CessnaAIM Pilot Safety and Warning Supplements (D5139-13) PDF
CessnaAIM Pilot Safety and Warning Supplements (D5139-13) PDF
CessnaAIM Pilot Safety and Warning Supplements (D5139-13) PDF
Pilot Safety
and Warning
Supplements
COPYRIGHT ©1998
Cessna Aircraft Company
Wichita, Kansas USA
Member of GAMA
Original Issue - 2 October 1985
D5139-13 Reissue - 1 June 1998
PILOT SAFETY AND CONTENTS
WARNING SUPPLEMENTS
CONTENTS
SUPPLEMENT
INTRODUCTION
FLIGHT CONSIDERATIONS
Physiological 1
Checklists 2
Aircraft Loading 3
Single Engine Flight Information (Multi-engine Airplanes) 4
Pilot Proficiency 5
Fuel Management 6
Airframe Icing 7
Weather 8
Restraint Systems 9
Fuel System Contamination 10
Fuel Pump Operation 11
Auxiliary Fuel Tanks 12
Instrument Power 13
Alternate Air System 14
Carbon Monoxide 15
Turbocharger 16
In-Flight Fires 17
In-Flight Opening of Doors 18
MAINTENANCE CONSIDERATIONS
Maintenance 19
Seat and Restraint Systems 20
Exhaust and Fuel Systems 21
Retractable Landing Gear 22
Pressurized Airplanes 23
Potential Hazards 24
INTRODUCTION
WARNING
IT IS THE RESPONSIBILITY OF THE PILOT TO ENSURE
THAT ALL ASPECTS OF PREFLIGHT PREPARATION ARE
CONSIDERED BEFORE A FLIGHT IS INITIATED. ITEMS
WHICH MUST BE CONSIDERED INCLUDE, BUT ARE NOT
NECESSARILY LIMITED TO, THE FOLLOWING:
WARNING (Continued)
• ADEQUACY OF AIRPORT (RUNWAY LENGTH, SLOPE,
CONDITION, ETC.)
• LOCAL NOTICES, AND PUBLISHED NOTAMS
The following Pilot Safety and Warning Supplements discuss in detail many of
the subjects which must be considered by a pilot before embarking on any
flight. Knowledge of this information is considered essential for sate, efficient
operation of an airplane.
Proper flight safety begins long before the takeoff. A pilot's attitude toward
safety and safe operation determines the thoroughness of the preflight
preparation, including the assessment of the weather and airplane conditions
and limitations. The pilot's physical and mental condition and proficiency are
also major contributing factors. The use of current navigation charts, the
Aeronautical Information Manual, NOTAMs, airport data, weather information,
Advisory Circulars and training information, etc., is important. Individuals often
develop their own personal methods for performing certain flight operations;
however, it is required that these do not conflict with the limitations or
recommended operating procedures for a specific airplane.
The pilot should know the Emergency Procedures for the airplane, since there
may not be time to review the checklist in an emergency situation. It is
essential that the pilot review the entire operating handbook to retain familiarity.
He or she should maintain a working knowledge of the limitations of his or her
airplane. When the pilot deliberately or inadvertently operates the airplane
outside the limitations, he or she is violating Federal Aviation Regulations and
may be subject to disciplinary actions.
Letters or Service Bulletins, etc. Pilots should assure themselves that all
recommendations (or product changes or modifications called for by Service
Bulletins, etc., are accomplished and that the airplane receives repetitive and
required inspections.
Much of the subject matter discussed in the following Supplements has been
derived from various publications of the U.S. Government. Since these
documents contain considerably more information and detail than is contained
here, it is highly recommended that the pilot also read them in order to gain an
even greater understanding of the subjects related to flight safety. These
publications include the following:
these changes will be furnished by the FAA through its Status of Federal
Aviation Regulations, AC 00-4411.
ADVISORY CIRCULARS (ACs). The FAA issues ACs to inform the aviation
public of nonregulatory material of interest. Advisory Circulars are issued in a
numbered subject system corresponding to the subject areas of the Federal
Aviation Regulations. AC 00-2.11, Advisory Circular Checklist contains a listing
of ACs covering a wide range of subjects and how to order them, many of
which are distributed free-of-charge.
AC 00-2.11 is issued every four months and is available at no cost from: U.S.
Department of Transportation, Distribution requirements Section, SVC 121.21,
Washington, DC 20590. The checklist is also available via the internet at
http://www.faa.gov/abc/ac-chklist/actoc.htm.
PHYSIOLOGICAL
FATIGUE
Fatigue continues to be one of the most treacherous hazards to flight safety. It
generally slows reaction times and causes errors due to inattention, and it may
not be apparent to a pilot until serious errors are made. Fatigue is best
described as either acute (short-term) or chronic (long-term). As a normal
occurrence of everyday living, acute fatigue is the tiredness felt after long
periods of physical and/or mental strain, including strenuous muscular effort,
immobility, heavy mental workload, strong emotional pressure, monotony, and
lack of sleep. In addition to these common causes, the pressures of business,
financial worries, and unique family problems can be important contributing
factors. Consequently, coordination and alertness, which are vital to safe pilot
performance, can be reduced. Acute fatigue can be prevented by adequate
rest and sleep, as well as regular exercise and proper nutrition.
Chronic fatigue occurs when there is insufficient time for full recovery between
periods of acute fatigue. Performance continues to degrade and judgment
becomes impaired so that unwarranted risks may be taken. Recovery from
chronic fatigue requires a prolonged period of rest. If a pilot is markedly
fatigued prior to a given flight, he or she should not fly. To prevent cumulative
fatigue effects during long flights, pilots should conscientiously make efforts to
remain mentally active by making frequent visual and radio navigation position
checks, estimates of time of arrival at the next check point, etc.
STRESS
Stress from the pressures of everyday living can impair pilot performance,
often in very subtle ways. Difficulties can occupy thought processes enough to
markedly decrease alertness. Distractions can also interfere with judgment to
the point that unwarranted risks are taken, such as flying into deteriorating
weather conditions to keep on schedule. Stress and fatigue can be an
extremely hazardous combination.
EMOTION
but may also lead to taking unnecessary risks. Any pilot who experiences an
emotionally upsetting event should not fly until satisfactorily recovered from the
event.
ILLNESS
A pilot should not fly with a known medical condition or a change of a known
medical condition that would make the pilot unable to meet medical certificate
standards. Even a minor illness suffered in day-to-day living can seriously
degrade performance of many piloting skills vital to safe flight. An illness may
produce a fever and other distracting symptoms that can impair judgment,
memory, alertness, and the ability to make decisions. Even if the symptoms ol
an illness are under adequate control with a medication, the medication may
adversely affect pilot performance, and invalidate his or her medical certificate.
The safest approach is not to fly while suffering from any illness. If there is
doubt about a particular illness, the pilot should contact an Aviation Medical
Examiner for advice.
MEDICATION
Pilot performance can be seriously degraded by both prescribed and over-the-
counter medications. Many medications, such as tranquitizers, sedatives,
strong pain relievers, and cough suppressant preparations, have primary
effects that may impair judgment, memory, alertness, coordination, vision, and
ability to make decisions. Other medications, such as antihistamines, blood
pressure drugs, muscle relaxants, and agents to control diarrhea and motion
sickness, have side effects that may impair the body's critical functions. Any
medications that depress the nervous system, such as a sedative, tranquilizer
or antihistamine, can make a pilot more susceptible to hypoxia.
FARs prohibit pilots from flying while using any medication that affects their
faculties in any way contrary to safety. The safest advice is to not fly while
taking medications, unless approved to do so by an Aviation Medical
Examiner. The condition for which the drug is required may itself be very
hazardous to flying, even when the symptoms are suppressed by the drug. A
combination of medications may cause adverse effects that do not result from
a single medication.
ALCOHOL
Do not fly while under the influence of alcohol. Flying and alcohol are definitely
a lethal combination. FARs prohibit pilots from flying within 8 hours after
consuming any alcoholic beverage or while under the influence of alcohol. A
pilot may still be under the influence 8 hours after drinking a moderate amount
of alcohol. Therefore, an excellent practice is to allow at least 24 hours
between "bottle and throttle," depending on the amount ot alcoholic beverage
consumed.
One of the main sources of pilot and passenger complaints stems from the
relatively lowered humidity during air travel encountered at altitude particularly
on extended flights. Even though an individual may not be physically active,
body water is continuously expired from the lungs and through the skin. This
physiological phenomenon is called insensible perspiration or insensible loss
of water.
The loss of water through the skin, lungs, and kidneys never ceases. Water
loss is increased with exercise, fever, and in some disease conditions such as
hyperthyroidism. Combatting the effects of insensible water loss during flight
requires frequent water intake. Unless this is done, dehydration will occur and
this causes interference with blood circulation, tissue metabolism, and
excretion of the kidneys. Water is vital for the normal chemical reaction of
human tissue. It is also necessary for the regulation of body temperature and
as an excretory medium.
Consumption of coffee, tea, cola, and cocoa should be minimized since these
drinks contain caffeine. In addition, tea contains a related drug, theophylline,
while cocoa (and chocolate} contain theobromine, of the same drug group.
These drugs, besides having a diuretic effect, have a marked stimulating effect
and can cause an increase in pulse rate, elevation of blood pressure,
stimulation of digestive fluid formation, and irritability of the gastrointestinal
tract.
HYPOXIA
Hypoxia, in simple terms, is a lack of sufficient oxygen to keep the brain and
other body tissues functioning properly. Wide individual variation occurs with
respect to susceptibility to and symptoms of hypoxia. In addition to
progressively insufficient oxygen at higher altitudes, anything interfering with
the blood's ability to carry oxygen can contribute to hypoxia (e.g., anemias,
carbon monoxide, and certain drugs). Also, alcohol and various other drugs
decrease the brain's tolerance to hypoxia. A human body has no built-in alarm
system to let the pilot know when he is not getting enough oxygen. It is
difficult to predict when or where hypoxia will occur during a given flight, or
how it will manifest itself.
NOTE
SMOKING
Smokers are slightly resistant to the initial symptoms of hypoxia. Because of
this, smokers risk the possibility of delayed detection of hypoxia. Pilots should
avoid any detrimental factors, such as second hand smoke, which can cause
such insensitivity. The small merit of hypoxic tolerance in smokers will do
more harm than good by rendering them insensitive and unaware of the
hypoxic symptoms.
WARNING
SMOKING WHILE OXYGEN SYSTEMS ARE IN USE
CREATES AN EXTREME FIRE HAZARD.
HYPERVENTILATION
Hyperventilation, or an abnormal increase in the volume of air breathed in and
out of the lungs, can occur subconsciously when a stressful situation is
encountered in (light. As hyperventilation expels excessive carbon dioxide
from the body, a pilot can experience symptoms of light headedness,
suffocation, drowsiness, tingling in the extremities, and coolness — and react to
them with even greater hyperventilation. Incapacitation can eventually result.
