Design of A Configurable All Terrain Mobile Robot Platform-1
Design of A Configurable All Terrain Mobile Robot Platform-1
Table 1 Comparison chart about the features of the mobile robots (Adapted from [10])
Permission for
Actuation No No No No Yes No Yes
Configuration
The annotations are: E, A, R are education, application, and research, respectively. I, U, O, G are infrared sensor,
ultrasonic sensor, odometer, and gyro, respectively. A, L, T, LS are accelerometer, light captor, tactile sensor, and
laser scanner, respectively. V, Pt, C, GR are vision system, pan tilt camera, navigation compass, and grippers,
respectively
PackBot is a tough, light weight and quickly configurable tracks, MR-5 can be effectively operated in diverse
platform. It also allows integrating flippers, a camera and a environments and situations.
robotic arm on its frame. All the assembling and Another well-known mobile robot platform which is
disassembling stages take only a short period of time and commonly used by U.S. military is Talon. It has been
hence, it can be adapted to different situations very quickly. designed for the missions ranging from exploration of the
However, the price tag of this robot is quite a burden on a working environments to weapons delivery [9]. Even though
limited research budget. integrating some equipment to its base can be done very easily
MR-5 is a remotely controlled mobile robot base. It is and quickly, its track based driving system cannot be
ideally suited for explosive ordnance disposal, swat, harmful modified. Besides its legendry success in military
material search, surveillance and other hazardous environment applications, Talon is not suitable for research and it is even
and material tasks. It has been designed for operating with more expensive than other platforms.
wheel and/or tracks [8]. It has two motion modes: wheels As a result, commercially available robots mentioned so far
tracks on wheels. Being able to move on either wheels or fall short in terms of being the ideal mid-size research
platform. They are either not suitable for different terrain effectively where tracked robots have relatively better
conditions, or they are not configurable enough to meet the performance when the robot moves off the road, traverse over
needs of diverse research requirements. Evidently, purchasing steep hills. In conclusion choosing one of these three methods
a new robot for different research projects is not economically to mobilize a robot introduces a trade-off that has to be faced
feasible in most cases. Hence, CoMoRAT is designed to be a by a researcher.
modular, easy to reconfigure, on and off road capable mobile Indeed the real trade-off that robotic researchers frequently
platform. CoMoRAT is compared to some well-known robots face is when a robot has to be purchased. It is evident that a
on the market in Table 1. Payload that robot can carry, researcher has to deal with different applications in time, yet
velocity, dimensions, type of the motors that drive the robots, most of the commercially available robots on the market do
computational platform, development tools, sensors and not provide a generic solution to suit the needs of a diversified
equipments that can be attached, types of communication, robotics researcher. Such a researcher has to deal with robots
application areas, and actuation types are compared in this moving on different environments (indoor, structure and
table. unstructured terrain etc.). Based on the applications various
During research, developers often need to add and remove types of hardware have to be installed on the development
hardware when deploying new applications to a platform. platform. As a result, a robotic researcher often feels the need
Hence, physically adding new hardware (i.e. sensors, for a mobile platform; that can effectively move on different
actuators, computational units) to the robotic platform should terrain conditions and to which addition of new hardware is
be practical. Diverse applications require the robot to move on practical. Since purchasing a new robot for every different
various types of terrain. To increase the efficiency of the robot application is neither economically nor time-wise practical.
on different terrain, it is important if the robot can be Hence, we have felt the need to develop a single, yet easily re-
configured to drive on wheels, tracks or both. CoMoRAT is configurable mobile platform at the Department of
designed with the expectations that traction system can be Mechanical Engineering at METU which can be used wide
easily changed (to be wheeled, tracked and wheeled + tracked) range of applications with minimal effort.
to suit a wide range of terrain, and allow additional hardware At the beginning of this study, the design requirements of
to be installed with minimal manufacturing and effort. In CoMoRAT are determined as follows:
terms of size, it is aimed to create a robot that can be - Selection of one of the three locomotion method is going
backpacked by the user (end user, or the grad-student) if to restrict the effectiveness of the designed robot.
needed. This study does not attempt to individually address Locomotion is to be selected in such a way that a wide
any specific robotic application, indeed it is aimed to shape up range of applications should be deployable to the
a robotic module that can be used in a wide range of developed platform.
applications on different terrain with proper modifications. It - Diverse applications require different hardware to be
is tested with tracks, wheels, and with both tracks and wheels. present on a robot. Hence, the robot body should enable
The results are can potentially provide some guidelines and addition and relocation of hardware.
directions for other researches designing mobile robots. - Addition of new hardware to the robot should require
In the remaining of the paper, the design requirements are minimal manufacturing and installation should not be
presented in Section II followed by the brief introduction of cumbersome.
the design process. Simulations and experiments in order to - If possible a standard mechanical interface should be
evaluate the performance of CoMoRAT are given in Section determined and any hardware following this interface
IV followed by the conclusions. should be easily mounted on the mobile platform.
