Yamaha-YZF-R1 Service Manual PDF
Yamaha-YZF-R1 Service Manual PDF
Yamaha-YZF-R1 Service Manual PDF
OWNER’S MANUAL
YZF-R1
14B-28199-E0
Motorcycle Thailand http://www.motorcycle.in.th
DIC183
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EAU26945
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
DECLARATION of CONFORMITY
We
Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan
Revision record
No. Contents Date
1 To change contact person and integrate type-designation. 9 Jun. 2005
2 Version up the norm of EN60950 to EN60950-1 27 Feb. 2006
3 To change company name 1 Mar. 2007
INTRODUCTION
EAU10102
WARNING
Please read this manual carefully and completely before operating this motorcycle.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10200
YZF-R1
OWNER’S MANUAL
©2008 by Yamaha Motor Co., Ltd.
1st edition, November 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 Adjusting the shock absorber Checking the engine idling
assembly ................................... 3-30 speed ........................................ 6-17
DESCRIPTION ..................................2-1 Luggage strap holders ................. 3-33 Checking the throttle cable free
Left view ..........................................2-1 Sidestand ..................................... 3-33 play ........................................... 6-17
Right view ........................................2-2 Ignition circuit cut-off system ........ 3-34 Valve clearance ........................... 6-18
Controls and instruments.................2-3 Tires ............................................. 6-18
FOR YOUR SAFETY – Cast wheels ................................. 6-20
INSTRUMENT AND CONTROL PRE-OPERATION CHECKS ............. 4-1 Adjusting the clutch lever free
FUNCTIONS .......................................3-1 play ........................................... 6-21
D-mode (drive mode) ......................3-1 OPERATION AND IMPORTANT Adjusting the rear brake light
Immobilizer system .........................3-1 RIDING POINTS................................. 5-1 switch ....................................... 6-22
Main switch/steering lock ................3-3 Starting the engine ......................... 5-1 Checking the front and rear brake
Indicator and warning lights ............3-4 Shifting ........................................... 5-2 pads .......................................... 6-22
Multi-function meter unit .................3-9 Tips for reducing fuel Checking the brake fluid level ...... 6-23
Anti-theft alarm (optional) .............3-18 consumption ............................... 5-3 Changing the brake fluid .............. 6-24
Handlebar switches ......................3-18 Engine break-in .............................. 5-3 Drive chain slack .......................... 6-24
Clutch lever ...................................3-20 Parking ........................................... 5-4 Cleaning and lubricating the
Shift pedal .....................................3-20 drive chain ................................ 6-25
Brake lever ...................................3-21 PERIODIC MAINTENANCE AND Checking and lubricating the
Brake pedal ..................................3-21 ADJUSTMENT ................................... 6-1 cables ....................................... 6-26
Fuel tank cap ................................3-22 Owner’s tool kit ............................... 6-1 Checking and lubricating the
Fuel ...............................................3-22 Periodic maintenance chart for throttle grip and cable ............... 6-26
Fuel tank breather/overflow the emission control system ....... 6-2 Checking and lubricating the
hose ..........................................3-24 General maintenance and brake and shift pedals .............. 6-27
Catalytic converter ........................3-24 lubrication chart .......................... 6-3 Checking and lubricating the
Seats ............................................3-25 Removing and installing cowlings brake and clutch levers ............ 6-27
Helmet holder ...............................3-26 and panels .................................. 6-7 Checking and lubricating the
Storage compartment ...................3-27 Checking the spark plugs ............. 6-10 sidestand .................................. 6-28
Rider footrest position ...................3-27 Engine oil and oil filter cartridge ... 6-11 Checking the front fork ................. 6-28
Rear view mirrors .........................3-28 Coolant ......................................... 6-14 Checking the steering .................. 6-29
Adjusting the front fork ..................3-28 Air filter element ........................... 6-17 Checking the wheel bearings ....... 6-29
TABLE OF CONTENTS
Battery ..........................................6-30
Replacing the fuses ......................6-31
Replacing a headlight bulb ...........6-32
Tail/brake light ..............................6-33
Replacing a turn signal light
bulb ...........................................6-34
Replacing the license plate light
bulb ...........................................6-34
Replacing an auxiliary light bulb ...6-35
Supporting the motorcycle ............6-35
Front wheel ...................................6-36
Rear wheel ...................................6-38
Troubleshooting ............................6-39
Troubleshooting charts .................6-41
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
SAFETY INFORMATION
EAU10283
Safe Riding • Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorist’s blind spot.
1 Be a Responsible Owner is in safe operating condition. Failure to ● Many accidents involve inexperi-
As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
of your motorcycle. or equipment damage. See page 4-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- ● This motorcycle is designed to car- • Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your
techniques as well as the expertise of ● The failure of motorists to detect motorcycle to other qualified op-
the operator. Every operator should and recognize motorcycles in traf- erators.
know the following requirements before fic is the predominating cause of • Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
● Obtain thorough instructions from
by an automobile driver who did • We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
● Observe the warnings and mainte-
be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
er’s Manual. Therefore: its controls.