Uncoordination, disorientation. painful muscle spasms, and finally,
unconsciousness may ultimately occur.
The symptoms of hyperventilation will subside within a few minutes if the rate
and depth of breathing are consciously brought back under control. The
restoration of normal carbon dioxide levels in the body can be hastened by
controlled breathing in and out of a paper bag held over the nose and mouth.
EAR BLOCK
As an airplane climbs and the cabin pressure decreases, trapped air in the
middle ear expands and escapes through the eustachian tube to the nasal
passages, thus equalizing with the pressure in the cabin. During descent,
cabin pressure increases and some air must return to the middle ear through
the eustachian tube to maintain equal pressure. However, this process does
not always occur without effort. In most cases it can be accomplished by
swallowing, yawning, tensing the muscles in the throat or. if these do not work,
by the combination of closing the mouth, pinching the nose closed, and
attempting to blow gently through the nostrils (Valsalva maneuver).
SINUS BLOCK
During climb and descent, air pressure in the sinuses equalizes with the
airplane cabin pressure through small openings that connect the sinuses to the
nasal passages. Either an upper respiratory infection, such as a cold or
sinusitis, or a nasal allergic condition can produce enough congestion around
the openings to slow equalization, and as the difference in pressure between
the sinus and cabin increases, eventually the openings plug. This "sinus
block" occurs most frequently during descent.
A sinus block can occur in the frontal sinuses, located above each eyebrow, or
in the maxillary sinuses, located in each upper cheek. It will usually produce
excruciating pain over the sinus area. A maxillary sinus block can also make
the upper teeth ache. Bloody mucus may discharge from nasal passages. A
sinus block can be prevented by not flying with an upper respiratory infection
or nasal allergic condition. If a sinus block does occur and does not clear
shortly after landing, a physician should be consulted.
VISION IN FLIGHT
Of all the pilot's senses, vision is the most critical to safe flight. The level of
illumination is the major factor to adequate in-flight vision. Details on flight
instruments or aeronautical charts become difficult to discern under dimly lit
conditions. Likewise, the detection of other aircraft is much more difficult
under such conditions.
SCUBA DIVING
A pilot or passenger who flies shortly after prolonged scuba diving could be in
serious danger. Anyone who intends to fly after scuba diving should allow the
body sufficient time to rid itself of excess nitrogen absorbed during diving. If
not, decompression sickness (commonly referred to as the "bends"), due to
dissolved gas, can occur even at low altitude and create a serious in-flight
emergency. The recommended watting time before flight to cabin altitudes of
8000 feet or less is at least 12 hours after diving which has not required
controlled ascent (non-decompression diving), and at least 24 hours after
diving which has required a controlled ascent (decompression diving). The
waiting time before flight to cabin pressure altitudes above 8000 feet should be
at least 24 hours after any scuba diving.
AEROBATIC FLIGHT
CHECKLISTS
CONSISTENT USE
Airplane checklists are available for those persons who do not wish to use the
operating handbook on every flight. These checklists contain excerpts from
the operating handbook written for that particular airplane and are designed to
remind pilots of the minimum items to check for safe operation of the airplane,
without providing details concerning the operation of any particular system.
Checklists should be used by the pilot and not placed in the seat pocket and
forgotten. Even pilots who consistently carry the checklists tend to memorize
certain areas and intentionally overlook these procedural references.
Consequently, in time, these individuals find that operating something as
complex as an airplane on memory alone is practically impossible, and
eventually, could find themselves in trouble because one or more important
items are overlooked or completely forgotten. The consistent use of all
checklists is required for the safe operation of an airplane.
NOTE
CONTRIBUTIONS TO SAFETY
Most large airplanes in the transport category are flown by consistent use of all
checkiists. Experience has shown that pilots who consistently use checklists
on every flight maintain higher overall proficiency, and have better safety
records. The pilot should not become preoccupied inside the cockpit (such as
with a checklist) and fail to remain alert for situations outside the airplane.
EMERGENCY CHECKLISTS
AIRPLANE LOADING
Pilots should never become complacent about the weight and balance
limitations of an airplane, and the reasons for these limitations. Since weight
and balance are vital to safe airplane operation, every pilot should have a
thorough understanding of airplane loading, with its limitations, and the
principles of airplane balance. Airplane balance is maintained by controlling
the position of the center-of-gravity. Overloading, or misloading, may not result
in obvious structural damage, but could do harm to hidden structure or
produce a dangerous situation in the event of an emergency under those
conditions. Overloading, or misloading may also produce hazardous airplane
handling characteristics.
It is the responsibility of the pilot to ensure that the airplane is loaded properly.
Operation outside of prescribed weight and balance limitations could result in
an accident and serious or fatal injury.
■10 IN.-
(ARM)
10 LBS. 10 LBS.
-20 IN.
{AVERAGE ARM)
30 IN.
(ARM)
W X A M
10 Lax 30 IN. * 300 LB. IN.
TOTAL MOMENT
10 Lax 10 IN. * 100 LB.IN. THEN: A =
TOTAL WEIGHT
20 La (W) * 400 L8.IN.
400 LB.iN. = ♦ 20
20 LB.
Pilots can remember and use the relationship of these terms most easily by
arranging them in a mathematical triangle:
The relative position of any two terms indicates the mathematical process
(multiplication or division) required to compute the third term.
calculations, based on the actual weight and C.G. arm (fuselage station) of the
item being loaded, must be performed.
LOAD SECURITY
Pilots should assist in ensuring seat security and proper restraint for all
passengers. Pilots should also advise passengers not to put heavy or sharp
items under occupied seats since these items may interfere with the seats'
energy absorption characteristics in the event of a crash.
Optional equipment installed in the airplane can affect loading, and the airplane
center-of-gravity. Under certain loading conditions in tricycle gear airplanes, it
is possible to exceed the aft C.G. limit, which could cause the airplane to tip
and allow the fuselage tailcone to strike the ground while loading the airplane.
The force of a tail ground strike could damage internal structure, resulting in
possible interference with elevator control system operation.
An airplane loaded to the rear limit of its permissible center-of-gravity range will
respond differently than when it is loaded near the forward limit. The stall
An airplane loaded beyond the forward C.G. limit will be nose heavy, and can
be difficult to rotate for takeoff or flare lor landing. Airplanes with tail wheels
can be nosed over more easily.
Some airplanes have a maximum limit for wing fuel lateral imbalance and/or a
maximum wing locker load limitation. These limitations are required for one or
both of two primary reasons. The first is to ensure that the airplane will
maintain certain roll responses mandated by its certification. The other is to
prevent overheating and interruption of lateral trim on certain types of
autopilots caused by the excessive work required to maintain a wings level
attitude while one wing is heavier than the other. Pilots should carefully
observe such limitations and keep the fuel balance within the limits set forth in
the respective operating handbook.
The following list is provided in order to familiarize pilots and owners with the
terminology used in calculating the weight and balance of Cessna airplanes.
(Some terminology listed herein is defined and used in Pilot's Operating
Handbooks only.)
Basic Empty Weight The standard empty weight plus the weight of
installed optional equipment.
Maximum Takeoff The maximum weight approved for the start of the
Weight takeoff roll.
Useful Load The difference between ramp weight and the basic
empty weight.
INTRODUCTION
The pilot of a twin-engine airplane must exercise good judgment and take
prompt action in the decision whether or not to abort a takeoff attempt
following an engine failure, since many factors will influence the decision.
Some of these factors include: runway length, grade and surface condition
(i.e., slippery, dry. etc.}, field elevation, temperature, wind speed and direction,
terrain or obstructions in the vicinity of the runway, airplane weight and single
engine climb capability under the prevailing conditions, among others. The
pilot should abort the takeoff, following an engine-out, even if the airplane has
lifted off the runway, if runway conditions permit. However, under limited
circumstances (i.e., short runway with obstructions) the pilot may have to
continue the takeoff following a liftoff and an engine-out.
While it may be possible to continue the takeoff at light weights and with
favorable atmospheric conditions following an engine failure just after liftoff,
long distances are required to clear even small obstacles. Distances required
to clear an obstacle are reduced under more favorable combinations of weight,
headwind component, or obstacle height.
The pilot's decision to continue the takeoff after an engine failure should be
based on consideration of either the single engine best angle-of-climb speed
'' an obstacle is ahead, or the single engine best rate-of-climb speed
when no obstacles are present in the climb area. Once the single
engine best angte-of-climb speed is reached, altitude becomes more important
than airspeed until the obstacle is cleared. On the other hand, the single
engine best rate-of-climb speed becomes more important when there are no
obstacles ahead. Refer to the Owners Manual, Flight Manual or Pilot's
Operating Handbook for the proper airspeeds and procedures to be used in
the event of an engine failure during takeoff. Refer to the warning placard "To
Continue Flight With An Inoperative Engine" in the airplane's operating
handbook and or on the instrument panel for additional information.
To obtain single engine best climb performance with one engine inoperative,
the airplane must be flown in a 3 to 5 degree bank toward the operating
engine. The rudder is used to maintain straight flight, compensating for the
asymmetrical engine power. The ball of the turn-and-bank indicator should not
be centered, but should be displaced about 1,2 ball width toward the operating
engine.
The propeller on the inoperative engine must be feathered, the landing gear
retracted, and the wing flaps retracted for continued safe flight. Cfimb
performance of an airplane with a propeller windmilling usually is nonexistent.
Once the decision to feather a propeller has been made, the pilot should
ensure that the propeller feathers properly and remains feathered. The landing
gear and wing flaps also cause a severe reduction in climb performance and
both should be retracted as soon as possible (in accordance with the
operating handbook limitations).
mixture control may alleviate the condition. It must be emphasized that these
procedures are not designed to replace the procedural steps listed in the
emergency procedures section of the airplane operating handbook, but are
presented as a guide to be used by the pilot if, in his or her judgment,
corrective action should be attempted prior to shutting down a failing or
malfunctioning engine. Altitude, terrain, weather conditions, weight, and
accessibility of suitable landing areas must all be considered before attempting
to determine andor correct the cause of an engine failure. In any event, if an
engine fails in cruise and cannot be restarted, a landing at the nearest suitable
airport is recommended.
During final approach, the pilot should maintain the single engine best rate-of-
climb speed or higher, until the landing is assured. An attempt should be
made to keep the approach as normal as possible, considering the situation.
Landing gear should be extended on downwind leg or over the final approach
fix, as applicable. Flaps should be used to control the descent through the
approach.
PILOT PROFICIENCY
AIRSPEED CONTROL
Flying other than published airspeeds could put the pilot and airplane in an
unsafe situation. The airspeeds published in the airplane's operating
handbook have been tested and proven to help prevent unusual situations.
