.1 minimum efficiency
can reduce the size of backup generators.
requirements.
Optional Harmonic Filter
IPLV/NPLV Defined An optional factory-mounted and wired or field mounted and
Part load performance can be presented in terms of wired, passive harmonic filter is available for the WME 500.
Integrated Part Load Value (IPLV), which is based on Although the harmonic characteristics of the standard VFD
AHRI standard rating conditions (listed above), or Non- drive are acceptable in the vast majority of applications, this
Standard Part Load Values (NPLV), which is based on filter is a cost effective option for those applications that
specified or job site conditions. IPLV and NPLV are based require reduced harmonics. Under most application conditions,
on the following weighting equation from AHRI 550/590: it is guaranteed to meet the IEEE Standard 519 for harmonic
levels.
1
IPLVorNPLV = Onboard Refrigerant Containment System
0 .01 0 .42 0 .45 0 .12
+ + +
A B C D Pumpout systems are required on many jobs to collect and
contain the refrigerant charge when access to internal chiller
components is required for service. Magnitude condensers are
Using kW/ton, where:
designed to hold the entire unit refrigerant charge (<90% full
A = kW/ton (or COP) at 100%
and at 90°F (32°C) ambient temperature). When service is
B = kW/ton (or COP) at 75%
required, the refrigerant charge can be pumped down into the
C = kW/ton (or COP) at 50%
condenser by compressor operation and use of a refrigerant
D = kW/ton (or COP) at 25%
transfer unit. Elimination of the cost and space requirements of
Weighting an external storage tank is a significant Daikin McQuay
advantage.
The percent of annual ton-hours of operation near the four
rated load points are as follows: Unit Control Features
• 1% of operating ton-hours in the bin range 93~100% The Magnitude chiller control system consists of three major
load (represented by the rating at 100% load) components: the unit control panel and the operator interface
• 42% of operating ton-hours in the bin range 62~92% panel and the VFD power panel. The touch screen panel is on
load (represented by the rating at 75% load) an adjustable arm so that it can be positioned comfortably for
• 45% of operating ton-hours in the bin range 37~61% the operator. The control panel contains a USB port for
load (represented by the rating at 50% load) downloading the unit's fault history, major parameter trends,
• 12% of operating ton-hours in the bin range 0~36% and unit operating manual that is stored in memory.
load (represented by the rating at 25% load)
6 Cat 604-3
Features and Benefits
By constantly monitoring chiller status and real time data, the Demand limit control- Maximum motor current draw can be
MicroTech E controller will automatically take proactive set on the panel, adjusted from a remote 4-20 ma signal, or set
measures to relieve abnormal conditions or shut the unit down via the BAS interface using the Open Choices feature. This
if a fault occurs. For example, if a problem occurs in the feature controls maximum demand charges during high usage
cooling tower and discharge pressure starts to rise, the periods.
controller will automatically hold the load point and activate
Staging Options (Multiple Chiller Installations)- “The WME
an alarm signal. A further rise in pressure will initiate
onboard chiller controls are designed to offer chiller staging
compressor unloading in an effort to stay online. If the
and loading options for up to eight WME chillers on multiple
pressure continues to rise, the unit will shut off as a safety
chiller plant configurations. Contact the Chiller Applications
feature.
department for more information on this capability.”
User-Friendly Touch Screen Panel Safe Power Interruption - In the event of a power failure, the
Operation simplicity was one of the main considerations in the compressor motor acts as a generator, providing power for the
development of the MicroTech E controller. The operator bearing control system during coast down. It also has a backup
interface is a 15-inch, Super VGA color touch-screen monitor, bearing system.
mounted on an adjustable arm. Key operating parameters and
setpoints are easily accessible. Quality Standards
For added convenience, the unit Operating and Maintenance AHRI Certification
manual is viewable on the touch-screen panel. We have an on-going commitment to supply chillers that
perform as specified, and participate in the AHRI Certification
Figure 2: MicroTech E Home Screen
Program. On-going performance verification of chiller
capacity and power input plus AHRI certified selection output
provide the owner with specified performance in accordance
with the latest version of AHRI Standard 550/590.
LEED®
Building owners who wish to pursue Leadership in Energy and
Environmental Design (LEED®) Green Building Certification,
the performance of the WME may contribute points towards
Energy and Atmosphere (EA) Credits 1 and 4.
Points earned for EA Credit 1 are awarded based on overall
building efficiency. The great efficiency of the WME will
The MicroTech E controller's memory retains a record of faults contribute to the total points earned for this credit.
and the time/date stamp. The controller memory (no batteries
required) retains the fault history for troubleshooting and EA Credit 4 qualification is partially determined by tonnage
monitoring unit performance. and refrigerant quantity. Vessel stack and tube count selections
will affect the quantity of refrigerant in the chiller. Most WME
The MicroTech E controller can record and plot water configurations will qualify for EA Credit 4. Contact your local
temperatures, refrigerant pressures, and motor load in order to Daikin McQuay sales representative for more information.
trend performance. These values can also be downloaded
through a convenient USB port in the control panel, and IBC/OSHPD Seismic Certification
exported into a spreadsheet for further evaluation and record
Daikin McQuay Magnitude Chillers have been tested and
purposes.
certified by an independent agency, experts in seismic analysis
MicroTech E Controller Increases Chiller Economy and design to meet IBC seismic and OSHPD pre-approval.
Smart features that optimize operating efficiency have been Find more information about seismic requirements and HVAC
incorporated into our MicroTech controls: systems on the Seismic Information page of
www.daikinmcquay.com.
Direct control of water pumps- Digital output relays provide
automatic lead-lag of the evaporator and condenser pumps, Factory Testing
permitting pump operation only when required. All of our centrifugal chillers are factory-tested with water at
specified job conditions on AHRI qualified test stands.
Chilled-water reset- Accomplished directly on the unit or
Operating and safety controls are checked for correct settings
remotely by resetting the leaving water temperature based on
and operation. This testing helps reduce field start-up issues
the return water temperature. Raising the chilled water setpoint
and maintain critical construction schedules.
during periods of light loads can dramatically reduce electrical
consumption.
Cat 604-3 7
Chiller Identification
Figure 3: Magnitude Code String Chiller Identification
Chiller Identification
WME 0500S S M2 S S AAB E3612 BE 2RA C4 440 CC Y A C3012 BYLL 2RA C4 1050 CC Y A A 134
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Water-Cooled Chiller
Unit Size
Single Circuit
Motor Code
M2 – Standard
M3 – Low THD (WME0500)
M4 – Low THD (WME0700)
Voltage Code, 3/60/480
A – 3/60/ 440V
R – 3/ 60/460V
S – 3/ 60/480V
Sound Package
Compressor Revision
Evap: Size, dia (in) -length (ft)
Evap Tubes: B=Count, E=Type
If code begins with:
t#
$
%wFWBQPSBUPSUVCFT
t&
'
(wFWBQPSBUPSUVCFT
t+
,
..JYFEFWBQPSBUPSUVCFT
Evap Heads: 2=Pass, R=Right, A=Conn, Type
Passes: 1, 2, 3
Handednesss: R-Right; L-Left
Connection: A-Victaulic; B- Flanged; C/E-Marine Waterbox
Evap Design Press: Ref=200 psi
Waterside: C4=150 psi C5 =300 psi
Leaving Water Temp (x 10)
Evap Tube Sheet and Head Material
NOT USED
Evaporator Revision
Cond: Size, dia (in) length (ft)
Cond. Tubes: Type and Count
If code begins with:
t-
/
1wFWBQPSBUPSUVCFT
t"
#
$wFWBQPSBUPSUVCFT
Heads: 2=Pass, R=Right, A=Conn, Type
Passes: 1, 2, 3
Handednesss: R-Right; L-Left
Connection: A-Victaulic; B- Flanged; C/E-Marine Waterbox
Cond Design Press: Ref=200 psi
Waterside: C4=150 psi C5 =300 psi
Max. Leaving Water Temp F (x 10)
Cond. Tube Sheet and Head Material
NOT USED
Compressor Revision
ASME Pressure Vessel Code
Refrigerant
8 Cat 604-3
Chiller Identification
Figure 4: Magnitude Code String Chiller Identification
Future
Future
Future
Future
Extended Warranty
Refrigeration Tons
Unit Revision
ARI/ETL/CETL Listing
Standard/Certified/Witness Test Option
Knockdown:
Y-None
1-Type I
2- Type II
3- Type III
Future
Special
Refrigerant:
A - Full Charge
B/N - Holding Charge
Crating:
4=Shipping Bag/Wood Skid (std.)