● Obtain qualified training in safe ● Many accidents have been caused
• Wear a brightly colored jacket.
and proper riding techniques. • Use extra caution when you are by error of the motorcycle opera-
● Obtain professional technical ser-
approaching and passing tor. A typical error made by the op-
vice as indicated in this Owner’s through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.
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SAFETY INFORMATION
due to excessive speed or under- ● This motorcycle is designed for on- ● A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
• Always obey the speed limit and Avoid Carbon Monoxide Poisoning 1
never travel faster than warrant- Protective apparel All engine exhaust contains carbon
ed by road and traffic conditions. The majority of fatalities from motor- monoxide, a deadly gas. Breathing car-
• Always signal before turning or cycle accidents are the result of head bon monoxide can cause headaches,
changing lanes. Make sure that injuries. The use of a safety helmet is dizziness, drowsiness, nausea, confu-
other motorists can see you. the single most critical factor in the pre- sion, and eventually death.
● The posture of the operator and vention or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper ● Always wear an approved helmet. less, tasteless gas which may be
control. ● Wear a face shield or goggles. present even if you do not see or smell
• The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. ● The use of a jacket, heavy boots, levels of carbon monoxide can linger
• The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both ● Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. ● Do not run engine indoors. Even if
feet on the passenger footrests. ● Always wear protective clothing you try to ventilate engine exhaust
● Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
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SAFETY INFORMATION
● Do not run engine in poorly venti- items, including such cargo as
Maximum load:
lated or partially enclosed areas 189 kg (417 lb) sleeping bags, duffel bags, or
such as barns, garages, or car- tents, can create unstable han-
1 ports. When loading within this weight limit, dling or a slow steering re-
● Do not run engine outdoors where keep the following in mind: sponse.
engine exhaust can be drawn into ● Cargo and accessory weight ● This vehicle is not designed to
a building through openings such should be kept as low and close to pull a trailer or to be attached to
as windows and doors. the motorcycle as possible. Se- a sidecar.
curely pack your heaviest items as
Loading close to the center of the vehicle as Genuine Yamaha Accessories
Adding accessories or cargo to your possible and make sure to distrib- Choosing accessories for your vehicle
motorcycle can adversely affect stabili- ute the weight as evenly as possi- is an important decision. Genuine
ty and handling if the weight distribution ble on both sides of the motorcycle Yamaha accessories, which are avail-
of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have
the possibility of an accident, use ex- ty. been designed, tested, and approved
treme caution when adding cargo or ● Shifting weights can create a sud- by Yamaha for use on your vehicle.
accessories to your motorcycle. Use den imbalance. Make sure that ac- Many companies with no connection to
extra care when riding a motorcycle cessories and cargo are securely Yamaha manufacture parts and acces-
that has added cargo or accessories. attached to the motorcycle before sories or offer other modifications for
Here, along with the information about riding. Check accessory mounts Yamaha vehicles. Yamaha is not in a
accessories below, are some general and cargo restraints frequently. position to test the products that these
guidelines to follow if loading cargo to • Properly adjust the suspension aftermarket companies produce.
your motorcycle: for your load (suspension-ad- Therefore, Yamaha can neither en-
The total weight of the operator, pas- justable models only), and dorse nor recommend the use of ac-
senger, accessories and cargo must check the condition and pres- cessories not sold by Yamaha or
not exceed the maximum load limit. sure of your tires. modifications not specifically recom-
Operation of an overloaded vehicle • Never attach any large or heavy mended by Yamaha, even if sold and
could cause an accident. items to the handlebar, front installed by a Yamaha dealer.
fork, or front fender. These
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SAFETY INFORMATION
Aftermarket Parts, Accessories, and limit suspension travel, steering tor and may limit control ability,
Modifications travel or control operation, or ob- therefore, such accessories are
While you may find aftermarket prod- scure lights or reflectors. not recommended.
ucts similar in design and quality to • Accessories fitted to the handle- ● Use caution when adding electri- 1
genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces-
nize that some aftermarket accessories create instability due to improper sories exceed the capacity of the
or modifications are not suitable be- weight distribution or aerody- motorcycle’s electrical system, an
cause of potential safety hazards to you namic changes. If accessories electric failure could result, which
or others. Installing aftermarket prod- are added to the handlebar or could cause a dangerous loss of
ucts or having other modifications per- front fork area, they must be as lights or engine power.