For example, proper liftoff speed puts the airplane in the best position for a
smooth transition to a climb attitude. However, if liftoff is too early, drag
increases and consequently increases the takeoff ground run. This procedure
also degrades controllability of multi-engine airplanes in the event an engine
failure occurs after takeoff. In addition, early liftoff increases the time required
to accelerate from liftoff to either the single-engine best rate-of-climb speed
(Vyse) or the single-engine best angle-of-climb speed (Vxse) if an obstacle is
ahead. On the other hand, if liftoff is late, the airplane will tend to "leap" into
the climb. Pilots should adhere to the published liftoff or takeoff speed for their
particular airplane.
The pilot should be familiar with the stall characteristics of the airplane when
stalled from a normal 1 G stall. Any airplane can be stalled at any speed. The
absolute maximum speed at which full aerodynamic control can be safely
applied is listed in the airplane's operating handbook as the maneuvering
speed. Do not make full or abrupt control movements above this speed. To
do so could induce structural damage to the airplane.
There have been incidents in the vicinity of controlled airports that were
caused primarily by pilots executing unexpected maneuvers. Air Traffic
Control (ATC) service is based upon observed or known traffic and airport
conditions. Air Traffic Controllers establish the sequence of arriving and
departing airplanes by advising them to adjust their flight as necessary to
achieve proper spacing. These adjustments can only be based on observed
traffic, accurate pilot radio reports, and anticipated airplane maneuvers. Pilots
are expected to cooperate so as to preclude disruption of the traffic flow or the
creation of conflicting traffic patterns. The pilot in command of an airplane is
directly responsible for and is the final authority as to the operation of his or
her airplane. On occasion, it may be necessary (or a pilot to maneuver an
airplane to maintain spacing with the traffic he or she has been sequenced to
follow. The controller can anticipate minor maneuvering such as shallow "S"
turns. The controller cannot, however, anticipate a major maneuver such as a
360-degree turn. This can result in a gap in the landing interval and more
importantly, it causes a chain reaction which may result in a conflict with other
traffic and an interruption of the sequence established by the tower or
approach controller. The pilot should always advise the controller of the need
to make any maneuvering turns.
USE OF LIGHTS
Propeller and jet blast forces generated by large airplanes have overturned or
damaged several smaller airplanes taxiing behind them. To avoid similar
results, and in the interest of preventing upsets and injuries to ground
personnel from such forces, the FAA recommends that air carriers and
commercial operators turn on their rotating beacons anytime their airplane
engine(s) are operating. All other pilots, using airplanes equipped with rotating
beacons, are also encouraged to participate in this program which is designed
to alert others to the potential hazard. Since this is a voluntary program,
exercise caution and do not rely solely on the rotating beacon as an indication
that airplane engines are operating.
All pilots, and especially instrument rated pilots, should know the emergency
procedures for partial instrument panel operation included in their respective
operating handbook, as well as any FAA training material on the subject.
Routine periodic practice under simulated instrument conditions with a partial
instrument panel can be very beneficial to a pilot's proficiency. In this case,
the pilot should have a qualified safety pilot monitoring the simulated
instrument practice.
If a second vacuum system is not installed and a complete vacuum system
failure occurs during flight, the vacuum-driven directional indicator and attitude
indicator will be disabled, and the pilot will have to rely on the turn coordinator
or the turn and bank indicator if he or she flies into instrument meteorological
conditions. If an autopilot is installed, it too will be affected, and should not be
used. The following instructions assume that only the electrically-powered turn
coordinator is operative, and that the pilot is not completely proficient in
instrument flying.
1. Never move the landing gear control switch, handle, or lever while the
airplane is on the ground.
2. Do not deliberately disable any landing gear warning device or light
unless indicated otherwise in the operating handbook.
3. Apply brakes before retraction of the landing gear to stop wheel
rotation.
4. After takeoff, do not retract the landing gear until a positive rate of
climb is indicated.
5. When selecting a landing gear position, whether up or down, allow the
landing gear to complete the initial cycle to the locked position before
moving the control switch, handle, or lever in the opposite direction.
6. Never exceed the published landing gear operating speed (V|_o) while
the landing gear is in transit or the maximum landing gear extended
speed (Vle)-
7. Prepare for landing early in the approach so that trim adjustments
after lowering landing gear or flaps will not compromise the approach.
8. Leave landing gear extended during consecutive landings when the
airplane remains in the traffic pattern unless traffic pattern speeds
exceed the Maximum Landing Gear Extended Speed
A rare, but serious problem that may result from a mechanical failure in the
flap system is split wing flaps. This phenomenon occurs when the wing flap
position on one wing does not agree with the flap position on the opposite
wing, causing a rolling tendency. Split flaps can be detected and safely
countered if flap control movement is limited to small increments during inflight
operations from full down to full up and full up to full down. If a roll is detected
during flap selection, reposition the flap selector to the position from which it
was moved and the roll should be eliminated. Depending on the experience
and proficiency of the pilot, the rolling tendencies caused by a split flap
situation may be controlled with opposite aileron (and differential power for
multi-engine aircraft). Some documented contributing factors to split flaps are:
1. Pilots exceeding the Maximum Flap Extended (Vfe) speed for a given
flap setting.
2. Mechanical failure.
3. Improper maintenance.
ILLUSIONS IN FLIGHT
Many different illusions can be experienced in flight. Some can lead to spatial
disorientation. Others can lead to landing errors. Illusions rank among the
most common factors cited as contributing to fatal airplane accidents. Various
complex motions and forces and certain visual scenes encountered in flight
can create illusions of motion and position. Spatial disorientation from these
illusions can be prevented only by visual reference to reliable, fixed points on
the ground, or to flight instruments.
An abrupt correction of banked attitude, which has been entered too slowly to
stimulate the motion sensing system in the middle ear, can create the illusion
of banking in the opposite direction. The disoriented pilot will roll the airplane
back to its original dangerous attitude or, if level flight is maintained, will feel
compelled to lean in the perceived vertical plane until this illusion subsides.
This phenomenon is usually referred to as the "leans" and the following
illusions fall under this category.
1. Runway width illusion - A narrower than usual runway can create the
illusion that the airplane is at a higher altitude than it actually is. The
pilot who does not recognize this illusion will tend to fly a lower
approach, with the risk of striking objects along the approach path, or
land short. A wider than usual runway can have the opposite effect,
with the risk of flaring high and landing hard or overshooting the
runway.
SPATIAL DISORIENTATION
When flying by reference to the natural horizon, the attitude of the airplane can
be determined visually at all times. During instrument flight, when the natural
horizon is not visible, the attitude of the airplane must be determined from the
gyro horizon and other flight instruments. Sight, supported by other senses.
maintains orientation in either case.
MOUNTAIN FLYING
1. For pilots with little or no mountain flying experience, always get dual
instruction from a qualified flight instructor to become familiar with
conditions which may be encountered before flying in mountainous
terrain.
2. Plan your route to avoid topography which would prevent a safe
forced landing. The route should be near populated areas and well
known mountain passes. Sufficient altitude should be maintained to
permit gliding to a safe landing in the event of engine failure.
3. Always file a flight plan.
4. Don't fly a light airplane when the winds aloft, at your proposed
altitude, exceed 35 miles per hour. Expect the winds to be of much
greater velocity over mountain passes than reported a few miles from
them. Approach mountain passes with as much altitude as possible.
Downdrafts of from 1500 to 2000 feet per minute are not uncommon
on the leeward (downwind) side,
5. Severe turbulence can be expected near or above changes in terrain,
especially in high wind conditions.
6. Some canyons run into a dead end. Don't fly so far into a canyon that
you get trapped. Always be able to make a 180-degree turn, or if
canyon flying is necessary, fly down the canyon (toward lower terrain),
not up the canyon (toward higher terrain).
7. Plan the trip for the early morning hours. As a rule, the air starts to
get turbulent at about 10 a.m., and grows steadily worse until around
4 p.m., then gradually improves until dark.
8. When landing at a high altitude airfield, the same indicated airspeed
should be used as at low elevation fields. Due to the less dense air
at altitude, this same indicated airspeed actually results in a higher
true airspeed, a faster landing speed, and a longer landing distance.
During gusty wind conditions, which often prevail at high altitude fields,
a "power approach" is recommended. Additionally, due to the faster
ground speed and reduced engine performance at altitude, the takeoff
distance will increase considerably over that required at lower
altitudes.
OBSTRUCTIONS TO FLIGHT
Pilots should exercise extreme caution when flying less than 2000 feet above
ground level (AGL) because of the numerous structures (radio and television
antenna towers) exceeding 1000 feet AGL, with some extending higher than
2000 feet AGL. Most truss type structures are supported by guy wires. The
wires are difficult to see in good weather and can be totally obscured during
periods of dusk and reduced visibility. These wires can extend approximately
1500 feet horizontally from a structure; therefore, all truss type structures
should be avoided by at least 2000 feet, horizontally and vertically.
Overhead transmission and utility lines often span approaches to runways and
scenic flyways such as lakes, rivers, and canyons. The supporting structures
of these lines may not always be readily visible and the wires may be virtually
invisible under certain conditions. Most of these installations do not meet
criteria which determine them to be obstructions to air navigation and
therefore, do not require marking and/or lighting. The supporting structures of
some overhead transmission lines are equipped with flashing strobe lights.
These lights indicate wires exist between the strobe equipped structures.
FUEL MANAGEMENT
POOR TECHNIQUES
Poor fuel management is often the cause of aircraft accidents. Some airplane
accident reports have listed such poor fuel management techniques as
switching to another fuel tank after the before takeoff runup was completed,
and then experiencing engine problems on takeoff. Other reports tell of pilots
switching fuel tanks at a critical point on the approach to a landing and
inadvertently selecting an empty tank when there is not enough time to
compensate for the subsequent loss of power. Flying low during day cross
country, or moderately low at night, can be hazardous if a fuel tank runs dry.
Too much altitude may be lost during the time it takes to discover the reason
for power loss, select a different fuel tank, and restart the engine. Pilots
should be thoroughly familiar with the airplane fuel system and tank switching
procedures. Furthermore, it is an unsafe technique to run a fuel tank dry as a
routine procedure, although there are exceptions. Any sediment or water not
drained from the fuel tank could be drawn into the fuel system and cause
erratic operation or even total power loss.
The aircraft should be on level ground during all fueling operations, since filling
the tanks when the aircraft is not level may result in a fuel quantity less than
the maximum capacity. Rapid filling of a fuel tank, without allowing time for air
in the tank to escape, may result in a lower fuel quantity. Some single engine
aircraft that allow simultaneous use of fuel from more than one tank have fuel
tanks with interconnected vent lines. If the tanks are filled with fuel and the
aircraft allowed to sit with one wing lower than the other, fuel may drain from
the higher tank to the lower and subsequently out the fuel vent. This will result
in loss of fuel. This fuel loss may be prevented by placing the fuel selector in
a position other than "both".