Standard Finish
Flow Switch (standard)
Shell and Head Insulation:
H_ = 3/4” Insulation
3_ = 1.5” Insulation
YY = None
NOT USED
BAS Card:
MB = Modbus; LY = LONworks; BM= Bacnet
Controls: MicroTech-E
NOT USED
Expansion Valve
Refrigerant Weight
Cat 604-3 9
Electrical Data
Electrical Notes Notes for field wiring diagram
Electrical Data
1 Units are available for 460 or 440 to 480 VAC at 60 Hz. 1 All line-side wiring must be in accordance with the NEC
and be made with copper wire and copper lugs only.
2 Wiring, fuse and wire size must be in accordance with
the National Electric Code (NEC). 2 A customer furnished 24 to 240 Vac power for alarm
relay coil may be connected at J18. Maximum rating of
3 Important: Voltage unbalance not to exceed 2%. the alarm relay coil is 25 VA.
Power Wiring 3 Remote on/off control of unit can be accomplished by
connecting a set of isolated dry contacts at J25.
Use only copper supply wires with ampacity based on 75°C
conductor rating. Connections to terminals must be made with 4 If field supplied pressure differential flow switches are
copper lugs and copper wire. used, they must be installed across the vessel and not the
pump. They must provide isolated dry contacts at J27.
Lug size range is: (3) 3/0 AWG - 500 kc mil.
5 An optional customer supplied 25 VA maximum coil
Power Factor Correction Capacitors rated, chilled water pump relay (one or two) may be
wired as shown. This option will cycle the chilled water
Do not use power factor correction capacitors with(WME
pump in response to chiller demand.
chillers. Doing so can cause harmful electrical resonance in the
system. Correction capacitors are not necessary since VFDs 6 The condenser water pump must cycle with the unit. A
inherently maintain high power factors customer supplied 25 VA maximum coil rated,
condenser water pump relay (one or two) must be wired
Short Circuit Current Ratings as shown. Units used in a free-cooling application must
The standard short circuit rating is 35kA for 460 V. Optional have condenser water above 50°F before starting.
high short circuit current ratings are available for 65kA, and 7 Optional customer supplied 25 VA maximum coil rated
100kA with a matching circuit breaker. cooling tower fan relays may be wired as shown. This
option will cycle the cooling tower fans as prescribed by
The optional circuit breaker must be sized to meet these
the tower control set points.
ratings.
8 External 4-20mA signals can be wired to J23 for leaving
3-Phase vs. 6-phase Motors (chilled) water reset and to J26 for demand limit.
WME 500 motors are designated as M2 or M3.
• "M2 motors are standard 3-phase and the VFD performs
similar to a 6-pulse drive.
• "M3 motors are 6-phase (connected to a 3-phase power
supply) and the VFD performs similar to a 12-pulse drive.
They provide increased protection against harmonic
distortion, but are not required on most applications.
WME 700 motors are 6-phase and designated as M4. The VFD
performs similar to a 12-pulse drive.
10 Cat 604-3
Field Wiring Diagram
Figure 5: Field Wiring Diagram
Field Wiring Diagram
Cat 604-3 11
Dimension Drawings
Drawing Notes 9 Unit shown has standard right-hand water connections.
Dimension Drawings
Minimum 3’ Clearance on all sides and top of chiller; Minimum 14’ clearance on one side for tube removal.
TOP VIEW
Minimum 3’ Clearance
Minimum 14’ Clearance for tube removal
Minimum 3’ Clearance
Minimum 3’ Clearance
12 Cat 604-3
Dimension Drawings
Figure 7: WME0500 - E3612/C3012 - 2-pass - M2 standard motor (60Hz - 440/460/480V) (See page 12 for drawing notes.)
148.2
3764
13.7 3
LB 348 RB
Z
7.6 X
193
O.I.T.S.
3.1 RF
LF
80 TOP VIEW
17.0
433 3 52.3
1327
2.5 13.8
170.4 EVAP. (UNIT OVERALL) 63 349
4329 5, 8, 9
60.5
1537
VHD
HEIGHT
68.3 68.5
1734 1741
EVAP. UNIT 96.8
RELIEF EVAP CONT. 2460
VALVE BOX UNIT
3 O/A
5, 11,13
36.6 47.0
931 COND 1195
COND.
RELIEF 19.3
Y
VALVE 489 Y
3
X
5.3 Z
5.3 69.0
133 133 1753
145.4
3694 5, 8, 9 77.0 UNIT O/A
169.0 COND. 1956 5
4292 5, 8, 9 FRONT VIEW RIGHT VIEW
148.2
3764
1.13
29
ENVELOPE OF UNIT TYP.
14 MTG
HOLE
This information is accurate at time of
8.0 printing. McQuay reserves the right to
MOUNTING FEET 203
TYP. change design, specification and product
77.0
1956
data without notice. Purchaser must
7.2 determine that the equipment is fit and
183 sufficient for the job specifications. No
5.1 25.5 change to this data may be made unless
129 UNIT CONT.
BOX
646 approved in writing by McQuay. McQuay's
Z Limited Product Warranty applies to all
6
McQuay equipment.
X
4.0
1.4 40.1 16.0 40.3 102
35 1019 406 1023 TYP. ALL DIMENSIONS ARE IN DECIMAL
TYP. 92.7 6, 14 INCHES AND [MILLIMETERS]
2356
TOP VIEW 333904501 00
DRAWING NUMBER REV.
Cat 604-3 13
Dimension Drawings
Figure 8: WME0500 - E3612/C3012 - 2-pass - M2 Motor (50Hz 380/400/415V - 60Hz 380/575V)
WWME0500 - E3012/C2612 - 2-pass - M2 motor (50Hz 380/400/460V) with Factory-mounted Harmonic Filter
WME0500 - E3612/C3012 - 2-pass - M3 Low THD Motor (50Hz 380/400/415V - 60Hz 380/440/460/480/575V)
(See page 12 for drawing notes.)
148.2
3764
13.7 3
WME0500 M2: 380V (50Hz), 400V (50Hz),
LB 348 RB
415V (50Hz), 380V (60Hz),
575V (60Hz).
WME0500 M3: 380V (50Hz), 400V (50Hz),
415V (50Hz), 380V (60Hz),
440V (60Hz), 460V (60Hz),
480V (60Hz), 575V (60Hz).
46.9
1192
Z
7.6 X
193
O.I.T.S.
3.1 RF
LF
80 TOP VIEW
17.0
433 3
52.3
1327
2.5 13.8
170.4 EVAP. (UNIT OVERALL) 63 349
4329 5, 8, 9
60.0
1523
VFD
HEIGHT
68.3 68.5
1734 1741
EVAP. UNIT 96.3
RELIEF EVAP CONT. 2446
VALVE BOX UNIT
3 O/A
5, 11,13
36.6 47.0
931 COND 1195
COND.
RELIEF 19.3
Y
VALVE X 489 Y
3
5.3 5.3 Z
133 145.4 133 69.0
3694 5, 8, 9
1753
169.0 COND. 77.0 UNIT O/A
4292 5, 8, 9 1956 5
FRONT VIEW RIGHT VIEW
148.2
3764
This information is accurate at time of
1.13
printing. McQuay reserves the right to
29 change design, specification and product
ENVELOPE OF UNIT TYP. data without notice. Purchaser must
14 MTG determine that the equipment is fit and
HOLE sufficient for the job specifications. No
change to this data may be made unless
MOUNTING FEET approved in writing by McQuay. McQuay's
Limited Product Warranty applies to all
77.0 McQuay equipment.
1956
7.2
183
5.1 27.8
129 UNIT CONT. 707
BOX
Z
6
X ALL DIMENSIONS ARE IN DECIMAL
4.0 INCHES AND [MILLIMETERS]
1.4 40.1 16.0 54.0 102
35 1019 406 1372 TYP.
83.5 6, 14 333904601 00
DRAWING NUMBER REV.
2122 8.0
TOP VIEW 203
TYP.
14 Cat 604-3
Dimension Drawings
Figure 9: WME0500 - E3012/C2612 -2-pass, M2 standard motor (60 Hz 440/460/480V) (See page 12 for drawing notes.)
