Instructions for Use of

LD-B10 Series Temperature controller of

Dry Transformer

Fujian LEAD Automatic Equipment Co., Ltd.

TEL:+86 137 5812 6394 E-mail: [email protected]
 Contents

1. Introduction..................................................................................................... 2

2. Technical Indicators.........................................................................................2

3. Type and Classification of Function................................................................ 3

4. Sensing Cable Assembly..................................................................................4

5. Display and Key.............................................................................................. 8

6. Parameter Setting...........................................................................................10

7. 4~20mA Current Output (Type E)................................................................. 17

8. RS485 Communications (Type F)................................................................. 18

9. Common Knowledge about Fault-handling on the site..................................22

10. Fittings & Ordering......................................................................................23

11. Service......................................................................................................... 24

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1. Introduction
Safe operation and working life of power transformers depends largely on the
safety and reliability of transformer winding. If the temperature of transformer
winding exceed the temperature which insulation withstand, it will damage the
insulation. This is one of the most important reasons that transformers cannot
operate normally.
LD-B10 series temperature controller of dry transformer (Referred to as
temperature controller) is an intelligent controller designed especially for safe
operation of dry transformer. The temperature controller features adoption of single
chip computer technology and utilization of the platinum thermo-resistors embedded
in the winding of the dry transformer for detection and display of temperature rise of
the transformer windings. It can start or stop the cooling fan automatically for forced
air cooling of windings and control over-temperature alarm and over-temperature
tripping output so that the transformer will be operated safely.

2. Technical Indicators
2.1 Range of measurement: -30.0℃～240.0℃
2.2 Accuracy of measurement: Grade of accuracy: Grade 1(Grade 0.5 for
temperature controller, Grade B for sensor)
Resolution 0.1℃
2.3 Operating conditions: Room temperature: -20℃～55℃
Relative humidity: < 95% (25℃)
Power frequency: 50Hz or 60Hz (±2Hz)
Power voltage: AC220V (+10%, -15%)
Or AC380V (3-phase 3-wire system) (+10%, -15%)
(Power voltage should be indicated before placing order, otherwise AC220V shall
govern)
2.4 Power consumption of temperature controller: ≤8W
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2.5 Execution standard: Production standard: JB/T7631-2005 Electronic
Thermo-controllers for Transformers
Certification passed: ISO9001:2008 Quality Management Systems-requirements
Test passed: IEC61000-4:2002 International Standard and GB/T17626-2008
Standard for Electromagnetic Compatibility Test and Measuring Technology
2.6 Relay contact output:
Capacity of contact of fan: 6A/250VAC (Cosφ=0.4) (Single-phase fan)
9A/380VAC (Cosφ=0.4) (Three-phase fan)
Control of output capacity: 5A/250VAC; 5A/30VDC (Resistance)
2.7 Protection class: IP40
Protection class of panel: IP54

3. Type and Classification of Function

Type Function

Three-phase circular measurement; Three-phase circular

display/maximum value display and mutual switching between two
functions; Input disconnection and trouble self-check display and
Type D output; Auto start and stop of cooling fan and output;
(Ordinary Over-temperature alarm display and output; Over-temperature
type) tripping display and output; Display of manual/auto modes of fan,
output and mutual switching; Digital compensation for value
displayed in each channel; Function of "black box"; Timed start,
stop and control function of fan; Detection of output status.

The same as Type D, with addition of 4~20mA analogue current

Type E
output.
The same as Type D, with addition of RS485 serial
Type F
communications function.
The same as Type D, with addition of one-way transformer room
Type G
temperature measurement and control.
The same as Type D, with addition of one-way transformer core
Type I
temperature measurement and alarm.
The same as Type D, with addition of protection and alarm
Type L
function for lack of phase and failure of fan.

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 The same as Type D, with addition of interlock control of Pt100
Type C
and PTC on over-temp alarm and over-temp trip signal.
Note: Other special requirements for the temperature controller should be
indicated when placing orders.

4. Sensing Cable Assembly

4.1 D25 sensing cable (3-wire system), cable length tolerances: ±2.5%
Note: Correspondence between line color and phase:
Yellow corresponds phase A; Green corresponds phase B;
Red corresponds phase C; Blue corresponds d-way.