Some Cessna single-engine airplanes have long, narrow fuel tanks. If your
airplane is so equipped, it may be necessary to partially fill each tank
alternately, and repeat the sequence as required to completely fill the tanks to
their maximum capacity. This method of fueling helps prevent the airplane
from settling to a wing-low attitude because of increased fuel weight in the
fullest wing tank.
UNUSABLE FUEL
Unusable fuel is the quantity of fuel that cannot safely be used in flight. The
amount of unusable fuel varies with airplane and fuel system design, and the
maximum amount is determined in accordance with Civil or Federal Aviation
Regulations (CARs or FARs). Unusable fuel is always included in the
airplane's licensed or basic empty weight for weight and balance purposes.
Unusable fuel should never be included when computing the endurance of any
airplane.
A pilot should not begin a flight without determining the fuel required and
verifying its presence onboard. To be specific, during VFR conditions, do not
take off unless there is enough fuel to fly to the planned destination
(considering wind and forecast weather conditions), assuming the airplane's
normal cruising airspeed, fly after that for at least 30 minutes during the day, or
at least 45 minutes at night.
Departure fuel requirements are a little different when operating under IFR
conditions. Do not depart an airport on an IFR trip unless the airplane has
enough fuel to complete the flight to the first airport of intended landing
(considering weather reports and forecasts) and fly from that airport to the
planned alternate airport, and afterwards still fly at least 45 minutes at normal
cruising speed.
Most multi-engine airplanes have fuel tanks in each wing or in wing tip tanks,
and it is advisable to feed the engines symmetrically during cruise so that
approximately the same amount of fuel will be left in each side for descent,
approach, and landing. If fuel has been consumed at uneven rates between
the two wing tanks because of prolonged single-engine flight, fuel leak or
siphon, or improper fuel servicing, it is desirable to balance the fuel load by
operating both engines from the fuller tank. However, as long as there is
sufficient fuel in both wing tanks, even though they may have unequal
quantities, it is important to switch the left and right fuel selectors to the left
and right wing tanks, respectively, feeling for the detent, prior to the approach.
This will ensure that adequate fuel flow will be available to each operating
engine if a go-around is necessary. In the case of single-engine operation,
operate from the fuller tank, attempting to have a little more fuel in the wing on
the side with the operating engine prior to descent.
On all multi-engine airplanes equipped with wing tip fuel tanks, the tip tanks are
the main fuel tanks on the tank selector valve controls. Refer to Supplement
12 of this Pilot Safety and Warning Supplements Manual and the applicable
airplane operating handbook.
AIRFRAME ICING
Pilots should monitor weather conditions while flying and should be alert to
conditions which might lead to icing. Icing conditions should be avoided when
possible, even if the airplane is certified and approved for flight into known
icing areas. A climb normally is the best ice avoidance action to take.
Alternatives are a course reversal or a descent to warmer air. If icing
conditions are encountered inadvertently, immediate corrective action is
required.
Ice accumulations significantly alter the shape of the airfoil and increase the
weight of the aircraft. Ice accumulations on the aircraft will increase stall
speeds and alter the speeds for optimum performance. Flight at high angles
of attack (low airspeed) can result in ice buildup on the underside of wings and
the horizontal tail aft of the areas protected by boots or leading edge anti-ice
systems. Trace or light amounts of icing on the horizontal tail can significantly
alter airfoil characteristics, which will affect stability and control of the aircraft.
Inflight ice protection equipment is not designed to remove ice, snow, or frost
accumulations on a parked airplane sufficiently enough to ensure a safe
takeoff or subsequent flight. Other means (such as a heated hangar or
approved deicing solutions) must be employed to ensure that all wing, tail,
control, propeller, windshield, static port surfaces and fuel vents are free of ice,
snow, and frost accumulations, and that there are no internal accumulations of
ice or debris in the control surfaces, engine intakes, brakes, pilot-static system
ports, and fuel vents prior to takeoff.
An airplane certified for flight into known icing conditions must have all required
FAA approved equipment installed and fully operational. Certain airplanes
have a flight into known icing equipment package available which, if installed in
its entirety and completely operational, allows intentional penetration of areas
of known icing conditions as reported in weather sequences or by PIREPS.
This known icing package is designed specifically for the airplane to provide
adequate in-flight protection during normally encountered icing conditions
produced by moisture-laden clouds. It will not provide total protection under
severe conditions such as those which exist in areas of freezing rain, nor will it
necessarily provide complete protection for continuous operation in extremely
widespread areas of heavy cloud moisture content. The installed equipment
should be used to protect the airplane Irom ice while seeking a different
altitude or routing where ice does not exist. During all operations, the pilot
must exercise good judgement and be prepared to alter his flight if conditions
exceed the capacity of the ice protection equipment or if any component of
this equipment fails.
The airplane's operating handbook will indicate the required equipment for
intentional flight into known icing conditions. Such equipment may include:
wing leading edge deice anti-ice system, vertical and horizontal stabilizer
leading edge deice'anti-ice system, propeller deice'anti-ice system, windshield
anti-ice, heated pitot tube, heated static ports and fuel vents, heated stall
warning vane'transducer or optional angle-of-attack lift sensor vane, ice
detector light(s), and increased capacity electrical and vacuum systems.
If there is any doubt whether the airplane is certified or has all the required
equipment, the pilot should assume that the airplane is not certified for flight
into known icing and avoid any encounters with areas of icing.
KINDS OF ICING
Airframe icing is a major hazard. It is at its worst when the supercooled (liquid
below freezing temperature) water droplets are large and plentiful. Droplets of
this type are usually found in cumulus clouds and are the cause of "clear ice".
Clear ice is transparent ice deposited in layers, and may be either smooth or
rough. This ice coats more of the wing than "rime ice" because the droplets
flow back from the leading edge over the upper and lower wing surface before
freezing, and the rate of accumulation is higher.
Rime ice is an opaque, granular, and rough deposit of ice that is usually
encountered in stratus clouds. Small supercooled droplets freeze instantly
when struck by the leading edges of the airplane. Rime ice can quickly
change the drag characteristics of the airplane. Under some conditions, a
large "double horn" buildup on the leading edges can occur which drastically
alters the airfoil shape. Altitude changes usually work well as an avoidance
strategy for rime ice. In colder temperatures, these types of supercooled
water droplets quickly convert to ice crystals.
Icing in precipitation comes from freezing rain or drizzle which falls from
warmer air aloft to colder air below. This results in a very rapid buildup of
clear ice, and must be avoided by all means available to the pilot.
It it is snowing, the problem is not so much the snow sticking to the airplane as
the icing caused by the supercooled water droplets in the clouds from which
the snow is falling. The amount of ice will depend upon cloud saturation.
Pilots should report all icing conditions to ATC'FSS, and if operating under IFR
conditions, request new routing or altitude if icing will be a hazard. Be sure to
give type of airplane when reporting icing.
The following describe how to report icing conditions:
RESULTS OF ICING
Airplane performance can be severely reduced by ice accumulation.
Accumulation of 1/2 inch of ice on the leading edges of the wings and
empennage can cause a large loss in rate of climb, a cruise speed reduction
of up to 30 KIAS, as well as a significant buffet and stall speed increase. Even
if the airplane is certified for flight into known icing and the equipment is
working properly, ice remaining on unprotected areas of the airplane can
cause large performance losses. With one inch of residual ice accumulation,
these losses can double, or even triple. Ice accumulation also will increase
airplane weight.
WEATHER
ALERTNESS
Most pilots pay particularly close attention to the business of (lying when they
are intentionally operating in instrument weather conditions. On the other
hand, unlimited visibility tends to encourage a sense of security which may not
be justified. The pilot should be alert to the potential of weather hazards, and
prepared if these hazards are encountered on every flight.
VFR JUDGMENT
While conducting simulated instrument flights, pilots should ensure that the
weather provides adequate visibility to the safety pilot. Greater visibility is
advisable when flying in or near a busy airway or close to an airport.
IFR JUDGMENT
The following tips are not necessarily based on Federal Aviation Regulations,
but are offered as recommendations for pilot consideration. They do, however,
address those elements of IFR flight that are common causes of accidents.
WIND
on its landing gear affects handling characteristics. If it sits nose down, the
wing will be unloaded and the airplane will handle better in wind than an
airplane which sits in a nose up attitude, creating a positive angle of attack.
For the latter type, the full weight of the airplane cannot be on the wheels as
the airplane is facing into the wind. Airplanes with these characteristics cause
pilots to work harder to keep the airplane under control.
CROSSWIND
Takeoffs into strong crosswinds are normally performed with the minimum flap
setting necessary for the field length. With the ailerons deflected into the wind,
the airplane should be accelerated to a speed slightly higher than normal (on
multi-engine airplanes, additional power may be carried on the upwind engine
until the rudder becomes effective), and then the airplane should be flown off
abruptly to prevent possible settling back to the runway while drifting. When
clear of the ground and any obstacle, the pilot should execute a coordinated
turn into the wind to correct for drift. The pilot's ability to handle a crosswind is
more dependent upon pilot proficiency than airplane limitations.
A crosswind approach and landing may be performed using either the wing-
low, crab, or combination drift correction technique, depending upon the
training, experience, and desires of the pilot. Use of the minimum flap setting
required for the field length is recommended . Whichever method is used, the
pilot should hold a straight course after touchdown with the steerable nose or
tailwheel and occasional differential braking, if necessary.
NOTE
CODE
On those airplanes with a steerable tailwheel. landings may be made with the
tailwheel lock (if installed) engaged or disengaged. Although the use of the
lock is left to the individual pilot's preference, it should be used during strong
crosswind landings on rough fields with a heavily loaded airplane. l( the lock
were disengaged, this condition could lead to a touchdown with a deflected
tailwheel and subsequent external forces on the tailwheel that are conducive to
shimmy.
Low level wind shear is the interflow of air masses near the ground, having
different speeds and directions. As an airplane passes through the narrow
boundary between the two air masses, large fluctuations in airspeed may be
encountered depending on the difference in speed and direction of the air
masses. Low level wind shear can be experienced through both the horizontal
and vertical piane. One major risk with a wind shear encounter is that a
sudden loss of airspeed may render the airplane out of control near the
ground. Recovery depends on altitude and the magnitude of the airspeed
loss.
The effects of wind shear on smaller airplanes are sometimes less severe than
on large jetliners. Smaller airplanes have less mass (and therefore less
inertia), and their speed can change more quickly. Thus, a smaller airplane
can return to its trimmed speed, after encountering a wind shear, more rapidly
than a larger, heavier one.
A temperature inversion can present a fast moving air mass directly above a
very stable calm layer at the surface. Under these conditions an airplane on
approach with a headwind aloft will experience a rapid loss of airspeed during
descent through the boundary layer to the calm air beneath.