148.2
3764
13.7
LB 348 3
RB
38.9
989
Z
5.1 X O.I.T.S. RF
130 LF
3.1
TOP VIEW
17.0 80
3
433 48.6
1235
169.0 EVAP. UNIT OVERALL 2.5 15.6
4292 5, 8, 9 63 397
60.5
1537
VFD
HEIGHT
61.1 61.8
1551 UNIT 1568
92.9
EVAP CONT. 2359
RELIEF BOX UNIT
VALVE O/A
3
32.6 5,11,13
42.8
829 1087
COND
RELIEF 17.3
VALVES Y
438 Y
3 X
Z
5.3 5.3 58.0
133 133 1473
145.4 66.0
3694 5, 8, 9 1676
164.6 COND. 68.4 UNIT O/A
4181 5, 8, 9 1737 5
FRONT VIEW SIDE VIEW
148.2
3764
This information is accurate at time
of printing. McQuay reserves the
1.13 right to change design, specification
ENVELOPE OF UNIT 29
8.0 and product data without notice.
14 TYP.
MOUNTING FEET 203 MTG. Purchaser must determine that the
TYP. HOLE equipment is fit and sufficient for the
job specifications. No change to this
66.0
1676 data may be made unless approved
7.2 in writing by McQuay. McQuay's
183
Limited Product Warranty applies to
2.6 21.0
65 UNIT CONT.
25.4 533 all McQuay equipment.
Z BOX 645
X
6
6, 14 4.0
1.4 40.1 16.0
102
35 1019 406 ALL DIMENSIONS ARE IN DECIMAL
92.7 40.3 TYP. INCHES AND [MILLIMETERS]
2356 1023
148.2 333904101 00
DRAWING NUMBER REV.
3764
TOP VIEW
Cat 604-3 15
Dimension Drawings
Figure 10: WME500 - E3012/C2612 - 2-pass M2 Standard motor (50Hz 380/400/415V) (60Hz 380/575V)
WME500 - E3012/C2612 - 2-pass M3 Low THD motor (50Hz 380/400WME/415) (60Hz 380/440/460/480/575V)
WME500 - E3012/C2612 - 2-pass M2 Standard Motor (60HZ 380/460V) with Factory-mounted Harmonic Filter
(See page 12 for drawing notes.)
148.2
3764
13.7 3
LB RB
348
60.0
1523
VFD
HEIGHT
61.1 61.8
1551 1568
EVAP UNIT 92.3
CONT. 2345
RELIEF BOX
VALVE UNIT
3 O/A
32.6 5,11,13
42.8
829 1087
COND
RELIEF 17.3
VALVES Y 438 Y
3
X Z
5.3 5.3 58.0
133 133 1473
145.4 66.0
3694 5, 8, 9 1676
164.6 COND. 70.7 UNIT OVALL
4181 5, 8, 9 1796 5
FRONT VIEW SIDE VIEW
148.2
3764
This information is accurate at time
1.13
29 of printing. McQuay reserves the
ENVELOPE OF UNIT
TYP. right to change design, specification
14
MOUNTING FEET 8.0 MTG. and product data without notice.
203 HOLE Purchaser must determine that the
TYP. equipment is fit and sufficient for the
66.0 job specifications. No change to this
1676
7.2 data may be made unless approved
183 in writing by McQuay. McQuay's
23.4 Limited Product Warranty applies to
2.6 30.1 594
UNIT CONT. all McQuay equipment.
Z 65 BOX 764
6
X 4.0
6, 14 102
1.4 TYP.
40.1 16.0 54.0
35
1019 406 1372 ALL DIMENSIONS ARE IN DECIMAL
TYP.
83.5 INCHES AND [MILLIMETERS]
2122
148.2 333904201 00
3764 DRAWING NUMBER REV.
TOP VIEW
16 Cat 604-3
Dimension Drawings
Figure 11: WME0500 - E3012/C3012 - 2 pass, M2 Standard motor (60Hz 440/460/480V, (See page 12 for drawing notes.)
148.2
3764
13.7
3 RB
LR 348
43.9
1116
Z
7.6 X
193 O.I.T.S. RF
LF
3.1
80
TOP VIEW
17.0 3
433 49.2
1249
2.5 13.7
169.0 EVAP. UNIT OVERALL 63 347
4292 5, 8, 9
60.5
1537
VFD
HEIGHT
148.2
3764 This information is accurate at time
of printing. McQuay reserves the
right to change design, specification
1.13
and product data without notice.
29 Purchaser must determine that the
ENVELOPE OF UNIT TYP. equipment is fit and sufficient for the
14 MTG. job specifications. No change to this
8.0
HOLE data may be made unless approved
203 in writing by McQuay. McQuay's
MOUNTING FEET TYP. Limited Product Warranty applies to
71.0 all McQuay equipment.
1803
7.2
183
5.1 25.4 25.5
129 UNIT CONT. 645 646
BOX
Z
6
X
6, 14
1.4 4.0
40.1 16.0 102 ALL DIMENSIONS ARE IN DECIMAL
35
1019 406 TYP. INCHES AND [MILLIMETERS]
TYP.
92.7 40.3
2356 1023 333904301 00
TOP VIEW DRAWING NUMBER REV.
Cat 604-3 17
Dimension Drawings
Figure 12: WME500 E3012/C3012, M2 Motor (50 Hz, 380-415V / 60Hz, 380-575V)
WME500 E3012/C3012, M3 Motor (50 Hz, 400-415 / (60 Hz, 380-575V)
WME500 E3012/C3012, M2 Motor with Internal Harmonic Filter (60 Hz, 380-460V)
WME
18 Cat 604-3
Dimension Drawings
Figure 13: Model WME0700 - E3612/C3012 - 2-pass, M4 motor, 3/4” tubes (To determine tube size, see note 17 on page 12.)
148.2
LB 3764 RB
13.7
3
348
46.9
1192
4.0
101
Z O.I.T.S.
6.2 77.3 UNIT O.A.
LF RF
157 1962
16.8 4
427
3 TOP VIEW 52.3
X 1327
13.8
2.5 349
170.4 EVAP. (UNIT OVERALL) 63
4329 4,6,7
M4
VFD 60.0
1523
VFD
HEIGHT
68.3
3
1736 UNIT 96.3
CONTR.
EVAP EVAP. BOX 2446 68.5
RELIEF UNIT O.A. 1741
VALVE 4,9,11
36.7 3 47.0
931 1195
COND
RELIEF COND. 19.3
VALVES 489
CL
12.0 10.0
305 16.0 [254]
NOM. 406 NOM.
CL TYP.
TYP.
8.1
207
CL OUTLET
CL
8.1
9.8 9.8 207
16.0 248 248 INLET
406 INLET OUTLET
6,7 6,7
EVAPORATOR HEAD 2-PASS CONDENSER HEAD 2-PASS
VICTAULIC 150 PSI WATERSIDE VICTAULIC 150 PSI WATERSIDE
148.2
3764 8.0
ENVELOPE OF UNIT 203
TYP. 1.13
12
29
MNTG. HOLE
TYP.
MOUNTING FEET
77.0
1956 7.2
183
5.1
4.0
129
30.1 27.8
707
*333564404002*
102 UNIT CONTR. 764 M4 WME700 - E3612 BE 2RA C3012 BLYY 2RA M4 150PSI
BOX VFD
TYP. WME0700 E36C30 Right-hand 3/4” tubes
4
This information is accurate at time of printing. McQuay reserves
the right to change design, specification and product data without
4,12,13 notice. Purchaser must determine that the equipment is fit and
Z 40.1 16.0 sufficient for the job specifications. No change to this data may be
1019 406 made unless approved in writing by McQuay. McQuay's Limited
1.4 Product Warranty applies to all McQuay equipment.
84.2 54.0
35
2139 1372
TYP.
X
Cat 604-3 19
Dimension Drawings
Figure 14: Model WME0700 - E3612/C3012 - 2-pass, M4 motor, 1” tubes (To determine tube size, see note 17 on page 12.)
148.2
LB 3764 RB
13.7
3
348
46.9
1192
4.0
101
Z O.I.T.S.
6.2
LF RF
157 77.3 UNIT O.A.
16.8 1962 4
427
X 3 TOP VIEW 52.3
1327
2.5 13.8
170.4 EVAP. (UNIT OVERALL) 349
4329 63
4,6,7
M4
VFD 60.0
1523
VFD
HEIGHT
68.3
3
1736 UNIT 96.3
CONTR.
EVAP EVAP. BOX 2446 68.5
RELIEF UNIT O.A. 1741
VALVE 4,9,11
36.7 3 47.0
931 1195
COND
RELIEF COND. 19.3
VALVES 489
10.0
12.0 [254]
16.0 [305] 16.0 NOM.
406 NOM. 406 TYP.
CL CL
TYP.
