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Testing Certificate: Hv - E >2000 MΩ Lv - E >2000 MΩ Hv - Lv >2000 MΩ

The document is a testing certificate for a 630 KVA transformer. It provides details of insulation resistance testing, winding resistance measurements, no-load losses testing, and efficiency measurements at various loads. Key specifications include a rated voltage of 11,000V/433V, rated current of 33.07A HV and 840.05A LV, and vector group of Dyn11. Full load losses were measured to be 7146.3586W at 75C. Efficiency was measured to be over 99% at loads from 25-125%.

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Ravi Raj
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0% found this document useful (0 votes)
78 views16 pages

Testing Certificate: Hv - E >2000 MΩ Lv - E >2000 MΩ Hv - Lv >2000 MΩ

The document is a testing certificate for a 630 KVA transformer. It provides details of insulation resistance testing, winding resistance measurements, no-load losses testing, and efficiency measurements at various loads. Key specifications include a rated voltage of 11,000V/433V, rated current of 33.07A HV and 840.05A LV, and vector group of Dyn11. Full load losses were measured to be 7146.3586W at 75C. Efficiency was measured to be over 99% at loads from 25-125%.

Uploaded by

Ravi Raj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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TESTING CERTIFICATE

SR. NO. SE/17-18/014 DATE 29/12/2018


P.O. NO.
COSTUMER NAME
COSTUMER DETAILS

RATING 630 KVA I.S. VECTOR GROUP


RATED H.V. SIDE 11000 V LINE H.V. SIDE 33.067394 A NO. OF PASE 3
VOLTAGE V CURENT A
L.V. SIDE 433 L.V. SIDE 840.04928
VECTOR GROUP DYN11 FREQUENCY 50 HZ
TAPPING DETAILS +5% TO -10% EACH STEP 2.5% BY OCTC
COOLING ONAN OIL TEMP RISE 50 ⁰C WDG. TEMP RISE 55 ⁰C

I. R. TEST TEMP ⁰C TEST VOLTAGE V


HV - E >2000 MΩ
LV - E >2000 MΩ
HV - LV >2000 MΩ

WINDING RESISTENCE
H.V. SIDE Temperature 75 L.V. SIDE
TAPPING 1 3 7 Temperature 75 °C
1U - 1V - 0.93 - Ω 2U - 2V 1.74 mΩ
1V - 1W - 0.93 - Ω 2V - 2W 1.74 mΩ
1W - 1U - 0.93 - Ω 2W - 2U 1.78 mΩ
Average Resistance #VALUE! 0.93 #VALUE! Ω Average Resistance 1.75333333 mΩ

RATIO ACTUAL U/u %ERROR V/v %ERROR W/w %ERROR


1 46.2 -100 -100 -100
2 45.65 -100 -100 -100
3 45.1 -100 -100 -100
4 44.55 -100 -100 -100
5 44 -100 -100 -100
6 43.45 -100 -100 -100
7 42.9 -100 -100 -100
8 42.35 -100 -100 -100
9 41.8 -100 -100 -100
10 41.25 -100 -100 -100
11 40.7 -100 -100 -100
12 40.15 -100 -100 -100
13 39.6 -100 -100 -100
14 39.05 -100 -100 -100
15 38.5 -100 -100 -100
16 37.95 -100 -100 -100
17 37.4 -100 -100 -100
VECTOR GROUP TEST
1U1V V 1V1W V 1W1U V
1V2V V 1V2W V 1W2W V
1U2N V 1V2N V 1W2V V

CONDITION FOR VECTOR GROUP MAGNATIC BALANCE TEST


1V2V=1V2W 2U2N V
1W2W<1W2V 2V2N V
1U1V=1U2N+1V2N 2W2N V

MEASUREMENT OF S.C. IMPEDANCE & LOAD LOSSES AT TEMPRATURE 75 ⁰C


C.T. RATIO P.T. RATIO
TAP NO CURRENT X C IMP VOLTAGE WATTMETER READING
IR IY IB VRY VYB VRB W1 W2 W3
1
2 26.24 26.24 26.24 433 433 433 1500 1500 1500
3

MEASUREMENT OF NO-LOAD LOSS & CURRENT AT VOLTAGE V


C.T. RATIO P.T. RATIO FREQ. HZ
%V VOLTAGE CURRENT X C WATTMETER READING
VRY VYB VRB IR IY IB W1 W2 W3
90
100 150 250 250
110
Vmean Vrms
SEPRATE SOURCE VOLTAGE TEST

