MRU3-1 - AC Voltage Relay: Manual MRU3-1 (Revision A)
MRU3-1 - AC Voltage Relay: Manual MRU3-1 (Revision A)
MRU3-1 - AC Voltage Relay: Manual MRU3-1 (Revision A)
Woodward Governor Company reserves the right to update any portion of this publication at any time. Information
provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is as-
sumed by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 1994-2008
2 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
Contents
1. Introduction and application ....................................................................... 5
2. Features and characteristics ...................................................................... 6
3. Design ........................................................................................................... 7
3.1 Connections ........................................................................................................................7
3.1.1 Analog input circuits ........................................................................................................8
3.1.2 Blocking input ..................................................................................................................8
3.1.3 Reset input ......................................................................................................................8
3.1.4 Output relays ...................................................................................................................8
3.1.5 Fault recorder ..................................................................................................................8
3.1.6 Parameter settings ........................................................................................................10
3.2 LEDs..................................................................................................................................11
3.3 Front plate .........................................................................................................................11
4. Working principle ....................................................................................... 12
4.1 Analog circuits ...................................................................................................................12
4.2 Digital circuits ....................................................................................................................12
4.3 Voltage supervision ...........................................................................................................12
4.3.1 Selection of star or delta ...............................................................................................13
4.4 Blocking function ...............................................................................................................14
5. Operations and settings ............................................................................ 15
5.1 Display...............................................................................................................................15
5.2 Setting procedure ..............................................................................................................17
5.3 Systemparameter ..............................................................................................................17
5.3.1 Display of residual voltage UE as primary quantity (Uprim/Usec) .....................................17
5.3.2 D/Y – Switch over ..........................................................................................................17
5.3.3 Setting of nominal frequency.........................................................................................18
5.3.4 Display of the activation storage ...................................................................................19
5.3.5 Parameter switch/external triggering for the fault recorder ...........................................19
5.4 Protection parameters .......................................................................................................20
5.4.1 1-phase or 3-phase U</U>-tripping...............................................................................20
5.4.2 Parameter setting of over- and undervoltage supervision ............................................20
5.4.3 Adjustment of the slave address ...................................................................................20
5.4.4 Setting of Baud-rate (applies for Modbus-Protocol only) ..............................................20
5.4.5 Setting of parity (applies for Modbus-Protocol only) .....................................................20
5.5 Parameter for the fault recorder ........................................................................................21
5.5.1 Adjustment of the fault recorder ....................................................................................21
5.5.2 Number of the fault recordings ......................................................................................21
5.5.3 Adjustment of trigger occurrences ................................................................................21
5.5.4 Pre-trigger time (Tpre) ....................................................................................................21
5.6 Date and time ....................................................................................................................22
5.6.1 Adjustment of the clock .................................................................................................22
5.7 Indication of measuring values..........................................................................................22
5.7.1 Measuring indication .....................................................................................................22
5.7.2 Unit of the measuring values displayed ........................................................................22
5.7.3 Indication of fault memory data .....................................................................................22
5.8 Fault memory ....................................................................................................................23
5.9 Additional functions ...........................................................................................................24
5.9.1 Setting procedure for blocking the protection functions ................................................24
5.9.2 Reset .............................................................................................................................25
5.9.3 Erasure of fault storage .................................................................................................25
6. Relay testing and commissioning ............................................................ 26
6.1 Power-On ..........................................................................................................................26
6.2 Testing the output relays ...................................................................................................26
6.3 Checking the set values ....................................................................................................27
6.4 Secondary injection test ....................................................................................................28
6.4.1 Test equipment..............................................................................................................28
6.4.2 Example of the test circuit .............................................................................................28
DOK-TD-MRU3-1 Rev.A 3
Woodward Manual MRU3-1 GB
6.4.3 Checking the input circuits and measuring functions ................................................... 29
6.4.4 Checking the operating and resetting values of the over/under-voltage functions....... 29
6.4.5 Checking the relay operating time of the over/under voltage functions ....................... 29
6.4.6 Checking the external blocking and reset functions ..................................................... 30
6.5 Primary test ....................................................................................................................... 30
6.6 Maintenance ..................................................................................................................... 30
7. Technical Data............................................................................................ 31
7.1 Measuring input circuits .................................................................................................... 31
7.2 Common data ................................................................................................................... 31
7.3 Setting ranges and steps .................................................................................................. 32
7.3.1 Interface parameter ...................................................................................................... 32
7.3.2 Parameter for the fault recorder ................................................................................... 32
7.4 Output relays .................................................................................................................... 33
8. Order form .................................................................................................. 34
4 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
Among other applications the relay can be used for detection of over- or undervoltages in power
genrating plants and energy supply systems
There is also a similar protection relay IRU1 avail-able in a more simpler design, i.e. with less func-
tion, without display and without serial interface.
