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    WI-824-003 First Article Inspection

    Uploaded by

    Andreas Schlager
    This document provides work instructions for completing a first article inspection process. It involves specifically inspecting one pipe joint early in each new production run to ensure the pipe is being manufactured to specification. The randomly selected pipe undergoes dimensional, weight, identification marking, and testing inspections according to various work instructions and forms. If any measurements are out of specification, production will halt and corrective actions will be taken including reinspecting all produced pipes.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    WI-824-003 First Article Inspection

    Uploaded by

    Andreas Schlager
    265 views2 pages
    This document provides work instructions for completing a first article inspection process. It involves specifically inspecting one pipe joint early in each new production run to ensure the pipe is being manufactured to specification. The randomly selected pipe undergoes dimensional, weight, identification marking, and testing inspections according to various work instructions and forms. If any measurements are out of specification, production will halt and corrective actions will be taken including reinspecting all produced pipes.

    Original Description:

    First, Article, Inspection

    Original Title

    (7) WI-824-003 First Article Inspection

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    This document provides work instructions for completing a first article inspection process. It involves specifically inspecting one pipe joint early in each new production run to ensure the pipe is being manufactured to specification. The randomly selected pipe undergoes dimensional, weight, identification marking, and testing inspections according to various work instructions and forms. If any measurements are out of specification, production will halt and corrective actions will be taken including reinspecting all produced pipes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    265 views2 pages

    WI-824-003 First Article Inspection

    Uploaded by

    Andreas Schlager
    This document provides work instructions for completing a first article inspection process. It involves specifically inspecting one pipe joint early in each new production run to ensure the pipe is being manufactured to specification. The randomly selected pipe undergoes dimensional, weight, identification marking, and testing inspections according to various work instructions and forms. If any measurements are out of specification, production will halt and corrective actions will be taken including reinspecting all produced pipes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    UNCONTROLLED COPY

    WI-824-003
    FIRST ARTICLE INSPECTION
    WORK INSTRUCTIONS

    1.0 PURPOSE

    To document the procedures involved in completing the First Article Inspection


    process
    2 OPERATIONS

    2.1 First Article Inspection involves the specific inspection of one joint early in
    each production run executed in the plant. The intent of this instruction is to
    insure, early in a production run, that the pipe is being manufactured to
    specification. One pipe joint among the first ten joints of every new
    production run is randomly selected for the First Article Inspection process.
    All inspection items recorded on the First Article Inspection form are to be
    initialed by Quality Control.
    2.2 Per the First Article Inspection form, the randomly selected pipe is first
    identified on the form as to product type, date of manufacture, order
    number, and pipe number. On selection the label is checked for
    conformance with the relevant order details and identification items.
    2.3 The pipe is weighed on either the balance scale or by use of the load cell
    equipment dependent on the weight and the resultant weight is recorded as
    the 1st weight on the form. Special customer requirements are then verified
    to be in conformance with the Pipe Production Order.
    2.4 Dimensional inspection is performed and recorded on the coupling OD and
    a full dimensional thread inspection is performed on the pin thread end in
    accordance with WI-751-015. Paint code bands are inspected and
    recorded.
    2.5 Body dimensions are checked and recorded in the “1st Check all OD
    Dimensions” box on the form in accordance with WI-751-015.
    2.6 A DSC test is performed in accordance with the WI-751-012 and recorded
    on the form. A burn out test is performed in accordance with WI-824-004
    and recorded on the form.
    2.7 Should weight and/or body dimensional measurements exceed those
    required by the Production Order the winding passes in the wind program
    will be diminished as possible. After the first newly wound pipe is produced,
    dimensions will be taken again on that pipe and recorded on the “2nd Check
    all Dimensions” section of the form.
    2.8 Should any measured criteria fall below minimum required specifications or
    conditions production will be halted and corrected and all pipe produced

    Revision 0 Page 1 of 2
    UNCONTROLLED COPY
    WI-824-003
    FIRST ARTICLE INSPECTION
    WORK INSTRUCTIONS

    will be inspected for the aberrant criteria. Pipe found not to be in


    compliance will be processed in accordance with P-830.
    3 REFERENCES

    x None
    4 RELATED DOCUMENTS

    x F-751-001 – Material Burn Out


    x F-751-003 – First Article Inspection
    x F-751-006 – Pipe Production Order
    x P-830 – Control of Nonconforming Product
    x WI-751-012 – Differential Scanning Calorimeter (DSC)
    x WI-751-015 – Pipe OD & Thread Gauge Measurements
    x WI-824-004 – Burn Out Test
    5 REVISIONS

    REV. SECTION SUB-SEC. PARA. CHANGE REQUEST # DATE AUTHORIZED BY


    0 ALL ALL ALL N/A 06-13-07 R. ANDERSON

    Revision 0 Page 2 of 2

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