formed to your vehicle that change any lightweight as possible and
of the vehicle’s design or operation should be kept to a minimum. Aftermarket Tires and Rims
characteristics can put you and others • Bulky or large accessories may The tires and rims that came with your
at greater risk of serious injury or death. seriously affect the stability of motorcycle were designed to match the
You are responsible for injuries related the motorcycle due to aerody- performance capabilities and to provide
to changes in the vehicle. namic effects. Wind may at- the best combination of handling, brak-
Keep the following guidelines in mind, tempt to lift the motorcycle, or ing, and comfort. Other tires, rims, siz-
as well as those provided under “Load- the motorcycle may become un- es, and combinations may not be
ing” when mounting accessories. stable in cross winds. These ac- appropriate. Refer to page 6-18 for tire
● Never install accessories or carry cessories may also cause specifications and more information on
cargo that would impair the perfor- instability when passing or being replacing your tires.
mance of your motorcycle. Care- passed by large vehicles.
fully inspect the accessory before • Certain accessories can dis-
using it to make sure that it does place the operator from his or
not in any way reduce ground her normal riding position. This
clearance or cornering clearance, improper position limits the free-
dom of movement of the opera-
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DESCRIPTION
EAU10410
Left view
1,2 3 4,5,6
13 12 11 10 9 7,8
1. Front fork compression damping force adjusting screw (page 3-28) 8. Shock absorber assembly compression damping force adjusting bolt
2. Front fork spring preload adjusting bolt (page 3-28) (for slow compression damping) (page 3-30)
3. Coolant reservoir (page 6-14) 9. Shock absorber assembly spring preload adjusting bolt (page 3-30)
4. Fuel injection system fuse (page 6-31) 10.Shock absorber assembly rebound damping force adjusting screw
(page 3-30)
5. Main fuse (page 6-31)
11.Engine oil drain bolt (page 6-11)
6. Fuse box (page 6-31)
12.Coolant drain bolt (page 6-15)
7. Shock absorber assembly compression damping force adjusting bolt
(for fast compression damping) (page 3-30) 13.Engine oil filter cartridge (page 6-11)
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DESCRIPTION
EAU10420
Right view
1,2,3 4 5,6 7 8 9
13 12 11 10
1. Storage compartment (page 3-27) 9. Radiator cap (page 6-14)
2. Luggage strap holder (page 3-33) 10.Engine oil filler cap (page 6-11)
3. Helmet holder (page 3-26) 11.Engine oil level check window (page 6-11)
4. Passenger seat lock (page 3-25) 12.Rear brake light switch (page 6-22)
5. Battery (page 6-30) 13.Rear brake fluid reservoir (page 6-23)
6. Owner’s tool kit (page 6-1)
7. Fuel tank cap (page 3-22)
8. Front fork rebound damping force adjusting screw (page 3-28)
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DESCRIPTION
EAU10430
1 2 3 4 5 6 7 8
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D-mode (drive mode) Mode “STD” is suitable for various Immobilizer system
D-mode is an electronically controlled riding conditions.
engine performance system with three This mode allows the rider to enjoy
mode selections (“STD”, “A”, and “B”). smooth and sporty drivability from the
Push the drive mode switch “MODE” to low-speed range to the high-speed
switch between modes. (See page range.
3-19 for an explanation of the drive
mode switch.) Mode “A” 3
Mode “A” offers a sportier engine re-
sponse in the low- to mid-speed range
compared to mode “STD”. 1. Code re-registering key (red bow)
2. Standard keys (black bow)
Mode “B”
This vehicle is equipped with an immo-
1 Mode “B” offers response that is some-
bilizer system to help prevent theft by
what less sharp compared to mode
re-registering codes in the standard
“STD” for riding situations that require
keys. This system consists of the fol-
especially sensitive throttle operation.
lowing:
1. Drive mode switch “MODE” ● a code re-registering key (with a
red bow)
TIP ● two standard keys (with a black
Before using D-mode, make sure you bow) that can be re-registered with
understand its operation along with the new codes
operation of the drive mode switch ● a transponder (which is installed in
“MODE”. the code re-registering key)
● an immobilizer unit
● an ECU
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NOTICE
Do not continue to operate the en-
gine if it is overheating.
TIP
● For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
3 cally switch on or off according to
the coolant temperature in the ra-
diator.
● If the engine overheats, see page
6-41 for further instructions.
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Under 39 °C
Message “Lo” is displayed. OK. Go ahead with riding.
(Under 103 °F)
3
40–116 °C
Temperature is displayed. OK. Go ahead with riding.
(104–242 °F)
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1 1
1
This display indicates which drive The coolant temperature display indi- The air intake temperature display indi-
mode has been selected: “STD”, “A” or cates the temperature of the coolant. cates the temperature of the air drawn
“B”. For more details on the modes and into the air filter case. Turn the key to
TIP
on how to select them, refer to pages “ON”, and push the “RESET” button to
When the coolant temperature display
3-1 and 3-19. switch the coolant temperature display
is selected, “C” is displayed for one
to the air intake temperature display.
second, and then the coolant tempera-
Push the “RESET” button again to re-
ture is displayed.
turn to the coolant temperature display.