9.8 8.1
248 207
OUTLET OUTLET
CL
CL
8.1
9.8 207
248 INLET
INLET
6,7 6,7
EVAPORATOR HEAD 2-PASS CONDENSER HEAD 2-PASS
VICTAULIC 150 PSI WATERSIDE VICTAULIC 150 PSI WATERSIDE
148.2
3764 8.0
ENVELOPE OF UNIT 203
TYP. 1.13
12
29
MOUNTING. HOLE
TYP.
MOUNTING FEET
77.0
1956 7.2
183 333564401
5.1 WME700 - E3612 EG 2RA C3012 EBYY 2RA M4 150PSI
129 27.8
30.1 M4
This information is accurate at time of printing. McQuay reserves
4.0 764 707 the right to change design, specification and product data without
102 UNIT CONTR. VFD
BOX notice. Purchaser must determine that the equipment is fit and
TYP. sufficient for the job specifications. No change to this data may be
4 made unless approved in writing by McQuay. McQuay's Limited
Product Warranty applies to all McQuay equipment.
4,12,13
40.1 16.0
Z 1019 406
1.4
84.2 54.0
35
2139 1372
TYP.
X
20 Cat 604-3
Dimension Drawings
Figure 15: Model WME0700 - E3612/C3612 - 2-pass, M4 motor, 3/4” tubes (To determine tube size, see note 17 on page 12.)
148.2
LB 3764 RB
13.7 3
348
52.9
1345
7.0
178
Z O.I.T.S.
6.2
LF 157 RF
16.8 TOP VIEW
427
X 3
79.2 UNIT O.A.
2.5 2012 4
170.4 EVAP. (UNIT OVERALL) 63
4329 4,6,7
M4
VFD
60.0
1523
VFD
HEIGHT
74.1
3 UNIT
1882 EVAP. CONTR. 102.3
EVAP BOX 2599 74.3
RELIEF UNIT O.A. 1887
VALVE 4,9,11 52.8
42.7 3 1341
1084
COND
RELIEF COND. 22.3
VALVES 565
12.0
16.0 [305]
16.0 9.8 9.8 406 CL NOM.
406 248 248
TYP.
INLET OUTLET 9.8
12.0 248
[305] OUTLET
NOM.
TYP.
CL
CL
9.8
248
INLET
CL
6,7 6,7
EVAPORATOR HEAD 2-PASS CONDENSER HEAD 2-PASS
VICTAULIC 150 PSI WATERSIDE VICTAULIC 150 PSI WATERSIDE
148.2
3764 8.0
ENVELOPE OF UNIT 203
12 TYP. 1.13
29
MOUNTING HOLE
TYP.
MOUNTING FEET
83.0
2108 333564504
7.2 WME700 - E3612 BE 2RA C3612 BLYY 2RA M4 150PSI
183 This information is accurate at time of printing. McQuay reserves
the right to change design, specification and product data without
6.9 notice. Purchaser must determine that the equipment is fit and
176 30.1 M4 31.9 sufficient for the job specifications. No change to this data may be
764 VFD 810 made unless approved in writing by McQuay. McQuay's Limited
4.0 UNIT CONTR. Product Warranty applies to all McQuay equipment.
102 BOX
Cat 604-3 21
Dimension Drawings
Figure 16: Model WME0700 - E3612/C3612 - 2-pass, M4 motor, 1” tubes (To determine tube size, see note 17 on page 12.)
148.2
LB 3764 RB
13.7 3
348
52.9
1345
7.0
178
Z O.I.T.S.
6.2
LF 157 RF
16.8 TOP VIEW
427
X 3
79.2 UNIT O.A.
2.5 2012 4
170.4 EVAP. (UNIT OVERALL) 63
4329 4,6,7
M4
VFD
60.0
1523
VFD
HEIGHT
74.1 3 UNIT
1882 EVAP. CONTR. 102.3
EVAP BOX 2599 74.3
RELIEF UNIT O.A. 1887
VALVE 4,9,11
42.7 3 52.8
1084 1341
COND
RELIEF COND. 22.3
VALVES 565
12.0
12.0 16.0 [305]
[305] 406 CL NOM.
16.0
NOM. TYP.
406 CL TYP. 9.8
248
9.8 OUTLET
248
OUTLET
CL
CL
9.8
248
9.8
INLET
248
INLET
6,7 6,7
EVAPORATOR HEAD 2-PASS CONDENSER HEAD 2-PASS
VICTAULIC 150 PSI WATERSIDE VICTAULIC 150 PSI WATERSIDE
148.2
3764 8.0
ENVELOPE OF UNIT 203
12 TYP. 1.13
29
MOUNTING HOLE
TYP.
MOUNTING FEET
83.0
2108
7.2
183
333564501
6.9 WME700 - E3612 EG 2RA C3612 EBYY 2RA M4 150PSI
176 30.1 M4 31.9 This information is accurate at time of printing. McQuay reserves
4.0 764 VFD 810 the right to change design, specification and product data without
UNIT CONTR.
102 BOX notice. Purchaser must determine that the equipment is fit and
sufficient for the job specifications. No change to this data may be
4 made unless approved in writing by McQuay. McQuay's Limited
Product Warranty applies to all McQuay equipment.
40.1 16.0 4,12,13
Z 1019 406
1.4
84.2 54.0
35
2139 1372
TYP.
X
22 Cat 604-3
Dimension Drawings
Standard Head Connection Dimensions
Figure 17: Standard Dished Head Connection Dimensions (Victaulic and Flanged)
EVAPORATOR DISHED HEAD SELECTION NOTE: * - ADD .500 INCH FOR FLANGED CONNECTION
(SEE DETAIL LOWER LEFT)
AA AA *GG
IN FF TYP.
AA
RIGHT END REPRESENTATIVE VIEW IN OUT IN OUT
( TYPICAL OF ALL STACKS WITH 2 PASS
HEADS & 3/4" EVAP TUBING ) *BB *BB
Table 3: 150 Class ANSI Flange Connection Dimensions (Detail from Figure 17)
Nozzle Drawing & Dimension Notes:
VV WW XX YY ZZ
Dia. 1 Dimensions in inches.
6.63 11.00 1.56 8.00 0.88 9.50 2 Flanges are ANSI raised face. Mating flanges by others.
8.63 13.50 1.75 8.00 0.88 11.75 3 Some condensers with flanges can have staggered connections due to flange interference. Consult
10.75 16.00 1.94 12.00 1.00 14.25 factory.
12.75 19.00 2.19 12.00 1.00 17.00 4 Flanges add 0.5 inches to the distance from the vertical centerline to the flange face compared to
14.00 21.00 2.25 12.00 1.12 18.75 Victaulic.
16.00 23.50 2.50 16.00 1.12 21.25
Cat 604-3 23
Dimension Drawings
Marine Water Box Dimensions
Marine water boxes with removable end covers are an available option on all evaporator and condenser sizes.
Figure 18: Marine Water Box Dimensions with Victaulic or Flanged Connections
EVAPORATOR MARINE WATER BOX SELECTION NOTE: * - ADD .500 INCH FOR FLANGED CONNECTION
(SEE DETAIL LOWER LEFT)
EEE
IN OUT EEE EEE CCC
IN
DDD
DDD AAA EEE
DDD DDD *GGG
CCC
CCC CCC
*BBB
EVAPORATOR, 2 PASS
UNITS WITH 1" & MIX TUBING
AAA
VV OUT
AAA FFF
IN FFF IN TYP.
WW TYP.
Note: On certain models connection dimensions may vary; some models will have rear-facing MWB connections. Consult your
Item Drawings for unit-specific configuration and dimensions.