DOK-TD-MRU3-1 Rev.A 5
Woodward Manual MRU3-1 GB
Important:
For additional common data of all MR-relays please refer to technical description "MR - Digital Mul-
tifunctional Relays".
6 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
3. Design
3.1 Connections
DOK-TD-MRU3-1 Rev.A 7
Woodward Manual MRU3-1 GB
All trip and alarm relays are working current relays, the relay for self supervision is an idle current
relay.
are scanned at a raster of 1.25 ms (at 50 Hz) and 1.041 ms (at 60 Hz) and saved in a cyclic buffer.
It is possible to store 1 - 8 fault occurences with a total recording time of 16 s (with 50 Hz) and
13.33 s (with 60 Hz) per channel.
Storage division
Independent of the recording time, the entire storage capacity can be divided into several cases of
disturbance with a shorter recording time each. In addition, the deletion behavior of the fault re-
corder can be influenced.
No writing over
If 2, 4 or 8 recordings are chosen, the complete memory is divided into the relevant number of
partial segments. If this max. number of fault event has been exceeded, the fault recorder block
any further recordings in order to prevent that the stored data are written over. After the data have
been read and deleted, the recorder to ready again for further action.
Writing over
If 1, 3 or 7 recordings are chosen, the relevant number of partial segments is reserved in the com-
plete memory. If the memory is full, a new re-cording will always write over the oldest one.
8 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
The memory part of the fault recorder is designed as circulating storage. In this example 7 fault re-
cords can be stored (written over).
Since memory spaces 6, 7 and 8 are occupied, this example shows that the memory has been as-
signed more than eight recordings. This means that No. 6 is the oldest fault recording and No. 4
the most recent one.
Each memory segment has a specified storage time which permits setting of a time prior to the
trigger event.
DOK-TD-MRU3-1 Rev.A 9
Woodward Manual MRU3-1 GB
Protection parameters
1/3 1-phase U</U> or 3-phase U</U> tripping
U< Tripping value for undervoltage low set element
tU< Tripping delay time for undervoltage low set element
U<< Tripping value for undervoltage high setelement
tU<< Tripping delay time for undervoltage high set element
U> Tripping value for overvoltage low set element
tU> Tripping delay time for overvoltage low set element
U>> Tripping value for overvoltage high set element
tU>> Tripping delay time for overvoltage high set element
Additional functions
Blocking function
Relay configuration
Fault memory
10 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
3.2 LEDs
All LEDs (except LED RS, FR and P2) are two-colored. The LEDs on the left side, next to the al-
phanumerical display light up green during measuring and red after tripping.
The LEDs below the push button <SELECT/RESET> are lit green during setting and inquiry proce-
dure of the setting values which are printed on the left side next to the LEDs. The LEDs will light up
red after parameterizing of the setting values next to their right side.
The LED marked with letters RS lights up during setting of the slave address of the device for serial
data communication.
The LED marked with the letters FR is alight while the fault recorder is being adjusted.
DOK-TD-MRU3-1 Rev.A 11
Woodward Manual MRU3-1 GB
4. Working principle
4.1 Analog circuits
The input voltages are galvanically insulated by the input transformers. The noise signals caused
by inductive and capacitive coupling are suppressed by an analog R-C filter circuit.
The analog voltage signals are fed to the A/D-converter of the microprocessor and transformed to
digital signals through Sample- and Hold- circuits. The analog signals are sampled with a sampling
frequency of 16 x fN, namely, a sampling rate of 1.25 ms for every measuring quantity, at 50 Hz.
For the calculation of the voltage value an efficient digital filter based on the Fourier Transformation
(DFFT - Discrete Fast Fourier Transformation) is applied to suppress high frequency harmonics
and d.c. components caused by fault-induced transients or other system disturbances. The micro-
processor continuously compares the measured values with the preset thresholds stored in the pa-
rameter memory (EEPROM). If a fault occures an alarm is given and after the set tripping delay
has elapsed, the corresponding trip relay is activated.
The relay setting values for all parameters are stored in a parameter memory (EEPROM - Electri-
cally Erasable Programmable Read Only Memory), so that the actual relay settings cannot be lost,
even if the power supply is interrupted.
The microprocessor is supervised by a built-in "watchdog" timer. In case of a failure the watchdog
timer resets the microprocessor and gives an alarm signal via the output relay "self supervision".