INDUCED OVER VOLTAGE TEST


TESTED ON SECONDARY SIDE
APPLIED VOLTAGE V
FREQENCY HZ
WITHSTOOD FOR S

SEPRATE SOURCE VOLTAGE TEST


APPLIED KV PRIMARY WDG TO SECONDARY WDG & EARTH & WITHSTOOD FOR 60 SEC
APPLIED KV SECONDARY WDG TO PRIMARY WDG & EARTH & WITHSTOOD FOR 60 SEC

OIL BDV TEST


BREAK DOWN VOLTAGE OF OIL KV
CALCULATION SHEET

AVERAGE L.V. WINDIING RESISTANCE AT NOR. TAP AT 75 ⁰C 1.75333333 mΩ


AVERAGE H.V. WINDIING RESISTANCE AT 75 ⁰C 0.93 Ω
AVERAGE L.V. WINDIING RESISTANCE AT LOAD LOSSES TEMPRETURE 1.75333333 mΩ
AVERAGE H.V. WINDIING RESISTANCE AT NOR. TAP AT LOAD LOSSES TEMPRETURE 0.93 Ω
NO LOAD LOSSES 650 W
% NO LOAD CURRENT 0 %
CALCULATION OF 50% LOSSES 50% CURRENRT 16.5336972 A
I²R LOSSES OF L.V. 463.98644 W I²R LOSSES OF H.V. 381.341587 W
LOAD LOSSES AT RATED CURRENT 1786.5897 W
TOTAL I²R LOSSES AT LOAD LOSSES TEMPRATURE 845.32803 W
STREY LOSSES AT LOAD LOSSES TEMPRATURE 941.26163 W
TOTAL I²R LOSSES AT 75 ⁰C TEMPRATURE 845.32803 W
STREY LOSSES AT 75 ⁰C TEMPRATURE 941.26163 W
LOAD LOSSES AT 75 ⁰C TEMPRATURE 1786.5897 W
TOTAL LOSSES AT 50% 2436.5897 W
CALCULATION OF 100% LOSSES 100% CURRENRT 33.0673945 A
I²R LOSSES OF L.V. 1855.9458 W I²R LOSSES OF H.V. 1525.36635 W
LOAD LOSSES AT RATED CURRENT 7146.3586 W
TOTAL I²R LOSSES AT LOAD LOSSES TEMPRATURE 3381.3121 W
STREY LOSSES AT LOAD LOSSES TEMPRATURE 3765.0465 W
TOTAL I²R LOSSES AT 75 ⁰C TEMPRATURE 3381.3121 W
STREY LOSSES AT 75 ⁰C TEMPRATURE 3765.0465 W
LOAD LOSSES AT 75 ⁰C TEMPRATURE 7146.3586 W
TOTAL LOSSES AT 100% 7796.3586 W
IMPEDENCE VOLTAGE 545.66242 V
% IMPEDENCE ( %Z ) 4.9605674 %
%R 1.1343426 %
%X 4.8291299 %
% R AT 75° C 0.2835857 %
% Z AT 75° C 4.8374494 %
% RAGULATION AT FULL LOAD AT UNITY P.F. 0.54 %
% RAGULATION AT FULL LOAD AT 0.8 P.F. 3.96 %
EFFICIENCY AT UNITY P.F EFFICIENCY AT 0.8 P.F

125% 99.252199 % 125% 99.066993 %


100% 99.364178 % 100% 99.206484 %
75% 99.462798 % 75% 99.329398 %
50% 99.527536 % 50% 99.410116 %
25% 99.456097 % 25% 99.321044 %
TESTED BY WITHSTOOD BY
KVA 630
VOLTAGE RATIO
HV VOLTAGE 11
LV VOTAGE 0.433
RATED CURRENT ACT A ACT V
HV CURRENT 33.07 26.24 490
LV CURRENT 840.05 4
VECTOR GROUP
TEMP 75

ACT FULL LOAD LOSSES


FULL LOAD LOSSES 2900 4605.43
NO LOAD LOSSES 700
NORMAL RATIO OF R 44
NORMAL RATIO OF Y 44
NORMAL RATIO OF B 44 R AT 75 DEREE C
HV AVG R 0.93 0.93
LV AVG R 1.75 0.93
HV Side I2R losses 1525.37
LV Side I2R losses 1855.95
TOTAL I2R LOSSES AT AMB TEMP 3381.31
TOTAL STRAY LOSSES AT AMB TEMP 3765.05
I2R LOSSES AT 75 DEGREE C 3381.31
STRAY LOSSES AT 75 DEGREE C 3765.05
TOTAL FULL LOAD LOSSES AT 75 DEGREE C 7796.36
IMPEDENCE VOLTAGE 545.66
IMPEDENCE % 4.96
TOTAL IMPEDANCE AT AMB. TEMP. 28.58
TOTAL RESISTANCE AT AMB. TEMP. 3.09
TOTAL REACTANCE 28.41
RESISTANCE AT 75 DEGREE C 3.09
IMPEDENCE AT 75 DEGREE C 28.58
% IMPEENCE 4.96
%RESISTANCE 0.54
%REACTANCE 4.93
REGULATION AT UPF 0.54
REGULATION AT 0.8 PF 3.96
RATING IMPEDENCE L -1 L -2 L -3