ECA10021
NOTICE TIP
● Even if the air intake temperature
Do not continue to operate the en-
is set to be displayed, the coolant
gine if it is overheating.
temperature warning light comes
on if the engine overheats.
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The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the engine and is used in com-
clutch, pull the lever toward the handle- bination with the clutch lever when
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-
the lever. The lever should be pulled stant-mesh transmission equipped on
rapidly and released slowly for smooth this motorcycle.
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-34.)
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Brake lever the adjusting knob with the “ ” mark Brake pedal
on the brake lever.
2
1
1
3
4 3
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EAU13390
Recommended fuel: 3
PREMIUM UNLEADED GASOLINE
1. Fuel tank filler tube ONLY
2. Fuel level Fuel tank capacity:
18.0 L (4.76 US gal, 3.96 Imp.gal)
3. Wipe up any spilled fuel immedi- Fuel reserve amount (when the fuel
ately. NOTICE: Immediately wipe level warning light comes on):
off spilled fuel with a clean, dry, 3.1 L (0.82 US gal, 0.68 Imp.gal)
soft cloth, since fuel may deteri- ECA11400
orate painted surfaces or plastic
NOTICE
parts. [ECA10071]
4. Be sure to securely close the fuel Use only unleaded gasoline. The use
tank cap. of leaded gasoline will cause severe
EWA15151 damage to internal engine parts,
WARNING such as the valves and piston rings,
Gasoline is poisonous and can as well as to the exhaust system.
cause injury or death. Handle gaso- Your Yamaha engine has been de-
line with care. Never siphon gaso- signed to use premium unleaded gaso-
line by mouth. If you should swallow line with a research octane number of
some gasoline or inhale a lot of gas- 95 or higher. If knocking (or pinging) oc-
oline vapor, or get some gasoline in curs, use a gasoline of a different
your eyes, see your doctor immedi-
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Seats 1
Passenger seat
1
To remove the passenger seat 2
1. Insert the key into the seat lock,
and then turn it clockwise.
3
2 1. Projection 1. Bolt
1 2. Seat holder
Rider seat
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Helmet holder
1
1
3
2
1. Projection
2. Seat holder To release the helmet from the hel-
1. Helmet holder met holder
2. Install the bolts with the hexagon
The helmet holder is located on the bot- Remove the passenger seat, remove
wrench.
tom of the passenger seat. the helmet from the helmet holder, and
3. Insert the hexagon wrench back
then install the seat.
into its holder on the passenger
seat. To secure a helmet to the helmet
4. Install the passenger seat. holder
1. Remove the passenger seat. (See
TIP page 3-25.)
Make sure that the seats are properly 2. Attach the helmet to the helmet
secured before riding. holder, and then securely install
the passenger seat. WARNING!
Never ride with a helmet at-
tached to the helmet holder,
since the helmet may hit ob-
jects, causing loss of control
and possibly an accident. [EWA10161]
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Storage compartment not to let any water enter the storage Rider footrest position
compartment. The rider footrests can be adjusted to
1 one of two positions to suit the rider’s
preference. Have a Yamaha dealer ad-
just the position of the rider footrests.
1. Storage compartment
1
The storage compartment is located
under the passenger seat. (See page
3-25.)
EWA10961
1. Rider footrest
WARNING
● Do not exceed the load limit of 1
kg (2 lb) for the storage com-
partment.
● Do not exceed the maximum
load of 189 kg (417 lb) for the ve- 1
hicle.
When storing the Owner’s Manual or
other documents in the storage com-
partment, be sure to wrap them in a 1. Rider footrest
plastic bag so that they will not get wet.
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soften the compression damping, turn justing mechanism and to modify the Adjusting the shock absorber
the adjusting screw in direction (b). specifications as necessary. assembly
This shock absorber assembly is
TIP equipped with a spring preload adjust-
Be sure to perform this adjustment on ing bolt, a rebound damping force ad-
the left front fork leg. justing screw, a compression damping
force adjusting bolt (for fast compres-
3 Compression damping setting: sion damping) and a compression
Minimum (soft): damping force adjusting bolt (for slow
25 click(s) in direction (b)* compression damping).
Standard: ECA10101
20 click(s) in direction (b)* NOTICE
Maximum (hard):
1 click(s) in direction (b)* To avoid damaging the mechanism,
* With the adjusting screw fully turned do not attempt to turn beyond the
in direction (a) maximum or minimum settings.
TIP
Although the total number of clicks of a
damping force adjusting mechanism
may not exactly match the above spec-
ifications due to small differences in
production, the actual number of clicks
always represents the entire adjusting
range. To obtain a precise adjustment,
it would be advisable to check the num-
3-30
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3-33
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
4 ITEM CHECKS PAGE
4-1
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• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-22, 6-23
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 6-21
• Check lever free play.