Table 4: Marine Waterbox Dimensions - Victaulic Connections
Return
Diameter 1 PASS 2 PASS 3 PASS
Head
Evap AAA BBB CCC DDD EEE AAA BBB CCC DDD EEE FFF GGG AAA BBB CCC DDD EEE FFF UU
E30 14.00 21.00 27.75 26.50 13.25 10.75 21.00 27.75 26.50 13.25 8.13 21.00 6.63 21.00 27.75 26.50 13.25 10.19 9.78
E36 16.00 24.00 43.50 42.00 21.00 12.75 24.00 29.50 28.00 14.00 9.75 24.00 8.63 24.00 29.50 28.00 14.00 11.81 11.26
Cond AAA BBB CCC DDD EEE AAA BBB CCC DDD EEE FFF GGG AAA BBB CCC DDD EEE FFF UU
C26 10.75 19.00 21.25 20.00 10.00 8.63 19.00 21.25 20.00 10.00 7.07 19.00 6.63 19.00 21.25 20.00 10.00 8.07 8.38
C30 14.00 21.00 27.75 26.50 13.25 10.75 21.00 27.75 26.50 13.25 8.13 21.00 6.63 21.00 27.75 26.50 13.25 10.19 9.78
C36 16.00 24.00 43.50 42.00 21.00 12.75 24.00 29.50 28.00 14.00 9.75 24.00 8.63 24.00 29.50 28.00 14.00 11.81 11.26
Table 5: Marine Waterbox Dimensions - Flanged Connections
Diamete Return
1 PASS 2 PASS 3 PASS
r Head
Evap AAA BBB CCC DDD EEE AAA BBB CCC DDD EEE FFF GGG AAA BBB CCC DDD EEE FFF UU
E30 14.00 21.50 27.75 26.50 13.25 10.75 21.50 27.75 26.50 13.25 8.13 21.50 6.63 21.50 27.75 26.50 13.25 10.19 9.78
E36 16.00 24.50 43.50 42.00 21.00 12.75 24.50 29.50 28.00 14.00 9.75 24.50 8.63 24.50 29.50 28.00 14.00 11.81 11.26
Cond AAA BBB CCC DDD EEE AAA BBB CCC DDD EEE FFF GGG AAA BBB CCC DDD EEE FFF UU
C26 10.75 19.50 21.25 20.00 10.00 8.63 19.50 21.25 20.00 10.00 7.07 19.50 6.63 19.50 21.25 20.00 10.00 8.07 8.38
C30 14.00 21.50 27.75 26.50 13.25 10.75 21.50 27.75 26.50 13.25 8.13 21.50 6.63 21.50 27.75 26.50 13.25 10.19 9.78
C36 16.00 24.50 43.50 42.00 21.00 12.75 24.50 29.50 28.00 14.00 9.75 24.50 8.63 24.50 29.50 28.00 14.00 11.81 11.26
Table 6: 150 Class ANSI Flange Connection Dimensions (Detail from Figure 18)
Nozzle Drawing & Dimension Notes:
Dia. VV WW XX YY ZZ
6.63 11.00 1.56 8.00 0.88 9.50 1 Dimensions in inches.
8.63 13.50 1.75 8.00 0.88 11.75 2 Flanges are ANSI raised face. Mating flanges by others.
10.75 16.00 1.94 12.00 1.00 14.25 3 Some condensers with flanges can have staggered connections due to flange interference. Consult
12.75 19.00 2.19 12.00 1.00 17.00 factory.
14.00 21.00 2.25 12.00 1.12 18.75 4 Flanges add 0.5 inches to the distance from the vertical centerline to the flange face compared to
16.00 23.50 2.50 16.00 1.12 21.25 Victaulic.
24 Cat 604-3
Dimension Drawings
Optional External Harmonic Filter Dimensions
Figure 19: Model AUHF 300, 350, 400, Free Standing, 460Volt, Harmonic Filter
Cable
Entry/Exit
(Both Sides)
Notes:
1 Requires front access only.
2 Allow 6-inches at rear for ventilation.
Cat 604-3 25
Dimension Drawings
Figure 20: Model ATL 300, 350, 400, Free Standing, 600Volt, Auto Transformer Harmonic Filter
Cable
Entry/Exit
(Both Sides)
Table 8: Model ATL Dimensions & Weights, 60Hz; 380V, 440V, 600V, from Figure 20
MODEL A B C D E F G H J K L WEIGHT
in. 39.5 34.1 59.0 29.8 32.0 34.0 24.0 26.1 6.6 24.0 32.0 1690 lbs
ATL 300
(mm) (1004) (867) (1499) (756) (813) (864) (610) (663) (167) (610) (813) (767 kg)
in. 44.0 38.0 66.0 33.7 36.0 38.0 26..0 28.1 6.6 26.0 36.0 1890 lbs
ATL 350
(mm) (1119) (965) (1676) (855) (914) (965) (660) (714) (167) (660) (914) (857 kg)
in. 44.0 38.0 66.0 33.7 36.0 38.0 26..0 28.1 6.6 26.0 36.0 2210 lbs
ATL 400
(mm) (1119) (965) (1676) (855) (914) (965) (660) (714) (167) (660) (914) (1002 kg)
26 Cat 604-3
Physical Data & Weights
Lifting and Mounting Weights
Physical Data & Weights
NOTES:
1 The block shown above is the mounting footprint, not the entire unit footprint.
2 Lifting holes in the top of the tube sheets are 3.25-inch (83 mm) diameter.
3 Mounting holes in the feet are 1.125-inch diameter.
4 Weights are based on standard configuration; actual weight may vary depending on options. Consult Certified Drawing
Cat 604-3 27
Physical Data & Weights
Figure 22: Lifting Points - See Installation Manual IM 1033 for handling information.
Lifting Po int (Ou tside
Power Cable Entry Co rner Hid den)
Li fting Points
28 Cat 604-3
Refrigeration Diagram
Cat 604-3
Evaporator
Figure 23: Refrigeration Diagram
Rotor Cooling
Electronic
Expansion Discharge
Valve
P
Controlled By Chiller
Controller T Motor
VFD Orifice
controller HPS Stepper
Motor
Valve
Check
T P Valve Controlled By
T 6 Compressor Controller
Solenoid Valve
Condenser Filter Dryer
Controlled By
6 Phase Compressor Controller
configuration Strainer
shown.
3 Phase version
will have 1 heat Strainer
sink and 1
refrigerant circuit
Liquid 3
Line 4 5
T
Strainer
Liquid Injection
T = Temperature Sensor
REV 2
Feb20, 2008
P = Pressure Sensor
1 = Reference number
Refrigeration Diagram
29
Application Considerations
Location Requirements noticeable difference. The incremental cost of a larger tower
Application Considerations
30 Cat 604-3
Application Considerations
Condenser Water Temperature Even with tower fan control, some form of water flow control,
such as tower bypass, is recommended.
When the ambient wet bulb temperature is lower than design,
the entering condenser water temperature of Magnitude WME Figure 25 and Figure 26 illustrate two temperature-actuated
chillers can be lowered to improve chiller performance. tower bypass arrangements. The “Cold Weather” scheme,
Figure 26, provides better startup under cold ambient air
Chillers can start with entering condenser water temperatures temperature conditions. The bypass valve and piping are
as low as 40°F (4.4°C). For short periods of time during indoors and thus warmer, allowing for warmer water to be
startup, the entering condenser water temperature can even be immediately available to the condenser. The check valve may
lower than the leaving chilled water temperature. be required to prevent air at the pump inlet.
Magnitude WME chillers are equipped with electronic
Figure 25: Tower Bypass: Mild Weather Operation
expansion valves (EXV) and will run with entering condenser
water temperatures as low as shown in Figure 24 or as
calculated from the following equation on which the curves are
based:
Min. ECWT = 5.25+(LWT)-0.75*DTFL*(PLD/100)+14 *(PLD/100)2
Where:
ECWT = Entering condenser water temperature
LWT = Leaving chilled water temperature
DTFL = Chilled Water Delta-T at full load
PLD = The percent chiller load point to be checked
E C W T ( °F) 46°F LChWT Figure 26: Tower Bypass: Cold Weather Operation (Bypass
60 44°F LChWT Indoors)
42°F LChWT
55
50
45
40
35
30
0 10 20 30 40 50 60 70 80 90 100
P er cent Loa d
For example; at 44°F LWT, 10°F Delta-T at full load, and 50%
full load operation, the entering condenser water temperature
Condenser water temperature control
could be as low as 49°F. This provides excellent operation
with water-side economizer systems. The standard MicroTech controller is capable of three stages of
tower fan control plus an analog control of either a three-way
Depending on local climatic conditions, using the lowest tower-bypass valve or variable speed tower-fan motor. Stages
possible entering condenser water temperature may be more are controlled from condenser-water temperature. The three-
costly in total system power consumed than the expected way valve can be controlled to a different water temperature or
savings in chiller power would suggest, due to the excessive track the current tower stage. This allows optimum chilled
fan power required. water plant performance based upon specific job requirements.
In this scenario, cooling tower fans would continue to operate Pumps
at 100% capacity at low wet bulb temperatures. The trade-off
between better chiller efficiency and fan power should be The condenser water pump(s) must be cycled off when the last
analyzed for best overall system efficiency. The Energy chiller of the system cycles off. This will keep cold condenser
Analyzer program (available from your Daikin McQuay Sales water from migrating refrigerant to the condenser. Cold liquid
Representative) can optimize the chiller/tower operation for refrigerant in the condenser can make start up difficult. In
specific buildings in specific locales. addition, turning off the condenser water pump(s) when the
chillers are not operating will conserve energy.
