Windbell SS160 Manual

SS160PLUS SMART CONSOLE
USER MANUAL
V2.0 AUGUST 2016

INTRODUCTION
Welcome to choose Automatic Tank Gauging (ATG) System of Windbell Company. You are strongly
recommended to read this manual before installation.
The installation and maintenance of the products must be done by the qualified technicians.
Safety Instruction
 The ATG system is installed in gas station and oil depot, please read safety instructions for
explosion protection.
 No power during installation and maintenance.
 The products are prohibited to be installed in explosion proof area over its own Ex-proof grade.
 The console and printer must be installed in safe area, such as office.
Safety Warning
 The tank must have earth busbar, and the earth must be safe and reliable.
 ATG system must share the same ground with tank.
Unpack and Check
Please check all the materials according to the list. If anything missed, please contact the local
representative or distributor directly. You can also find the contact information of Windbell in this
manual.
Warranty Card
After installation, please send the filled Warranty card to Service Department of Windbell by email
[email protected], it is for your benefits and timely service.
Thank you very much!
In the constant effort to improve our product, we reserve the right to make construction or design
changes without notice or obligation.

CONTENT
1. Summary------------------------------------------------------- ------------------------------------1
1.1 System Summary ---------------------------------------------------------------------------------------------- 1
1.2 Console Structure --------------------------------------------------------------------------------------------- 1
1.3 Features and Technical Parameters ------------------------------------------------------------------------ 2
2. Installation ---------------------------------------------------------------------- ------------------3
2.1 Installation of Smart Console ------------------------------------------------------------------------------- 3
2.2 Electrical Wiring Diagram of ATG System--------------------------------------------------------------- 4
2.3 Connection Between Console and PC Software --------------------------------------------------------- 5
2.4 Installation Accessories -------------------------------------------------------------------------------------- 5
3. Operation-------------------------------------------------------------------------------------------------------6
3.1 Alarm ------------------------------------------------------------------------------------------------------------ 7
3.2 Printer ----------------------------------------------------------------------------------------------------------- 7
3.3 Setup ------------------------------------------------------------------------------------------------------------- 7
3.4 Shift -------------------------------------------------------------------------------------------------------------- 7
3.5 Next (Next page) ---------------------------------------------------------------------------------------------- 7
3.6 Reports ---------------------------------------------------------------------------------------------------------- 7
3.7 Leak Sensor ---------------------------------------------------------------------------------------------------- 7
4. System Setup----------------------------------------------------------------------------------------------8
4.1 System Setting Interface ------------------------------------------------------------------------------------- 8
4.2 Station setup---------------------------------------------------------------------------------------------------- 8
4.3 Oil Setup -------------------------------------------------------------------------------------------------------- 9
4.4 Tank Setup ------------------------------------------------------------------------------------------------------ 9
4.5 Probe Setup----------------------------------------------------------------------------------------------------10
4.6 Tank Table Setup --------------------------------------------------------------------------------------------- 11
4.7 Probe Test------------------------------------------------------------------------------------------------------14
4.8 User Setup -----------------------------------------------------------------------------------------------------14
4.9 Interface Setup ------------------------------------------------------------------------------------------------15
4.10 Program Update ---------------------------------------------------------------------------------------------16
4.11 System Maintenance ---------------------------------------------------------------------------------------16
4.12 Time Setup ---------------------------------------------------------------------------------------------------18
4.13 Leak sensor setup -------------------------------------------------------------------------------------------18
4.14 GSM Setup (Optional) -------------------------------------------------------------------------------------19
4.15 Density Setup (Optional) ----------------------------------------------------------------------------------19
4.16 Beep Setup ---------------------------------------------------------------------------------------------------21
5. Reports------------------------------------------------------------------------------------------22
5.1 Alarm Report--------------------------------------------------------------------------------------------------22
5.2 Delivery Report-----------------------------------------------------------------------------------------------22
5.3 Shift Report ---------------------------------------------------------------------------------------------------23
5.4 Inventory report ----------------------------------------------------------------------------------------------23
5.5 Leak detection report ----------------------------------------------------------------------------------------24
5.6 SMS report (Option) -----------------------------------------------------------------------------------------24
SS160Plus Smart Console User Manual
1. Summary
1.1 System Summary
This automatic tank gauging system is mainly consists of smart console and magnetostrictive probe.
It can monitor oil product level, water level and temperature in real time; and display inventory data,
alarm information and leak detection information; and automatically generate history report for future
inquiry.
International graphic touch screen and user-friendly icon, makes it is easy for new user.
1.2 Console Structure
Smart console (please see below) is a powerful operation platform, the data processing and record
center, can communicate with probe by RS485, and also offer safety and reliable power to probe.
It consists of TFT colorful touch screen, core processing CPU, safety barriers and power module.
Display and operating screen is 8’’ size, 800*600 resolutions. The CPU which composed of the
advanced embedded processor and peripheral circuit is the control center of the whole tank gauge
system. The safety barrier is intrinsic safe parts, offer safety power to probe.
SS160Plus Smart Console
1
1.3 Features and Technical Parameters
System Features
 International graphic touch screen.
 Real time monitoring oil product level, water level,
density, volume and temperature.
 Monitor up to 12 tanks at one compact unit
(Standard monitor 6 tanks).
 Automatic alarm and release alarm.
 Automatically generate delivery report, inventory
report, alarm report and leak detection report.
 Automatically generate tank volume chart.
 Support TCP/IP.
 Support programmable leak detection test PLD.
 Support external GSM message module ( Option).
 Support import & export tank volume chart, very
convenient.
 Security password for authorization.
 Language optional among English (default),
Spanish, Portuguese.
 Support connect to Submersible Pump Console
SS160-EM02.
 Open communication protocol, can connect to the
central control system of mainstream fuel
dispensers, totally satisfy management demand of
oil retail companies.
Technical Parameters  1 RS485 serial communication port:

 Power: AC220V, 0.2A, 50/60HZ connects to probe
 Working temperature: -20 to 60 ℃  Replay output: 2 groups. Node
 Install location: Safety place capacity AC250V/3A, DC30V/3A
 Display resolution: 800x600  Safety barrier: WB GSB03
 Display size: 8’’ full color LCD  Explosion proof grade: [Ex ia Ga] II A
 2 RS232 serial communication ports: connect  Dimension: 5.7×11.8×9.0 Inches
to printer, computer, Modem or GSM module 145×300×230 mm
 1 USB port for program upgrading  Weight: 11 kg

2
2. Installation
2.1 Installation of Smart Console
① Look for convenient place on the wall

in office, to install smart console.
② Install the fixed plate of console
tightly on the wall by expansion screw.
③ Hang console on the fixed plate reliably.
④ The PE of console should be connected
to grounding reliably with more than
6 mm²multi-core copper soft cables.
⑤ Power supply AC220V.
Safety warning
Console, printer must be installed in Non-Hazardous zone!
Installation dimension drawing of console (Unit: mm)
3
2.2 Electrical Wiring Diagram of ATG System
The cable from probe must be correctly connect to relevant safety barrier inside console. The shielding
of cable must connect to PE of safety barrier. The safety barrier also must connect to grounding
reliably. As fig. below:
Cable Connection Table

No. Power wires Port of safety barrier
○
1 Blue wire Power (Power +)
○
2 Brown wire 485A
○
3 White wire 485B
○
4 Black wire GND (Power-)
○
5 Shielded wire
Safety Warning
 Grounding terminal of safety barrier should connect to ground reliably by more than 6
mm²multi-core copper cable.
 No power before right wiring.
 ATG system must share the same grounding with tank.
4
2.3 Connection Between Console and PC Software
When console need to be connected with PC management system and printer, please take out PC line
and printer line (which both RS232 serial lines) from console packing box, plug them into relevant
port.
Along with console, we prepare two RS232 cables
for communication, one for site computer,
another for external printer.
Safety Warning
After installation, check carefully whether each part is normal. If ok, power on the complete system.
2.4 Installation Accessories
Name Qty
Power cable 1
Communication
2
cable RS232
Fixed plate 1
Expansion bolt 4
PG9 6
Spare fuse 1
Keys 2
Spare Battery 1
5
3. Operation
Monitoring Screen (Home page)
After power on, the system will automatically access to the monitoring interface.
① If initialized operation, the tank information is blank, please click “Setup” button to set up
System (detail operation please see relevant introduction). At first login, no need password,
please double click OK button to enter into Setup screen.
② If need inquire detail information of each tank, please directly click the graphic of tank.
If there is no operation on screen for about 5 minutes, console will automatically switch to the screen
saver. That time, the screen is black, but program is still working continuously. The screen will light
again if touched.
Probe ID = Manufacturing code of probe
P = Product level (Fuel level)
W = Water level
T = Average temperature, take from 5 sensors
V = Volume in stock, default including water volume
EV = Empty volume
WV = Water volume
V20 = Compensation volume at standard 20℃
D = Density
T1……T5 = Temperature sensor 1….5
6
3.1 Alarm
When alarm beep, for example, Water high (W H), Product low low(P LL), Product
low (P L), Product high (P H), Product high high (P HH), Temperature high (T H),
Temperature low (T L), click this to release alarm, then beep stop.
3.2 Printer
Click this button at homepage, will print the current data of available tanks
3.3 Setup
When need to set up system information or amend configuration, please click this
button.
3.4 Shift
Click this button when shift, there will show a dialog box “Shift Confirm”, choose”
Yes” to confirm shift, system will create a shift report automatically.
3.5 Next (Next page)
There are 4 tanks information displayed on screen, if inquire tanks information more
than 4, like tank 5 an 6, just click this button to view.
3.6 Reports
When need to inquire reports information, click this button to enter into report page,
and choose relevant report to see detail data.
3.7 Leak Sensor
When need to inquire if there is any leakage of tank, click this button to see leak
detection screen.
7
4. System Setup
4.1 System Setting Interface
Click at monitor screen, enter into system setting screen.
 Station – set the info. of petrol station