• Adjust if necessary.
4
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 6-17, 6-26
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
• Make sure that operation is smooth.
Control cables 6-26
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-24, 6-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-18, 6-20
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-27
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-28
• Lubricate pivot if necessary.
4-2
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• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-33
• If system is not working correctly, have Yamaha dealer check vehicle.
4-3
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5-1
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5-2
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your riding style. Consider the following between 0 and 1600 km (1000 mi). For NOTICE
tips to reduce fuel consumption: this reason, you should read the follow- ● Keep the engine speed out of
● Shift up swiftly, and avoid high en- ing material carefully. the tachometer red zone.
gine speeds during acceleration. Since the engine is brand new, do not ● If any engine trouble should oc-
● Do not rev the engine while shifting put an excessive load on it for the first cur during the engine break-in
down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a
speeds with no load on the engine. the engine wear and polish themselves Yamaha dealer check the vehi-
● Turn the engine off instead of let- to the correct operating clearances. cle.
ting it idle for an extended length of During this period, prolonged full-throt-
tle operation or any condition that might 5
time (e.g., in traffic jams, at traffic TIP
lights or at railroad crossings). result in engine overheating must be During and after the engine break-in
avoided. period, the exhaust heat may cause
EAU17083
discoloration of the exhaust pipe, but
this is normal.
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
● Do not park on a slope or on soft
5 ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
● Do not park near grass or other
flammable materials which
might catch fire.
5-4
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6-1
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TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
EAU46910
6-3
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6-4
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6-5
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TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-6
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2 EAU47251
Cowlings A and B 2 1
6
To remove one of the cowlings
1. Remove the quick fastener screws
3
and the quick fasteners, and then 3 3
1. Panel A
2. Cowling A
take the cowling off.
3. Cowling C 1. Cowling A
2. Cowling B
3. Quick fastener
6-7
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1
2
2
1
1. Turn signal light lead coupler 1. Slot 1. Cowling C
2. Projection 2. Quick fastener screw
To install the cowling
3. Install the quick fasteners and the 3. Slide the cowling forward to un-
1. Connect the turn signal light lead
quick fastener screws. hook its projection from the slot,
coupler.
and then pull the cowling off.
2. Fit the projections on the cowling
6 EAU47242
6-8
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EAU39061
Panels A and B
2
To remove one of the panels
Remove the bolts, and then pull the
panel off as shown.
3
1 1
1. Cowling C
2. Slot
3. Projection
6
2
2
1. Panel A
2. Bolt
3
To install the panel
Place the panel in the original position,
1 and then install the bolts.
1. Cowling D
2. Slot
3. Projection
6-9
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6-10
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1 2 1
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
6-12
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6-13
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1
1. Coolant reservoir cap
4. Install the reservoir cap, and then 5. Remove the coolant drain bolt to 7. Remove the coolant reservoir by 6
install the coolant reservoir cover drain the cooling system. removing the bolts, and then turn
by installing the bolts. the reservoir upside down to emp-
ty it.
EAU47301
To change the coolant
1. Place the vehicle on a level sur-
face and let the engine cool if nec-
essary.
2. Remove cowlings B and C. (See
page 6-7.)
3. Place a container under the engine 1
to collect the used coolant. 1. Coolant drain bolt
6-15
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6-16
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Air filter element Checking the engine idling Checking the throttle cable
The air filter element must be replaced speed free play
at the intervals specified in the periodic Check the engine idling speed and, if
maintenance and lubrication chart. necessary, have it corrected by a
Have a Yamaha dealer replace the air Yamaha dealer.
filter element.
Engine idling speed:
1150–1250 r/min 1
6-17
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6-18
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TIP
The tire tread depth limits may differ
from country to country. Always comply 1. Tire air valve
with the local regulations. 2. Tire air valve core
3. Tire air valve cap with seal
6-19
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1. Locknut
2. Clutch lever free play adjusting nut (crank-
case)
6-21
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6-23
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6-24
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NOTICE
6-25
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could damage the O-rings. Checking and lubricating the Checking and lubricating the
[ECA11111]
cables throttle grip and cable
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
sheath may interfere with proper ca-
ble operation and will cause the in-
ner cable to rust. Replace a
damaged cable as soon as possible
6 to prevent unsafe conditions. [EWA10721]
Recommended lubricant:
Engine oil
6-26
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Checking and lubricating the Recommended lubricant: Checking and lubricating the
Lithium-soap-based grease
brake and shift pedals brake and clutch levers
Brake lever
Clutch lever
6
6-27
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Recommended lubricant:
Lithium-soap-based grease
6-28
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6-29
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of water. NOTICE
2 • INTERNAL: Drink large quan- To charge a VRLA (Valve Regulated
tities of water or milk and im- Lead Acid) battery, a special (con-
mediately call a physician. stant-voltage) battery charger is re-
3 • EYES: Flush with water for 15 quired. Using a conventional battery
minutes and seek prompt charger will damage the battery. If
medical attention. you do not have access to a con-
1. Positive battery lead (red) ● Batteries produce explosive hy- stant-voltage battery charger, have a
2. Battery drogen gas. Therefore, keep Yamaha dealer charge your battery.
3. Negative battery lead (black) sparks, flames, cigarettes, etc.,
This model is equipped with a VRLA away from the battery and pro-
6 To store the battery
(Valve Regulated Lead Acid) battery. vide sufficient ventilation when
1. If the vehicle will not be used for
There is no need to check the electro- charging it in an enclosed
more than one month, remove the
lyte or to add distilled water. However, space.
