Material Description Material Revision Level

PLM Vlookup

29150306 SPACER 6

32150648 Protective Plug B

32150717 PLUG - PROTECTIVE(REF CHA 2

32328270 Spacer 2

32667634 Filter, Reservoir A

 PPAP Issue Level REMARK

In revision No 5, dimensions are

updated .But in revision No6 the
5 updated dimensions of issue No5 is
not corrected and updated .so clarify
this doubt respectively.
Issue No.2 only available for brakes
india supplier portal and
2 our end. But You asking for
update in issue level "B".

Issue No.2 only available for brakes

5 india supplier portal and our end.But
You asking all so update in issue level
"2"

Issue No."D" only available for brakes

1 india supplier portal and
our end. But You asking for update in
issue level "2".

Issue No."X1" only available for brakes

B india supplier portal and
our end. But You asking for update in
issue level "A".
 A M Components L L P
NO.:1/1, First Street, Kamaraj Nagar, Avadi, Chennai 600 071
Responsibility chart- ORGANOGRAM

Mr.M VIJAYAKUMAR (G.M)

Mrs.P.MAHALAKSHMI (UNIT HEAD)

Mr.PARTHIBAN.A Mr.MOHAN.V Mr.V.SRINIVASAN Mr.A. SURESH

PROJECT MANAGEMENT
INCHARGE QUALITY INCHARGE PRODUCTION INCHARGE STORE INCHARGE
CALL:9952012621 CALL:8675786006 CALL:9941439330 CALL:9840942883

Mr.AKILAN.S Mrs.S.VIJAYALAKSHMI

MOULD MAKER ACCOUNTS & PPC INCHARGE

Mr.MOHAN.V Mr.T.KARTHICK Mr.M.SATHIYA Mr.M. NAGARAJAN Mr. G.NAGARAJ Mr.S. KRISHNAMOORTHY

DOCUMENTATION & LINE RECEIVING SETTER SETTER SETTER

INSPECTION INSPECTOR
 ALL INSPECTORS ALL OPERATORS

TRIMMING PERSON

Prepared By PACKING PERSON Approved By

Mrs.P.MAHALAKSHMI (UNIT HEAD) LOAD MAN Mr.M VIJAYKUMAR (G.M)

M Components L L P
Kamaraj Nagar, Avadi, Chennai 600 071
y chart- ORGANOGRAM
 Approved By

Mr.M VIJAYKUMAR (G.M)

 AM COMPONENT LLP ML/1/01

MASTER LIST INSTRUMENTS

SL NO DESCRIPTION RANGE IN MM ID .NO REMARKS
LEAST COUN ACCEPTANCE CRITERIA CALIBERATION FREQUENCY

1
DIGITAL VERNIER 0-200 0.01 ±10µ AM-V-1 1 YEAR

2
DIGITAL VERNIER 0-150 0.01 ±10µ AM-V-2 1 YEAR

3
HARDNESS TESTER 0-100 SH -A 1 SHORE ± SHORE-A AM-H-6 1 YEAR

4
HEIGHT GAUGE 0-200 0.01 ±10µ AM-HG-6 1 YEAR

5
WEIGHING SCALE 0-15KG 0.5GM 25GMS AM-W-1 1 YEAR

6
WEIGHING SCALE 0-30KG 2 GM 25GMS AM-W-2 1 YEAR

7
WEIGHING SCALE 0-50KG 2 GM 25GMS AM-W-3 1 YEAR

8
WEIGHING SCALE 0-30KG 2 GM 25GMS AM-W-4 1 YEAR

9
WEIGHING SCALE 0-30KG 3 GM 25GMS AM-W-5 2 YEAR

DATE 7/3/2019 QUALITY INCHARGE SIG

 A B C D

SL NO PPC HR SAFETY QUALITY SYSTEM

1.00 JUST IN TIME (SUPPLIER) COMPANY POLICY & OBJECTIVE ACCIDENT REPORT SCAR

1.10 JUST IN TIME (CUSTOMER) MAN POWER ANALYSIS ACCIDENTE MONITORING CHART PPAP

1.20 OFFICE COPY REQUIRMENT POLICY FIRE EXIT LPA

TRAINING OBJECTIVE
1.30 APPROVAL SUPPLIER FIRE EXTINGUISHERS CERTIFICATION APQP

1.40 APPROVAL CUSTOMER 5S SAFETY ITEMS LIST DEVELOPMEMT APPROVAL & TIM

1.50 5S-SOP SAFETY SOP FIR,PIR,LIR,RIR,VIR

1.60 ORGNOGRAM INTRODUCE IN SAFETY TEAM REJECTION & REWORK ANALYSIS

IDENTIFICATION OF ALL
1.70 TRAINING WITH SAFETY TEAM SKILL MATRICE WITH QUALITY PE
ELECTRICAL ITEMS AND LIST
INSTRUMENTS CALIBRATION FOL
1.80 STRUCTURE OF ORGANIZATION POLLUTION CONTROL CERTIFICATE THE LOCATION