 Oil – set the information of oil type
 Tank – set tanks information
 Probe – set probe ID
 Tank table – input tank volume
 Probe test – test the communication
between probe and console.
 User – set user name and password
 Interface – set interface parameter
 Update – upgrade console program
 Maintain – maintenance program
 Time – set console clock
 Leak - set leak detection information
 GSM – set GSM configuration
 Density – set density measurement information
 Beep – set beep alarm information
4.2 Station setup
Click to enter into petrol station setup screen.
Introduction
 Input company code
 Input petrol station serial code
 Input petrol station name
 Click “Save” to save above information
Note: the company code and petrol station serial code are used for transmit data to head-office
software.
8
4.3 Oil Setup
Click to set oil product type and expansion rate.
Introduction
 Click to choose oil name
 Click to input expansion factor

 Click “Save” to save above information
4.4 Tank Setup
Click to set up tank number, height and maximum capacity.
9
Introduction
 Status: Choose “Valid” or “Invalid”, to enable or disable a tank.
 Oil type: Choose right oil type.
 Tank NO.: Choose the tank’s serial number in petrol station.
 Oil color: Choose color to distinguish different oil type.
 Diameter: Input tank height.
 Auto leak: Choose “Yes” or “No” to start or stop automatic leak detection function.
 Volume: Input maximum capacity of tank.
 Duration: Choose desired duration of leak detection test.
 Level: Choose leak detection test grade.
 Frequency: choose the desired frequency of leak detection.
 Leak time: Input the starting time of automatic leak detection test.
 Water flag: Choose “Included” or not at Water Flag which mean cross volume include water or
not.
Note:
 Please do not forget to click “save” button after setup.
 When you want to delete one tank, firstly click tank at left table, and then click “Delete”.
4.5 Probe Setup
Click to setup probe ID, alarm values, oil offset and water offset.
10
Introduction
 Input tank serial number, please refer to the tank setup.
 Input relevant alarm values at O HH, O H, O LL, O L, Temp H, Temp L, W H, W HH.
OHH alarm indicates that the oil product is likely to overfill, stop filling now.
OH alarm indicates that the oil product level high, keep your eyes on filling.
OL alarm indicates that the fuel is not enough, please make purchase order.
OLL alarm indicates that nearly no fuel inside this tank, need to close this tank now.
WHH alarm indicates that too much water inside tank, need to remove water out.
 Input probe ID, please ensure the right ID, each probe have the sole ID which same as the
manufacturing code on probe nameplate, please record before install.
 If need to calibrate oil level and water level, please measure the oil level and water level by dip
stick, input the measured value in O value and W value, console program will automatically
calculate the result and display on O offset and W offset. Please note that all the unit is mm.
Note:
 Please do not forget to save above information after input.
 If you want to delete one of the probes, click the relevant tank at left table, click “Delete” button
is ok.
4.6 Tank Table Setup
Click to input tank volume table or input tank data to generate a new table.
Search tank volume table:

 Click tank number, then click search button at top line, user can freely look up the relevant tank
volume table Up and Down. Click delete if need to delete this table.
 If you want to amend one point of tank table, choose this point data at table, input new value,
click “Update” to save the new data, click “Delete” to delete this point data.
If tanks in petrol station have same specification, input one tank table, click “Copy to” and choose the
desired tank number, then click “save” button. That way, you can easily and fast input another one tank
volume table.
11
Input tank volume table
 Click the table, choose one line, and then input the height and relevant volume data.
 After input all the data, click “Save” to save tank volume table. See the picture below.
Simulate tank volume table
 Choose one tank No., and choose the tank type.
 Input tank’s data like diameter, length, head 1 and head 2.
 Click “Gen” button to calculate and simulate the whole tank size, and automatically generate a
new tank volume table. When the operation is finished, please click the “save” button.
Please see the below picture.
12
Import & Export tank volume table:
 Choose the tank in Tank No. item, click “Search” to display this tank’s volume table. Insert Flash
disk into the USB port of console.
 Click “Import” button to import tank volume table from flash disk to console.
 Click “Export” button to download the tank volume table from console to flash disk.
 Click “Save” when operation is over.
Please see the picture below.
13
4.7 Probe Test
Click to test the communication between console and probe.
 Click “Tank No.” to choose relevant tank, click “Start” button to check thecommunication. If
probe data displayed on the left table, it means the communication is OK.
 Connect to one probe, and click “Get ID” button, then Probe ID of this probe will be displayed on
screen.
4.8 User Setup
Click to set user’s name and password for authorization.
 Set User name
 Set password
 Choose different authorization for different users, and click “save” button after setup.
14
4.9 Interface Setup
Click to setup interface information.
General interface:
 Choose suitable protocol at “PC Protocol”.
 Choose Language at “Language setup”.
 Choose Submersible pump protocol if
connect with external submersible
intelligent control box.
 Choose printer model connected at
“Printer Setup”.
 Choose probe protocol for communication,
default is “General”.
Please click “Save” button to save above information.
“Network interface” for network connection
 Input IP address at Local Settings
 Input Mask data at Local Settings
 Input Gateway data at Local Settings
 Input Server IP at Server Settings
 Input port value at Server Settings
 Click Save after finish.
Note: this function is for transmit
data by network.
15
4.10 Program Update
Click to upgrade program.
 Copy the latest version and save at the root directory of flash disk, insert flash disk in USB port
 Click “Update” to start, When the progress bar show 100%, the update is finished.
Please restart console after finish upgrading.
4.11 System Maintenance
Click to maintain system.
16
 Insert flash disk in USB port, click “ Import Setup” will import the console configuration from
flash disk to console; click “Export Setup” will export console configuration into flash disk.
 Insert flash disk in USB port, click “Backup Setup” to back up console data into flash disk; click
“ Restore Setup” will recover the backup data into console.
 Click “Calibration Screen”, and then restart console. When the console work again, will
automatically start screen calibration progress, please click the 5 calibration points at screen as
guidance, and restart console, then the calibration is finished.
 Insert flash disk in USB port, Click “Update Language” can change operating language.
 Click “Clear Report” to clear the reports you want to delete, see this picture below.
 Click “ Boot Setup” to enter into password setup screen.
 Input password, this password is for starting console, screen saver and reports inquiry.
 Choose “Yes” at “Boot Password”, it means user should input this password when starting console.
 Choose “Yes” at “Screen Protection Password”, it means user should input this password to stop
screen saver status.
 Choose “Yes” at “View Report Password”, it means user should input this password to search
reports.
 Choose Screen saver time at “The Screen delay”.
 When setup is finished, please click the “Save Setup” button.
17
4.12 Time Setup
Click to setup console clock.
Input the right value of current time at Year, Month, Date, Hour, Minute, Second, and click “Save”
when the operation is over.
4.13 Leak sensor setup
Click to setup leak sensor.
 Input serial number of sensor at “Sensor No.”.
 Choose sensor type.
 Input the position of the sensor.
 Choose the sensor’s status, Invalid or Valid.
 Click “Save” when setup is finished.
18
4.14 GSM Setup (Optional)
Click to setup message function.
 Input mobile phone number of the receiver at Phone, can input 2 different mobile phone numbers,
and please also input the Center Number.
 Center number is the message center number. Eg: In china, the country code is 86, and the
message center number at Zhengzhou city of China Mobile (one of the Mobile operator in China)
is 138 0037 1500, so the message center number is 8613800371500.
 If you want receive a message when there is an alarm of tank, or a delivery of tank, or a shift at
petrol station, choose “Yes” , Click “Save” when setup is finished.
4.15 Density Setup (Optional)
Click to setup density measurement.
19
Measure range of density floater:
Gasoline: 0.70 ~ 0.74; 0.74 ~ 0.78(g/cm3); Diesel: 0.80 ~ 0.84; 0.84 ~ 0.89 (g/cm3)
How to setup density measurement on SS160 console? For example as below
 Measure liquid density by density gauge, record the result 0.7405g/cm3. Put probe into this liquid,
click button “Get Height”, system will automatically calculate the height balance between density
floater and oil floater, and display the balance value at” 1st Diff H”.
 Input the density value measured by density gauge 0.7405g/cm3 in“1st Density”.
 Click “Save” button to store the above configuration.
 Put probe into another liquid, measure liquid density by density gauge, the result is 0.775g/cm3,
input the density value 0.775 g/cm3 in “2nd Density”
 Click ”Calculate” to calculate density coefficient, the result will be displayed at “Correction
factor”
When setup is finished, put probe into oil tank, system will automatically start to measure the current
density of oil, please see home page, “D” is Density.
Note:
Customer should offer the density range of measured liquid when order. The correction coefficient of
density will preset before delivery out of factory, users can install probe and start use directly.
If the density of liquid has changed, and is different with the original density offered to manufacturer,
users can calibrate density coefficient according to above method.
And if the density measured by ATG is different from the density value measured by density gauge,
please calibrate correction coefficient!
20
4.16 Beep Setup
Click to setup beep level of alarm warning.
 Choose desired beep level by up and down arrow or adjust by slider
21
5．System Reports
Input the start date and end date to set a search scope, then system will show you the result soon.
5.1 Alarm Report
Value means the oil product level when alarm was activated.
5.2 Delivery Report
 Add V is the discharging oil volume.
 Compensate V is the oil volume after take temperature compensation into consideration
22
5.3 Shift Report
See below picture:
5.4 Inventory report
See below picture:
23
5.5 Leak detection report
See below picture:
5.6 SMS report (Option)
See below picture:
24
WINDBELL
IS DEDICATED IN PROVIDING SOLUTION TO