With the MRU3-1 the highest voltage is always evaluated for overvoltage supervision and the low-
est voltage for under voltage supervision.
U</U<</U</U>>: Activation or tripping takes place if at least one phase has fallen short of the trip-
ping value.
U<: Activation or tripping takes place if all three phases have fallen short of the tripping value.
U<<: Activation or tripping takes place if one phase has fallen short of the tripping value.
U>: Activation or tripping takes place if all three phases have exceeded the tripping value.
U>> Activation or tripping takes place if one phase has exceeded the tripping value.
12 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
DOK-TD-MRU3-1 Rev.A 13
Woodward Manual MRU3-1 GB
14 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
DOK-TD-MRU3-1 Rev.A 15
Woodward Manual MRU3-1 GB
16 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
5.3 Systemparameter
Example:
The voltage transformer is used for 10 kV/100 V. The transformation ratio is 100 and this value has
to be set accordingly. If still the rated secondary voltage should be shown, the parameter is to be
set to 1.
DOK-TD-MRU3-1 Rev.A 17
Woodward Manual MRU3-1 GB
With the setting "f“ = 50/60 Hz the measured volt-age value is influenced by the frequency. (see
Table 5.2)
This difference in settings is required for the fault recorder. If the fault recorder is to be used, the
setting must be f = 50 Hz or f = 60 Hz.
At 50 Hz or 60 Hz the fault recorder determines 16 measured values per period. With the setting "v
= 50 Hz or v = 60 Hz" 16 measured values of the presently measured frequency would always be
determined. The disturbance recorder would not indicate any frequency changes and thus render
incorrect measuring results.
Setting v = 50 f = 50 v = 60 f = 60
Rated frequency* 50 Hz 50 Hz 60 Hz 60 Hz
Influence on voltage none 0.5..1%/Hz none 0.5..1%/Hz
measurement (see table 5.1) (see table 5.1)
Fault recorder Recording Recording Recording Recording
distorted** correct*** distorted** correct***
Influence on all other none none none none
functions
18 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
With the settings SET1 or SET2 the parameter set is activated by software. Terminals C8/D8 and
D8/E8 are then available as external reset input or blocking input.
With the setting B_S2 the blocking input (D8, E8) is used as parameter-set change-over switch.
With the setting R_S2 the reset input (D8, E8) is used as parameter-set change-over switch. With
the setting B_FR the fault recorder is activated immediately by using the blocking input. On the
front plate the LED FR will then light up for the duration of the recording. With the setting R_FR the
fault recorder is activated via the reset input.
With the setting S2_FR parameter set 2 can be activated via the blocking input and/or the fault re-
corder via the reset input.
The relevant function is then activated by applying the auxiliary voltage to one of the external in-
puts.
Important note:
When functioning as parameter change over facility, the external input RESET is not available for
resetting. When using the external input BLOCKING the protection functions must be deactivated
by software blocking separately (refer to chapter 5.9.1).
DOK-TD-MRU3-1 Rev.A 19
Woodward Manual MRU3-1 GB
Note
When the MRU3-1 is to be used for measuring the residual voltage in systems with isolated or
compensated neutral or as generator earth fault protection, the measuring voltage has to be ap-
plied to terminals
A3-A4. Undervoltage functions U< and U<< have to be set to "EXIT" and overvoltage functions U>
and U>> have to be adjusted to the required pickup values.
The frequency must be set to 50 or 60 Hz. The parameter 1-phase or 3-phase tripping must be set
to U<>1 (1-phase tripping).
During setting of the threshold U>, U>>, U< and U<< the displays shows the voltages directly in
volt. The thresholds can be changed by the <+> <-> push buttons and stored with <ENTER>.
The under voltage supervision (U< and U<<) as well as the overvoltage supervision (U> and U>>)
can be de-activated by setting the threshold to "EXIT".
The setting can be changed by push buttons <+> and <-> and saved by pressing <ENTER>.
20 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
Caution:
If the fault recorder is used, the frequency should be set to f = 50 Hz or f = 60 Hz (see chapter
5.3.3).
TRIP Storage is initiated after a trip has occurred .A_PI (After Pickup) Storage is
initiated after the last activation threshold was fallen short of.
TEST Storing is activated by simultane-ousactuation of the keys <+> and <->.
During the recording time the display shows “Test”.
DOK-TD-MRU3-1 Rev.A 21
Woodward Manual MRU3-1 GB
The clock starts with the set date and time as soon as the supply voltage is switched on. The time
is safeguarded against short-term voltage failures (min. 6 minutes).