- Any reconfiguration work on the robot should be
II. DESIGN REQUIREMENTS AND DECISIONS practical, consume minimal time and not require
A researcher has to deal with problems, the solution of personal talent.
which requires robots moving on various terrain conditions. - The robot should easily be adopted by different students
Commonly used locomotion methods for mobile robots can be with different programming backgrounds in order to
classified into there as legged, wheeled and tracked. Hybrid increase the usability of the platform.
locomotion methods that fit a robot into more than one of
these classes are also available in the literature. Legged With these requirements in mind, CoMoRAT design
locomotion provides perfect terrain adaptation hence process is initiated. Due to its mechanical and control
increased mobility on diverse terrain conditions for mobile complexity, relatively slow motion, low reliability and
robots. Yet, this kind of locomotion is mechanically complex, possibility of high maintenance requirements legged
which in turn brings the disadvantage of slower motion and locomotion is opted out. Between wheeled and tracked
decreased system reliability. Wheeled and tracked locomotion locomotion, neither one is preferred to the other basically due
offers faster and more reliable solutions, yet they lack the to the fact that, wheeled robots perform better on structured
adaptation capability of legged locomotion. Wheeled robots roads whereas tracked robots outperform wheeled ones when
can move and maneuver rapidly on structured roads the terrain is unstructured and especially when the surface is
very rough and steep hills is to be traversed. However, it is
also possible that during operation a robot will not stay in one software. At this point, Maxon motors and EPOS controllers
type of terrain at all times. In such cases, bringing the best of provide an easy yet affordable and reliable solution.
two worlds together will increase the effectiveness of the CoMoRAT’s Maxon motors can easily be controlled via
robot, hence, it is decided that the robot locomotion should RS232 which enables the user command the base through any
enable it to be configured as wheeled, tracked or wheeled + device that implements a not-so-complicated serial protocol.
tracked at the same time.
Necessity to add different hardware to a robot is frequently
faced by robotics researchers. Especially, research on limited III. DESIGN PROCEDURE
budget demands such multi-purpose use. To highlight this fact In order to select CoMoRAT's actuators, a simple model of
consider two grad students working on different projects. the platform as illustrated in Figure 2 is derived. Note that the
They may end up using the same robot base but different model has been developed for an ideal flat surface condition
hardware has to be installed on them so that they can conduct in order to have an idea about the general requirements of the
their own research. In many such cases purchasing a new motion. In the mathematical model the forces coming from
robot for each and every student in a research lab is not ground has been taken into account. The applied wheels'
possible; hence, these robots should enable hardware re- traction forces, which are needed to give the motion to the
configurability as much as possible. robot base, have been modeled as given in Equations (1-6).
Many of the commercially available robots do not provide a The abbreviations used in Figure 2 are specified as: m denotes
practical solution to this hardware re-configurability need. the mass of the platform. g denotes the gravitational
Robot bodies should be drilled when an installed hardware is acceleration. hmg denotes height of the center of mass. FNr and
removed; most of the installation holes remain on the robot FNf denote the normal forces acting on rear and front wheel,
body. This is not only cosmetically a flaw; it also is a treat to respectively. FTr and FTf denote the total tractive effort for rear
the sealed inner content of the robot. As shown in Figure 1, and front wheel, respectively. γf and γr equal 1 for the four
the robot body frame is constructed from extruded aluminum wheel drive. θ is the slope angle of the terrain. The details of
with groves on both side of the frame. This frame structure the model are given in [11].
enables us to design simple adaptor plates for individual
hardware components and locate the hardware either inside or
outside the robot with the same adapter. It is also very
practical to move the hardware once it is installed on a groove
to open up some space for additional hardware. Another
advantage of the grooved frame structure is that, by moving
the hardware (including the batteries) within and around the
robot, the center of gravity of the robot can be adjusted as
needed.