The most violent type of wind shear is that induced by convective activity and
thunderstorms. Downdrafts created by local areas of descending air (roughly 5
to 20 miles diameter) can exceed 700 feet per minute. At times, very small
areas of descending air (1 mile or so in diameter), called microbursts, can
reach vertical speeds of 6000 feet per minute or more. Such downdrafts
generate significant turbulence and exceed the climb capability of many
airplanes. In addition, as the downdraftmicroburst reaches the ground, the air
spreads in all directions. The pilot entering the area at relatively low altitude
will likely experience an increase in airspeed followed by a dramatic decrease
in airspeed and altitude while exiting the area.
With the presence of a strong temperature inversion, if low clouds are moving
rapidly but winds are calm or from a different direction on the surface, a narrow
wind shear zone might exist and the pilot may elect to use a higher climb
speed until crossing the zone. Conversely, while in the landing pattern or on
an approach, if the reported surface winds are significantly different than that
being experienced in flight, it must be taken as a warning to the potential of
wind shear.
A pilot who has been holding a wind correction angle on final approach, and
suddenly finds that a change has to be made - i.e., the runway (or CDI needle)
starts moving off to the side - most likely encountered wind shear. The usual
techniques apply, such as an appropriate heading change, but more
importantly, the pilot has been alerted to the presence of a wind shear situation
and should be ready to deal with a more serious headwind to tailwind shear at
any time.
the ground, the smaller the margin for sink recovery. Be prepared to go
around at the first indication of a negative wind shear. A positive wind shear
may be followed immediately by a negative shear.
Some larger airports are equipped with a low-level wind shear alerting system
(LLWAS). Many have ATIS, and or AWOS wind information. All elements of
the weather conditions including pilot reports should be carefully considered
and any pilot who experiences wind shear should warn others.
In summary, all pilots should remain alert to the possibility of low level wind
shear. If wind shear is encountered on final approach, usually characterized
by erratic airspeed and altimeter indications and almost always associated with
uncommanded airplane attitude changes, do not hesitate to go around. If the
approach profile and airspeed cannot be reestablished, it cannot be
emphasized too strongly that a go-around is often the pilot's best course of
action, and the earlier the decision to go around, the better the chance of
recovery.
THUNDERSTORM AVOIDANCE
Much has been written about thunderstorms. They have been studied for
years, and while considerable information has been learned, the studies
continue because questions still remain. Knowledge and weather radar have
modified our attitudes toward thunderstorms. But any storm recognizable as a
thunderstorm should be considered hazardous. Never regard any
thunderstorm lightly, even when radar observers report the echoes are of light
intensity. Avoiding all thunderstorms is the best policy.
The following are some do's and don'ts during inadvertent thunderstorm area
penetration:
1. Do keep your eyes on the instruments. Looking outside the cabin can
increase the danger of temporary blindness from lightning.
2. Don't change power settings; maintain settings for the recommended
turbulent air penetration speed.
3. Do maintain a generally constant attitude.
4. Don't attempt to maintain altitude. Maneuvers made in attempting to
maintain an exact altitude increase the stress on the airplane.
5. Exit the storm as soon as possible.
A pilot on an IFR flight plan must not deviate from an approved route or
altitude without proper clearance, as this may place him in conflict with other
air traffic. Strict adherence to traffic clearance is necessary to assure an
adequate level of safety.
Always remember, all thunderstorms are potentially hazardous and the pilot is
best advised to avoid them whenever possible.
Flying from warm weather to cold weather can do unusual things to airplanes.
To cope with this problem, pilots must be alerted to a few preparations. If the
airplane is serviced with a heavier grade of oil, such as SAE 50, the oil should
be changed to a lighter grade such as SAE 30 before flying into very coid
weather. If use of a multi-viscosity oil is approved, it is recommended for
improved starting in cold weather. Refer to the airplane operating handbook or
maintenance manual for approved oils. An engine/airplane winterization kit
may be available for the airplane. It usually contains restrictive covers for the
cowl nose cap and/or oil cooler and engine crankcase breather for flight in
very cold weather. Proper preflight draining of the fuel system from all drains
is especially important and will help eliminate any free water accumulation.
The use of fuel additives, such as Prist or EGME, may also be desirable.
Refer to the airplane operating handbook or maintenance manual for approved
fuel additives.
The presence of ice, snow, frost, etc., on the wings, tail, conlrol surfaces
(externally and internally), etc., is hazardous. Safe operation depends upon
their removal. Too often, their effects on airplane performance are not
completely understood or appreciated.
WAKE TURBULENCE
RESTRAINT SYSTEMS
SEAT RESTRAINTS
Pilots should ensure that all occupants properly use their individual restraint
systems. The system should be adjusted snug across the body. A loose
restraint belt will allow the wearer excessive movement and could result in
serious injuries. The wearer should not allow sharp or hard items in pockets or
other clothing to remain between their body and the restraint system to avoid
discomfort or injury during adverse flight condilions or accidents. Each
occupant must have their own restraint system. Use of a single system by
more than one person could result in serious injury.
Occupants of adjustable seats should position and lock their seats before
fastening their restraint system. Restraint belts can be lengthened before use
by grasping the sides of the link on the link half of the belt and pulling against
the belt. Then, after locking the belt link into the belt buckle, the belt can be
tightened by pulling the free end. The belt is released by pulling upward on
the top of the buckle. Restraint systems must be fastened anytime the
airplane is in motion. Before takeoff, the pilot should brief all passengers on
the proper use. including the method of unlatching the entire restraint system,
in the event that emergency egress from the airplane is necessary.
If shoulder restraints are not installed, kits are available from Cessna or from
other approved sources. Cessna strongly recommends the installation of
shoulder harnesses.
SEAT STOPS/LATCHES
The pilot should visually check the seat for security on the seat tracks and
assure that the seat is locked in position. This can be accomplished by
visually ascertaining pin engagement and physically attempting to move the
seat fore and aft to verify the seat is secured in position. Failure to ensure that
the seat is locked in position could result in the seat sliding aft during a critical
phase of flight, such as initial climb. Mandatory Service Bulletin SEB89-32
installs secondary seat stops and is available from Cessna.
The pilot's seat should be adjusted and locked in a position to allow full rudder
deflection and brake application without having to shift position in the seat. For
takeoff and landing, passenger seat backs should be adjusted to the most
upright position.
Extra effort is needed for a proper preflight of all fuel drains on a float plane. If
water is detected after rocking the wings and lowering the tail, the aircraft
should not be flown until after the fuel system is completely drained and
cleaned.
When 80 octane (red) fuel began to be replaced by 100LL (blue) there was
concern about the service life expectancy of low compression engines. It was
claimed that some engines experienced accelerated exhaust valve erosion and
valve guide wear from the use of highly leaded 100/130 (green) avgas in
engines that were rated to use a minimum grade of 80 octane fuel. Engine
manufacturers have provided amended operating procedures and maintenance
schedules to minimize problems resulting from the use of high lead 100.130
avgas. Experience has now proven that low-compression aircraft engines can
be operated safely on 100LL avgas providing they are regularly operated and
serviced in accordance with the operating handbook or other officially
approved document.
Occasionally, airplanes are inadvertently serviced with the wrong type of fuel.
Piston engines may run briefly on jet fuel, but detonation and overheating will
soon cause power failure. All piston-engine airplanes should have fuel filler
restrictors installed to prevent jet fuel from being pumped into the fuel tanks.
An engine failure caused by running a turbine engine on the wrong fuel may
not be as sudden, but prolonged operation on avgas will severely damage the
engine because of the lead content and differing combustion temperature of
the fuel. Time limitations for use of avgas in turbine engines are listed in the
operating handbook.
AUTOMOTIVE GASOLINE/FUEL
Never use automotive gasoline in an airplane unless the engine and airplane
fuel system are specifically certified and approved for automotive gasoline use.
The additives used in the production of automotive gasoline vary widely
throughout the petroleum industry and may have deteriorating effects on
airplane fuel system components. The qualities of automotive gasoline can
induce vapor lock, increase the probability of carburetor icing, and can cause
internal engine problems.
CONTAMINATION
FUEL VAPOR
Under hot, high altitude conditions, or in situations during a climb that are
conducive to fuel vapor formation, it may be necessary to utilize the auxiliary
fuel pump(s) to attain or stabilize the fuel flow required for proper engine
operation. Use the auxiliary fuel pump(s) in all conditions where there is any
possibility of excessive fuel vapor formation or temporary disruption of fuel flow
in accordance with operating handbook procedures.
The auxiliary fuel pump is also used for vapor suppression in hot weather.
Normally, momentary use will be sufficient (or vapor suppression. Turning on
the auxiliary fuel pump with a normally operating engine pump will result in
enrichment of the mixture. The auxiliary fuel pump should not be operated
during takeoff and landing, since gravity and the engine driven fuel pump will
supply adequate fuel flow to the fuel injector unit. In the event of failure of the
engine driven fuel pump, use of the auxiliary fuel pump will provide sufficient
fuel to maintain flight at maximum continuous power.
To ensure a prompt engine restart after running a fuel tank dry, switch the fuel
selector to the opposite tank at the first indication of fuel flow fluctuation or
power loss. Turn on the auxiliary fuel pump and advance the mixture control
to full rich. After power and steady fuel flow are restored, turn off the auxiliary
fuel pump and lean the mixture as necessary.
The LO side operates the pump at low speed, and, if desired, can be used for
starting or vapor suppression. The HI side operates the pump at high speed,
supplying sufficient fuel flow to maintain adequate power in the event of an
engine driven fuel pump failure. In addition, the HI side may be used for
normal engine starts, vapor elimination in flight, and inflight engine starts.
When the engine driven fuel pump is functioning and the auxiliary fuel pump is
placed in the HI position, a fuel/air ratio considerably richer than best power is
produced unless the mixture is leaned. Therefore, the auxiliary fuel pump
must be turned off during takeoff or landing, and during all other normal flight
conditions. With the engine stopped and the battery switch on, the cylinder
intake ports can become flooded if the HI or LO side of the auxiliary fuel pump
switch is turned on.
In hot, high altitude conditions, or climb conditions that are conducive to fuel
vapor formation, it may be necessary to utilize the auxiliary fuel pump to attain
or stabilize the fuel flow required for the type of climb being performed. Select
either the HI or LO position of the switch as required, and adjust the mixture to
the desired fuel flow. If fluctuating fuel flow (greater than 5 Ibs/hr) is observed,
place the auxiliary fuel pump switch in the HI or LO position as required to
clear the fuel system of vapor. The auxiliary fuel pump may be operated
continuously in cruise, if necessary, but should be turned off prior to descent.
Each time the auxiliary fuel pump switch is turned on or off, the mixture should
be readjusted.