Note:
The window for parameter setting is located behind the measured value display. The parameter
window can be accessed via the <SELECT/RESET> key.
22 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
For fault indication not only the trip values are re-corded but also the status of LEDs. Fault values
are indicated when push buttons <-> or <+> are pressed during normal measuring value indication.
DOK-TD-MRU3-1 Rev.A 23
Woodward Manual MRU3-1 GB
When pressing push buttons <ENTER> and <TRIP> at the same time, message "BLOC" is
displayed (i.e. the respective function is blocked) or "NO_B" (i.e. the respective function is
not blocked). The LED allocated to the first protection function U< lights red.
By pressing push buttons <+> <-> the value displayed can be changed.
The changed value is stored by pressing <ENTER> and entering the password.
By pressing the <SELECT/RESET> push button, any further protection function which can
be blocked is displayed.
Thereafter the menu is left by pressing <SELECT/RESET> again.
If the <SELECT/RESET> key is actuated again, the blocking menu is left and the assign-
ment mode is accessed.
Definition:
Alarm relays are activated at pickup.
Tripping relays are only activated after elapse of the tripping delay.
Relays 1 - 4 are selected in the same way as de-scribed before. By repeatedly pressing of the
<SELECT/RESET> push button and assignment of the relays all elements can be assigned sepa-
rately to the relays. The assignment mode can be terminated at any time by pressing the
<SELECT/RESET> push button for some time (abt. 3 s).
24 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
Note:
The function of jumper J2 described in general description "MR Digital Multifunctional Re
lays" does not apply for MRU3-1. For relays without assignment mode this jumper is used
for parameter setting of alarm relays (activation at pickup or tripping).
A form is attached to this description where the setting requested by the customer can be
filled-in. This form is prepared for telefax transmission and can be used for your own
reference as well as for telephone queries.
5.9.2 Reset
All relays have the following three possibilities to reset the display of the unit as well as the output
relay at jumper position J3=ON.
Manual Reset
Pressing the push button <SELECT/RESET> for some time (about 3 s)
Electrical Reset
Through applying auxiliary voltage to C8/D8
Software Reset
The software reset has the same effect as the <SELECT/RESET> push button (see also
communication protocol of RS485 interface)
The display can only be reset when the pickup is not present anymore (otherwise "TRIP" remains
in display).
During resetting of the display the parameters are not affected.
DOK-TD-MRU3-1 Rev.A 25
Woodward Manual MRU3-1 GB
The auxiliary power supply rating corresponds to the auxiliary voltage on site.
The rated frequency and rated voltage of the re-lay correspond to the plant data on site.
The voltage transformer circuits are connected to the relay correctly.
All signal circuits and output relay circuits are connected correctly.
6.1 Power-On
NOTE!
Prior to switch on the auxiliary power supply, be sure that the auxiliary supply voltage corresponds
to the rated data on the type plate.
Switch on the auxiliary power supply to the relay and check that the message "WW" appears on
the display and the self supervision alarm relay (watchdog) is energized (Contact terminals D7 and
E7 closed).
It may happen that the relay is tripped because of under- voltage condition after power-on. (The
message "TRIP" on the display and LED L1, L2, L3 and U< light up red). An undervoltage condition
has been detected after power-on, because no input voltages are applied to the relay. In this case:
Press the push button <ENTER>, thus entering into the setting mode. Now set the parame
ters U< and U<< to "EXIT" to block the under voltage functions. After that, press the
<SELECT/RESET> for app. 3 s to reset the LEDs and "TRIP" message.
The under voltage tripping after power on can also be eliminated by applying three phase
rated voltages after power-on and reset the LED and "TRIP" message.
Apply auxiliary voltage to the external blocking input (Terminals E8/D8) to inhibit the under
volt-age functions (refer to 6.5) and press the <SELECT/RESET> for app. 3 s to reset the
LEDs and "TRIP" message.
26 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
NOTE!
For MRU3-1 relay used for earth fault protection be sure that the frequency set value (f=50/60) has
been selected correctly according to your system frequency (50 or 60 Hz).
This also applies when using the disturbance recorder (refer to Chapter 5.3.3).
DOK-TD-MRU3-1 Rev.A 27
Woodward Manual MRU3-1 GB
28 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
Y-connection:
Phase-to-neutral voltages: LED L1, L2, L3
Delta-connection:
Phase-to-phase voltages: LED L1+L2, L2+L3, L3+L1
Change the voltages around the rated value and check the measured voltages on the display.