Types D/E/F 3-way cable connection schematic diagram

Types G/I 4-way cable connection schematic diagram

4.2 Sensor
4.2.1 Pt100 platinum resistor is a thermo-resistor with better linearity in the range of
-30.0 ℃ ~240.0 ℃ and meets the requirements for Grade B set forth in
GB/T8622-97--Technical Specification and Reference Table for Industrial Platinum
Resistance.
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4.2.2 Overall dimension: Ф4mm×40mm
4.2.3 Corresponding curves to the resistance and temperature of Pt100 platinum
resistor:

4.3 Humidity module (Selection function)

4.3.1 Electrical parameters
4.3.1.1 Temperature range: 0.0℃～70.0℃
4.3.1.2 Humidity range: 0.0%RH～100.0%RH (Can be condensed)
4.3.1.3 Detection range: 0.0%RH～99.0%RH
4.3.1.4 Save temperature range: -20.0℃～85.0℃
4.3.1.5 Save humidity range: Below 95% RH (Can be condensed)
4.3.1.6 Humidity detection accuracy: ±5%RH (Conditions: at 25℃, 60%RH)
4.3.2 Corresponding curves to the input moisture percentage and output voltage:

4.4 Interlock control of Pt100 and PTC on over-temp alarm and over-temp trip
signal
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4.4.1 Explanation of PTC (Selection function)
PTC is an abbreviation for positive temperature coefficient thermistor, which is a
semiconductor resistor having a typical temperature sensitivity. When the
temperature exceeds a certain value (Fixed temperature point not be adjustable), its
resistance value will increase impulsively with increasing temperature, i.e.,
resistance mutation.
4.4.2 Logical relation of interlock control of Pt100 and PTC
4.4.2.1 Interlock control of Pt100 and PTC on over-temp alarm
4.4.2.1.1 When the temperature measured by Pt100 exceeds over-temp alarm value,
in addition, PTC reaches the point of over-temp alarm and the resistance has
mutated. Over-temp alarm signal will output in 6 seconds.
4.4.2.1.2 When the temperature measured by Pt100 exceeds over-temp alarm value,
in addition, PTC has went wrong (Short circuit or open circuit, see table ‘PTC Status
Inquiry’ below). Over-temp alarm signal will output in 6 seconds.
4.4.2.1.3 When PTC reaches the point of over-temp alarm and the resistance has
mutated, in addition, all Pt100s have went wrong (Displaying ‘-OL-’ or ‘-OP-’ or
‘ -OH-’). Over-temp alarm signal will output in 6 seconds.
4.4.2.2 Interlock control of Pt100 and PTC on over-temp trip
4.4.2.2.1 When the temperature measured by Pt100 exceeds over-temp trip value, in
addition, PTC reaches the point of over-temp trip and the resistance has mutated.
Over-temp trip signal will output in 10 seconds.
4.4.2.2.2 When the temperature measured by Pt100 exceeds over-temp trip value, in
addition, PTC has went wrong (Short circuit or open circuit, see table ‘PTC Status
Inquiry’ below). Over-temp trip signal will output in 10 seconds.
4.4.2.2.3 When PTC reaches the point of over-temp trip and the resistance has

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mutated, in addition, all Pt100s have went wrong (Displaying ‘-OL-’ or ‘-OP-’ or
‘-OH-’). Over-temp trip signal will output in 10 seconds.
4.4.3 PTC Status Inquiry
Display
Steps D1 D2 Instructions Note
Key

Enter function
1 SET P -Cd-
operating status
2 SET P 1000
Input password
Password should
3 ▲or▼ P 1006 of PTC Status
be correct
inquiry
PTC Status for
4 SET P P AH
over-temp trip
Good: Normal
5 SET P Good Normal status
-OP-: Open circuit
PTC Status for
6 SET P P AL -OL-: Short circuit
over-temp alarm
7 SET P Good Normal status
The controller exits PTC status inquiry and return to
8 SET
normal working status.
4.4.4 About PTC ordering
4.4.4.1 Two options
4.4.4.1.1 PTCAL&PTCAH: Involved in controlling over-temp alarm and over-temp
trip signal output
4.4.4.1.2 PTCAH: Only involved in controlling over-temp trip signal output.
4.4.4.2 We offer PTCAL and PTCAH whose temperature point is as same as the
controller setting for over-temp alarm and over-temp trip. Over-temp alarm PTC is
PTC130, over-temp trip PTC is PTC150. PTC temperature point of resistance
mutation is fixed value could not be adjustable. If users need to change the PTC
temperature point, please make a note when ordering.

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5. Display and Key
5.1 Display of working mode of temperature controller (Exemplified by ordinary
type D temperature controller)

D1: One-bit code display, showing the measurement phase and prompting
characters.
D2: Four-bit code display, showing the measured value and parameters.