Cat 604-3 31
Application Considerations
Include thermometers and pressure gauges at the chiller inlet Assuming that there are no sudden load changes and that the
and outlet connections and install air vents at the high points of chiller plant has reasonable turndown, a rule of thumb of
piping. Where noise and vibration are critical and the unit is “gallons of water volume equal to two to three times the
mounted on spring isolators, flexible piping and conduit chilled water gpm flow rate” is often used.
connections are necessary.
A properly designed storage tank should be added if the
Variable Fluid Flow Rates and Tube Velocities system components do not provide sufficient water volume.
Many chiller system control and energy optimization strategies System Analysis
require significant changes in evaporator and condenser water
Although we recommend analyzing the entire system, it is
flow rates. The Magnitude chiller line is particularly well
generally effective to place the chiller in the most efficient
suited to take full advantage of these energy saving
mode because it is a large energy consumer.
opportunities provided that the maximum and minimum fluid
flow rates are taken into consideration for a specific The Daikin McQuay Energy Analyzer program is an excellent
application. The sales engineer has the flexibility to use tool to investigate the entire system efficiency, quickly and
different combinations of shell size, number of tubes, and pass accurately. It is especially good at comparing different system
arrangements to select the optimum chiller for each specific types and operating parameters. Contact your local Daikin
application. McQuay sales office for assistance on your particular
application.
Both excessively high and excessively low fluid flow rates
should be avoided. Excessively high fluid flow rates and
Retrofit Knockdown
correspondingly high tube velocities will result in high fluid
pressure drops, high pumping power, and potentially tube It is estimated that fifty percent of retrofit applications require
corrosion and/or tube corrosion damage. Excessively low fluid partial or complete disassembly of the chiller. Magnitude
flow rates and correspondingly low velocities should also be chillers are relatively easy to disassemble due to the small
avoided as they will result in poor heat transfer, high compressor size, simplified refrigerant piping and the absence
compressor power, sedimentation and tube fouling. of a lubrication system with its attendant components and
Excessively high and low tube velocities can be particularly piping. Three knockdown arrangements are available as
problematic and damaging in open loop systems. options. For detailed knockdown dimensions and installation,
see IM Knockdown, available at www.daikinmcquay.com.
Rates of Fluid Flow Change Contact your local McQuay Factory Service for price
If it is decided to vary the evaporator water flow rate the rate quotation and installation scheduling.
of change should not exceed 50% per minute and should not TYPE I provides a moderate amount of disassembly. The
exceed the minimum or maximum velocity limits as compressor, suction and discharge piping, and compressor
determined by the McQuay chiller software program. VFD power panel are removed and put on a skid. The
touchscreen and mounting arm will ship in a separate
Vibration Mounting
container. All associated wiring and piping will remain
Daikin McQuay Magnitude chillers are almost vibration-free. attached if possible. The remaining loose parts will be
Consequently, floor mounted spring isolators are not usually packaged in a separate crate.
required. Rubber mounting pads are shipped with each unit. It
is wise to continue to use piping flexible connectors to reduce TYPE II provides a total knockdown of the unit. The
sound transmitted into the pipe and to allow for expansion and compressor and VFD power panel are removed and put on a
contraction. skid. The touchscreen and mounting arm will ship in a separate
container. The condenser, evaporator, and tube sheet supports
System Water Volume will remain connected only by the attachment bolts for easy
disassembly at the job site. All wiring and piping that
All chilled water systems need adequate time to recognize a
interconnects the components will be removed. The remaining
load change, respond to that load change and stabilize, without
loose parts will be packaged in a separate crate.
undesirable short cycling of the compressors or loss of control.
In air conditioning systems, the potential for short cycling Type III units are shipped fully assembled, factory charged,
usually exists when the building load falls below the minimum run-tested, insulated and painted; ready for disassembly at the
chiller plant capacity or on close-coupled systems with very job site. Included are the vessel bolt-on connection brackets,
small water volumes. discharge line bolt-on flanges at the condenser. Touch-up paint
and stick-on wire ties will be included. Site disassembly and
Some of the things the designer should consider when looking
reassembly must be supervised by McQuay startup personnel.
at water volume are the minimum cooling load, the minimum
chiller plant capacity during the low load period and the
desired cycle time for the compressors.
32 Cat 604-3
Options and Accessories
Unit Options Single insulation - evaporator shell / heads / suction piping
Options and Accessories
Certified performance test 35kA, 65 kA and 100kA (at 460V) panel rating available with
a matching circuit breaker.
The specified full and/or part load run tests, as ordered, are
performed under the supervision of a factorry engineer; data is Low Harmonic VFD Option
compiled, certified and transmitted to the customer. Tests are
The Low THD option (M3) model VFD has been tested to meet
run to AHRI tolerances of capacity and power
SEMI F47-0706 standard for voltage sag immunity. This is a
Refrigerant charge standard from the semi-conductor industry that specifies
Holding charge of Nitrogen or R-134a. Shipping with a full various scenarios regarding voltage sag intensity (percent of
charge of R-134a is standard. voltage remaining during sag) and duration (in cycles or
seconds). The chiller will remain on-line during a voltage sag
Knockdown shipment
that meets the criteria in this testing protocol.
Several options for a knockdown shipment to facilitate unit
placement. See page 32 for details. EMI filter
Factory-installed option. Radio interference filter.
Vessel Options
Ground fault protection
Marine water boxes
Protects equipment from arcing ground fault damage from
Provides tube access for inspection, cleaning, and removal line-to-ground fault currents less than those required for
without dismantling water piping. conductor protection.
Flanges (Victaulic connections are standard) Input power meter
ANSI raised face flanges on either the evaporator or Allows display of phase amps and volts on the operator
condenser. Mating flanges are by others. interface screen.
Water side vessel construction of 300 psi (150 psi is Special Order Options
standard)
The following special order options are available; requiring
For high pressure water systems, typically high-rise building
factory pricing, additional engineering and possible dimension
construction.
changes or extended delivery:
Epoxy coating Special Order Options:
Evaporator and condenser tube sheets,heads and marine boxes 1 Non-standard location of nozzle connections on heads
can be epoxy coated for corrossion protection. (compact water boxes) or marine water boxes
Cat 604-3 33
Options and Accessories
2 Special corrosion inhibiting coatings on any "wetted 9 Spacer rings on heads to accommodate automatic tube
surface" including tubesheets, heads (compact water 10 Brush cleaning systems (installed by others)
boxes), marine water boxes, or nozzles
11 Field Mounted Harmonic Filter, WME 500, Free-
3 Clad tube sheets standing, passive harmonic filter Model AUHF for 460
4 Sacrificial anodes in heads (compact water boxes) or volt service and Model ATL, which includes an
marine water boxes autotransformer for 600 volts.
5 Eddy current testing and report used to verify baseline 12 Factory-Mounted Harmonic Filter, WME 500, mounted
tube condition and wired, passive harmonic filter for 460V duty.
6 Special NEMA enclosures 13 Refrigerant monitor, for remote mounting including
7 Davits or hinges for marine water box covers or heads accessories such as 4-20ma signal, strobe light, audible
(compact water boxes) horn, air pick-up filter.
34 Cat 604-3
Engineering Guide Specifications
Engineering Guide Specifications
SECTION 15XXX: MAGNETIC BEARING to be run-tested at the factory and shipped with a helium
CENTRIFUGAL CHILLERS holding charge, evaporator insulated and a kit for
compressor insulation. Contractor shall leak test, evacuate
PART 1 - GENERAL
and charge with refrigerant after reassembly.
1.1 SUMMARY --OR--
A Section includes design, performance criteria, refrigerants, A (Type II Knockdown, WME only) The compressor, VFD
controls, and installation requirements for water-cooled power panel, wiring and interconnecting piping shall be
centrifugal chillers. removed and shipped separately. The unit shall be run-
tested at the factory. The compressor and vessels shall ship
1.2 REFERENCES with a helium holding charge, the evaporator insulated and
A Comply with the following codes and standards: a kit for compressor insulation included. Contractor shall
• AHRI 550/590 leak test, evacuate and charge with refrigerant after
reassembly.
• AHRI 575
--OR--
• NEC
A (Type III Knockdown, WME only) The units shall be
• ANSI/ASHRAE 15 shipped fully assembled, factory charged, run-tested,
• OSHA as adopted by the State insulated and painted; ready for disassembly at the job site.