Compare the voltage displayed with the reading at voltmeter. The deviation for the voltage must not
exceed 1%.
By using an RMS-metering instrument, a greater deviation may be observed if the test voltages
contains harmonics. Because the MRU1 relay measures only the fundamental component of the
input signals, the harmonics will be rejected by the internal DFFT-digital filter. Whereas the RMS-
metering instrument measures the RMS-value of the input signals.
Furthermore, gradually decrease (increase) the voltages until the relay resets, i.e. the voltage
alarm output relay is disengaged. Check that the dropout to pickup ratio is greater than 0.97 (for
overvoltage function) or smaller than 1.03 (for under voltage).
6.4.5 Checking the relay operating time of the over/under voltage functions
To check the relay's operating time, a timer must be connected to the trip output relay contact
(Contact terminals D1/E1). The timer should be started simultaneously with the voltage change
from sound condition to a faulty condition and stopped by the trip relay contact. The operating time
measured by timer should have a deviation about 3% of the set value or < 20 ms.
DOK-TD-MRU3-1 Rev.A 29
Woodward Manual MRU3-1 GB
Remove the auxiliary supply voltage from the blocking input. Apply test voltages to trip the relay
(message „TRIP“ on the display). Return the test voltages to the sound condition and apply aux-
iliary supply voltage to the external reset input of the relay (terminals C8/D8). The display and LED
indications should be reset immediately.
Because of its powerful combined indicating and measuring functions, the MRU1 relay may be
tested in the manner of a primary injection test without extra expenditure and time consumption.
In actual service, for example, the measured voltage values on the MRU3-1 relay display may be
compared phase by phase with the concerned indications of the instruments of the switchboard to
verify that the relay works and measures correctly.
6.6 Maintenance
Maintenance testing is generally done on site at regular intervals. These intervals vary among us-
ers depending on many factors: e.g. the type of protective relays employed; the importance of the
primary equipment being protected; the user's past experience with the relay, etc.
For electromechanical or static relays, maintenance testing will be performed at least once a year
according to the experiences. For digital re-lays like MRU3-1, this interval can be substantially
longer. This is because:
the MR- relays are equipped with very wide self-supervision functions, so that many faults
in the relay can be detected and signalized during service. Important: The self-supervision
output relay must be connected to a central alarm panel!
the combined measuring functions of MR-relays enable supervision the relay functions dur-
ing service.
the combined TRIP test function of the MR-relay allows to test the relay output circuits.
30 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
7. Technical Data
7.1 Measuring input circuits
Rated data: Nominal voltage UN 100 V, 230 V, 400 V
Nominal frequency fN 40 - 70 Hz
Power consumption in
voltage circuit: < 1 VA per phase at UN
Thermal withstand in
voltage circuit: continuously 2 x UN
DOK-TD-MRU3-1 Rev.A 31
Woodward Manual MRU3-1 GB
32 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
DOK-TD-MRU3-1 Rev.A 33
Woodward Manual MRU3-1 GB
8. Order form
Mains decoupling relay MRU3-
Standard 1
34 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
Project: Woodward-Job.-no.:
Date:
All settings must be checked at site and should the occasion arise, adjusted to the object/item to be
protected.
System parameter
Protection parameter
DOK-TD-MRU3-1 Rev.A 35
Woodward Manual MRU3-1 GB
Fault recorder
Default Actual
Function Unit settings settings
FR Number of recordings 4
FR Saving of the recording at the occurrence TRIP
FR Time prior to trigger impulse s 0.05
Clock Year setting year Y=00
Clock Month setting month M=01
Clock Day setting day D=01
Clock Setting of the hour hour h=00
Clock Setting of the minute minute m=00
Clock Setting of the second second s=00
Blocking function
36 DOK-TD-MRU3-1 Rev.A
Manual MRU3-1 GB Woodward
Code jumper J1 J2 J3
Default Actual Default Actual Default Actual
settings settings settings settings settings settings
Plugged
Not plugged X No function X
Code jumper Low/High-range for reset input Low/High-range for blockage input
Default settings Actual settings Default settings Actual settings
Low=plugged X X
High=not plugged
DOK-TD-MRU3-1 Rev.A 37
Woodward Manual MRU3-1 GB
Internet
www.woodward.com
Sales
Phone: +49 (0) 21 52 145 216 or 342 Telefax: +49 (0) 21 52 145 354
e-mail: [email protected]
Service
Phone: +49 (0) 21 52 145 614 Telefax: +49 (0) 21 52 145 455
e-mail: [email protected]
38 DOK-TD-MRU3-1 Rev.A