Display
Status LED light Control output
D1 D2
Enter function Circ-light and
P -Cd-
operation Max-light on
Regular circular Corresponding
Phase Circ-light on
inspection temperature
Display of Corresponding
Phase Max-light on
maximum value temperature

Manual start of Corresponding Fan-light and

Phase Fan-closed
fan temperature Hand-light on

In excess of fan Corresponding

Phase Fan-light on Fan-closed
start value temperature
In excess of
Corresponding Alarm-light Over-temperature
over-temperature Phase
temperature on alarm closed
alarm value
In excess of
Corresponding Over-temperature
over-temperature Phase Trip-light on
temperature trip closed
trip value

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 In excess of
Fault alarm
measurement Phase -OH- or -OL- Fault-light on
closed
range
Sensor Fault alarm
Phase -OP- Fault-light on
disconnected closed
Temperature Fault alarm
Phase -Er- Fault-light on
controller failure closed
5.2 Function of key

Key Function

Under normal working mode when the key is pressed, temperature

SET controller will switch to the parameter setting mode and pressing the key
in setting will come to the next step.

Under the setting mode, pressing the key once will add one to the
parameter displayed and if the key is held on, the number will be
▲
increased quickly. Under normal working mode pressing the key will
change the fan from manual mode to auto mode or vice versa.

Under the setting mode, pressing the key once will decrease one from
the parameter displayed and if the key is held on, the number will be
▼ decreased quickly. Under normal working mode pressing the key will
change the temperature controller from maximum value display to
circular display in each phase or vice versa.

Note: In key operation, if no key is pressed, the temperature controller will return
to normal working status automatically in about 100 seconds while the setting will
become invalid.

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6. Parameter Setting
6.1 Function of "black box"
Under the function operation mode you can check the instantaneous temperature
value of the winding in each phase before power failure. (D-way is available for
types G/I only)

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6.2 Excitation function of cooling fan (Timed start/stop of fan)

Note: The spacing interval is expressed in a unit of hour with a set range of 0~150.
The auto operation time of the fan is set as 2 minutes by the software and user is
unable to change it.
For example: If 0 is set, it indicates the fan has no timed start/stop function; If 24
is set, the fan will start or stop once at an interval of 24 hours. The user can set the
spacing interval in light of the actual conditions.
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6.3 Parameter setting function
Prompting characters for parameters have the following implications:
Ob: target value for start/stop of fan
dF: backlash of target value for start/stop of fan
AH: target value for over-temperature tripping
AL: target value for over-temperature alarm
ObJ: target value for start/stop of transformer room fan
dFJ: backlash of target value for start/stop of fan in transformer room
AHJ: target value for over-temperature tripping in transformer room
ALJ: target value for transformer core over-temperature alarm
Hb: target value for start/stop of dehumidification heater
HdF: backlash of target value for start/stop of dehumidification heater
Starting temperature of fan > Ob+dF
Stopping temperature of fan < Ob-dF
Starting temperature of fan in transformer room> ObJ+dFJ
Stopping temperature of fan in transformer room < ObJ-dFJ
Starting temperature of dehumidification heater > Hb+HdF
Stopping temperature of dehumidification heater < Hb-HdF
Note:
① The backlash of other target values than those for cooling fan, transformer
room fan and dehumidification heater is all approved to be 0.3℃ tacitly.
② The parameters shown above are all for reference and specific set value shall
be subject to the delivery label.

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6.4 Procedures for setting digital compensation for measured value
When any error in the measured temperature value occurs owing to external
causes such as sensor accuracy, you can go into the mode of setting digital
compensation for measured value and calibrate the measured value. (Compensation
range: -19.9℃~+19.9℃)

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6.5 Operating procedures for detection of output status
The change in measured temperature can be simulated by digital setting to detect
the output status of temperature controller and corresponding contact.

Note:
① To prevent the transformer from wrong tripping, the software doesn’t support
analogue function of over-temperature tripping!
② Type G/I temperature controller has no analogue function of failure output.
③ The actual operating temperature point shall be subject to the internal
parameter of temperature controller (1005 function setting).
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6.6 Operating procedures for setting protective value of fan

Note: ① When 0 is set for FC, there is no fan protection function;