1. Every takeoff.
2. Initial climb after takeoff (unless the operating handbook indicates that
it is not necessary).
3. When switching the fuel selector(s) from one tank to another.
4. Every approach and landing.
5. Anytime the fue! pressure is fluctuating and the engine is affected by
the fluctuation.
6. During hot weather, such as hot engine ground operation where fuel
vapor problems cause erratic engine operation.
7. High altitude. (For auxiliary fuel pump operation at high altitude
consult the operating handbook.)
8. If the engine driven fuel pump should fail.
9. On some twins when using the auxiliary fuel tanks.
If the auxiliary fuel pump is used during ground operations, such as hot day
engine starts or purging fuel vapor, pilots should check the condition of the
engine driven fuel pump before takeoff by turning the auxiliary fuel pump OFF
briefly, and then back ON for takeoff. If the engine driven fuel pump has failed,
the engine will not continue to operate.
1. With the auxiliary fuel pump OFF, allow the induction manifold to drain
at least five minutes or until fuel ceases to flow from the drains on the
bottom of the engine.
2. If natural draining has occurred, ensure that the auxiliary fuel pump is
OFF, the magnetos or ignition switch is OFF, the mixture is in IDLE
CUT-OFF, and the throttle is FULL OPEN, then turn the engine with
the starter .
3. If natural draining has not occurred, perform maintenance as required.
On low wing multi-engine airplanes (except model 310, 310A, and 310B, which
are not affected by this change), the switches are labeled AUX PUMP, L (left
engine) and R (right engine) and switch positions are labeled LOW, OFF, and
HIGH. The LOW position operates the auxiliary fuel pumps at low pressure
and can be used, when required, to provide supplementary fuel pressure for all
normal operations. The switches are OFF in the middle position. The HIGH
position is reserved for emergency operation, and operates the pumps at high
pressure. The switches are locked out of the HIGH position and the switch
toggle must be pulled to clear the lock before it can be moved to the HIGH
setting. The toggle need not be pulled to return the switch to OFF.
The LOW position of the auxiliary fuel pump switches should be used
whenever an original manualhandbook or checklist procedure specifies either
LOW (PRIME, in 310C, 31OD, 310F, 310G, 310H, 320, and 320A.) or ON. The
LOW position is also used anytime there are indications of vapor, as evidenced
by fluctuating fuel flow. Auxiliary fuel pumps, if needed, are to be operated on
LOW in all conditions except when an engine driven fuel pump fails.
The HIGH position supplies sufficient fuel flow to sustain partial engine power
and should be used solely to sustain the operation of an engine in the event its
engine driven fuel pump fails. Failure of an engine driven fuel pump will be
evidenced by a sudden reduction in the fuel flow indication immediately prior to
a loss of power while operating from a fuel tank containing adequate fuel. In
an emergency, where loss of an engine driven fuel pump is involved, pull the
applicable auxiliary fuel pump switch to clear the lock and select the HIGH
position. Then adjust the throttle and mixture controls to obtain satisfactory
operation. At high manifold pressure and RPM, auxiliary fuel pump output may
not be sufficient for normal engine operation. In this case, reduce manifold
pressure to a level compatible with the indicated fuel flow. At low power
settings, the mixture may have to be leaned for smooth engine operation. If
HIGH auxiliary pump output does not restore adequate fuel flow, a fuel leak
may exist. The auxiliary pump should be shut off and the engine secured.
If the auxiliary fuel pump switches are placed in the HIGH position with the
engine-driven fuel pump(s) operating normally, total loss of engine power may
occur due to flooding.
When performing single engine operations, the auxiliary fuel pump of the
engine to be shutdown should be turned OFF prior to any intentional engine
shutdown, to preclude fuel accumulation in the engine intake system.
In models 310, 310A, and 31 OB. which are equipped with pressure type
carburetors, the electric fuel boost pumps in the tanks provide a positive fuel
flow as emergency pumps in the event of failure of the engine driven fuel
pumps. They also provide fuel pressure for priming and starting. The boost
pumps are operated by two electric switches, and the up position is ON.
Always take off and land with these pumps turned ON. Anytime the boost
pumps are turned on without the engines running, mixture controls must be in
the idle cut-off position to prevent flooding the intake manifolds.
The auxiliary fuel pumps on the centerline thrust models (336 and 337
Skymaster) are controlled by two split rocker type switches. The switches are
labeled AUX PUMPS and F ENGINE R. One side of each switch is red and is
labeled HI. The other side is yellow and is labeled LO. The LO side operates
the pumps at low speed, and if desired, can be used for starting or vapor
suppression. The HI side operates the pumps at high speed, supplying
sufficient fuel How to maintain adequate power in the event of an engine driven
fuel pump failure. In addition, the HI side may be used for normal engine
starts, vapor elimination in flight, and inflight engine starts.
When the engine driven fuel pump is functioning and the auxiliary fuel pump is
placed in the HI position, a fuel/air ratio considerably richer than best power is
produced unless the mixture is leaned. Therefore, these switches must be
turned OFF during takeoff or landing, and during all other normal flight
conditions. With the engine stopped and the battery switch ON, the cylinder
intake ports can become flooded if the HI or LO side of the auxiliary fuel pump
switch is turned on.
In hot, high altitude conditions, or climb conditions that are conducive to fuel
vapor formation, it may be necessary to utilize the auxiliary fuel pumps to attain
or stabilize the fuel flow required for the type of climb being performed. Select
either the HI or LO position of the switches as required, and adjust the
mixtures to the desired fuel flow. If fluctuating fuel flow {greater than 5 Ibs/hr)
is observed, place the appropriate auxiliary fuel pump switch in the HI or LO
position as required to clear the fuel system of vapor. The auxiliary fuel pump
may be operated continuously in cruise, if necessary, but should be turned off
prior to descent. Each time the auxiliary fuel pump switches are turned on or
off. the mixtures should be readjusted.
Many twin engine Cessna airplanes incorporate auxiliary fuel tanks to increase
range and endurance. These tanks are usually bladder type cells located
symmetrically in the outboard wing areas and contain no internal fuel pumps.
When selected, the fuel from these tanks is routed to the engine driven fuel
pump.
If the auxiliary fuel tanks are to be used, the pilot must first select main tank
(tip tank) fuel for at least 60 minutes of flight (with use of 40-gallon auxiliary fuel
tanks) or 90 minutes of flight (with use of 63-gallon auxiliary fuel tanks). This is
necessary to provide space in the main fuel tanks for vapor and fuel returned
from the engine driven fuel pumps when operating on the auxiliary fuel tanks.
If sufficient space is not available in the main tanks for this returned fuel, the
tanks can overflow through the overboard fuel vents. Since part of the fuel
from the auxiliary fuel tanks is diverted back to the main tanks instead of being
consumed by the engines, the auxiliary tanks will empty sooner than may be
anticipated. However, the main tank volume or quantity will be increased by
the returned fuel.
The fuel supply in the auxiliary fuel tanks is intended for use during cruise flight
only. The shape of the auxiliary fuel tanks is such that during certain flight
maneuvers, the fuel will move away from the fuel tank outlet. If the outlet is
uncovered while feeding the engine, fuel flow to the engine will be interrupted
and a temporary loss of power may result. Because of this, operation from the
auxiliary fuel tanks is not recommended below 1000 feet AGL.
An optional auxiliary fuel tank may be installed on some centerline thrust twins
(336 and 337 Skymaster). The system consists of two tanks, each containing
18 gallons (108 pounds) usabie, one located in each inboard wing panel. The
tanks feed directly to the fuel selector valves. The left auxiliary tank provides
fuel to the front engine only and the right auxiliary tank provides fuel to the rear
engine only. Fuel quantity for the auxiliary tanks is read on the same fuel
quantity indicators used for the main fuel tanks. This is accomplished when
the fuel selector valve handles are turned to the AUXILIARY position. As each
selector valve handle is turned to this position, it depresses a gaging button,
labeled PUSH TO GAGE, located in the AUXILIARY quadrant of the fuel
selector valve placard. The depressed button actuates a microswitch and
electrically senses auxiliary fuel rather than main fuel quantity. Auxiliary fuel
quantity can be checked without changing the selector valve handle, by
depressing the PUSH TO GAGE button manually. Depressing the gaging
button, either manually or by rotating the selector valve handle to the
AUXILIARY position, will illuminate the amber AUX FUEL ON indicator lights
mounted above the engine instrument cluster. When fuel is being used from
the auxiliary fuel tanks, any excess fuel and vapor from the engine driven
pumps is returned to fuel line manifolds. The returned vapor passes through
the fuel line manifolds to the vent lines and is routed overboard. The excess
fuel passes into the fuel line manifold and is returned to the engine driven
pumps.
On some early mode! Skymasters, fuel vapor from the engine driven fuel
pumps is returned to the main fuel tanks. When the selector valve handles are
in the AUXILIARY position, the left auxiliary tank feeds only the front engine
and the right auxiliary tank feeds only the rear engine. If the auxiliary lanks are
to be used, select fuel from the main tanks for 60 minutes prior to switching to
auxiliary tanks. This is necessary to provide space in the main tanks for vapor
and fuel returned from the engine driven fuel pumps when operating on
auxiliary tanks. On some models, auxiliary fuel boost pumps are not provided
for the auxiliary fuel tank. Therefore it is recommended to use the auxiliary
fuel tanks only in straight and level flight. When unsure of the type of auxiliary
tank installation, consult the operating handbook for the respective airplane.
To use the auxiliary fuel system, select the right wing fuel tank in cruise and
operate on that tank until the fuel tank has adequate room for the transfer of
auxiliary fuel. After selecting the left main tank, turn on the auxiliary fuel
transfer pump to refill the right main fuel tank irom the auxiliary tank. Transfer
will take from 45 minutes to 1 hour. Prior to transfer, ensure that adequate fue!
is available in the left tank to allow time for the auxiliary tank to transfer.
Do not operate the transfer pump with the fuel selector valve turned to either
the BOTH or RIGHT positions. Total or partial engine stoppage will result from
air being pumped into fuel lines after fuel transfer has been completed. If this
should occur the engine will restart in 3 to 5 seconds after turning off the
transfer pump, as the air in the fuel line will be evacuated rapidly.
After transfer is complete and the pump has been turned off, the selector may
be returned to BOTH or RIGHT. Takeoff, climb, and landing should always be
conducted with the selector in the BOTH position for maximum safety.
Some twins may have wing locker fuel tanks installed in the forward portion of
each wing locker baggage area. These tanks are bladder type cells for
storage of extra fuel to supplement the main tank fuel quantity. The fuel in
these tanks cannot be fed directly to the engines. Instead, it has to be
transferred to the main tanks by wing locker fuel transfer pumps. Fuel transfer
should begin as soon as adequate volume is available in the main fuel tanks to
hold the wing locker fuel. Waiting until the main tanks are low before
transferring wing locker fuel does not allow early recognition of possible failure
to transfer.