• ETL The unit shall have vessel bolt-on connection brackets,
• ASME Section VIII discharge line bolt-on flanges at the condenser, touch-up
paint and stick-on wire ties. Site disassembly and
1.3 SUBMITTALS reassembly must be factory supervised. Contractor shall
leak test, evacuate and charge with refrigerant after
A Submittals shall include the following:
reassembly.
1 Dimensioned plan and elevation view, including required --OR--
clearances, and location of all field piping and electrical
A (Type IV Knockdown WMC only) The compressor and
connections.
VFD power panel shall be removed at the factory and
2 Summaries of all auxiliary utility requirements such as: shipped on skids. The stripped vessel stack shall be shipped
electricity, water, air, etc. Summary shall indicate quality as a single piece. Discharge piping, liquid line and the
and quantity of each required utility. compressor cooling lines shall be removed and crated. All
3 Diagram of control system indicating points for field associated wiring and piping possible will remain on the
interface and field connection. Diagram shall fully depict vessel stack. The unit shall be shipped with a holding
field and factory wiring. charge of helium. Contractor shall leak test, evacuate and
charge with refrigerant after reassembly
4 Manufacturer's certified performance data at full load
-- OR --
plus IPLV or NPLV.
A (Type V Knockdown, WMC only) The unit shall be
5 Installation and Operating Manuals.
delivered to the job site completely assembled and charged
1.4 QUALITY ASSURANCE with refrigerant (pumped down into condenser) and ready
for field knockdown, as determined by the installing
A Regulatory Requirements: Comply with the codes and
contractor. Contractor shall leak test, evacuate and charge
standards in Section 1.2.
with refrigerant after reassembly
B Chiller manufacturer plant shall be ISO Certified.
B Comply with the manufacturer's instructions for rigging
C The chiller shall be tested to job conditions on an AHRI and transporting units. Leave protective covers in place
qualified test stand at the manufacturer's plant. until installation.
1.5 DELIVERY AND HANDLING 1.6 WARRANTY
A Chillers shall be delivered to the job site completely A The chiller manufacturer's warranty shall cover parts and
assembled and charged with refrigerant R-134a and be labor costs for the repair or replacement of defects in
shipped on skids with a weather resistant cover. material or workmanship for a period of one year from
-- OR -- equipment startup or 18 months from shipment, whichever
A (Type I Knockdown, WME only) The compressor, suction occurs first.
and discharge piping, VFD power panel and touchscreen -- OR --
shall be removed and shipped separately. All wiring and A The chiller manufacturer's warranty shall cover parts and
piping shall remain attached where possible. The remaining labor costs for the repair or replacement of defects in
loose parts shall be packaged in a separate crate. The unit is material or workmanship, and include refrigerant for the
Cat 604-3 35
Engineering Guide Specifications
entire unit, for a period of one year from equipment startup power supply. Any deviation in performance or operation
or 18 months from shipment, whichever occurs first. OR, shall be remedied prior to shipment and the init retested if
B The chiller manufacturer's warranty shall cover parts and necessary to confirm repairs or adjustments.
labor costs for the repair or replacement of defects in
2.3 DESIGN REQUIREMENTS
material or workmanship, and include refrigerant for the
entire unit, for a period of one year from equipment startup A General: Provide a complete water-cooled, semi-hermetic
or 18 months from shipment, whichever occurs first, and oil-free centrifugal compressor water chiller as specified
also include an additional extended warranty for (one OR herein. The unit shall be provided according to standards
two OR three OR four) years on (the entire unit) OR (on indicated in Section 1.2. In general, unit shall consist of one
entire unit including refrigerant coverage) OR (compressor or two magnetic bearing, completely oil-free centrifugal
and drive train only). compressors, refrigerant, condenser and evaporator, and
control systems including integrated variable frequency
1.7 MAINTENANCE drive, operating controls and equipment protection
A Maintenance of the chillers in accordance with controls. Chillers shall be charged with refrigerant HFC-
manufacturer’s recommendations as published in the 134a. If manufacturer offers a chiller using any HCFC
installation and maintenance manuals, shall be the refrigerant, manufacturer shall provide, in writing,
responsibility of the owner. documentation signed by an officer of the company
assuring refrigerant availability and price schedule for a 20-
PART 2 - PRODUCTS year period.
B The entire chiller system, including all pressure vessels,
2.1 ACCEPTABLE MANUFACTURERS
shall remain above atmospheric pressure during all
A Basis of Design - Daikin McQuay Magnitude Model operating conditions and during shut down to ensure that
WMC/WME, including the standard product features and non-condensables and moisture do not contaminate the
all special features required per the plans and refrigerant and chiller system.
specifications. If any portion of the chiller system is below atmospheric
B Equal Products - Equipment manufactured by [ENTER pressure during either operation or shut down, the
MANUFACTURER NAME HERE] may be acceptable as manufacturer shall include, at no charge:
an equal. Naming these products as equal does not imply 1 A 20-year purge maintenance agreement that provides
that their standard construction or configuration is parts, labor, and all preventative maintenance required
acceptable or meets the specifications. Equipment proposed by the manufacturer’s operating and maintenance
“as equal”, must meet the specifications including all instructions.
architectural, mechanical, electrical, and structural details,
all scheduled performance and the job design, plans and 2 A complete purge system capable of removing non-
specifications. condensables and moisture during operation and shut-
down.
2.2 UNIT DESCRIPTION 3 The manufacturer shall also include at no charge for a
A Provide and install as shown on the plans a factory period of 20 years an annual oil and refrigerant analysis
assembled, charged, and run-tested water-cooled packaged report to identify chiller contamination due to vacuum
centrifugal chiller. Chillers shall have no more than two oil- leaks. If the analysis identifies water, acid, or other
free, magnetic bearing, semi-hermetic centrifugal contaminant levels higher than specified by the
compressors (no exceptions). Each compressor shall have manufacturer, the oil and/or refrigerant must be replaced
an integrated variable-frequency drive operating in concert or returned to the manufacturer’s original specification at
with inlet guide vanes for optimized full and part load no cost to the owner.
efficiency. On two-compressor units, the evaporator and 4 The manufacturer shall include a factory-installed and
condenser refrigerant sides and the expansion valve shall wired system that will enable service personnel to readily
be common and the chiller shall be capable of running on elevate the vessel pressure during shutdown to facilitate
one compressor with the other compressor or any of its leak testing.
auxiliaries inoperable or removed.
C Performance: Refer to chiller performance rating.
Each chiller shall be factory run-tested on an AHRI quali-
fied test stand with water at job conditions (excluding gly- D Acoustics: Sound pressure for the unit shall not exceed the
col applications). Operating controls shall be adjusted and following specified levels. Provide the necessary acoustic
checked. The refrigerant charge shall be adjusted for opti- treatment to chiller as required. Sound data shall be
mum operation and recorded on the unit nameplate. Units measured in dB according to AHRI Standard 575 and shall
operating with 50-Hz power shall be tested with a 50-Hz
36 Cat 604-3
Engineering Guide Specifications
include overall dBA. Data shall be the highest levels and stamped according to the requirements of the ASME
recorded at all load points. Code, Section VIII. The tubes shall be individually
Octave Band Overall
replaceable and secured to the intermediate supports
63 125 250 500 1000 2000 4000 8000 dBA without rolling.
2 The evaporator shall be flooded type with [0.025 in.] OR
[0.028 in.] OR [0.035 in.] wall, copper tubes rolled into
2.4 CHILLER COMPONENTS carbon steel tubesheets. The water side shall be designed
A Compressors: for a minimum of [150 psi] OR [250 psi] OR [350 psi].
1 The unit shall utilize magnetic bearing, oil-free, semi- The evaporator shall have [dished heads] OR [ marine
hermetic centrifugal compressors. The compressor drive water boxes with removable covers] and shall be [carbon
train shall be capable of coming to a controlled, safe stop steel] OR [epoxy-coated steel]]. Water connections shall
in the event of a power failure. be [grooved suitable for Victaulic couplings] OR
[flanged connections]. The evaporator shall have [right-
2 The motor shall be of the semi-hermetic type, of hand] OR [left-hand] connections when looking at the
sufficient size to efficiently fulfill compressor unit control panel.
horsepower requirements. It shall be liquid refrigerant
cooled with internal thermal sensing devices in the stator 3 The condenser shall have [0.025 in.] OR [0.028 in.] OR
windings. The motor shall be compatible with variable [0.035 in.] wall copper tubes rolled into carbon steel.
frequency drive operation. Water connections shall be [grooved suitable for
Victaulic couplings] OR [flanged]. The water side shall
a If the compressor design requires a shaft seal to be designed for a minimum of [150 psi] OR [250 psi] OR
contain the refrigerant, the manufacturer shall supply [350 psi]. The condenser shall have [dished heads with
a 20 year parts and labor warranty on the shaft seal valved drain and vent connections] OR [marine water
and a lifetime refrigerant replacement warranty if a boxes with removable covers and vent and drain
seal failure leads to refrigerant loss, or the chiller connections]. The condenser shall have [right-hand] OR
manufacturer shall assume all costs to supply and [left-hand] connections when looking at the unit control
install a self contained air conditioning system in the panel.
mechanical space sized to handle the maximum heat
output the open drive motor. The energy required to 4 Provide sufficient isolation valves and condenser volume
operate this air conditioning system shall be added to to hold the full unit refrigerant charge in the condenser
the chiller power at all rating points for energy during servicing or provide a separate pumpout system
evaluation purposes. and storage tank sufficient to hold the charge of the
largest unit being furnished.