When FC×50＞Fd, it is considered that fan is in normal;
When FC×50＜Fd, it is considered that fan is in failure and it will output
alarm.
② Please connect same amount and same specification fans to 2 sets of fan
terminals.
③ Start fan manually, check Fd, and then set the FC value that is larger
than Fd/50.
④ If the fan protection is not correct after setting FC, please check the
fan and fan wiring and make reference of 3 parts above.
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7. 4~20mA Current Output (Type E)
7.1 Functional features
On the basis of the general-purpose function transmission of independent 3-way
(4-way) 4~20mA current signals that are in linear correspondence with the measured
temperature value (0.0℃~200.0℃) will link to the distant A/D card directly so as to
set up a distributed control system(DCS).
Within the temperature controller A+, B+, C+ and d+ are connected mutually,
namely, with co-positive electrode. If your collecting system is in conflict with it,
please specify before placing order. We usually provide 3-phase winding
temperature current output. If you need an additional d-way temperature current
output, please indicate before placing order.
7.2 Technical specifications for current output
7.2.1 Load resistance: R≤500Ω
Output accuracy: ±1%
7.2.2 Corresponding curve and relationship formula between measured temperature
and output current of temperature controller:
T(℃)

200

0 I(m A)
4 20

Relationship formula between temperature and current: I= (16T/200)+4

Where: T stands for temperature value of winding in X-phase
I stands for current value corresponding to the temperature in the phase.
7.2.3 Conversion of output
If the user’s collecting system calls for receipt of analogue voltage signals, 250Ω
resistor with high accuracy may be connected in parallel directly at the existing

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current output end. Then 1V~5V voltage signals may be received immediately and
connected to the load resistance R≥20KΩ.

8. RS485 Communications (Type F)

8.1 Functional features of temperature controller communications
Temperature controller has serial communication function and the operating status
of the transformer and temperature controller can be monitored by the monitoring
system.
It usually utilized RS485 interface. If you need additional communication
interface as RS232, RS422, please specify before ordering.
8.2 Technical indicators for communications:
① Maximum communication distance: 1200m;
② Maximum number of temperature controller to be connected to: 28
③ Schematic communications connection diagram

8.3 Procedures for setting up communication address of temperature controller

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8.4 Procedures for setting up transmission check bit and baud rate of temperature
controller

8.5 MODBUS RTU communication protocol

8.5.1 Definition of frame
Initial bit Data length Check bit Stop bit
1 bit 8 bit 0 or 1 bit (To be set) 1 bit
8.5.2 Instructions on communications protocol
8.5.2.1 Function code in use:
① When function code is 0x03, temperature value readings in each phase of
temperature controller should be taken.
② When function code is 0x04, output state readings of temperature controller
relay should be taken.
8.5.2.2 Definition of register address:
8.5.2.2.1 Definition of register address for temperature value in each phase (0x03
function code):

Register address
Initial
Description corresponding to
address
some equipment

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 Temperature data high
8-bit in phase A Temperature
0x0000 40001
Temperature data low data in phase A
8-bit in phase A
Temperature data high
8-bit in phase B Temperature
0x0001 40002
Temperature data low data in phase B
8-bit in phase B
Temperature data high
8-bit in phase C Temperature
0x0002 40003
Temperature data low data in phase C
8-bit in phase C
Temperature data high
8-bit for d-way. Temperature
0x0003 40004
Temperature data low data for d-way
8-bit for d-way.
Note 1: If temperature controller measures 3-way, the initial address 0x0003 is
retention address.
Note 2: Actual temperature in each phase is equal to the temperature data in each
phase divided by 10.
Note 3: Definition of temperature data high 8-bit:
After PC transmits function code 0x03 and temperature controller sends back data,
PC has to judge first whether temperature data are high 8-bit or temperature data low
8-bit. If the values for temperature data high 8-bit and temperature data low 8-bit are
just as those shown in the table below, it indicates temperature controller is faulty
and temperature value should not be calculated; Instead, corresponding working
status of temperature controller should be shown based on the table below; If the
value for temperature data high 8-bit is not shown in the table below, it indicates
temperature controller is in normal operation and temperature value can be
calculated based on the temperature data high 8-bit and temperature data low 8-bit.
Status of
Temperature Temperature
temperature Description
data high 8-bit data low 8-bit
controller

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 0x70 0x00 -OP- Open-circuit
0x60 0x00 -OH- Out of upper limit
0x80 0x00 -OL- Out of lower limit
0x50 0x00 -Er- Fault
8.5.2.2.2 Definition of relay output register address (0x04 function code):
Register address
Initial
Description corresponding to some
address
equipment
Relay output data For definition of
high 8-bit data low 8-bit,
0x0000 30001
Relay output data refer to the
low 8-bit following.
Definition of data low 8-bit:
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
▲: When temperature controller measures 3-way:
Where: Bit 5 stands for fan fault alarm output bit
Bit 3 stands for fault alarm output bit
Bit 2 stands for over-temperature alarm output bit
Bit 1 stands for over-temperature tripping output bit
Bit 0 stands for fan control output bit
▲: When temperature controller measures 4-way:
Where: Bit 5 stands for fan fault alarm output bit
Bit 4 stands for fault alarm output bit
Bit 3 stands for iron core over-temperature alarm output bit (Gauge Type I)
Bit 3 stands for transformer room fan control output bit (Gauge Type G)
Bit 2 stands for over-temperature alarm output bit
Bit 1 stands for over-temperature tripping output bit
Bit 0 stands for fan control output bit
Note: Each output bit status: Bit 0 stands for no action contact
Bit 1 stands for action contact