If wing locker fuel is to be used, consult the operating handbook for the
quantity of main tank fuel which must first be used in the respective main tank
for the transferred wing locker fuel. This will prevent overflowing of the main
tank(s) when transferring the wing locker fuel.
Wing locker fuel transfer pump switches are provided to manually control the
transfer of the wing locker fuel to the main tanks. These switches should be
turned ON only to transfer fuel and turned OFF when indicator lights illuminate
to show that fuel has been transferred. The transfer pumps use the fuel in the
wing locker tank for lubrication and cooling. Therefore, transfer pump
operation after fuel transfer is complete will shorten the life of the pump. Fuel
should be cross fed. as required, to maintain fuel balance.
INSTRUMENT POWER
Many airplanes may be equipped with some type of back-up vacuum system
for operation in the event the primary vacuum system becomes inoperative in
(light. The backup system may be in the form of another engine-driven
vacuum pump, in parallel with the primary pump, or an electric standby
vacuum pump, also in parallel with the primary pump, or both. If a back-up
system is not available and the attitude and directional indicators are disabled,
the pilot must rely on partial instrument panel operation. This may include
using the electrically-powered turn coordinator or turn and bank indicator and
the magnetic compass, altimeter, airspeed indicator, and rate of climb
indicator.
Many operating handbooks have emergency procedures for partial or total loss
of electrical power in flight. These procedures should be reviewed periodically
to remain knowledgeable of what to do in the event of an electrical problem.
The pilot should maintain control of the airplane and land when practical if an
electrical power loss is evident.
Pitot heat should be used whenever flying in visible moisture and the
temperature is near freezing. If airspeed is suspected to be in error while
flying in possible icing conditions with the pitot heat on, the pitot heat switch
should be cycled and the circuit breaker should be checked. If proper
operation cannot be restored, the airspeed indicator must be considered
unreliable.
If the pitot tube ram air inlet becomes blocked, the airspeed will drop to zero.
If this blockage cannot be removed in fiight, the pilot must rely on pitch attitude
and power settings to maintain a safe airspeed. A slightly higher than normal
power setting should be used to maintain a reasonable margin of extra
airspeed on final.
When flying in clear ice conditions and pitot heat is unavailable, both the ram
air inlet and the pitot drain hole could become blocked. This will cause the
airspeed indicator to react like an altimeter, indicating a higher airspeed at
higher altitudes and a lower airspeed at lower altitudes. The airspeed indicator
must be ignored. A higher power setting appropriate to the overall icing
problem should be used during the landing phase.
Many light single engine airplanes equipped with pitot heat may not be
equipped with static source heat. If the static source becomes blocked, the
airspeed indicator will still function, but will give erroneous indications. If the
airplane climbs after the blockage occurs, the airspeed indicator will indicate
lower than normal. If the airplane descends after the blockage occurs, the
airspeed will indicate higher than actual. During the landing phase, this
condition could deceive the pilot into thinking the airspeed is too high. The
altimeter and vertical speed indicator will also be affected by a static source
blockage. The altimeter will not indicate a change of altitude and the vertical
speed indicator will indicate zero airspeed. Neither instrument will reflect any
altitude changes.
Many airplanes are equipped with an alternate static air source vented within
the cabin area. If static port blockage is suspected, the alternate static source
should be selected. The cabin pressure will be slightly lower than ambient air,
but will provide a reasonable level of accuracy to the pitot static system. With
slightly less dense air in the cabin, the airspeed indicator and altimeter will
both show slightly higher than normal indications.
If the airplane is not equipped with an alternate static source, and pitot/static
instruments are essential for continued flight, the glass on the vertical speed
indicator may be broken to provide cabin air to the static system lines. The
vertical speed indicator will no longer be reliable, but the airspeed indicator
and altimeter will be functional again, with slightly higher than normal
indications.
Carburetor heat and manually operated alternate air valve(s) are controlled by
the pilot. The carburetor heat system uses unfiltered air from inside the engine
cowling. This air is drawn into a shroud around an exhaust riser or muffler and
then ducted to the carburetor heat valve in the induction air manifold. The
carburetor heat valve is controlled by the pilot and should be used during
suspected or known carburetor icing conditions. Carburetor heat may also be
used as an alternate air source should the induction air inlet or induction air
filter become blocked for any reason.
The use of full carburetor heat at full throttle usually results in a 1 to 2 inch loss
of manifold pressure or a loss of approximately 150 RPM, depending upon the
airplane model. Application or removal of carburetor heat at higher power
settings may require adjustment of the fuel mixture. It may be impractical to
lean the mixture under low engine power conditions.
When the relative humidity is more than 50 percent and the ambient air
temperature is between 20°F to 90°F, it is possible for ice to form inside the
carburetor, since the temperature of the air passing through the venturi may
drop as much as 60° F below the ambient air temperature. If not corrected, ice
accumulation may cause complete engine stoppage.
A drop in engine RPM on fixed pitch propeller airplanes and a drop in engine
manifold pressure on constant speed propeller airplanes are indications of
On engines equipped with automatic alternate air, ram air from the engine
cowling inlet enters an air filter, which removes dust and other foreign matter
that would be harmful to the engine. If the air inlet or the induction air filter
should become blocked, suction created by the engine will open an alternate
air door, allowing air to be admitted from either inside or outside the cowling,
depending upon the airplane model. This air bypasses the filter and will result
in a slight decrease in full throttle manifold pressure on non-turbocharged
engines, and a notable decrease in manifold pressure from the selected cruise
power setting on turbocharged engines. This manifold pressure may be
recoverable, up to a particular altitude, with throttle and'Or RPM adjustment.
The alternate air doors should be kept closed on the ground to prevent engine
damage caused by ingesting debris through the unfiltered air ducts. For
details concerning a specific model, consult the airplane operating handbook.
Most twin engine airplanes have a manually controlled alternate air door in
each engine induction air system. If a decrease in manifold pressure is
experienced when flying in icing conditions, the alternate air doors should be
manually opened. On most twins, this manual control has two positions.
When fully in, normal filtered ram air is provided; when fully out, warm
unfiltered air from inside the cowling is provided. Other twins have alternate air
controls with an additional intermediate or center detent to provide cool,
unfiltered ram air to the induction system in the event the induction air filter is
blocked by matter other than ice.
Since the higher intake air temperature of the alternate air results in a
decrease in engine power and turbocharger capability, it is recommended that
the alternate induction air not be utilized until indications of induction air
blockage (decreased manifold pressure) are actually observed.
Although most pilots are aware of the potential of carburetor to icing, many
may think that a fuel injected engine is not subject to induction icing. Although
a fuel injected engine will not form carburetor ice, other parts of the induction
system such as bends in the system or the air filter can gather ice. Slush
and'or snow can block the induction air filter. Induction air blockage can cause
loss of manifold pressure or engine stoppage.
CARBON MONOXIDE
HEATER OPERATION
Many cabin heaters in general aviation airplanes operate by allowing ambient
air to flow through an exhaust shroud where it is heated before being ducted
into the cabin. Therefore, if anyone in the cabin smells exhaust fumes when
using the cabin heater, immediately turn off the cabin heater and open all
cabin vents. Land as soon as possible at the nearest airport and seek medical
attention if needed.
WINDOW VENTILATION
If carbon monoxide is suspected in the cabin at any time, it is imperative that
immediate ventilation be initiated, including the opening of cabin windows.
Observe the maximum speed for window opening in flight. Opening a cabin
window is probably the best means of ventilating the cabin while on the
ground. However, care should be taken when parked with engine(s) operating
or when in the vicinity of other airplanes that have their engines running. The
exhaust gases from your airplane or the other airplane could enter the cabin
through the open window. Also, engine exhaust could be forced into the cabin
area during taxi operations or when taxiing downwind.
PRESSURIZED AIRPLANES
Refer to the operating handbook and/or approved flight manual for appropriate
ventilation procedures.
TURBOCHARGER
Prior to engine shut down, operate the engine at idle RPM for approximately 5
minutes to allow the turbocharger to coo! and slow down. This reduces the
possibility of turbine bearing coking caused by oil breakdown. This 5 minutes
may be calculated from landing touchdown.
During pilot training, simulated engine out operation requiring the engine be
shut down by closing the mixture should be held to an absolute minimum.
TURBOCHARGER FAILURE
IN-FLIGHT FIRES
FIRES IN FLIGHT
An open foul weather window or emergency exit may produce a low pressure
in the cabin. To avoid drawing the fire into the cabin area, the foul weather
ELECTRICAL FIRES
The initial indication of an electrical fire is usually the distinct odor of burning
insulation. Once an electrical fire is detected, the pilot should attempt to
identify the effected circuit by checking circuit breakers, instruments, avionics,
etc. If the affected circuit cannot be readily detected and flight conditions
permit, the battery master switch and alternator switch(es) should be turned
OFF to remove the possible sources of the fire. If at night, ensure the
availability of a flashlight before turning off electrical power. Then, close off
ventilating air as much as practical to reduce the chances of a sustained fire.
If an oxygen system is available in the airplane and no visible signs of flame
are evident, occupants should use oxygen until smoke clears.
If electrical power is essential for the flight, an attempt may be made to identify
and isolate the effected circuit by turning the Master Switch and other electrical
(except magneto) switches off and checking the condition of the circuit
breakers to identify the affected circuit. If the circuit can be readily identified,
leave it deactivated and restore power to the other circuits. If the circuit cannot
be readily identified, turn the Master Switch on, and select switches that were
on before the fire indication, one at a time, permitting some time to elapse
after each switch is turned on, until the short circuit is identified. Make sure
the fire is completely extinguished before opening vents. Land as soon as
possible for repairs.
CABIN FIRES
In pressurized airplanes, the pressurization air system will remove smoke from
the cabin. However, if the smoke is intense, it may be necessary to either
depressurize at altitude, if oxygen is available for all occupants, or execute an
emergency descent to 10.000 feet, terrain permitting. "Ram Air Dump" handle
may be pulled to aid the clearing of smoke from the cabin.
The pilot may choose to expel the smoke through the foul weather window(s).
The foul weather window(s) should be closed immediately if the fire becomes
more intense when the window(s) are opened. If smoke is severe, and there
are no visible signs of flame, use oxygen masks (if installed) and begin an
immediate descent.
If a fire extinguisher is used, ventilate the cabin promptly after extinguishing the
fire to reduce the gases produced by thermal decomposition. If the fire cannot
be extinguished immediately, land as soon as possible.