1.90 PERFORMANCE MONITORING CRN

2.00 CARRUPATION CERTIFICATE FIFO

2.10 5S

INTERNAL PROCESS & PRODUCT

2.20 ROOT CAUSE,CORRECTIVE ACTIO

2.30 4M ANALYSIS

2.40 SOP

2.50 W.I

2.60 POKA YOKE MONITORING

2.70 SUPPLIER PERFORMANCE RATIN

2.80 QUALITY OBJECTIVE

2.90 DRAWING FOLLOW

3.00 SETTING APPROVAL PROCEDURE

3.10 PERFORMANCE MONITORING

3.20 ABNORMAL SITUATION NOTE -SO

3.30 5S Audit CHECK SHEEET

3.40 SIR

VIJAYAKUMAR

MAHALAKSHMI

SRINIVASAN

SATHIYA

PARTHIBAN

MOHAN

KARTHICK

VIJAYALAKSHMI &
SURESH
 D E F G

PRODUCTION MAINTENACE STORE

DAILY PRODUCTION ENTERY BREAK DOWN HISTORY & REPORT FIFO

HOUR PRODUCTION FOLLOW PM SCHEDULE & HISTORY NUMBER OF STORE

BREAK DOWN HISTORY & EFFECTIVE TOTAL NUMBER OF M/C NAME OF STORE LIST

PRODUCTION PLAN MACHINE PERFORMANCE RATING ALL STORE LAYOUT

SKIL MATRICE WITH PRODUCTION CRITICAL SPARE PARTS LIST WITH RISK
OVAL & TIME PLAN 5S
PERSON ANALYSIS

FIFO CRITICAL SPARE PARTS LOCATIONS JUST IN TIME

LIST OUT THE CALCULATION

ANALYSIS 5S 5S OF MATERIAL WASTE
IDENTIFICATION WITH ALL TOOLS &
QUALITY PERSON MESH ROOM PRODUCTION LOG MOULD
ATION FOLLOW ALONG WITH LIST OF MOULDS MTTR

TOOL CHANGE NOTE MTBF

ABNORMAL SITUATION NOTE Performance Monitoring

Performance Monitoring

PRODUCTION AUDIT AND TOOL HISTORY

IVE ACTION

DEVIATION NOTE & REPORT

NG
NCE RATING & PPM

ROCEDURE

TORING

N NOTE -SOP

ET
 A M Components L L P
NO.:1/1, First Street, Kamaraj Nagar, Avadi, Chennai 600 071
ORGNOGRAM
UNIT HEAD & HR GM QUALTY -1 PRODUCTION -2 PRODUCTION -1 PPC

Mrs.P.MAHALAKSHMI Mr.M VIJAYKUMAR Mr.A. PARTHIBAN Mr.M.SATHIYA Mr.V.SRINIVASAN Mrs.S.VIJAYALAKSHMI

COMPANY POLICY & DAILY PRODUCTION ENTERY BREAK DOWN HISTORY &
ACCIDENT REPORT FIR,PIR,LIR,RIR,VIR FIFO
OBJECTIVE REPORT

ACCIDENTE MONITORING SOP

MAN POWER ANALYSIS HOUR PRODUCTION FOLLOW PM SCHEDULE & HISTORY NUMBER OF STORE
CHART

BREAK DOWN HISTORY &

REQUIRMENT POLICY FIRE EXIT W.I TOTAL NUMBER OF M/C NAME OF STORE LIST
EFFECTIVE

TRAINING PLAN FIRE EXTINGUISHERS POKA YOKE MACHINE PERFORMANCE

PRODUCTION PLAN ALL STORE LAYOUT
CERTIFICATION MONITORING RATING

SETTING APPROVAL SKIL MATRICE WITH CRITICAL SPARE PARTS LIST 5S

5S SAFETY ITEMS LIST PROCEDURE PRODUCTION PERSON WITH RISK ANALYSIS

ABNORMAL SITUATION FIFO CRITICAL SPARE PARTS

5S-SOP SAFETY SOP JUST IN TIME
NOTE -SOP LOCATIONS

IDENTIFY THE SAFETY LIST OUT THE CALCULATION

ORGNOGRAM 5S 5S
TEAM OF MATERIAL WASTE

IDENTIFICATION OF ALL TRAINING WITH SAFETY MESH ROOM PRODUCTION IDENTIFICATION WITH ALL
ELECTRICAL ITEMS AND LIST TEAM LOG TOOLS & MOULD

STRUCTURE OF POLLUTION CONTROL LIST OF MOULDS MTTR

ORGANIZATION CERTIFICATE FOLLOW

PERFORMANCE TOOL CHANGE NOTE MTBF

MONITORING

CARRUPATION CERTIFICATE ABNORMAL SITUATION NOTE Performance Monitoring

Over all Performance
Monitoring

TOOL HISTORY

DEVIATION NOTE & REPORT

 A M Components L L P
eet, Kamaraj Nagar, Avadi, Chennai 600 071
ORGNOGRAM
QUALTY -3 QUALTY -2

Mr.T.KARTHICK Mr.MOHAN.V

LPA FOLLOW UPS SCAR FOLLOW UPS

REJECTION & REWORK PPAP UPDATING

FOLLOW UPS

INSTRUMENTS CALIBRATION
FOLLOW ALONG WITH THE APQP
LOCATION

SKILL MATRICE WITH QUALITY

DRAWING MASTER COPY PERSON

QUALITY OBJECTIVE CRN

DEVELOPMEMT APPROVAL & 4M ANALYSIS

TIME PLAN

5S 5S Audit CHECK SHEEET

INTERNAL PROCESS & PRODUCTION

PERFORMANCE MONITORING AUDIT AND ROOT
CAUSE,CORRECTIVE ACTION

SIR FIFO

SUPPLIER PERFORMANCE RATING

& PPM
CUSTOMER LEVAL PPM

SNCR
DRAWING CONTROL COPY
Mr.M VIJAYKUMAR (G.M)
 General Manager

Mr.M VIJAYKUMAR (G.M)

 A M Components L L P
NO.:1/1, First Street, Kamaraj Nagar, Avadi, Chennai 600 071
 A M Components L L P
NO.:1/1, First Street, Kamaraj Nagar, Avadi, Chennai 600 071