battery, fully charge it, and then
● KEEP THIS AND ALL BATTER-
the battery lead connections need to be place it in a cool, dry place.
checked and, if necessary, tightened. IES OUT OF THE REACH OF
NOTICE: When removing the
EWA10760 CHILDREN.
battery, be sure the key is
WARNING turned to “OFF”, then discon-
● Electrolyte is poisonous and To charge the battery nect the negative lead before
dangerous since it contains sul- Have a Yamaha dealer charge the bat- disconnecting the positive lead.
furic acid, which causes severe tery as soon as possible if it seems to [ECA16302]
burns. Avoid any contact with have discharged. Keep in mind that the
skin, eyes or clothing and al-
ways shield your eyes when
6-30
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6-31
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6-32
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1. Headlight coupler
2
1. Headlight bulb
2. Headlight bulb holder
1 2
1. Screw 1. License plate light unit
6 2. Screw
2. Remove the burnt-out bulb by
pushing it in and turning it counter- 2. Remove the socket (together with
clockwise. the bulb) by pulling it out.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break. [ECA11191] 1
6-35
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6-36
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6-37
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Troubleshooting
1 Although Yamaha motorcycles receive
2 a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
1
The following troubleshooting charts
1. Wheel axle 1. Retainer
represent quick and easy procedures
2. Slot
EAU25662
for checking these vital systems your-
To install the rear wheel 2. Install the drive chain onto the rear self. However, should your motorcycle
1. Install the wheel and the brake cal- sprocket. require any repair, take it to a Yamaha
iper bracket by inserting the wheel 3. Install the axle nut, and then lower dealer, whose skilled technicians have
axle from the left-hand side. the rear wheel so that it is on the the necessary tools, experience, and 6
ground, and then put the sidestand know-how to service the motorcycle
TIP properly.
down.
● Be sure to insert the retainer on the Use only genuine Yamaha replace-
4. Adjust the drive chain slack. (See
brake caliper bracket into the slot page 6-24.) ment parts. Imitation parts may look like
in the swingarm. 5. Tighten the axle nut to the speci- Yamaha parts, but they are often inferi-
● Make sure that there is enough or, have a shorter service life and can
fied torque.
space between the brake pads be- lead to expensive repair bills.
fore installing the wheel. Tightening torque: EWA15141
6-40
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
6
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
6-41
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WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
6-42
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advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlets with a rosion protection spray. 7
plastic bag after the engine has ● Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
7-1
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special treatments to clean the tita- mended to apply a corrosion pro- NOTICE
nium mufflers, as they will remove tection spray on all metal, ● Apply spray oil and wax spar-
the finish on the outer surface of including chrome- and nickel-plat- ingly and make sure to wipe off
the mufflers. ed, surfaces. any excess.
● Even the smallest amounts of oil, 5. Use spray oil as a universal clean- ● Never apply oil or wax to any
such as from oily towels or finger- er to remove any remaining dirt. rubber and plastic parts, but
prints, will leave stains on the tita- 6. Touch up minor paint damage treat them with a suitable care
nium mufflers, which can be caused by stones, etc. product.
removed with a mild detergent. 7. Wax all painted surfaces. ● Avoid using abrasive polishing
● Note that the thermally induced 8. Let the motorcycle dry completely compounds as they will wear
discoloring of the portion of the ex- before storing or covering it. away the paint.