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8.6 Communication examples
Assumption: When communication address of temperature controller (To measure
3-way) is 1; Temperature in phase A is in opening status (-OP-), temperature in
phase B is 30.0 ℃ and temperature in phase C is 100.1℃ ; Fault alarm output and
fan control output.
8.6.1.1 Computer issues order to send back data (Temperature readings in each
phase are taken)
0x01 0x03 0x00 0x00 0x00 0x03 0x05 0xCB
8.6.1.2 Data sent back by temperature controller (Temperature value in each phase)
0x01 0x03 0x06 0x70 0x00 0x01 0x2C 0x03 0xE9 0x2B 0x0E
8.6.2.1 Computer issues order to send back data (Relay output readings are taken)
0x01 0x04 0x00 0x00 0x00 0x01 0x31 0xCA
8.6.2.2 Data sent back by temperature Controller (Relay output status)
0x01 0x04 0x02 0x00 0x09 0x79 0x36

9. Common Knowledge about Fault-handling on the site

Fault Symptoms Potential causes Remedies
Display not light after Power line not connected
Check for input power.
power on properly or low voltage.
“-OP-” blinks in 1. Sensor is loose or in poor 1. Have the sensing
X-phase and fault light contact. joint screw tightened.
is on. 2. Sensor is broken. 2. Replace the sensor.
Temperature out of upper
“-OH-” blinks in
limit of measurement or Eliminate wire contact
X-phase and fault light
sensor measuring loop has a resistance.
is on.
higher contact resistance.
Temperature out of lower
“-OL-” blinks in
limit of measurement or Check the measuring
X-phase and fault light
sensor measuring loop is line of sensor.
is on.
short-circuited.
Contact the
“-Er-” blinks in the Internal setting parameter is
manufacturer at once.
temperature controller changed or internal fault of
[email protected]
and fault light is on. temperature controller
+86 13758126394

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 Fan runs of itself before 1. Under manual start mode. 1. Turn off the fan by
starting temperature is 2. Timed start/stop function pressing ▲.
reached. of fan goes into effect. 2. Normal state.
Then the measured
Failure to turn off the temperature value is just
fan manually after between the positive and Normal state.
manual start of fan. negative backlash values of
fan.
Deviation in the display
Difference in fixation depth Adjust fixed thermal
of three-phase
of thermo-resistor. resistance.
temperature.
Regular display of Switch to the circular
In the maximum value
temperature value in display mode by
display mode.
X-phase. pressing ▼.
Not knowing what to do
Keep pressing SET key to withdraw from the function
next after going into
operation mode and return to normal display mode.
some operation status.

10. Fittings & Ordering

Type
Type D Type E Type F Type G Type I
Description
Temperature controller ● ● ● ● ●
Operational manual ● ● ● ● ●
Sensing cable assembly ● ● ● ▲ ▲
Current Output cable ◆
Communication cable ◆
RS485/RS232 converter ○
Power line ○ ○ ○ ○ ○
Mounting rack ○ ○ ○ ○ ○
▲: Combined with Type G and Type I is 4-way sensing cable assembly.
◆ : Fittings depending upon the actual output, for example: If RS485
communication signal connects to terminals, lower machine communication cable is
not provided.
○: Depending upon the users’ demandAbout RS485 communication: Test software

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could be downloaded from our website: http://www.fjlead.com

Order Information
1. The user is requested to refer to the table of Function and Classification of
Type in page 2 before placing orders for selection of applicable size and type.
2. Special technical requirements for temperature controller should be indicated
when placing orders.

11. Service
◆ Any entity or individual that purchases or uses our products may enjoy our
after-sale services.
◆ We guarantee quality and free repair or replacement if product found
unsatisfactory in its performance within two years as of the date of delivery or
eighteen months from the date of operation.
◆ If any damage to the product is caused by improper use, test or installation,
unauthorized dismantling, sudden change in external power source or
unexpected lightning, we shall provide no such guarantee.
◆ The product beyond the warranty period or the damaged one referred to in
Paragraph 3 may be returned to our company for maintenance, but the user shall
bear a given repairs cost.

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