maximum speed of 72 rpm (0.35 A) at no load and speed of simulation results have been figured out in Table 2 in order to
36 rpm with 54.6 kg.cm torque at maximum efficiency. The make a comparison. Tipping over angles (up and side motion)
motors give 40 Watt output power at maximum efficiency. of the configurations has been also obtained during those
They draw 6 A current and produce 240 kg.cm torque at stall. experiments. Wheeled configuration has been failed for
The details of the model and the design parameters are given climbing more than 190 of slope angle. The mobile platform
in [11]. with wheeled + tracked configuration has climbed through 280
of slope angle. This result gives a nearby result that has been
obtained by the only tracked version. Hence a brief conclusion
can be made for this experiment that wheeled configuration
can be more powerful if it is combined with tracks. Wheeled +
tracked version of the mobile platform has designated an
advantage that it is more successful for climbing a slope than
wheeled one. As a result of this test it, can be concluded that
tracked or tracked + wheeled mobile robots can be surely used
in an environment having the features of mixed terrain and
slope, rather than using wheeled robot.
IV. EXPERIMENTS CONDUCTED WITH COMORAT Table 3. Velocity (m/s) of different mobile platform
configurations
CoMoRAT gives the opportunity for various applications
performed in both indoor and outdoor environments. In order Tracked +
Wheeled Tracked
to show the usability of the platform, some experiments have Wheeled
been conducted and the results are presented in this section. Indoor 0.8 0.6 0.7
These experiments are slope climbing, obstacle crossing over Outdoor 0.7 0.5 0.6
and power consumption. Moreover, tip over angles for the up
and side motions have been obtained during the slope
B. Crossing Over an Obstacle
experiments. All the experiment outcomes have been
compared with the simulation results. In order to analyze obstacle crossing over capabilities of
CoMoRAT, a mathematical model is derived and a scenario is
A. Slope Climbing considered. In this scenario, robot makes an effort to cross
Mobile platform with its three configurations has been over an obstacle that is placed just in front of it (Figure 10).
tested in the mixed terrain that is composed of small size Images from the experiments are also given in Figure 11.
gravel and worn concrete. The surface on which experiments
have been conducted has also inclination. Experiment and
2mgL w − L cg
FNf = (8)
(L w + (D fw / 2) sin β)(cos β + μγ f sin β)
Height of
6.4 8 9 11 13
Obstacle (cm)
Tracked + + + + +
Wheeled + + - - -
Tracked +
+ + + + -
Wheeled
2mg (L cg + R sin β )
FNr = (7)
L w + (D fw / 2 )sin β
C. Power Consumption
Three different configurations of CoMoRAT have been
tested in indoor and outdoor environments for measuring the
current drawn for a certain traversed distance. During tests the [6] iRobot Magellan Pro Compact Mobile Robot User’s Guide, 2000.
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drawn Time Techniques In Electrical Eng. (MMACTEE 2005). Bulgaria - Sofia. Oct.
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during traveled (s)
[13] A. Segovia, M. Garduno, A. Gonzalez, “4 Steel-Robot : A Climbing
motion (A) Mobile Robot for Gas Containers Inspection”, 3rd WSEAS/IASME Int.
Indoor 1.1-1.3 16.6 Conf. On Dynamical Systems and Control (Control’07), Arcachon,
Tracked France, October 13-15, 2007.
Outdoor 1.4-2.2 20
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V. CONCLUSION
While developing diverse applications for mobile robots, a
researcher inevitably feels the need for a configurable robot
that can efficiently operate both indoors and outdoors, onto
which various hardware can easily be installed and removed.
CoMoRAT is developed with this perspective, to be a small
size mobile robot suitable for academic research running on a
limited budget. The traction system can be configured to use
wheels, tracks or both. Body of the robot provides a closure
for batteries, motor drivers and main computer. Additional
hardware can easily be installed both inside and outside of the
robot. Main frame is constructed from Aluminum profile
which has groves to facilitate addition of hardware easily.
Field tests conducted on the robot are in agreement with the
simulations run prior to manufacturing the robot. As a result, a
configurable robot platform is designed, manufactured and
tested and CoMoRAT proved to meet the expectations as a
versatile mobile robot platform to be used in academic
research.
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