ENVIRONMENT PROTECTION & SAFETY FOR
PETROLEUM RETAIL INDUSTRY
ZHENGZHOU WINDBELL MEASUREMENT AND CONTROL TECHNOLOGY CO., LTD
No.9 Changchun Road, High-tech Development Zone, Zhengzhou city,

Henan Province, P. R. China
P.C.:450001
www.windbellatg.com
www.windbellgauge.com
E-mail: [email protected]
Office Tel: +86 371 6030 1609

Office Fax: +86 371 6030 1612
V2.0 AUGUST 2016

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SS160PLUS SMART CONSOLE

V2.0 AUGUST 2016

recommended to read this manual before installation.

 No power during installation and maintenance.

 ATG system must share the same ground with tank.

Unpack and Check

[email protected], it is for your benefits and timely service.

Thank you very much!

changes without notice or obligation.

1.1 System Summary

1.2 Console Structure

SS160Plus Smart Console

1.3 Features and Technical Parameters

Technical Parameters  1 RS485 serial communication port:

2.1 Installation of Smart Console

① Look for convenient place on the wall

Console, printer must be installed in Non-Hazardous zone!

Installation dimension drawing of console (Unit: mm)

Cable Connection Table

 No power before right wiring.

 ATG system must share the same grounding with tank.

2.3 Connection Between Console and PC Software

Along with console, we prepare two RS232 cables

for communication, one for site computer,

another for external printer.

2.4 Installation Accessories

3.5 Next (Next page)

and choose relevant report to see detail data.

3.7 Leak Sensor

Click at monitor screen, enter into system setting screen.

 Station – set the info. of petrol station

4.2 Station setup

Click to enter into petrol station setup screen.

 Input petrol station serial code

 Input petrol station name

 Click “Save” to save above information

4.3 Oil Setup

Click to set oil product type and expansion rate.

 Click to input expansion factor

4.4 Tank Setup

Click to set up tank number, height and maximum capacity.

 Oil type: Choose right oil type.

 Tank NO.: Choose the tank’s serial number in petrol station.

 Oil color: Choose color to distinguish different oil type.

 Diameter: Input tank height.

 Volume: Input maximum capacity of tank.

 Duration: Choose desired duration of leak detection test.

 Level: Choose leak detection test grade.

 Frequency: choose the desired frequency of leak detection.

4.5 Probe Setup

 Input relevant alarm values at O HH, O H, O LL, O L, Temp H, Temp L, W H, W HH.

manufacturing code on probe nameplate, please record before install.

4.6 Tank Table Setup

Search tank volume table:

Input tank volume table

Simulate tank volume table

 Choose one tank No., and choose the tank type.

 Input tank’s data like diameter, length, head 1 and head 2.

Please see the below picture.