Top hinged baggage/cargo doors will react differently than front hinged doors if
improperly latched before takeoff. Doors of this type, may pop open at rotation
because of the increase in angle of attack and the slipstream pushing
underneath the edge of the unsecured door. After the initial opening, a
baggage door will generally tend to stay open and then may gently close as
speed is reduced and the aircraft is configured for landing (the doors will
probably tend to open again during flair). A top hinged door on the side of the
aft fuselage of a high wing airplane can sometimes be moved to a nearly
closed position by lowering the wing flaps full down (within approved airspeed
limitations) so that wing downwash will act upon the door. Unlatched nose
baggage doors and large cargo doors on the side of the aft fuselage cannot
be closed in flight and a landing should be made as soon as practical. The
pilot should avoid any abrupt airplane maneuvers in multi-engine airplanes with
an open nose baggage door, as this could throw loose objects out of the
baggage compartment and into the propeller.
Front hinged wing locker doors in the aft part of the engine nacelle of multi-
engine airplanes will likely trail open a few inches if they become unlatched.
Near stall speed just prior to landing, an unlatched door may momentarily float
to a full open position.
If a door comes open on takeoff and sufficient runway remains for a safe abort,
the airplane should be stopped. If the decision is made to continue the
takeoff, maintain required airspeed and return for landing as soon as practical.
If a cabin door reopens when latched closed, the flight should be terminated
as soon as practical and repairs made.
MAINTENANCE
UNAUTHORIZED REPAIRS/MODIFICATIONS
All repair facilities and personnel should follow established repair procedures.
Cessna does not support modifications to Cessna airplanes, whether by
Supplemental Type Certificate or otherwise, unless those modifications are
approved by Cessna. Such modifications may void any and all warranties on
the airplane, since Cessna may not know the full effects on the overall airplane.
Cessna has not tested and approved all such modifications by other
companies. Operating procedures and performance data specified in the
operating handbook and maintenance procedures specified in the
service/Maintenance Manual may no longer be accurate for the modified
airplane. Operating procedures, maintenance procedures and performance
data that are effected by modifications not approved by Cessna should be
obtained from the STC owner.
The final responsibility for airplane care rests with the owner/operator. All
airplane owners/operators should use the following steps as a minimum
guideline to ensure continued airworthiness of their airplanes:
CORROSION
Corrosion can cause structural failure if left unchecked. The appearance of the
corrosion varies with the metal. On aluminum and magnesium, it appears as
surface pitting and etching, often combined with a grey or white powdery
deposit. On copper and copper alloys the corrosion forms a greenish oxide
and on steel, a reddish rust. When grey, white, green or red deposits are
removed, each of the surfaces may appear etched and pitted, depending upon
the length of exposure and severity of the attack. If the damage is not too
deep, it may not significantly alter the strength of the metal. However, the pits
may become sites for crack development. Some types of corrosion can travel
beneath surface coatings and spread until the part fails.
There are several different types of corrosion and different ways of detecting it
in its early stages. Uniform surface corrosion is the most common type of
corrosion. When an area of unprotected metal is exposed to the atmosphere,
there will be a uniform attack over the entire unprotected area. On a polished
surface, this type of corrosion is first seen as a general dulling of the surface.
If the corrosion is allowed to continue, the surface becomes rough and
possibly frosted in appearance.
Fretting corrosion is corrosion damage between close fitting parts which are
allowed to rub together. It is the corrosive attack on one or both metals
because of chafing under a load. The results of fretting are removal or pitting
of the metal in the area of contact, galling, seizing, cracking or fatigue of the
metal, loss of tolerance in accurately fitted parts, and loosening of bolted or
clamped surfaces.
RESTRAINT SYSTEMS
While performing the cabin portion of the daily preflight, it is recommended that
pilots check each restraint system installed in the airplane. This should include
a functional check of the restraint belt locking and releasing mechanism. If
new passengers or students are to be carried, it is a good practice to insist
that they operate the restraint system to become tamiliar with the procedures.
Heat and carbon monoxide are the unavoidable byproducts of all reciprocating
engine operations. The temperatures within the exhaust system of an engine
can exceed 1750°F. Consequently, if an exhaust leak should occur, heat
damage can occur to the engine mounting structure, and accessories such as
hoses, belts, wire bundles, etc. In some cases, the position of the leak could
lead to engine stoppage and'or an engine compartment fire.
An exhaust system leak can also lead to carbon monoxide poisoning. This
colorless, odorless, tasteless combustion byproduct is always present in
exhaust fumes. For this reason, special seals are provided wherever cables,
hoses, wire bundles, etc. pass through the engine firewall. For even greater
protection from carbon monoxide, special window, door, and fuselage seals
are installed. No leakage of exhaust into the cabin should be tolerated.
Like time, heat is always a detriment to hoses. The prudent pilot realizes
during the daily preflight, that an engine hose might look good, but if it is
wiggled, a telltale "crackle" may be heard. This means that the hose is brittle
and should be replaced. Also if he slides his hand over the back side of the
hose, he may find an abrasion or wear not visible from the front side.
Ignition leads'wire harnesses and spark plugs are also affected by excessive
heating in the engine compartment. Overheating of the spark plug barrels,
sometimes caused by damaged cylinder baffles or missing cooling air blast
tubes, may seriously deteriorate the ignition leads. Any overheating of a spark
plug by a defective baffle or exhaust gas leak at the exhaust pipe mounting
flange can generate temperatures sufficient to cause pre-ignition and piston
distress.
PRESSURIZED AIRPLANES
DOOR SECURITY
The windows in pressurized airplanes are exposed to a fatigue cycle each time
the airplane is pressurized. These cycles could lead to fatigue cracks in and
around the windows. Windows should be inspected frequently for condition
and serviceability. Windows or windshields having replacement life limits
should be replaced prior to intervals defined in applicable service'maintenance
manuals.
Any seam, joint, or hole where wire bundles or tubing pass through the
pressure vessel must be sealed to maintain the selected pressurization. If any
of these seats are deteriorated or missing, the normal cabin pressure
differential may be impossible to attain. Maintenance personnel should inspect
the pressure seals for serviceability. Any cracks in the skin of the pressure
POTENTIAL HAZARDS
PROPELLERS
WARNING
Pilots and Service personnel should develop the following safety habits:
The pilot should carefully inspect the propeller during each preflight inspection.
Some constant speed propellers manufactured by McCaufey are subject to a
requirement that they be filled with a red-dyed oil. This oil helps lubricate and
Pilots and maintenance personnel who handle engine oil are advised to
minimize skin contact with used oil. and promptly remove any used engine oil
from their skin.
The following are some do's and don'ts concerning used engine oil:
When servicing fuel with an anti-ice additive containing EGME, follow the
manufacturers instructions and use appropriate personal protective equipment.
These items would include chemical safety goggles or shield, respirator with
organic vapor cartridges, nonabsorbing neoprene rubber gloves and an apron
and long-sleeved shirt as additional skin protection from spraying or splashing
anti-ice additive.
In the event EGME contact is experienced, the following emergency and first
aid procedures should be used.
1. Any mud smears or droplets at pitot static masts, fuel tank vents,
crankcase breathers, stall warning vanes, cabin air vents, and any
fluid drain holes are indications of mud dauber wasp activities.
2. Straw, string, or blades of grass extending from cowling openings,
carburetor air intakes, blast tubes, or exhaust stacks are signs of birds
at work.
3. Cotton batting, shreds of fabric, and/or paper at wheel wells and
empennage openings are frequently indicators that rodents such as
mice have been or may still be on board. They may gnaw on any
material in the airplane including wire bundles and rubber or plastic
tubing.
If nests or building materials are found on the airplane, they must be removed
before flight. It is strongly recommended that a qualified mechanic thoroughly
inspect components such as pitotstatic systems for remains of any nesting
material after its removal and before flight to ensure complete removal. Even
small amounts of foreign material can result in significant problems in flight.
Some precautions can be taken to prevent problems. Always use the pilot
tube cover and any other external covers when the airplane is being stored. If
the airplane is hangared, make sure the hangar is kept clean and neat to
prevent insects and mice from lodging in the hanger in the first place. If need
be, set traps for rodents and'or spray the area for insects. Models of
predators that appear life-like such as owls or snakes may also be effective at
preventing some birds from lodging in a hangar.
The discharge of large amounts of dry chemical agents may create hazards to
personnel such as reduced visibility and temporary breathing difficulty. Where
there is a possibility that personnel may be exposed to dry chemical agents,
suitable safeguards should be provided to ensure prompt evacuation.
OXYGEN
Before servicing any airplane with oxygen, consult the specific airplane
service/maintenance manual to determine the proper type of servicing
equipment to be used. Airplanes should not be serviced with oxygen during
refueling, defueling, or other maintenance work which could provide fuel and a
source of ignition. Also, oxygen servicing of an airplane should be
accomplished outside, not in hangars.
The following are some do's and don'ts when handling or using oxygen:
COMPRESSED AIR
Never look into or point any compressed air apparatus toward any part of the
body. Always wear prescribed personal protective equipment. Also,
continuously check the condition of air tools and air hoses to make sure they
do not show signs of damage or looseness. A loose hose carrying pressure is
like a bullwhip and can cause serious injury to personnel and/or cause damage
STATIC ELECTRICITY
Static dischargers lose their effectiveness with age, and therefore should be
checked at every scheduled inspection by a qualified technician. If testing
equipment is not available, it is recommended that the wicks be replaced every
two years, especially if the airplane is operated frequently in IFR conditions.
A gas spring or gas damper contains an inert gas and oil under pressure, and
reacts much like an aerosol can when compressed or heated; it may explode.
Therefore, all unserviceable gas springs or dampers should be depressurized,
using the maintenance manual instructions.
HEARING LOSS
Hearing loss due to overexposure to loud noise levels is a real possibility while
working near operating airplane engines. Continuous exposure to excessive
noise diminishes hearing acuity, with high frequency response failing first, if
the overexposure continues, the middle frequencies, most important in
conversation, are also lost. Earmuffs, some headset types, and earplugs are
very useful to avoid hearing loss. By far, the earplug has proven to be the
best protection overall. Limits have been established which relate sound level
(dB) to exposure time. These limits are based on daily exposures for long
intervals.
Sound Level
115 110 105 100
(dB)
Maximum Time
15 30 60 120
fmln.)
Personnel should never stand near or directly in front of a radar antenna which
is transmitting. When the antenna is transmitting and scanning, personnel
should not be allowed within 15 feet of the area being scanned by the antenna.
Personnel should not be allowed at the end of an open waveguide (hollow duct
work through which electromagnetic waves are conducted to and from the
antenna) unless the radar is off and will remain off. Radar should not be
operated with an open waveguide unless a "dummy toad" is connected to the
portion which is connected to the transmitter. Personnel should not look into a
waveguide, or the open end of a coaxial connector or line connected to a
radar transmitter.
Weather radar installed on any airplane should not be operated while that
airplane, or an adjacent airplane is being refueled or defueled.