haust pipe leading into the titanium EWA11131
7-3
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SPECIFICATIONS
Dimensions: Engine oil: Spark plug (s):
Overall length: Type: Manufacturer/model:
2070 mm (81.5 in) SAE 10W-40, SAE 10W-50, SAE 15W-40, NGK/LMAR9E-J
Overall width: SAE 20W-40 or SAE 20W-50 Spark plug gap:
715 mm (28.1 in) Recommended engine oil grade: 0.6–0.7 mm (0.024–0.028 in)
Overall height: API service SG type or higher, JASO Clutch:
1130 mm (44.5 in) standard MA Clutch type:
Seat height: Engine oil quantity: Wet, multiple-disc
835 mm (32.9 in) Without oil filter cartridge replacement: Transmission:
Wheelbase: 3.73 L (3.94 US qt, 3.28 Imp.qt) Primary reduction system:
1415 mm (55.7 in) With oil filter cartridge replacement: Spur gear
Ground clearance: 3.93 L (4.15 US qt, 3.46 Imp.qt) Primary reduction ratio:
135 mm (5.31 in) Cooling system: 65/43 (1.512)
Minimum turning radius: Coolant reservoir capacity (up to the Secondary reduction system:
3500 mm (137.8 in) maximum level mark): Chain drive
Weight: 0.25 L (0.26 US qt, 0.22 Imp.qt) Secondary reduction ratio:
With oil and fuel: Radiator capacity (including all routes): 47/17 (2.765)
206.0 kg (454 lb) 2.73 L (2.89 US qt, 2.40 Imp.qt) Transmission type:
Engine: Air filter: Constant mesh 6-speed
Engine type: Air filter element: Operation:
Liquid cooled 4-stroke, DOHC Oil-coated paper element Left foot operation
Cylinder arrangement: Fuel: Gear ratio:
Forward-inclined parallel 4-cylinder Recommended fuel: 1st:
Displacement: Premium unleaded gasoline only 38/15 (2.533) 8
998.0 cm³ Fuel tank capacity: 2nd:
Bore × stroke: 18.0 L (4.76 US gal, 3.96 Imp.gal) 33/16 (2.063)
78.0 × 52.2 mm (3.07 × 2.06 in) Fuel reserve amount: 3rd:
Compression ratio: 3.1 L (0.82 US gal, 0.68 Imp.gal) 37/21 (1.762)
12.70 :1 Fuel injection: 4th:
Starting system: Throttle body: 35/23 (1.522)
Electric starter Type/quantity: 5th:
Lubrication system: 45EIDW/1 30/22 (1.364)
Wet sump 6th:
33/26 (1.269)
8-1
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SPECIFICATIONS
Chassis: Front: Rear brake:
Frame type: 250 kPa (2.50 kgf/cm², 36 psi) Type:
Diamond Rear: Single disc brake
Caster angle: 290 kPa (2.90 kgf/cm², 42 psi) Operation:
24.00 ° Loading condition: Right foot operation
Trail: 90–189 kg (198–417 lb) Recommended fluid:
102.0 mm (4.02 in) Front: DOT 4
Front tire: 250 kPa (2.50 kgf/cm², 36 psi) Front suspension:
Type: Rear: Type:
Tubeless 290 kPa (2.90 kgf/cm², 42 psi) Telescopic fork
Size: High-speed riding: Spring/shock absorber type:
120/70 ZR17M/C (58W) Front: Coil spring/oil damper
Manufacturer/model: 250 kPa (2.50 kgf/cm², 36 psi) Wheel travel:
MICHELIN/Pilot POWER P Rear: 120.0 mm (4.72 in)
Manufacturer/model: 290 kPa (2.90 kgf/cm², 42 psi) Rear suspension:
DUNLOP/D210F Front wheel: Type:
Rear tire: Wheel type: Swingarm (link suspension)
Type: Cast wheel Spring/shock absorber type:
Tubeless Rim size: Coil spring/gas-oil damper
Size: 17M/C x MT3.50 Wheel travel:
190/55 ZR17M/C (75W) Rear wheel: 120.0 mm (4.72 in)
Manufacturer/model: Wheel type: Electrical system:
MICHELIN/ Pilot POWER Cast wheel Ignition system:
8 Manufacturer/model: Rim size: TCI (digital)
DUNLOP/D210 17M/C x MT6.00 Charging system:
Loading: Front brake: AC magneto
Maximum load: Type: Battery:
189 kg (417 lb) Dual disc brake Model:
(Total weight of rider, passenger, cargo and Operation: YTZ10S
accessories) Right hand operation Voltage, capacity:
Tire air pressure (measured on cold Recommended fluid: 12 V, 8.6 Ah
tires): DOT 4 Headlight:
Loading condition: Bulb type:
0–90 kg (0–198 lb) Halogen bulb
8-2
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U14BE0E0.book Page 3 Friday, November 21, 2008 9:23 AM
SPECIFICATIONS
Bulb voltage, wattage × quantity: Shift timing indicator light:
Headlight: LED
12 V, 55 W × 2 Fuses:
Tail/brake light: Main fuse:
LED 50.0 A
Front turn signal light: Headlight fuse:
12 V, 10.0 W × 2 20.0 A
Rear turn signal light: Signaling system fuse:
12 V, 10.0 W × 2 7.5 A
Auxiliary light: Ignition fuse:
12 V, 5.0 W × 2 15.0 A
License plate light: Radiator fan fuse:
12 V, 5.0 W × 1 15.0 A × 2
Meter lighting: Turn signal light fuse:
LED 7.5 A
Neutral indicator light: Fuel injection system fuse:
LED 15.0 A
High beam indicator light: Steering damper fuse:
LED 7.5 A
Oil level warning light: Backup fuse:
LED 7.5 A
Turn signal indicator light: Electronic throttle valve fuse:
LED 7.5 A
Fuel level warning light: 8
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Steering damper warning light:
LED
Immobilizer system indicator light:
LED
8-3
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U14BE0E0.book Page 1 Friday, November 21, 2008 9:23 AM
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
9-1
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U14BE0E0.book Page 2 Friday, November 21, 2008 9:23 AM
CONSUMER INFORMATION
EAU26520
Model label
1
1. Model label
9-2
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U14BE0E0.book Page 1 Friday, November 21, 2008 9:23 AM
INDEX
A Engine trouble warning light ................... 3-8 Model label..............................................9-2
Air filter element .................................... 6-17 F Multi-function meter unit.......................... 3-9
Anti-theft alarm (optional)...................... 3-18 Front and rear brake pads, checking.... 6-22 N