50% 100% 50% 100% 50% 100%

6.3 4 53 245 48 225 42 205


10 4.5 72 270 65 240 58 215
16 4.5 150 480 135 440 120 400
20 4.5 175 575 160 525 145 485
25 4.5 210 695 190 635 175 595
40 4.5 277 914 249 834 224 774
63 4.5 380 1250 340 1140 300 1050
100 4.5 520 1800 475 1650 435 1500
160 4.5 770 2200 670 1950 570 1700
200 4.5 890 2700 780 2300 670 2100
250 4.5 1050 3150 980 2930 920 2700
315 4.5 1100 3275 1025 3100 955 2750
400 4.5 1300 3875 1225 3450 1150 3330
500 4.5 1600 4750 1510 4300 1430 4100
630 4.5 2000 5855 1860 5300 1745 4850
800 5 2459 7300 2287 6402 2147 5837
1000 5 3000 9000 2790 7700 2620 7000
1250 6.25 3600 10750 3300 9200 3220 8400
1600 6.25 4500 13500 4200 11800 3970 11300
2000 6.25 5400 17000 5050 15000 4790 14100
2500 6.25 6500 20000 6150 18500 5900 17500
Ii0
_x0001_ Connect 1P and 2p
_x0001_ Keep the neutral(1N & 2n)l floating
_x0001_ Apply Voltage in HV side
Condition
Measure Voltage between
1. 1P and 2n (V1P2n )
2. 2n and 1N (V2n1N )
3. 1P and 1N (V1P1N )
V1P2n + V2n1N = V1P1N

YNyn0
_x0001_ Connect 1U and 2u
_x0001_ Keep the neutral floating
_x0001_ Apply 3Φ Voltage in HV side

Condition – 1
Measure Voltage between
1. 1U and 2n (V1U2n )
2. 2n and 1N (V2n1N )
3. 1U and 1N (V1U1N )
V1U2n + V2n1N = V1U1N

Condition – 2
Measure Voltage between
1. 1W and 2w ( V1W2w )
2. 1V and 2v (V1V2v )
V1W2w = V1V2v

Condition – 3
Measure Voltage between
1. 1W and 2w (V1W2w )
2. 1W and 2v (V1V2v )
V1W2w < V1w2v
Ii6
_x0001_ Connect 1P and 2p
_x0001_ Keep the neutral(1N & 2n)l floating
_x0001_ Apply Voltage in HV side
Condition
Measure Voltage between
1. 1P and 2n (V1P2n )
2. 2n and 1N (V2n1N )
3. 1P and 1N (V1P1N )
V1P2n + V1P1N = V2n1N

YNyn6
_x0001_ Connect 1U and 2u
_x0001_ Keep the neutral floating
_x0001_ Apply 3Φ Voltage in HV side

Condition – 1
Measure Voltage between
1. 1U and 2n (V2n1U )
2. 2n and 1N (V2n1N )
3. 1U and 1N (V1U1N )
V2n1U + V1U1N = V2n1N

Condition – 2
Measure Voltage between
1. 1W and 2v ( V1W2v )
2. 1V and 2w (V1V2w )
V1W2v = V1V2w

Condition – 3
Measure Voltage between
1. 1W and 2v (V1W2v )
2. 1W and 2w (V1w2w )
V1W2w > V1w2v
Dd0
_x0001_ Connect 1U and 2u
_x0001_ Apply 3Φ Voltage in HV side

Condition – 1
Measure Voltage between
1. 1U and 2w (V1U2w )
2. 2w and 1W (V2w1W )
3. 1U and 1W (V1U1W )
V1U2w + V2w1W = V1U1W

Condition – 2
Measure Voltage between
1. 1U and 2v (V1U2v )
2. 2v and 1V (V2v1V )
3. 1U and 1V (V1U1V )