3 The chiller shall be equipped with an integrated Variable
Frequency Drive (VFD) to automatically regulate 5 An electronic expansion valve shall control refrigerant
compressor speed in response to cooling load and the flow to the evaporator. Fixed orifice devices or float
compressor pressure lift requirement. Movable inlet controls with hot gas bypass are not acceptable because
guide vanes and variable compressor speed, shall of inefficient control at low load conditions. The liquid
provide unloading. The chiller controls shall coordinate line shall have moisture indicating sight glass.
compressor speed and guide vane position to optimize 6 Re-seating type spring loaded pressure relief valves
chiller efficiency. according to ASHRAE-15 safety code shall be furnished.
4 Each compressor circuit shall be equipped with a line The evaporator shall be provided with single or multiple
reactor to help protect against incoming power surges valves. The condenser shall be provided with dual relief
and help reduce harmonic distortion. valves equipped with a transfer valve so one relief valve
can be removed for testing or replacement without loss
5 [OPTION} WME 500, each compressor shall be of refrigerant or removal of refrigerant from the
equipped with a factory-mounted and wired 460Vpassive condenser. Rupture disks are not acceptable.
harmonic filter. It shalll be guaranteed to meet the IEEE
Standard 519 for harmonic levels for this application., 7 The evaporator, [return water head] OR [return and
connection water heads], suction line, and any other
[OPTION} WME 500, each compressor shall be component or part of a component subject to condensing
supplied with a 460V/575V passive harmonic filter for moisture shall be insulated with UL recognized 3/4 inch
field-mounting and wiring . It shalll be guaranteed to OR 1 ½ inch closed cell insulation. All joints and seams
meet the IEEE Standard 519 for Isc/IL harmonic levels shall be carefully sealed to form a vapor barrier.
for this application The discharge line shall be factory insulated.
Cat 604-3 37
Engineering Guide Specifications
B Vibrations 6 Automatic corrective action to reduce unnecessary
1 Provide neoprene waffle-type vibration isolators for each cycling shall be accomplished through preemptive
corner of the unit. control of low evaporator or high discharge pressure
conditions to keep the unit operating through abnormal
C Unit shall be bagged and mounted on skids for shipment. transient conditions.
D Power Connections 7 The chiller shall be capable of cycling and loading up to
• Power connection shall be single point to a factory- seven other similar chillers through a local network and
mounted disconnect switch OR shall be multipoint to also provide automatic control of: evaporator and
each compressor power panel on two-compressor units. condenser pumps (primary and standby), up to 3 stages
E Chiller Control of cooling tower fan cycling control and a tower
modulating bypass valve or cooling tower fan variable
1 The unit shall have a microprocessor-based control
frequency drive.
system consisting of a 15-inch VGA touch-screen
operator interface and a unit controller. 8 Optionally, the factory mounted controller(s) shall
support operation on a BACnet®, Modbus® or
2 The touch-screen shall display the unit operating
LONWORKS® network via one of the data link /
parameters, accept setpoint changes (multi-level physical layers listed below as specified by the
password protected) and be capable of resetting faults successful Building Automation System (BAS) supplier.
and alarms. The following parameters shall be displayed
on the home screen and also as trend curves on the trend • Modbus
screen: • BACnet MS/TP master (Clause 9)
• Entering and leaving chilled water temperatures • BACnet IP, (Annex J)
• Entering and leaving condenser water temperatures • BACnet ISO 8802-3, (Ethernet)
• Evaporator saturated refrigerant pressure • LonTalk® FTT-10A. The unit controller shall be LON-
• Condenser saturated refrigerant pressure MARK ® certified.
• Percent of 100% speed (per compressor) 9 The information communicated between the BAS and
the factory mounted unit controllers shall include the
• % of rated load amps for entire unit
reading and writing of data to allow unit monitoring,
3 In addition to the trended items above, all other control and alarm notification as specified in the unit
important real-time operating parameters shall also be sequence of operation and the unit points list.
shown on the touch-screen. These items shall be
10 For chillers communicating over a LONMARK network,
displayed on a chiller graphic showing each component.
the corresponding LONMARK eXternal Interface File
At a minimum, the following critical areas must be
(XIF) shall be provided with the chiller submittal data.
monitored:
11 All communication from the chiller unit controller as
• Compressor actual speed, maximum speed, percent
specified in the points list shall be via standard BACnet
speed
objects. Proprietary BACnet objects shall not be allowed.
• Evaporator water in and out temperatures, refrigerant BACnet communications shall conform to the BACnet
pressure and temperature protocol (ANSI/ASHRAE135-2001). A BACnet
• Condenser water in and out temperatures, refrigerant Protocol Implementation Conformance Statement
pressure and temperature (PICS) shall be provided along with the unit submittal.
• Liquid line temperature
2.5. OPTIONAL ITEMS
• Chilled water setpoint
A The following optional items shall be furnished:
• Compressor and unit state and input and output digital
and analog values 1 [Open crate] OR [Open crate with bag] OR [totally
enclosed export crate] OR [totally enclosed export crate
4 A fault history shall be displayed using an easy to with bag]
decipher, color coded set of messages that are date and
time stamped. The alarm history shall be downloadable 2 Pumpout unit, with or without storage vessel
from the unit's USB port. An operating and maintenance 3 Refrigerant monitor
manual specific for the unit shall be viewable on the 4 IBC Certification: The chiller shall be certified to the
screen. following codes and standards; 2009 IBC, 2010 CBC,
5 All setpoints shall be viewable and changeable (multi- ICC-ES AC-156, ASCE 7-05. The chiller must be
level password protected) on the touch screen and mounted to a rigid base and may use r neoprene pads.
include setpoint description and range of set values. 5 OSHPD Certification: The chiller shall be OSHPD Pre-
Approved per OSP-0116-10 and be so labeled. The
38 Cat 604-3
Engineering Guide Specifications
chiller shall meet a minimum seismic design spectral 2 Adjust chiller alignment on foundations, or subbases as
response acceleration of 1.60 SDS. The chiller must be called for on drawings.
mounted to a rigid base and may use neoprene waffle 3 Arrange piping to allow for dismantling to permit head
vibration pads. removal and tube cleaning.
6 Certified performance test in accordance with procedures 4 Coordinate electrical installation with electrical
and to the tolerances contained in AHRI Standard 550/ contractor.
590.
-- OR -- 5 Coordinate controls with control contractor.
6 Witness performance test in accordance with procedures 6 Provide all material required for a fully operational and
and to the tolerances contained in AHRI Standard 550/ functional chiller.
590.
3.2 START-UP
PART 3 - EXECUTION A Factory Start-Up Services: Provide for as long a time as is
necessary to ensure proper operation of the unit, but in no
3.1 INSTALLATION case for less than two full working days. During the period
A installing contractor to: of start-up, the start-up technician shall instruct the owner's
1 Install per manufacturer's requirements, shop drawings, representative in proper care and operation of the unit.
and contract documents.
Cat 604-3 39
Engineering Guide Specifications
40 Cat 604-3
McQuay Training and Development
Now that you have made an investment in modern, efficient Daikin McQuay equipment, its care should be a high
priority. For training information on all Daikin McQuay HVAC products, please visit www.daikinmcquay.com and
click on training, or call 540-248-9646 to speak with the Training Department.
Warranty
All Daikin McQuay equipment is sold pursuant to its standard terms and conditions of sale, including Limited
Product Warranty. Consult your local Daikin McQuay Representative for warranty details. Refer to Form 933-
43285Y. To find your local Daikin McQuay Representative, go to www.daikinmcquay.com.
This document contains the most current product information as of this printing. For the most up-to-date product
information, please go to www.daikinmcquay.com.