Auxiliary light bulb, replacing ................ 6-35 Front fork, adjusting.............................. 3-28 Neutral indicator light .............................. 3-5
B Front fork, checking .............................. 6-28 O
Battery................................................... 6-30 Fuel....................................................... 3-22 Oil level warning light .............................. 3-5
Brake and clutch levers, checking and Fuel consumption, tips for reducing........ 5-3 P
lubricating ........................................... 6-27 Fuel level warning light ........................... 3-5 Parking ....................................................5-4
Brake and shift pedals, checking and Fuel tank breather/overflow hose ......... 3-24 Part locations .......................................... 2-1
lubricating ........................................... 6-27 Fuel tank cap ........................................ 3-22 Pass switch ........................................... 3-19
Brake fluid, changing ............................ 6-24 Fuses, replacing ................................... 6-31 R
Brake fluid level, checking .................... 6-23 H Rear brake light switch, adjusting ......... 6-22
Brake lever............................................ 3-21 Handlebar switches .............................. 3-18 Rear view mirrors .................................. 3-28
Brake pedal........................................... 3-21 Hazard switch ....................................... 3-19 Rider footrest position, adjusting........... 3-27
C Headlight bulb, replacing ...................... 6-32 S
Cables, checking and lubricating .......... 6-26 Helmet holder ....................................... 3-26 Safety information ...................................1-1
Care ........................................................ 7-1 High beam indicator light ........................ 3-5 Seats ..................................................... 3-25
Catalytic converter ................................ 3-24 Horn switch........................................... 3-19 Shifting ....................................................5-2
Clutch lever ........................................... 3-20 I Shift pedal ............................................. 3-20
Clutch lever free play, adjusting............ 6-21 Identification numbers ............................ 9-1 Shift timing indicator light ........................ 3-8
Coolant.................................................. 6-14 Ignition circuit cut-off system ................ 3-34 Shock absorber assembly, adjusting ....3-30
Coolant temperature warning light .......... 3-5 Immobilizer system................................. 3-1 Sidestand ..............................................3-33
Cowlings and panels, removing and Immobilizer system indicator light........... 3-8 Sidestand, checking and lubricating......6-28
installing................................................ 6-7 Indicator and warning lights.................... 3-4 Spark plugs, checking ...........................6-10
D K Specifications .......................................... 8-1
Dimmer switch ...................................... 3-19 Key identification number ....................... 9-1 Starting the engine .................................. 5-1
D-mode (drive mode) .............................. 3-1 L Start switch............................................3-19
Drive chain, cleaning and lubricating .... 6-25 License plate light bulb, replacing ........ 6-34 Steering, checking.................................6-29
Drive chain slack................................... 6-24 Luggage strap holders.......................... 3-33 Steering damper warning light ................3-8
E M Storage....................................................7-4
Engine break-in....................................... 5-3 Main switch/steering lock........................ 3-3 Storage compartment............................ 3-27
Engine idling speed, checking .............. 6-17 Maintenance and lubrication, periodic .... 6-3 Supporting the motorcycle .................... 6-35
Engine oil and oil filter cartridge............ 6-11 Maintenance, emission control system... 6-2 T
Engine stop switch ................................ 3-19 Matte color, caution ................................ 7-1 Tail/brake light....................................... 6-33
INDEX
Throttle cable free play, checking......... 6-17
Throttle grip and cable, checking and
lubricating ........................................... 6-26
Tires...................................................... 6-18
Tool kit .................................................... 6-1
Troubleshooting.................................... 6-39
Troubleshooting charts ......................... 6-41
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing............ 6-34
Turn signal switch................................. 3-19
V
Valve clearance .................................... 6-18
Vehicle identification number.................. 9-1
W
Wheel bearings, checking .................... 6-29
Wheel (front) ......................................... 6-36
Wheel (rear).......................................... 6-38
Wheels.................................................. 6-20
DIC183