V1U2v + V2v1V = V1U1V

Condition – 3
Measure Voltage between
1. 1W and 2v (V1W2v )
2. 1W and 2w (V1w2w )
V1W2w < V1w2v
Dd6
_x0001_ Connect 1U and 2u
_x0001_ Apply 3Φ Voltage in HV side

Condition – 1
Measure Voltage between
1. 1U and 2w (V1U2w )
2. 2w and 1W (V1W2w )
3. 1U and 1W (V1U1W )
V1U1W + V1U2w = V1W2w

Condition – 2
Measure Voltage between
1. 1U and 2v (V1U2v )
2. 2v and 1V (V1V2v )
3. 1U and 1V (V1U1V )

V1U1V + V1U2v = V1V2v

Condition – 3
Measure Voltage between
1. 1W and 2v (V1W2v )
2. 1W and 2w (V1w2w )
V1W2w > V1w2v
YNd1
_x0001_ Connect 1U and 2u
_x0001_ Keep the neutral floating
_x0001_ Apply 3Φ Voltage in HV side

Condition - 1
Measure Voltage between
1. 1U and 2v (V1U2v )
2. 2v and 1N (V2v1N )
3. 1U and 1N (V1U1N )
V1U2v + V2v1N = V1U1N

Condition – 2
Measure Voltage between
1. 1W and 2w ( V1W2w )
2. 1V and 2w (V1V2w )
V1W2w < V1V2w

Condition – 3
Measure Voltage between
1. 1W and 2v (V1W2V )
2. 1V and 2v (V1V2v )
V1W2V = V1V2v
YNd11
_x0001_ Connect 1U and 2u
_x0001_ Keep the neutral floating
_x0001_ Apply 3Φ Voltage in HV side

Condition - 1
Measure Voltage between
1. 1U and 2w (V1U2w )
2. 2w and 1N (V2w1N )
3. 1U and 1N (V1U1N )
V1U2w + V2w1N = V1U1N

Condition - 2
Measure Voltage between
1. 1W and 2v ( V1W2v )
2. 1V and 2v (V1V2v )
V1W2v > V1V2v

Condition -3
Measure Voltage between
1. 1W and 2w (V1W2w )
2. 1V and 2w (V1V2w )
V1W2w = V1V2w
Dyn11
_x0001_ Connect 1U and 2u
_x0001_ Keep the neutral floating
_x0001_ Apply 3Φ Voltage in HV side

Condition - 1
Measure Voltage between
1. 1U and 2n (V1U2n )
2. 2n and 1V (V2n1V )
3. 1U and 1V (V1U1V )
V1U2n + V2n1V = V1U1V

Condition - 2
Measure Voltage between
1. 1W and 2v ( V1W2v )
2. 1W and 2w (V1W2w )
V1W2v > V1W2w

Condition -3
Measure Voltage between
1. 1V and 2v (V1V2v )
2. 1V and 2w (V1V2w )
V1V2v = V1V2w
Dyn1
_x0001_ Connect 1U and 2u
_x0001_ Keep the neutral floating
_x0001_ Apply 3Φ Voltage in HV side

Condition - 1
Measure Voltage between
1. 1U and 2n (V1U2n )
2. 2n and 1W (V2n1W )
3. 1U and 1W (V1U1W )
V1U2n + V2n1W = V1U1W

Condition - 2
Measure Voltage between
1. 1V and 2v ( V1V2v )
2. 1V and 2w (V1V2w )
V1V2w > V1V2v

Condition -3
Measure Voltage between
1. 1W and 2v (V1W2v )
2. 1W and 2w (V1W2w )
V1W2v = V1W2w
Cold rolled grain oriented electrical steel IS 3024
Amorphous core material IS 16585
Copper/Aluminum conductor IS 191, IS 1897, IS 7404, IS 12444, IS 13730/IS 6162
Kraft paper IS 9335
Press board IS 1576
Mineral oil IS 335
FOR PICK VOLTAGE VALUE AC HIGH VOLTAGE VALUE
433/250 3 KV
3.6 KV CLASS 40 KV 10 KV
7.2 KV CLASS 60 KV 20 KV
12 KV CLASS 75 KV 28 KV
17.5 KV CLASS 95 KV 38 KV
24 KV CLASS 125 KV 50 KV
36 KV CLASS 170 KV 70 KV
52 KV CLASS 250 KV 95 KV
60 KV CLASS 280 KV 115 KV
72.5 KV CLASS 325 KV 140 KV
100 KV CLASS 450 KV 185 KV
123 KV CLASS 550 KV 230 KV
145 KV CLASS 650 KV 275 KV
170 KV CLASS 750 KV 325 KV

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